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Page 1: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

1 Mostafa Soliman, Ph.D.

Mostafa Soliman, Ph.D.

Page 2: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Normal Electrostatic Forces

Parallel Plate Electrostatic Actuators

Static Analysis

Tangential Electrostatic Forces

Comb Drive Actuators

Static Analysis

Capacitance Sensing

2 Mostafa Soliman, Ph.D.

Page 3: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

As electrostatic forces scale better than electromagnetic force in the micro domain,

electrostatic actuation is more frequently used in MEMS.

Electrostatic force could be either normal force or lateral (or tangential) force.

Normal forces are used to actuate (or drive) closing gap actuators

Lateral forces are used to actuate overlapping electrode actuators

F

Mostafa Soliman, Ph.D. 3

Page 4: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Normal Forces:

Consider a capacitor as shown in figure.

Dark plat is fixed and the other one is movable.

The capacitance is:

where A is the plate’s area, o is the permittivity of vacuum, r is relative permittivity of air

(=1), and x is the separation between the two plates.

Now, if the capacitor is connected to the battery as shown,

The stored charge in the capacitor can be expressed as:

x

AxC ro)(

VxCQc )(

Mostafa Soliman, Ph.D. 4

Page 5: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Normal Forces:

The energy stored in the capacitor can be expressed as

The force applied on the movable plate is:

The force tries to increase the capacitance C(x).

2)(2

1

2

1VxCVQE cc

2

2

2

2

)(

2

1V

x

A

x

xCV

x

EF roc

x

Mostafa Soliman, Ph.D. 5

Page 6: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Tangential Forces:

Consider two parallel electrodes as shown in figure.

The capacitance due to the overlapped electrodes is:

The force applied on the movable plate is:

This equation indicates that the force is constant and independent on the overlap y, but is

in a direction which increases the capacitance.

)()( bydd

AyC roro

22

2

)(

2

1V

d

b

y

yCV

y

EF roc

y

Mostafa Soliman, Ph.D. 6

Page 7: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Parallel plate actuators:

Consider two parallel plate actuator as shown in figure below.

The spring flexure allows the mass to move only in the normal direction.

Original distance between fixed and movable electrodes is d.

When a voltage V is applied between both electrodes, an electrostatic force, Fe, is

applied to the central mass trying to pull it toward the fixed electrode (dark electrode)

Mostafa Soliman, Ph.D. 7

Page 8: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Parallel plate actuators:

Once the mass is displaced toward the fixed plate, a restoring force, Fk, will try to pull the

mass towards its original position (upward).

The final balanced (steady state) position at which the mass will displace is determined

by the balance between both forces.

The capacitance at any position y is:

ke FF

2)(

)(

)()(

yd

A

y

yC

yd

AyC

ro

ro

Mostafa Soliman, Ph.D. 8

Page 9: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Parallel plate actuators:

The electrostatic force can be calculated as:

Note that the electrostatic force is a nonlinear force and increases as y increases.

The spring force can be expressed as:

At force balance, displacement, y, can be found by solving:

2

2

2

)(2

1)(

2

1V

yd

A

y

yCVF ro

e

KyFk

(1) )(2

1 2

2KyV

yd

Aro

Mostafa Soliman, Ph.D. 9

Page 10: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Parallel plate actuators:

Normalize Fe w.r.t. maximum spring restoring

force, Kd.

Normalize the traveled displacement, y, w.r.t.

maximum displacement, d.

We can solve for the balanced displacement

graphically as follows.

Point a is stable position, however, point b is

unstable position.

Mostafa Soliman, Ph.D. 10

Page 11: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Parallel plate actuators:

Maximum stable (steady state) displacement

(points a and b merge) can be found from:

From equation (1),

(2) )( 3

2

yd

AVK

y

F

y

F roek

(3) )(2 2

2

ydy

AVK ro

From (3) in (2)

3

dy

Mostafa Soliman, Ph.D. 11

Page 12: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Parallel plate actuators:

Pull-in phenomenon:

When points a and b merge together, any increase in

the voltage means that Fe and Fk will not intersect,

and no steady state solution can be found.

For this situation, the central mass will move towards

the fixed plate until sticking occurs.

If the voltage decreases, the plates will still stuck until

the voltage is reduced to ZERO.

Pull-in voltage, Vpi can be found by substituting y=d/3

in equation (1).

ro

piA

KdV

27

8 3

Mostafa Soliman, Ph.D. 12

Page 13: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Comb drive actuators are very important MEMS

structures that are widely used in many

applications.

They are currently used in resonant

accelerometers, resonant gyroscopes, and micro-

grippers, …etc.

In addition, they are extensively used in opto-

mechanical subsystems such as switches and

variable optical attenuators.

Mostafa Soliman, Ph.D. 13

Page 14: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

The comb drive is simply an electrostatic actuator in which the capacitor plates, creating the

electrostatic forces, take the form of a comb structure to increase the effective capacitor area

and thus the resultant electrostatic force.

Comb drive is a type of capacitive electrostatic actuators that creates a force between its

inter-digitated fingers.

An electrostatic comb drive requires two comb structures, one comb remains stationary and

the other comb is free to move, but it is suspended by a suspension mean.

The force that causes the free structure to move is created by the capacitance between the two

structures.

The generated force is almost linear

with the travelled displacement.

Mostafa Soliman, Ph.D. 14

Page 15: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Force Analysis

If there is no load applied to the linear comb shuttle, the only forces acting on the shuttle are,

the electrostatic forces created by the capacitive combs, the spring restoring force created by

the folded beam spring, and the damping arising from air resistance to the moving comb

structure.

Comb drive actuator can be modeled as a second order system.

Mostafa Soliman, Ph.D. 15

Page 16: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Electrostatic Force Analysis

Where b : finger width, Lc: comb finger length, d: maximum allowed displacement

g: air gap between fixed and moving fingers

Forces in both x and y directions can be calculated as:

y

CV

y

WF

x

CV

x

WF t

yt

x

22

2

1,

2

1

Mostafa Soliman, Ph.D. 16

Page 17: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Electrostatic Force Analysis (Fx)

Fx is in a direction which increases the capacitance. That will lead to a force trying to insert

(or to pull) the moving finger in between two fixed fingers.

Side sliding force

Tip (or peak) pulling force

Mostafa Soliman, Ph.D. 17

Page 18: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Electrostatic Force Analysis (Fx)

Cu: Upper plate capacitance,

Cl: Lower plate capacitance

Cp: Peak end (or tip) capacitance

xi: initial overlap.

Assuming thickness of ‘t’ (inside the paper)

yg

xxtnC i

rou

yg

xxtnC i

rol

)( xd

tbnC rop

Mostafa Soliman, Ph.D. 18

Page 19: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Electrostatic Force Analysis (Fx)

Total capacitance of the systems is Ct

If the moving finger is perfectly centered between the

two fixed fingers, then y = 0.

Fx can be calculated as:

xd

tbn

ygygxxtnC

CCCC

roirot

plut

211

)(

2////

xd

tbn

g

xxtnC ro

irot

2)(2

2

2

2

)(

1

2

1V

xd

b

gtn

x

CVF ro

tx

Mostafa Soliman, Ph.D. 19

Page 20: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Electrostatic Force Analysis (Fx)

Fx can be broken to two forces:

Fd which is a constant force term and depends on the

finger depth (height t), air gap g, and the applied

voltage V.

Fp which is nonlinear force term and depends on the

finger depth (height, t), air gap, g, and the applied

voltage, V.

Fp can cause the front instability (front sticking)

2

2

)( xd

btVnF ro

p

g

tVnF ro

d

2

Mostafa Soliman, Ph.D. 20

Page 21: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Electrostatic Force Analysis (Fx)

If x<<d, the Fd dominates

If x d, the Fp dominates

2

2

)( xd

btVnFF ro

px

g

tVnFF ro

dx

2

Mostafa Soliman, Ph.D. 21

Page 22: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Electrostatic Force Analysis (Fy)

If there is a small displacement y, then Fy will be

As the moving finger of the comb drive moves

between the two fixed fingers (x increases), Ky

increases (Ky is the electrostatic force spring

constant in y-direction)

Fy can cause the side instability (side sticking)

If the moving finger is perfectly centered between

the two fixed fingers, then y = 0 and Fy = 0.

2

22

2

)(

1

)(

1)(

2

1

2

1V

ygygxxtn

y

CVF iro

ty

0

'

y

y

yy

FK

Mostafa Soliman, Ph.D. 22

Page 23: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Static Analysis:

Balanced displacement occurs @ Fe = Fs,

The intersection occurs at two points, G (unstable balanced position) and B (stable balanced

position).

B and G correspond to displacements of X1 and X3 respectively.

Point C (X2) represents the overshoot.

Maximum balanced displacement occurs when

points B and G overlap.

xKVxd

b

gtn xro

2

2)(

1

Mostafa Soliman, Ph.D. 23

Page 24: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Static Analysis (Pull-in): (front instability) (maximum balanced poistion under

steady state)

At point B & G, 2 conditions must satisfy:

1. Fe = Fs,

2.

Solving the above 2 equations we can find both xct and Vpi.

If we assume that b is very small w.r.t. t, then the above equation reduced to xct = d.

2

2)(

1pi

ct

roctx Vxd

b

gtnxK

x

F

x

F eS

2

3)(2 pi

ct

rox Vxd

btnK

3)()(2 ctctct xdxdbgbgx

Mostafa Soliman, Ph.D. 24

This condition cannot happen

as there is no decelerating

energy to balance with the

accelerating energy gained by

the mass

Page 25: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Side instability:

A movable finger placed between two fixed fingers

is in an inherently unstable position if a voltage is

applied.

A small displacement y in the y – direction will

cause an unbalance between the forces and then a

net force Fy will be created.

For a comb drive with n fingers, the force Fy is

expressed as:

2

22

2

)(

1

)(

1)(

2

1

2

1V

ygygxxtn

y

CVF iro

ty

Mostafa Soliman, Ph.D. 25

Page 26: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Side instability:

To avoid the side sticking, the spring constant in the y – direction, i.e. Ky, must be higher than

the y – direction electrostatic force stiffness (K’y), i.e. Ky > K’y.

The y – direction electrostatic force stiffness (K’y) can be obtained by differentiating Fy w.r.t.

the displacement y at y = 0:

So to avoid side sticking,

areasection cross beam theis ,2

Where, bhL

EbhK y

2

3

0

' 2 Vg

xxtn

y

FK i

ro

y

yy

2

32

2V

g

xxtn

L

Ebh iro

Mostafa Soliman, Ph.D. 26

Page 27: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Balanced Actuation:

If an AC voltage is applied to a comb drive, it will oscillate with double the AC signal

frequency since the generated force is proportional to V2 .

Sometimes it is desired to generate a sinusoidal net actuation force with same frequency of the

applied ac voltage signal Balanced Actuation is utilized.

Balanced Actuation is used to

Generate force with same driving frequency.

Linearize the force with respect to the applied voltage (Force V).

Mostafa Soliman, Ph.D. 27

Page 28: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Balanced Actuation:

The method is based on applying

to one set of electrodes and

to the opposing set.

Assuming the two electrode sets are identical

(C1 = C2 = C), the net electrostatic force is:

tvVV acdc sin1

tvVV acdc sin2

22

2

2

2

1

2

222

11

)sin()sin(2

1

2

1

2

1

2

1

tvVtvVx

C

VVx

CV

x

CV

x

CF

acdcacdc

balanced

tvVx

CF acdcbalanced sin2

Mostafa Soliman, Ph.D. 28

Page 29: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Variable (or Closing) Gap Capacitors:

Most widely used method for detection of

small displacements.

The electrode gap, d, could be as small as

sub-micron, determined by the technology used.

The capacitance to displacement ratio (C2D) can

be found as follows, where “t” is the thickness

of the electrode inside the paper:

Capacitance to displacement ratio is a measure

of the sensitivity of the capacitance with any

change in the gap, y.

2)(

)(

)()(

yd

tL

y

yC

yd

tLyC

o

o

Mostafa Soliman, Ph.D. 29

Page 30: Mostafa Soliman, Ph.D.mct.asu.edu.eg/uploads/1/4/0/8/14081679/mct321... · 2 Mostafa Soliman, Ph.D. As electrostatic forces scale better than electromagnetic force in the micro domain,

Variable Area Capacitors:

Used for detection of large displacements.

If the electrode gap and thickness are d and t,

the capacitance is:

The capacitance to displacement ratio can be found as follows:

The C2D in variable gap is larger that the C2D in variable area sensing elements.

d

xLtxC o )()(

L

Constant)(

d

tL

x

xC o

0) y (if 1)()(

)(

2

area variable

gap closing

yd

d

x

xC

y

yC

Mostafa Soliman, Ph.D. 30