movitrac® lt option cards / operating instructions / 2009-09option cards edition 09/2009 16822013 /...

Drive Electronics \ Drive Automation \ System Integration \ Services

Operating Instructions

MOVITRAC® LTOption Cards

Edition 09/2009 16822013 / EN

SEW-EURODRIVE—Driving the world

Operating Instructions – MOVITRAC® LT Option Cards 3

1 Important Notes................................................................................................. 51.1 How to use the operating instructions ....................................................... 51.2 Structure of the safety notes ..................................................................... 51.3 Right to claim under limited warranty ........................................................ 61.4 Exclusion of liability ................................................................................... 61.5 Copyright notice ........................................................................................ 61.6 Waste disposal.......................................................................................... 7

2 Safety Notes ...................................................................................................... 82.1 Preliminary information ............................................................................. 82.2 General ..................................................................................................... 82.3 Target group ............................................................................................. 92.4 Designated use ......................................................................................... 92.5 Transport................................................................................................. 102.6 Installation / assembly............................................................................. 102.7 Electrical connection ............................................................................... 112.8 Safe disconnection.................................................................................. 112.9 Startup / operation .................................................................................. 112.10 Operation and servicing .......................................................................... 12

3 Mechanical Installation................................................................................... 133.1 Preliminary work...................................................................................... 133.2 Installation procedure.............................................................................. 13

4 Second Analog Input ...................................................................................... 154.1 Supported unit types ............................................................................... 154.2 Overview ................................................................................................. 154.3 Technical data......................................................................................... 154.4 Electrical interface................................................................................... 164.5 Operation ................................................................................................ 17

5 Second relay output........................................................................................ 185.1 Supported unit types ............................................................................... 185.2 Overview ................................................................................................. 185.3 Electrical interface................................................................................... 195.4 Technical data......................................................................................... 195.5 Operation ................................................................................................ 20

6 Third relay output............................................................................................ 226.1 Supported unit types ............................................................................... 226.2 Overview ................................................................................................. 226.3 Electrical interface................................................................................... 236.4 Technical data......................................................................................... 236.5 Operation ................................................................................................ 24

7 Two indicator relay.......................................................................................... 257.1 Supported unit types ............................................................................... 257.2 Overview ................................................................................................. 257.3 Electrical interface................................................................................... 267.4 Technical data......................................................................................... 277.5 Operation in MOVITRAC® LTE-B ........................................................... 277.6 Operation in MOVITRAC® LTP............................................................... 28

4 Operating Instructions – MOVITRAC® LT Option Cards

8 PI Controller..................................................................................................... 298.1 Supported unit types ............................................................................... 298.2 Overview ................................................................................................. 298.3 Electrical interface................................................................................... 308.4 Technical data......................................................................................... 308.5 Operation ................................................................................................ 31

9 Converter card................................................................................................. 339.1 Supported unit types ............................................................................... 339.2 Overview ................................................................................................. 339.3 Electrical interface................................................................................... 349.4 Technical data......................................................................................... 349.5 Operation ................................................................................................ 35

10 Local switchboard........................................................................................... 3610.1 Supported unit types ............................................................................... 3610.2 Overview ................................................................................................. 3610.3 Electrical interface................................................................................... 3710.4 Technical data......................................................................................... 37

11 Index................................................................................................................. 38


1 How to use the operating instructionsImportant Notes

Operating Instructions1 Important Notes1.1 How to use the operating instructions

The operating instructions are an integral part of the product and contain importantinformation on operation and service. The operating instructions are written for allemployees who assemble, install, startup, and service this product.The operating instructions must be accessible and legible. Make sure that personsresponsible for the system and its operation, as well as persons who work independentlyon the unit, have read through the operating instructions carefully and understood them.Consult SEW-EURODRIVE if you have any questions or if you require further informa-tion.

1.2 Structure of the safety notesThe safety notes in these operating instructions are structured as follows:

Symbol SIGNAL WORD

Nature and source of danger.Possible consequence(s) if the safety notes are disregarded.• Measure(s) to prevent the danger.

Symbol Signal Word Meaning Consequences if disregarded

Example:

General hazard

Specific hazard,e.g. electric shock

DANGER Imminent danger Severe or fatal injuries

WARNING Possible dangerous situation Severe or fatal injuries

CAUTION Possible dangerous situation Minor injuries

NOTICE Possible damage to property Damage to the drive system or its environ-ment

TIP Useful information or tip.Simplifies the handling of the drive system.


1 Right to claim under limited warranty Important Notes

Unless the information in the operating instructions is adhered to, it will be impossible toensure:• Trouble-free operation• Fulfilment of any rights to claim under guarantee

Consequently, read the operating instructions before you start working with theproduct!

1.3 Right to claim under limited warrantyAdhering to the operating instructions is a prerequisite for fault-free operation and thefulfillment of any right to claim under warranty. Read the operating instructions beforeyou start working with the unit.Make sure that the operating instructions are available to persons responsible for thesystem and its operation as well as to persons who work independently on the unit. Youmust also ensure that the documentation is legible.

1.4 Exclusion of liabilityYou must comply with the information contained in these operating instructions toensure safe operation of the MOVITRAC® LT and to achieve the specified product char-acteristics and performance requirements. SEW-EURODRIVE does not assume liabilityfor injury to persons or damage to equipment or property resulting from non-observanceof these operating instructions. In such cases, any liability for defects is excluded.

1.5 Copyright notice© 2008 – SEW-EURODRIVE. All rights reserved.Any reproduction, modification, distribution or unintended use, in whole or in part, isprohibited.


1 Waste disposalImportant Notes

1.6 Waste disposalPlease dispose of the following parts in accordance with the current regulations:• Electronics scrap (printed-circuit boards)• Plastic (housing)• Sheet metal• Copper


2 Preliminary information Safety Notes

2 Safety NotesThe following basic safety notes must be read carefully to prevent injury to persons anddamage to property. The operator must ensure that the basic safety notes are read andobserved. Make sure that persons responsible for the plant and its operation, as well aspersons who work independently on the unit, have read through the operating instruc-tions carefully and understood them. If you are unclear about any of the information in this documentation, or if you requirefurther information, please contact SEW-EURODRIVE.

2.1 Preliminary informationThe following safety notes predominantly refer to the use of frequency inverters and theiraccessories. Additionally, when using drives with motors or gearmotors, observe thecorresponding safety notes in the respective operating instructions.Please also observe the supplementary safety notes in the individual sections of thisdocument.

2.2 General

Removing covers without authorization, improper use as well as incorrect installation oroperation may result in severe injuries to persons or damage to property.

DANGER

During operation, frequency inverters and their accessories can have live, bare partsaccording to their degree of protection.Severe or fatal injuries.• All work related to transportation, storage, setup / mounting, connection, startup,

maintenance and repair may only be carried out by qualified personnel, in strictobservation of:– The relevant detailed operating instructions– The warning and safety signs on the motor / gearmotor and electronic compo-

nents– All other project planning documents, operating instructions and wiring

diagrams related to the drive– The specific regulations and requirements for the system– The national / regional regulations governing safety and the prevention of

accidents• Never install damaged products.• Immediately report any damages to the shipping company.


2 Target groupSafety Notes

2.3 Target groupAny mechanical work may only be performed by adequately qualified personnel.Qualified personnel in this context are persons who are familiar with the setup,mechanical installation, trouble shooting and maintenance for this product. Further, theyare qualified as follows:• Training in mechanical engineering, e.g. as a mechanic or mechatronics technician

(final examinations must have been passed).• They are familiar with these operating instructions.Any electronic work may only be performed by adequately qualified electricians.Qualified electricians in this context are persons who are familiar with the electronicinstallation, startup, trouble shooting and maintenance for this product. Further, they arequalified as follows:• Training in electrical engineering, e.g. as an electrician or mechatronics technician

(final examinations must have been passed).• They are familiar with these operating instructions.All work in further areas of transportation, storage, operation and waste disposal may becarried out only by persons who are trained appropriately.

2.4 Designated useFrequency inverters and their accessories are components for controlling asynchronousAC motors. Frequency inverters are components intended for installation in electricalsystems or machines. Never connect capacitive loads. Operation with capacitive loadsresults in over voltages and may destroy the unit.The following standards apply, if the frequency inverters are marketed in the EU / EFTA:• In case of installation in machines, startup of the drive inverters (meaning the start of

proper use) is prohibited until it is determined that the machine meets the require-ments stipulated in the EC Directive 98/37/EC (machine directive); observeEN 60204.

• Startup (i.e. the start of designated use) is only permitted under observance of theEMC (2004/108/EC) directive.

• The frequency inverters comply with the requirements of the Low Voltage Directive2006/95/EC. The harmonized standards of the EN 61800-5-1/DIN VDE T105 seriesin connection with EN 60439-1/VDE 0660 part 500 and EN 60146/VDE 0558 areapplied to these frequency inverters.

Observe the technical data and the connection requirements specified on the nameplateand the operating instructions.

2.4.1 Safety functionsFrequency inverters from SEW-EURODRIVE must not perform any safety functionsunless the inverters are subordinate to other safety systems. Use higher-level safety systems to ensure protection of equipment and personnel.


2 Transport Safety Notes

2.5 TransportImmediately upon receipt, inspect the shipment for any damage that may have occurredduring transportation. Never install or start up damaged products. In the event of damage please submit acomplaint to the transport company immediately.

2.6 Installation / assemblyThe units must be installed and cooled according to the regulations and specificationsin this documentation.Protect the frequency inverters from excessive strain. Do not twist any components anddo not modify the insulation spaces. Do not touch any electronic components orcontacts.Frequency inverters contain components that can easily be damaged by electrostaticenergy and improper handling. Electric components must not be mechanically damagedor destroyed.The unit meets all requirements for reliable isolation of power and electronicsconnections in accordance with UL508. All connected circuits must also satisfy therequirements for reliable isolation so as to guarantee reliable isolation.Take suitable measures to ensure that the connected motor does not start upautomatically when the inverter is switched on. To do this, connect binary inputs DI01through DI03 to GND / 0V. The following applications are prohibited unless the unit is explicitly designed for suchuse:• Use in potentially explosive atmospheres.• Use in environments with harmful substances:

– Oils– Acids– Gases– Vapors– Dust– Radiated interference– Other harmful environments

• Use subject to mechanical vibration and shock loads in excess of the requirementsin EN 50178.

• Use in non-stationary applications which are subject to mechanical vibration andimpact loads in excess of the requirements in EN 61800-5-1.

• If the inverter or its accessories perform safety functions which have to guarantee theprotection of machinery and people.


2 Electrical connectionSafety Notes

2.7 Electrical connectionObserve the applicable national accident prevention guidelines when working on livefrequency inverters (e.g. BGV A3 for Germany).During installation, observe the specifications regarding cable cross sections, fusing andprotective conductor connection.Protective measures and protection devices must comply with the regulations in force(e.g. EN 60204 or EN 61800-5-1).– Grounding the unit is a necessary protective measure.– Overcurrent protection devices are a necessary protective measure.

2.8 Safe disconnectionThe MOVITRAC® LT units and their accessories meet all requirements for safedisconnection of power and electronic connections in accordance with EN 61800-5-1.All connected circuits must also satisfy the requirements for safe disconnection.

2.9 Startup / operationSystems with integrated frequency inverters must be equipped with additional monitor-ing and protection devices, as applicable, according to the relevant safety guidelinesand regulations, such as legislation governing technical equipment, accident preventionregulations, etc. Do not touch live components or power connections until 10 minutes after disconnectingthe frequency inverters from the supply voltage because there may still be somecharged capacitors. Observe the corresponding labels on the frequency inverter.Keep all covers and doors closed during operation.The fact that the status LED and other display elements are no longer illuminated doesnot indicate that the unit has been disconnected from the mains and no longer carriesany voltage.Mechanical blocking or safety functions inside the unit may result in the motor comingto a standstill. Eliminating the cause of the problem or performing a reset may result inthe drive restarting automatically. If, for safety reasons, this is not permitted for thedriven machine, disconnect the unit from the supply system before correcting the error.


2 Operation and servicing Safety Notes

2.10 Operation and servicing

WARNING

Dangerous voltages are present in the output terminals and the cables and motorterminals connected to them when the unit is switched on. The unit is not necessarily deenergized when the LEDs and the 7-segment displayare off. Dangerous voltages may also be present when the unit is inhibited and themotor at a standstill.High voltages are also present in the terminals and within the drive for up to 10 min-utes after the electrical supply has been disconnected.Severe or fatal injuries from electric shock.• Disconnect and isolate the MOVITRAC® LT from the electrical supply at least

10 minutes before commencing any work on it.

WARNING

Safety functions inside the unit or a mechanical blockage may cause the motor tostop. The removal of the source of the malfunction or a reset can result in anautomatic restart of the drive. Severe or fatal injuries.• Disconnect the unit from the supply system before correcting the fault.


3 Preliminary workMechanical Installation

3 Mechanical Installation3.1 Preliminary work

• Turn the drive off and wait at least 10 minutes before installing the option card.

3.2 Installation procedure• Insert the option card into the MOVITRAC® LT control terminal strip.• Tighten all 11 terminal screws on the MOVITRAC® LT to ensure good electrical

contact.

WARNING

Dangerous voltages are present in the output terminals and the cables and motorterminals connected to them when the unit is switched on. The unit is not necessarily deenergized when the LEDs and the 7-segment displayare off. Dangerous voltages may also be present when the unit is inhibited and themotor at a standstill.High voltages are also present in the terminals and within the drive for up to 10 min-utes after the electrical supply has been disconnected.Severe or fatal injuries from electric shock.• Disconnect and isolate the MOVITRAC® LT from the electrical supply at least

10 minutes before commencing any work on it.

TIPWhen installing an option card into the following units, support the option card whilsttightening the terminal screws.• MOVITRAC® LTP, Size 1• MOVITRAC® LTP IP55 (all sizes)• MOVITRAC® LTE-B (all sizes)

TIPOnce the option cards have been installed and fully wired into an IP55 / NEMA 12 drive,the board must be bent slightly in a downwards direction to enable the front cover to beclosed. This does not affect the function of the option board.


3 Installation procedure Mechanical Installation

IP20 IP55

65875AXX 65874AXX


4 Supported unit typesSecond Analog Input

4 Second Analog Input

4.1 Supported unit types

4.2 OverviewThe second analog input can be used in applications where the speed reference for thedrive is required to be switched between 2 analog references. The typical application is where a drive is controlled remotely using a current referencebut needs to have a local option of control, usually with a potentiometer.

4.3 Technical data

Type Part number

OB LT 2ANIN 1820 1547

64759AXX

TIPThis option is only available for MOVITRAC® LTE-A.

Analog input 1 DC ±10 V, 4 – 20 mA

Analog input 1 DC ±10 V, 4 – 20 mA

Maximum input voltage DC ±50 V

Ambient temperature –10 – +50 °C

Conformity IP00, UL94V-0

Dimensions [mm] 56 × 24 (not pins) × 14

[in] 2.20 × 0.98 (not pins) × 0.56


4 Electrical interface Second Analog Input

4.4 Electrical interface

64746AXX

Pin no.

Signal Connection Description

1 0 V 0 V common for AI Ref. to activate DI1 – DI3 (100 mA max.)

2 DI1 Digital Input 1 Positive logic’Logic 1" input voltage range: DC 8 – 30 V"Logic 0" input voltage range: DC 0 – 2 VCompatible with PLC-requirement when 0 V is con-nected

3 DI 2 Digital Input 2

4 DI3 Digital Input 3

5 +10 V +10 V 10 V ref for AI / DI

6 AI 1 Analog Input 1 0 – 10 V, 0 – 20 mA

7 AI 2 Analog Input 2

8 AO / DO Analog Output (10-bit) / Digital output

0 – 10 V, 20 mA analog24 V / 20 mA digital

9 0 V 0 V common 0 V ref for analog output

10 Relay contact Relay contact N.O. relay contact (AC 250 V / DC 30 V @ 1 A)

11 Relay common Relay common

1 2 3 4 5 6 7 8 9 10 11

TIPThe signal connected to Digital Input 3 is used to switch between Analog Input 1(terminal 6) and Analog Input 2 (terminal 7).


4 OperationSecond Analog Input

4.5 Operation4.5.1 Switching between a voltage and a current speed reference

• Connect the voltage signal to terminal 6 and the current signal to terminal 7 of theoption module. – Each of these signals is referenced to terminal 9 (0 V). – The digital signal used to switch between the voltage and current inputs should

be connected to terminal 4 (digital input 3).• Set the parameters as follows:

– P-19 = 0– P-16 = 4 – 20 mA (or 0 – 20 mA / 20 – 4 mA, depending on required format)

4.5.2 Hand – Off – Auto-operation

• Connect the required analog reference signals to terminals 6 and 7 as describedabove. This mode of operation requires a 2-pole change-over, centre-off switch. – The first pole of the switch is used to enable the drive, where both "Hand" and

"Auto" positions should be connected to digital input 1. – The second pole of the switch is connected to digital input 3, as described above.

• Connect the common connection point of each of the switches to terminal 1 (0 V).• In a typical configuration, "Hand" will enable the drive using the voltage (local) refer-

ence, "Auto" will enable the drive using the current (remote) reference.

TIPWhen digital input 3 is open, the voltage format signal (connected to terminal 6) will beselected.


5 Supported unit types Second relay output

5 Second relay output

5.1 Supported unit typesThis option is available in 2 versions:• OB LT 2ROUT for MOVITRAC® LTE-A• OB LT 2ROUTB for MOVITRAC® LTE-B and MOVITRAC® LTP

5.2 OverviewThe 2nd relay output module can be used in applications where the analog output fromthe drive is converted to a relay output.Typical applications are where 2 relay outputs are required. The functions of the relaysare programmable in the drive and can be any of the following:• Drive enabled• Drive healthy• Drive at set speed• Drive at zero speed• Drive at maximum speed• Motor in overload

Type Part number

OB LT 2ROUT 1822 3168

OB LT 2ROUTB 1820 1555

64759AXX


5 Electrical interfaceSecond relay output


5.4 Technical data

64746AXX

Terminal no.


1 +24 V +24 V ref out Ref. to activate DI1 – DI3 (100 mA max.)

2 DI 1 Digital input 1 Positive logic"Logic 1" input voltage range: DC 8 – 30 V"Logic 0" input voltage range: DC 0 – 2 VCompatible with PLC requirement when 0 V is connected.

3 DI 2 Digital input 2

4 DI 3 Digital input 3 / thermistor contact

5 +10 V +10 V ref out 10 V ref for analog input (pot supply +, 10 mA max., 1 K Ω min.)

6 AI / DI Analog input (12 bit)Digital input 4

0 – 10 V, 0 – 20 mA, 4 – 20 mA"Logic 1" input voltage range: DC 8 – 30 V

7 0 V 0 V common 0 V ref for analog input (pot supply –)

8 Relay 2 contact Relay contact N.O. relay contact (AC 250 V / DC 30 V @ 1 A)

9 Relay 2 common Relay common



1 2 3 4 5 6 7 8 9 10 11

TIPThe second relay output contacts are available on terminals 8 & 9. This relay utilisesthe drive’s analog / digital output for operation. Therefore the analog input is not avail-able when this module is fitted.

Max. relay switching voltage AC 250 V / DC 220 V

Max. relay switching current 1 A

Max. input voltage DC ±50 V


Environmental –10 – +50 °C


[in] 2.20 × 0.98 (not pins) × 0.56


5 Operation Second relay output

5.5 Operation5.5.1 Operation MOVITRAC® LTE-A (OB LT 2ROUT)Programming the first relay output

Since the first relay output is programmed using parameter P-18 in MOVITRAC® LTE-A,2 completely independent relay outputs are available. The following options aresupported for relay 1:

Programming the second relay output

The second relay output is controlled using MOVITRAC®LTE-A parameter P-25. Thisshould be set to either 2 or 3 as described below:

5.5.2 Operation MOVITRAC® LTE-B (OB LT 2ROUTB)Programming the first relay output

Since the first relay output is programmed using paramter P-18 in MOVITRAC® LTE-B,2 completely independent relay outputs are available. The following options aresupported for relay 1:

P-18 Relay 1 output function select

0: Drive enabled Defines the function of User Relay 1 when the operating conditions are met.• Disabled: Contacts open• Enabled: Contacts closed

1: Drive healthy

2: Motor at target speed

3: Motor speed at 0

4: Motor speed at maximum (P-01)

5: Motor overload (current > P-08)


0: Motor speed Function not available for relay operation.

1: Motor current


3: Motor at set speed



Options 4 – 7:The relay output is enabled using the level set in parameter P-19.

1: Drive healthy


3: Drive tripped

4: Motor speed ≥ limit

5: Motor current ≥ limit

6: Motor speed < limit

7: Motor current < limit


5 OperationSecond relay output


The second relay output is controlled using MOVITRAC® LTE-B parameter P-25. Thiscan be set to any of the choices 0 – 7 as described below:

5.5.3 Operation MOVITRAC® LTP (OB LT 2ROUTB)Programming the first relay output

Since the first relay output is programmed using parameter P2-13 in MOVITRAC® LTP,2 completely independent relay outputs are available. The following options aresupported for relay 1:


The second relay output is controlled using MOVITRAC® LTP parameter P2-11. Thiscan be set to any of the choices 0 – 6 as described below:



Options 4 – 7:The relay output is enabled using the level set in parameter P-19.

1: Drive healthy


3: Drive tripped

4: Motor speed ≥ limit

5: Motor current ≥ limit

6: Motor speed < limit

7: Motor current < limit

P2-13 Relay 1 output function select

0: Drive enabled If P2-15 = 0 (Normally Open), the relay contacts are closed when the selected condition is fulfilled.

If P2-15 = 1 (Normally Closed), the relay contacts are open when the selected condition is fulfilled.

1: Drive healthy


3: Motor speed >0

4: Motor speed > limit

5: Motor torque > limit

6: 2nd analog input > limit



The control limit used for settings 4, 5 & 6 is defined in parameter P2-12.

1: Drive healthy


3: Motor speed >0


5: Motor torque > limit

6: 2nd analog input > limit


6 Supported unit types Third relay output

6 Third relay output

6.1 Supported unit typesThis option is only available for MOVITRAC® LTP.

6.2 OverviewThis plug-in module provides 2 additional relay outputs. Relay 1 and 2 can beprogrammed via parameters (see following list). The function of the 3rd relay output is fixed to represent "Drive healthy". By using theN.O. / N.C. contacts the 3rd relay output can represent both "Drive healthy" or "Drivefault".The functions of the 1st and 2nd relay output are programmable in the drive and can beany of the following (set in parameters P2-11 & P2-13):• Drive enabled• Drive healthy• Motor at target speed• Motor speed >0• Motor speed > limit• Motor torque or motor current > limit• 2nd analog input > limit

Type Part number

LT 3RO 00A 18208762

64760AXX


6 Electrical interfaceThird relay output


6.4 Technical data

65689AXX

Terminal no.



2 DI 1 Digital input 1 Not affected

3 DI 2 Digital input 2 Not available if P2-01 = 20, 21 or 22


Not affected


6 AI / DI Analog input (12 bit) /Digital input 4







12 Relay 3 contact Relay contact N.O. relay contact

13 Relay 3 common Relay common –

14 Relay 3 contact Relay contact N.C. relay contact

1 2 3 4 5 6

12 13

7 8 9 10 11

14







[in] 2.20 × 0.98 (not pins) × 0.56


6 Operation Third relay output

6.5 OperationProgramming the first relay output

The first relay output is programmed using parameter P2-13 in the drive. The followingoptions are supported for relay 1:

Parameter P2-15 allows the relay to be programmed to operate in N.O. (normally open)or N.C. (normally closed) mode (see corresponding operating instructions for furtherinformation).


The second relay output is controlled using parameter P2-11 in the drive. The followingoptions are supported for relay 2:

Programming the third relay output

The 3rd relay output function is fixed to represent "Drive healthy" or "Drive tripped",depending on whether the N.C. or N.O. contacts are used, and is enabled whenparameter P2-01 = 20, 21 or 22. Since the 3rd relay output is controlled by the digital output signal on Terminal 3, the 2nddigital input is not available in this mode.


0: Drive enabled If P2-15 = 0 (Normally Open), the relay contacts are closed when the selected condition is fulfilled.

If P2-15 = 1 (Normally Closed), the relay contacts are open when the selected condition is fulfilled.

1: Drive healthy


3: Motor speed >0


5: Motor torque / current > limit

6: 2nd analog imput > limit


0: Drive enabled Defines the function of User Relay 2 when the operating condi-tions are met.• Disabled: Contacts open• Enabled: Contacts closed

The control limit used for settings 4, 5 & 6 is defined in parame-ter P2-12.

1: Drive healthy


3: Motor speed >0


5: Motor torque / current > limit

6: 2nd analog imput > limit


7 Supported unit typesTwo indicator relay

7 Two indicator relay

7.1 Supported unit typesThis option is available for the following products:• MOVITRAC® LTE-B• MOVITRAC® LTP

7.2 OverviewThe HVAC relay option module can be used in applications where 2 indicators arerequired showing "Drive running" and "Drive tripped".

Type Part number

OB LT HVAC-B 1821 8180

64760AXX


7 Electrical interface Two indicator relay


64748AXX

Terminal no.










8 AO / DO Analog output (10 bit)Digital output







1 2 3 4 5 6

12 13

7 8 9 10 11


7 Technical dataTwo indicator relay

7.4 Technical data

7.5 Operation in MOVITRAC® LTE-B7.5.1 Programming the first relay output

For typical operation set parameter P-18 to 1. For example, relay 2 closed on enable(drive running, green LED) and relay 1 closed when drive tripped (red LED).Use the following information to set parameter P-18 for other types of relay output. Since the 1st relay output (fitted within the drive) is programmed using parameter P-18in the drive, 2 completely independent relay outputs are available. The following optionsare supported for relay 1:

7.5.2 Programming the second relay output

The second relay output only has 1 practical setting:







[in] 2.20 × 0.98 (not pins) × 0.56

P-18

0: Relay 1 is closed when drive is disabled

1: Relay 1 is closed when drive is tripped

2: Relay 1 is closed when drive output is not at set speed

3: Relay 1 is closed when drive is switched off

4: Relay 1 is closed when drive output is not at maximum speed

5: Relay 1 is closed when drive output is not in overload

P-18

1: Relay 2 is closed when drive is running

TIPThe two indicator relay (HVAC) option card only operates when P-15 is set to a numberwhere DI01 sets the enable signal for the drive, e.g. in Terminal Mode P-15 = 0 – 4, 6,8 or 12. Further information can be found in the MOVITRAC® LTE-B Operating Instruc-tions.All other I/Os are not affected.


7 Operation in MOVITRAC® LTP Two indicator relay

7.6 Operation in MOVITRAC® LTP7.6.1 Programming the first relay output

For typical operation set parameter P2-13 to 1. For example, relay 2 closed on enable(drive running, green LED) and relay 1 closed when drive tripped (red LED).Use the following information to set parameter P2-13 for other types of relay output. Since the 1st relay output (fitted within the drive) is programmed using parameter P2-13in the drive, 2 completely independent relay outputs are available. The following optionsare supported for relay 1:

7.6.2 Programming the second relay output

The second relay output only has 1 practical setting:

P2-13

0: Relay 1 is closed when drive is disabled

1: Relay 1 is closed when drive is tripped

2: Relay 1 is closed when drive output is not at set speed

3: Relay 1 is closed when drive is switched off

4: Relay 1 is closed when drive output is not at maximum speed

5: Relay 1 is closed when drive output is not in overload

6: Relay 1 is closed when 2nd analog input is below limit

P2-13

1: Relay 2 closed when drive is running

TIPThe two indicator relay (HVAC) option card only operates when P2-01 is set to anumber where DI01 sets the enable signal for the drive, e.g. in Terminal ModeP2-01 = 0 – 6, 11, 12, 15, 16 or 18 – 22. Further information can be found in theMOVITRAC® LTP Operating Instructions.All other I/Os are not affected.


8 Supported unit typesPI Controller

8 PI Controller

8.1 Supported unit typesThis option is only available for MOVITRAC® LTE-B.

8.2 OverviewThe PI controller can be used in applications where there is a transducer giving feed-back from a system that the drive is controlling. For example the pressure can becontrolled in a system where the drive controls a pump and a pressure transducer givesfeedback to the PI controller.Key benefits:• Small physical size• Potted for robustness and environmental protection• Minimal setup for quick and easy commissioning

– integral gain set by 2 switches– proportional gain set by potentiometer

• Built in reference potentiometer for convenient setup for feedback reference point.

Type Part number

OB LT PICON-B 1821 8172

64759AXX


8 Electrical interface PI Controller


8.4 Technical data

64747AXX

Terminal no.






5 +10 V +10 V ref out 10 V ref for analog input

6 AI1 Analog input (12 bit) 0 – 10 V, 0 – 20 mA, 4 – 20 mA

7 AF Analog feedback in Feedback input for PI reference



9 0 V 0 V common

10 Relay contact Relay contact N.O. relay contact (AC 250 V / DC 30 V @ 5 A)

11 Relay common Relay common

1 2 3 4 5 6 7 8 9 10 11

1 2 3 4 POT2

POT1

TEST PT

ON

Rated reference input ± 10 V or 4 – 20 mA

Proportional gain range 0.2 – 30

Rated feedback input ± 10 V or 4 – 20 mA


Integral gain settings 0.1 s, 1 s, 10 s




[in] 2.20 × 1.31 × 0.64


8 OperationPI Controller

8.5 OperationThe PI controller card must be set up by adjusting the proportional gain, reference volt-age preset and integral gain. The following diagram shows the schematic operation ofthe PI controller card.

8.5.1 Potentiometer 1 (POT1): Proportional gain adjust

The proportional gain of the PI controller is adjusted using POT1. Minimum gain isachieved by turning the potentiometer fully counterclockwise (5 turns). SEW-EURODRIVE recommends using this setting as the starting point during startupof this option with the MOVITRAC® LT in any application.

65765AEN

65771AEN

0

2

4

6

8

10

12

0 0,5 1 1,5 2 2,5

Out

put V

olta

ge [V

]

Time

SetpointActual value

Upper Limit (10V)

Reference Voltage preset (offset)

–

+

Reference voltagepreset (Offset)

SetpointOutput PI

(actual value)

Proportional gain Integral gain


8 Operation PI Controller

8.5.2 Potentiometer 2 (POT2): Reference voltage preset

For those applications that require a fixed preset operating point, an on-board presetpotentiometer (POT2) is available to avoid having to use an external potentiometer forthis type of application. To use this feature, S4 must be open (Off). The preset voltage ranges from 0 V (fully counterclockwise) to 10 V (fully clockwise).The preset voltage can be measured on the PI Option test point .

8.5.3 Integral gain switch

The integral gain value can be set using switches S1 and S2 on the board. The time canbe set in 3 steps (0.1 s, 1 s and 10 s). The greater integral time will take precedence ifS1 and S2 are closed at the same time.

TIP• If an external reference is used (either voltage or current format), this potentiometer

must be turned to zero (fully counterclockwise). If this is not done, an offset will beintroduced by POT2.

• When the 4 – 20 mA setting is used for either the feedback (pin 7) or reference(pin 6) input and the 0 – 10 V setting is used for the other input (e.g. 0 – 10 V ref,4 – 20 mA feedback), the voltages measured on pins 6 and 7 will be different understable operating conditions. This is due to an offset of 2.5 V, which is introducedinternally to support 4 – 20 mA operation. Control settles with the 0 – 10 V inputnominally 2.5 V lower than the 4 – 20 mA input.

• Both potentiometers 1 and 2 are 5-turn types, i.e. they require 5 full turns to coverthe full range. In the event of the maximum or minimum point being reached, theadjustment disengages to avoid mechanical damage. The factory setting of bothPOT 1 and 2 is the minimum value (turned fully counterclockwise).

Switch no. Switch open (OFF) Switch closed (ON)

S1 Integral gain 0.1 s Integral gain 1 s

S2 Integral gain 0.1 s Integral gain 10 s

S3 Feedback format 0 – 10 V Feedback format 4 – 20 mA

S4 Reference format 0 – 10 V Reference format 4 – 20 mA

TIP

Parameter P-16 must be set to voltage mode (0 – 10 V) to support the PI controller.


9 Supported unit typesConverter card

9 Converter card


9.2 OverviewThere are 2 versions of the module:• 110 V version for voltages ranging from AC 100 – 120 V• 230 V version for voltages ranging from AC 200 – 240 V

The converter card allows the digital inputs of the drive to be controlled directly from a110 V or 240 V control supply without the need for interfacing relays.

Type Part number Description

OB LT VCON A 1821 7672 110 V / 24 V converter

OB LT VCON B 1822 1947 240 V / 24 V converter

64760AXX

TIPThe existing analog input can still be used by connecting the analog signal input onterminal 6. Alternatively a 4th AC 110 V or AC 230 V digital input can be connected viathe removable plug. All other inputs and outputs to the drive are not affected.Analog input and digital input 4 cannot be used simultaneously.


9 Electrical interface Converter card


9.4 Technical data

64748AXX

Terminal no.


1 Neutral Neutral Must not be connected to 0 V

2 DI 1 Digital input 1 AC 80 – 250 V, 68 k Ω impedance












12 Neutral Neutral Must not be connected to 0 V

13 DI4 Digital input 4 AC 80 – 250 V, 68 k Ω impedance

1 2 3 4 5 6

12 13

7 8 9 10 11

NOTICEThe digital input terminals are optically isolated from the remaining terminals and thedrive terminals. Terminals 1 and 12 are connected internally and must not be connect-ed to terminal 7 (0 V / GND) as this could result in damage to the option card.




Environmental 0 – +50 °C


[in] 2.20 × 0.98 (not pins) × 0.56


9 OperationConverter card

9.5 Operation9.5.1 Applications requiring 3 digital inputs and 1 analog input

This is the default setting of the drive. The analog input is connected to terminal 6 of theconverter card and this connects straight to the drive’s analog input and works asstandard.

9.5.2 Applications requiring 4 digital inputs

The drive needs to be set up for 4 digital inputs. Further information on this setup canbe found under the following parameters in the corresponding operating instructions:• MOVITRAC® LTP: Parameter P2-01• MOVITRAC® LTE-B: Parameter P-15

The 4th digital input is activated by one of the following options:• applying 0 – 10 volts to terminal 6• applying AC 110 V to terminal 13


10 Supported unit types Local switchboard

10 Local switchboard


10.2 OverviewThe local switchboard is an auxiliary way to enable and control the speed of the drivevia the input terminal block. The board has switches which are directly connected to thedigital inputs. The potentiometer is connected to the analog input.

Type Part number

OB LT LOCMO 1820 5607

64771AXX

TIPThis option should only be used for test purposes. For field application a hard wireconnection must be used to control the drive.


10 Electrical interfaceLocal switchboard


10.4 Technical data

64770AXX

1 2 3 4 5 6 7 8 9 10 11

TIPThe terminal connections on the local switchboard are the same as those on theMOVITRAC® LTE-B / MOVITRAC® LTP unit. Refer to the operating instructions forfurther information.




[in] 2.20 × 1.31 (not pins) × 0.64


Index

11 Index

A

Analog input, second...................................... 15

C

Converter card ............................................... 33Copyright.......................................................... 6

E

Exclusion of liability .......................................... 6Explanation of symbols .................................... 5

I

Important notes ................................................ 5Indicator relay................................................. 25Installation ...................................................... 10Installation, mechanical.................................. 13

L

Local switchboard .......................................... 36

M

Mechanical installation ................................... 13

O

Operation ....................................................... 12

P

PI Controller ................................................... 29

R

Recycling.......................................................... 7Relay output, second ..................................... 18Relay output, third .......................................... 22Right to claim under limited warranty ............... 6

S

Safety notes ..................................................... 8Installation and startup ............................ 10Operation and servicing........................... 12

Second analog input ...................................... 15Second relay output ....................................... 18Servicing ........................................................ 12Startup ........................................................... 10Switchboard, local .......................................... 36Symbols, explanation ....................................... 5

T

Third relay output ........................................... 22Two indicator relay ......................................... 25

W

Waste disposal ................................................. 7

Address List

39

Address ListGermany

HeadquartersProductionSales

Bruchsal SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 BruchsalP.O. BoxPostfach 3023 • D-76642 Bruchsal

Tel. +49 7251 75-0Fax +49 7251 75-1970http://[email protected]

Service Competence Center

Central SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 1 D-76676 Graben-Neudorf

Tel. +49 7251 75-1710Fax +49 7251 [email protected]

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Electronics SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 Bruchsal


Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP+49 180 5 7394357

Additional addresses for service in Germany provided on request!

France

ProductionSalesService

Haguenau SEW-USOCOME 48-54 route de Soufflenheim B. P. 20185F-67506 Haguenau Cedex

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Additional addresses for service in France provided on request!

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Australia


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Service Competence Center

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Additional addresses for service in Canada provided on request!

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Santiago de Chile

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Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd.333, Suhong Middle RoadSuzhou Industrial ParkJiangsu Province, 215021


Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd.No. 9, JunDa RoadEast Section of GETDDGuangzhou 510530


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Additional addresses for service in China provided on request!

Address List

42

Colombia


Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60Bodega 6, Manzana BSantafé de Bogotá


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Tel. +358 201 589-300Fax +358 3 [email protected]://www.sew-eurodrive.fi

ProductionAssembly

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Address List

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Address List

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Lithuania

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Address List

45

Netherlands


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Address List

46

Serbia

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Žilina SEW-Eurodrive SK s.r.o.Industry Park - PChZulica M.R.Štefánika 71SK-010 01 Žilina


Banská Bystrica SEW-Eurodrive SK s.r.o.Rudlovská cesta 85SK-974 11 Banská Bystrica


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Slovenia

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South Africa


Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITEDEurodrive House Cnr. Adcock Ingram and Aerodrome RoadsAeroton Ext. 2Johannesburg 2013P.O.Box 90004Bertsham 2013


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Tel. +27 21 552-9820Fax +27 21 552-9830Telex 576 [email protected]

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Address List

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Spain


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Ukraine

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Dnepropetrovsk SEW-EURODRIVEStr. Rabochaja 23-B, Office 40949008 Dnepropetrovsk


USA

ProductionAssemblySalesServiceCorporate Offices

Southeast Region

SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518Lyman, S.C. 29365

Tel. +1 864 439-7537Fax Sales +1 864 439-7830Fax Manufacturing +1 864 439-9948Fax Assembly +1 864 439-0566Fax Confidential/HR +1 864 949-5557http://[email protected]


Northeast Region

SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481Bridgeport, New Jersey 08014


Midwest Region SEW-EURODRIVE INC.2001 West Main Street Troy, Ohio 45373


Southwest Region

SEW-EURODRIVE INC.3950 Platinum Way Dallas, Texas 75237


Address List

48

Western Region SEW-EURODRIVE INC. 30599 San Antonio St.Hayward, CA 94544


Additional addresses for service in the USA provided on request!

Venezuela


Valencia SEW-EURODRIVE Venezuela S.A.Av. Norte Sur No. 3, Galpon 84-319Zona Industrial Municipal NorteValencia, Estado Carabobo

Tel. +58 241 832-9804Fax +58 241 838-6275http://[email protected]@cantv.net

USA

SEW-EURODRIVE—Driving the world

SEW-EURODRIVEDriving the world

www.sew-eurodrive.com

SEW-EURODRIVE GmbH & Co KGP.O. Box 302376642 Bruchsal/GermanyPhone +49 7251 75-0Fax +49 7251 [email protected]

movitrac® lt option cards / operating instructions / 2009-09option cards edition 09/2009 16822013 /...

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