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METHOD STATEMENT

SPRAY APPLICATION OF PRODUCTS

JULY 2016 / VERSIONE 1.00 / SIKA ITALIA SPA /

Method Statement

Spray appplication of products

July 2016, 1.00

2/17

TABLE OF CONTENTS

1 Scope 3

2 Who is Larius? 3

3 Type of machine 4

3.1 airless pump with electric piston 4

3.2 airless pump with electric diaphragm 4

3.3 mist-less pump 4

4.0 ANTICORROSION SYSTEM 5

4.1 Anticorrosion system with epoxy and polyurethane product - SIKACOR EG SYSTEM 5

4.2 Anticorrosion system with epoxy product - SIKA POXICOLOR PLUS 6

4.3 Anticorrosion system underwater with epoxy product - SIKA POXICOLOR SW 7

4.4 Anticorrosion system with one component product - SIKACOR-6630 HS 8

5.0 FIRE PROOFING SYSTEM – SIKA UNITHERM W30/STEEL S/PLATINUM 9

6.0 ACID AND FOOD STUF PROTECTION

SIKA PERMACOR-3326 EG-H/SIKA POXITAR F/SIKAGARD-63 NT PLUS 10

7.0 WATERPROOFING SYSTEM

SIKALASTIC-445/SIKALASTIC-612/SIKALASTIC-560/SIKALASTI-400 N ELASTIC 11

8.0 GROUTING ADHESIVE AND INJECTION – SIKADUR-32/SIKADUR 52 INJECTION NO LP 13

9.0 ANTIBACTERIAL COATING AND CONCRETE PROTECTION

SIKAGARD-203 W/SIKAFLOOR PROSEAL W 14

10.0 Legenda 14

11.0 Sinotic table 15

12.0 Table conversion from inch to mm 16

13.0 Technical information 17

14.0 Healt and safety information 17

Method Statement


July 2016, 1.00

3/17

1.0 SCOPE

The goal of this guide is make a list of setting regarding pressure, type of nozzle and type of machine suitable to

spray a Sika’s products

This setting could be help the applicator that use Sika products like waterproofing, anticorrosion systems, fire

proofing, injection, exc.

2.0 WHO IS LARIUS?

Larius born in Lecco in 1969, where product and sell spray machine in a range of products includes small

professional paint spraying equipment and advanced systems for paints, enamels and coating applications used also

in big industrial plants for automatic process with liquid and powder paints.

Larius spends its time to the constant technological innovation, based on know-how of over 40 years experience in

which we have designed, tested and shipped thousands of equipment all over the world.

Larius Srl

Via Antonio Stoppani, 21, 23801 Calolziocorte LC

Tel.:0341 621152

Mail: [email protected]

NB: This document is only a guide line and explain the setting of the machine and Sika doesn’t have any

responsability on sell of Larius’s machine. In this case, please contact directly Larius.

Method Statement


July 2016, 1.00

4/17

3.0 TYPE OF MACHINE

3.1 AIRLESS PUMP WITH ELECTRIC PISTON

The electric piston airless pump is a device used for high pressure paint without the aid of air. The pump is driven by

an electric motor coupled to a gear reduction unit. An eccentric shaft and a connecting rod allow the "alternative

motion" necessary to the operation of the "pumping unit" (suction valve, pump piston, material seal gaskets) that

feeds the material is that the piston is in the ascending phase, whether it has in descending phase: the pump sucks

the material and pushes it to the exit.

3.2 AIRLESS PUMP WITH ELECTRIC DIAPHRAGM

The airless electric diaphragm pump is a device used for high pressure paint spraying without atomising. The pump

is driven by an electric motor or combustion which transmits its rotary motion to a cam, in continuous contact with

a piston immersed in a "room" full of oil. The piston with its alternate action sucks the oil pushing it in pressure

against the diaphragm, highly elastic and resistant material, which starts to oscillate with the same frequency as the

piston. This action creates a depression: the product is sucked and pushed by the diaphragm itself, towards the

Pistolet spray for painting.

A special valve allows the regulation of the oil circuit pressure and consequently the pressure of the product at the

output.

3.3 MIST-LESS PUMP

The pneumatic pumps and accessories of the Vega series, Omega and Ghibli work using the principle of painting

mist-less: high pressure painting with air assistance. The atomization takes place by passing the product

at a pressure not less than 60 bar through an opening called "nozzle of small size".

The range of equipment and accessories allows to satisfy every need, determined by the type of material, the

required flow rate and the desired finish.

The mist-less painting joins airless technology with those of low pressure

Method Statement


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4 ANTICORROSION SYSTEMS

4.1 Anti-corrosion system with epoxy and polyurethane products - SIKACOR EG SYSTEM

Products Layer Base Density

(kg/l)

% Solid

weight Machine Pressure Nozzle Note

SikaCor Zinc R Primer

2k EP 2,8 89 Zeus 220 bar TSC 21-40

Keep agitated the

product

SikaCor EG-1 Primer /

Inter. 2k EP 1,6 77

Dali

Ghibli

210 bar

140 bar

TSC 15-60

13-60

Air 3,5 bar

SikaCor EG-4 Finish

layer 2k PU 1,4 70 Air 3,5 bar

SikaCor EG-5 Finish

layer - 2k PU 1,3 72

TSC 17-30

13-60

Air 3,5 bar

Diluite 5%

Viscosity Cf 4

2’30’’ (too high

for high pressure)

DRAGON

Airless elettrical with piston

DALI’

Airless elettrical with membrane

GHIBLI

Mist-less pneumatic piston

Method Statement


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4.2 Anti-corrosion system with epoxy products – SIKA POXICOLOR PLUS


(kg/l)

% Solid



2k EP 2,8 89 Zeus 220 bar TSC 21-40

Keep agitated

the product


Inter. 2k EP 1,6 77

Dali

Ghibli

210 bar

140 bar

TSC 15-60

13-60 Air 3,5 bar

Sika Poxicolor Plus Finish

layer - 2k EP 1,3 87 Dragon 200 bar TSC 19-60

Size pipe 3/8’’

and gun AT300

DRAGON


DALI’


ZEUS


Method Statement


July 2016, 1.00

7/17

4.3 Anti-corrosion system underwater with epoxy product – SIKA POXICOLOR SW

Product Layer Base Density

(kg/l)

% Solid



2k EP 2,8 89 Zeus 220 bar TSC 21-40

Keep agitated

the product


Inter. 2k EP 1,6 77

Dali

Ghibli

210 bar

140 bar

TSC 15-60

13-60 Air 3,5 bar

Sika Poxicolor SW Finish

layer - 2k EP 1,5 91

Zeus

Dragon 200 bar TSC 19-60

Size pipe 3/8’’

and gun AT300

DRAGON


DALI’


ZEUS


Method Statement


July 2016, 1.00

8/17

4.4 Anticorrosion product one component – SIKACOR-6630 HS

Product Layer Base Density

(kg/l)

% Solid



2k EP 2,8 89 Zeus 220 bar TSC 21-40

Keep agitated

the product


Inter. 2k EP 1,6 77

Dali

Ghibli

210 bar

140 bar

TSC 15-60

13-60 Air 3,5 bar

SikaCor-6630 HS Finish

layer - 1k SIN 1,4 77 Zeus 200 bar SFC 23-60

GHIBLI


DALI’


ZEUS

Airless elettrica a pistone

Method Statement


July 2016, 1.00

9/17

5.0 FIRE PROOFING SYSTEMS

SIKA UNITHERM W30/STEEL S/PLATINUM


(kg/l)

% Solid



2k EP 2,8 89 Zeus 220 bar

TSC

21-40

Keep agitated

the product

SikaCor EG-1 Primer

2k EP 1,6 77

Dali

Ghibli

210 bar

140 bar

TSC 15-

60

13-60

Air 3,5 bar

Sika Unitherm W30

Final

layer -

1k

W 1,4 65 Dragon

Nova

210 bar

250 bar 25-40 Size pipe 3/8’’

and gun L91X

Remove the

filter Sika Unitherm Steel S

Finish

layer -

1k

S 1,31 71 Dragon

Nova

230 bar

280-300 bar 25-40

Sika Unitherm

Platinum

Finish

layer -

2k

EP 1,2 100 Nova 300 bar TSC

21-40

Remove filter

Heat the

product or use a

bi-mix machine

like NOVAMIX

2K

GHIBLI


NOVA

Pneumatic airless

ZEUS


Method Statement


July 2016, 1.00

10/17

6.0 ACID AND FOOD STUF PROTECTION

SIKA PERMACOR-3326 EG-H/SIKA POXITAR F/SIKAGARD 63 NT PLUS


(kg/l)

% Solid


Sika Permacor-3326

EG-H

Finish

layer -

2k

EP 1,9 88 Thor 220 bar TSC

21-40

Sika Poxitar F

Finish

layer -

2k

EP 1,8 96 Dragon 220 bar SFC

21-40

Sikagard-63 NT Plus

Finish

layer -

1k

EP 1,55 100 Nova 400 bar

TSC 19-

60

TSC 21-

40

Evauete bimix

machine like

NOVAMIX 2k

DRAGON


NOVA

Pneumatic airless

THOR


Method Statement


July 2016, 1.00

11/17

7.0 WATERPROOFING SYSTEMS

SIKALASTIC-445/SIKALASTIC-612/SIKALASTIC-560/SIKAFLOOR-400 N ELASTIC+


(kg/l)

% Solid


Sika Concrete Primer Primer

2k PUR 1,02 -

Jolly

Excalibur 150-200 bar

19-40

21-40

Sikalastic Metal

Primer

Primer

2k S 1,20 - Excalibur 150-200 bar

19-40

21-40

Sikalastic-445

Finish

layer -

1k

PU 1,60 88 Nova 280-300 bar TSC 31-60 Diluited 3-5%

Sikalastic-612

Finish

layer -

1k

PU 1,42 80 Dragon 200 bar 21-60

21-40

Remove filter

Size pipe 3/8’’

and gun L91x

Sikalastic-560

Finish

layer -

1k

PU/AC 1,35 65 Thor 210 bar TSC

27-40

Size pipe 3/8’’

and gun L91x

Sikafloor-400 N

Elastic+

Finish

layer -

1k

PU 1,60 88 Nova 300 bar TSC 23-40

TSC 23-60 Diluited 5-7%

DRAGON


NOVA

Pneumatic airless

THOR


Method Statement


July 2016, 1.00

12/17

JOLLY


EXCALIBUR


Method Statement


July 2016, 1.00

13/17

8.0 GROUTING ADHESIVE AND INJECTION

SIKADUR-32/SIKADUR-52 INJECTION N o LP


(kg/l) Machine Pressure Nozzle Note

Sikadur-32 2k EP 1,40 P31

Vega 5:1 400 bar

Tex gun (3-2,5 mm)

V77 (2-2,5 mm) 10 mt pipe da 3/8’’

Sikadur-52 Injection

N o LP 2k S 1,10 P33 3 bar

Conic metal nozzle

1 cm

Transparent tube

and hopper

P33

P31

VEGA 5:1

Method Statement


July 2016, 1.00

14/17

9.0 ANTIBACTERIAL COATING AND CONCRETE PROTECTION

SIKAGARD-203 W/SIKAFLOOR PROSEAL W


(kg/l)

%

Solid weight Machine Pressure Nozzle Note

Sikagard-203 W 1k AC 1,35 61,4 Excalibur 210 bar TSC 15-60

Sikafloor Proseal

W 1K AC 1,0 16 Excalibur 100 bar

13-80 fixed or

con extension 9-

60

Filter 100

mesh in gun

EXCALIBUR


10.0 LEGEND

1k: one component

2k: Bi-component

EP: Epoxy

PU: Poliurethene

SIN: Sintetic

W: water

AC: Acrilic

S: Solvent

Method Statement


July 2016, 1.00

15/17

11.0 SINOTIC TABLE

PRODUCT

MACHINE

Jolly Excalibur Zeus Dragon Thor Dalì Ghibli Nova Vega

5:1 P31 P33

SikaCor Zinc R X

SikaCor EG-1 X X

SikaCor EG-4 X X

SikaCor EG-5 X X

SikaCor-6630 HS X

Sika Poxicolor Plus X

Sika Poxicolor SW X X

Sika Permacor-3326 EG-H X

Sika Poxitar F X

Sikagard-63 NT Plus X

Sika Unitherm W30 X X

Sika Unitherm Steel S X X

Sika Unitherm Platinum X

Sika Unitherm Top S X X

Sika Concrete Primer X X

Sika Metal Primer X

Sikalastic-445 X

Sikalastic-560 X

Sikalastic-612 X

Sikafloor-400 N Elastic+ X

Sikadur-32 X X

Sikadur 52 Injection

N o LP

X

Sikagard-203 W

Sikafloor Proseal W X

Method Statement


July 2016, 1.00

16/17

12.0 CONVERSION TABLE FROM INCH TO MM

N.B.: Test liquidi s water

The flow report in the table are indicative.

Method Statement


July 2016, 1.00

17/17

13.0 HEALT AND SAFETY RACCOMANDATION

Handling or processing resin based floor materials might causeirritation to the eyes, skin, nose and throat.

Therefore an appropriate eye protection shall be worn at all times while handling and resin based floor materials.

Safety shoes, gloves and other appropriate skin protection shall be worn at all times.

Always wash hands with suitable soap after handling products and before food consumption.

For information and advice on the safe handling, storage and disposal of chemical products, users shall refer to the

most recent Material Safety Data Sheet containing physical, ecological, toxicological and other safety-related data.

14.0 TECHNICAL INFORMATION

All the technical information regarding the Larius’s pumps can be find on web site www.larius.eu

The technical data sheet of Sika product can be found on web site it.sika.com or official application Sika Product

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