monroe career & technical institute metal arc welding (smaw)- ... 203 select appropriate welding...

Monroe Career & Technical Institute PO Box 66, 194 Laurel Lake Road. Bartonsville, PA 18321

May 31, 2016 To all Welding Technology Students: This letter is to inform you of the required program clothing and equipment needed for the coming year. All students will be required to wear mandatory program uniforms. The reasons for uniforms are personal safety and cleanliness. Lockers are provided for students to store the uniform, however keeping them clean is the student’s responsibility. The following items must be purchased by you:

1. Steel toed, all leather work boots at least 8 inches high 2. Black denim jeans (heavy weight to repel sparks, black to absorb and not reflect arc rays) 3. Black program shirts must be purchased at school (current cost of $25.00 per shirt) 4. Welding leather jackets (may be full or cape, partial or full leather) 5. Welding leather gloves ( all leather gloves required, no cloth/leather combos allowed,

may be purchased at school (current cost of $15.00 per pair) 6. Welding cap may be purchased at school (current cost of $10.00 per hat) 7. Welding Helmets must be purchased independently by student

The following safety items will be supplied by the school for each student 1. Safety glasses

If you have any questions before school starts, please contact Mrs. Tanya Carmella-Beers at (570)629-2001 extension 1107. Sincerely, Mr. Gregory J. Smith Welding Technology Instructor Monroe Career & Technical Institute

Phone 570.629.2001 . Fax 570.629.9698 www.monroecti.org

2013/2014 School Year

Subject – Hours Level I

Estim

ate

of H

ours

Level II

Estim

ate

of H

ours

Level III

Estim

ate

of H

ours

Level IV

Estim

ate

of H

ours

OCCUPATIONAL ORIENTATION AND SAFETY 72 WELDING, DRAWING, AND WELD

SYMBOL INTERPRETATION 90 GAS TUNGSTEN ARC WELDING (GTAW) 90 FLUX CORED ARC WELDING

(FCAW) 90

PRINCIPLES OF WELDING 72 VISUAL EXAMINATION, INSPECTION, AND TESTING 90 MANUAL PLASMA ARC CUTTING

(PAC) 90 SHIELDED METAL ARC WELDING (SMAW)--STAINLESS STEEL 90

MANUAL OXYFUEL GAS CUTTING (OFC) 72 GAS METAL ARC WELDING (GMAW)

- Flat and Horizontal 90 GAS METAL ARC WELDING (GMAW) -Vertical/Overhead 90 MANUAL AIR CARBON ARC

CUTTING (CAC-A) 90

MECHANIZED OXYFUEL GAS CUTTING (OFC) 72

SHIELDED METAL ARC WELDING (SMAW)--CARBON STEEL-

FLAT / HORIZONTAL90

SHIELDED METAL ARC WELDING (SMAW)-CARBON STEEL-

VERTICAL / OVERHEAD90 AWS NATIONAL CERTIFICATION

PREPARATION AND TESTING 90

BRAZING AND SOLDERING 72

English (4) College Prep English I College Prep English II College Prep English III College Prep English IV

Math (3) Algebra I Algebra II Geometry Higher Level College Prep Math (recommended)

Science (3) Biology Chemistry Physics

Humanities (covering

these courses in any order)

(3)

Civics U.S. History World History

Other Foreign Language I (recommended) Foreign Language II (recommended)

Program Name:

Technical

Secondary Scope & SequenceTechnical - Major units and levels with estimated hoursAcademic - Recommended

2016-2017 Scope and Sequence WELDING TECHNOLOGY

1

2015-2016 School Year January 2015

Uni

t/ St

anda

rd N

umbe

r

Welding Technology/WelderCIP 48.0508Task Grid

Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4

Secondary Competency Task List100 OCCUPATIONAL ORIENTATION AND SAFETY101 Prepare and mark time or job sheet, reports or records. 1102 Perform housekeeping duties daily. 1103 Follow verbal instructions to complete work assignments and rules. 1104 Follow written instructions to complete work assignments and rules. 1105 Demonstrate proper use and inspection of Personal Protection Equipment (PPE). 1106 Demonstrate proper work area operation. 1107 Demonstrate proper use of ventilation equipment. 1108 Discuss proper Hot Zone operation. 1109 Understand Demonstrate knowledge of proper work actions for working in confined spaces. 110 Understand Demonstrate knowledge of MSDS sheets and precautionary labeling. 1

111Demonstrate proper use and inspection of equipment used for each required welding and thermal cutting process. 5

112 Display familiarity with industrial and OSHA safety standards. 1113 Demonstrate knowledge of oxyfuel safety procedures. 1114 Demonstrate knowledge of arc welding safety procedures. 1115 Demonstrate emergency action plan (all inclusive). 1200 PRINCIPLES OF WELDING201 Identify major types of metals (ferrous and non-ferrous) used in welding. 5202 Describe the basic principles of heat, expansion and contraction as it relates to metals. 5203 Select appropriate welding technique, equipment and supplies for a given metal or process. 5204 Describe the industry accepted welding codes, standards and procedures and their use. 5205 Identify various joint designs (joint geometry). 5206 Clean and prepare materials for welding and/or cutting. 1207 Demonstrate proper use of hand tools and power equipment. 7208 Demonstrate proper use of standard measuring and layout tools. 5209 Demostrate proper use of one power equipment. 10

Level 1 Level 2 Level 3

High School Graduation Years 2016, 2017 and 2018

2


Uni

t/ St

anda

rd N

umbe

r


Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4

Secondary Competency Task List



300 WELDING, DRAWING, AND WELD SYMBOL INTERPRETATION301 Interpret basic elements of a drawing or sketch. 4302 Interpret welding symbol information. 4303 Fabricate parts from a drawing or sketch (class project). 4304 Identify structural metals used in the Metal Fabrication field. 4305 Demonstrate knowledge of basic metric conversion. 4

L306 Calculate materials lists and costs. 4400 VISUAL EXAMINATION, INSPECTION, AND TESTING401 Evaluate cut surfaces and edges of prepared base metal parts for testing. 5402 Identify and evaluate weld discontinuities as per accept/reject criteria. 5403 Demonstrate visual inspection and destructive and non destructive techniques. 5500 SHIELDED METAL ARC WELDING (SMAW)501 Perform safety inspections of SMAW equipment and accessories. 5502 Make minor external repairs to SMAW equipment and accessories. 5503 Set up and operate SMAW equipment. 5504 Make fillet welds in all positions.505 Make groove welds in all positions. 506 Pass performance test in all positions. 507 Perform qualification test.

L508 Make fillet welds in vertical position.L509 Make fillet welds in horizontal position.L510 Make fillet welds in overhead position.L511 SM-1-6010 Learning to strike an arc 5L512 SM-1 7018 Learning to strike an arc. 5L513 SM-1-6010 Surfacing welding 5L514 SM-1 SW 7018 Surfacing welding. 5L515 SM-1F-6010 Lap weldingL516 SM-1F 7018 Lap welding.

3


Uni

t/ St

anda

rd N

umbe

r


Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4




L517 SM-1F-T-6010-Fillet weld, Tee Joint 5L518 SM-1F T7018 Fillet weld, T Joint 5L519 SM-1G-6010 Groove weld, corner joint 5L520 SM-1G-7018 Groove weld, corner joint 5L521 SM-1G-BS-6010 Backstrap weld 5L522 SM-1G -BS-7018 Backstrap weld. 5L523 SM-1G-CJP-6010 Full penetration weld. 5L524 SM-1G-CjP-7018 Full penetration weld. 5L525 A.W.S. 1G Flat qualification test. 5L526 SM2 SW-6010 Surfacing welds-horizontal position 5L527 SM2 SW-7018 Surfacing welds-horizontal position. 5L528 SM 2F-TEE-6010 Fillet weld-T-Joint Horizontal position 5L529 SM2 F-T 7018 Fillet weld-T-joint-Horizontal position. 5L530 SM-2G-BS-6010 Groove weld-Backstrap Horizontal position 5L531 SM2G-BS-7018 Groove weld-Backstrap Horizontal position. 5L532 SM 2G-CJP-6010 Groove weld- Full Penetration weld 5L533 SM 2G-CJP-7018 Groove weld-Full Penetration Weld 5L534 A.W.S. E.L.W. 2G performance qualification 10L535 SM 3SW-6010-Stringer surfacing verticle position 6L536 SM3 SW-7018-S Stringer surfacing vertical position. 8L537 SM 3SW-6010 Weave surfacing weld verticle position 8L538 SM3 SW-7018-W-Weave surfacing vertical position. 8L539 SM-3F-T-6010-Fillet weld-T-joint-verticle position 8L540 SM3F-T-7018-Fillet weld-T-joint-vertical position. 8L541 SM-3G-BS-6010-Groove weld-Backstrap-verticle position 8L542 SM3G-BS-7018-Groove weld-Backstrap-vertical position. 8L543 SM-3G-CJP-6010 Groove weld-Full penetration verticle weld 8L544 SM-3G-CJP-7018 Groove weld-Full penetration verticle weld 8

4


Uni

t/ St

anda

rd N

umbe

r


Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4




L545 A.W.S. E.L.W. 3G performance qualification 12L546 SM-4SW-6010-Surfacing weld-Overhead position. 10L547 SM4-SW-7018-Surfacing weld-Overhead position. 10L548 SM-4F-T-6010-Fillet weld-t-joint-Overhead position 10L549 SM4F-T-7018-Fillet weld-T-joint-Overhead position. 10L550 SM-4G-BS-6010 Groove weld-Backstrap-Overhead position 10L551 SM4G-BS-7018-Groove weld-Backstrap-Overhead position. 10L552 SM-4G-CJP-6010 Groove weld-Full Penetration-Overhead positon 10L553 SM-4G-CJP-7018 Groove weld-Full Penetration- Overhead position 10L554 A.W.S. 4G-Overhead Qualification Test. 10L555 SM1 SW-S/S Flat surfacing weld-Stainless steel.L556 SM1 F-T-S/S Flat fillet weld-T-joint Stainless steel.L557 SM1 G-FP-S/S Flat groove weld-Full penetration-Stainless steel.L558 SM2 SW-S/S Horizontal surfacing weld-Stainless steel.L559 SM2 F-T-S/S Horizontal fillet weld-T-joint-Stainless steel.L560 SM2 G-FP-S/S Horizontal groove weld-Full penetration-Stainless steel.L561 SM3 SW-S/S Vertical surfacing weld-Stainless steel.L562 SM3 F-T-S/S Vertical fillet weld-T-joint-Stainless steel.L563 SM3 G FP-S/S Vertical groove weld-Full penetration-Stainless steel.600 GAS METAL ARC WELDING (GMAW)601 Perform safety inspections of GMAW equipment and accessories. 5602 Make minor external repairs to GMAW equipment and accessories. 5603 Set up and operate GMAW equipment. 5604 Make fillet welds in all positions. 605 Make groove welds in all positions. 606 Pass performance test. 5

L607 GM 1 SW-GMAW-Flat surfacing weld. 5L608 GM 1 F-T-GMAW-Flat fillet weld-T-joint. 5

5


Uni

t/ St

anda

rd N

umbe

r


Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4




L609 GM 1 G-BS-GMAW-Flat groove weld-back strap. 5L610 GM 1 G-SQ-GRV-GMAW-Flat square groove weld. 5L611 GM 2 SW-GMAW-Horizontal surfacing weld. 5L612 GM 2F-T-GMAW-Horizontal fillet weld-T-joint. 5L613 GM 2G-BS-GMAW-Horizontal groove weld-back strap. 5L614 GM 2G-SQ-GRV-GMAW-Horizontal square groove weld. 5L615 GM 3-SW-GMAW-Vertical surfacing weld. 5L616 GM 3-F-T-GMAW-Vertical fillet weld-T-joint. 5L617 GM 3-G-BS-GMAW-Vertical groove weld-back strap. 5L618 GM 3-G-SQ-GRV-GMAW-Vertical square groove weld. 5L619 GM 3-G-SW-Down-GMAW-Vertical down surfacing weld.L620 GM 3-F-T-Down-GMAW-Vertical down fillet weld-T-joint.L621 GM 3G-BS-Down-GMAW-Vertical down groove weld-back strap.L622 GM 3GFP-SQ-GRV-GMAW-Vertical down square groove weld.L623 GM 4-SW-GMAW-Overhead surfacing weld 5L624 GM 4-F-T-GMAW-Overhead surfacing welding overhead fillet weld T-joint. 5L625 GM 1-SW-AL-GMAW-Flat surfacing weld-aluminum.L626 GM 1FT-AL-GMAW-Flat fillet weld-T-joint--aluminum.L627 GM 1FG-FP-AL-GMAW-Flat groove weld-full penetration-aluminum.L628 GM-2SW-AL-GMAW-Horizontal surfacing weld-aluminum.L629 GM-2F-T-AL-GMAW-Horizontal fillet weld-T-joint-aluminum.L630 GM-2G-BS-AL-GMAW-Horizontal groove weld-back strap-aluminum.L631 GM-2G-FP-AL-GMAW-Horizontal groove weld-full penetration-aluminum.L632 GM-3SW-AL-GMAW-Vertical up surfacing weld-aluminum.L633 GM-3F-T-AL-GMAW-Vertical up fillet weld -T-joint-aluminum.L634 GM-3G-BS-AL-GMAW-Vertical up groove weld-back strap-aluminum.L635 GM-3G-FP-AL-GMAW-Vertical up full penetration weld-aluminum.L636 GM-3SW- down-GMAW-Vertical down surfacing weld-aluminum.

6


Uni

t/ St

anda

rd N

umbe

r


Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4




L637 GM-3F-T- down-GMAW-Vertical down fillet weld-T-joint-aluminum.L638 GM-3G-FP- down-GMAW-Vertical down groove-full penetration-aluminum.L639 GM-1SW-S/S- down-GMAW-Flat surfacing weld-stainless steel.L640 A.W.S.-E.L.W.-1 G.M.A.W./ FLUX-CORE workmanship qualificationL641 A.W.S.-E.L.W.-2 G.M.A.W. SPRAY TRANSFER workmanship qualificationL642 GM-1SW spray-GMAW-Flat surfacing weld-spray transfer.L643 GM-1F-T-STspray-GMAW-Flat fillet weld-T-joint spray transfer.L644 GM-1G-BS-STspray-GMAW-Flat groove weld-back strap-spray transfer.L645 GM-2SW-STspray-GMAW-Horizontal surfacing weld-spray transfer.L646 GM-2F-T-STspray-GMAW-Horizontal fillet weld-T-joint-spray transfer.L647 GM-2G-BS-STspray-GMAW-Horizontal groove weld-back strap-spray transfer.700 FLUX CORED ARC WELDING (FCAW)701 Perform safety inspections of Flux Cored Arc equipment and accessories. 702 Make minor external repairs to Flux Cored Arc equipment and accessories. 703 Set up and operate FCAW equipment. 704 Make fillet welds in all positions. 705 Pass performance test.706 Demonstrate a grove groove weld in all positions.

L707 FC-1SW-FCAW-Flat surfacing weld 10L708 FC-1F-T-FCAW-Flat fillet weld-T-joint. 10L709 FC-1G-BS-FCAW-Flat groove weld-back strap. 10L710 FC-2SW-FCAW-Horizontal surfacing weld. 10L711 FC-2F-T-FCAW-Horizontal fillet weld-T-joint. 10L712 FC-2G-BS-FCAW-Horizontal groove weld-back strap. 10L713 FC-2SW-FCAW-Vertical surfacing weld. 10L714 FC-3F-T-FCAW-Vertical fillet weld-T-joint.. 10L715 FC-3G-BS-FCAW-Vertical groove weld-back strap. 10

7


Uni

t/ St

anda

rd N

umbe

r


Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4




800 GAS TUNGSTEN ARC WELDING (GTAW)801 Perform safety inspections of GTAW equipment and accessories.802 Make minor external repairs to GTAW equipment and accessories. 803 Set up and operate GTAW equipment. 804 Make fillet welds, in all positions, on ferrous materials. 805 Pass performance test on ferrous materials. 806 Set up and operate GTAW on nonferrous materials.807 Make fillet welds on nonferrous materials. 808 Pass performance test on nonferrous materials.

L809 GT-1SW-GTAW-Flat surfacing weld-Ferrous materials (carbon steel). 9L810 GT-1F-T-GTAW-Flat fillet weld T-joint-Ferrous materials (carbon steel). 9L811 GT-1G-FP-GTAW-Flat groove weld-full penetration-Ferrous materials (carbon steel). 9L812 GT-2SW-GTAW-Horizontal surfacing weld-Ferrous materials (carbon steel). 9L813 GT-2F-T-GTAW-Horizontal fillet weld-T-joint-Ferrous materials (carbon steel). 9L814 GT-2G-GTAW-Horizontal groove weld-full penetration-Ferrous materials (carbon steel). 9L815 GT-3SW-GTAW-Vertical surfacing weld-Ferrous materials (carbon steel). 9L816 GT-3F-T-GTAW-Vertical fillet weld-T-joint-Ferrous materials (carbon steel). 9L817 GT-3G-FP-GTAW-Vertical groove weld-full penetration-Ferrous materials (carbon steel). 9L818 GT-1SW-S/S-GTAW-Vertical surfacing weld-Non-Ferrous materials (stainless steel). 5L819 GT-1F-T-S/S-GTAW-Vertical fillet weld-T-joint-Non-Ferrous materials (stainless steel). 5

L820 GT-1G-FP-S/S-GTAW-Vertical groove weld-full penetration-Non-Ferrous materials (stainless steel). 5

L821 GT-2SW-S/S-GTAW-Horizontal surfacing weld-full penetration-Non-Ferrous materials (stainless steel). 6

L822 GT-2F-T-S/S-GTAW-Horizontal fillet weld-T-joint-Non-Ferrous materials (stainless steel). 5

L823 GT-2G-FP-S/S-GTAW-Horizontal groove weld-full penetration-Non-Ferrous materials (stainless steel). 5

L824 GT-3SW-S/S-GTAW-Vertical surfacing weld-Non-Ferrous materials (stainless steel). 6

8


Uni

t/ St

anda

rd N

umbe

r


Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4




L825 GT-3F-T-S/S-GTAW-Vertical fillet weld-T-joint-Non-Ferrous materials (stainless steel). 5

L826 GT-3G-FP-S/S-GTAW-Vertical groove weld-full penetration-Non-Ferrous materials (stainless steel). 5

L827 GT-1SW-AL-GTAW-Flat surfacing weld-Non-Ferrous materials (aluminum). 6L828 GT-1F-T-AL-GTAW-Flat fillet weld-T-joint-Non-Ferrous materials (aluminum). 5L829 GT-1G-FP-AL-GTAW-Flat groove weld-full penetration-Non-Ferrous materials (aluminum). 5L830 GT-2GW-AL-GTAW-Horizontal surfacing weld-Non-Ferrous materials (aluminum). 6L831 GT-2F-T-AL-GTAW-Horizontal fillet weld-T-joint-Non-Ferrous materials (aluminum). 5

L832 GT-2G-FP-AL-GTAW-Horizontal groove weld-full penetration-Non-Ferrous materials (aluminum). 5

L833 GT-3SW-AL-GTAW-Vertical surfacing weld-Non-Ferrous materials (aluminum). 6L834 GT-3G-FP-AL-GTAW-Vertical groove weld-full penetration-Non-Ferrous materials (aluminum). 5

L835 A.W.S. E.L.W.-3- G.T.A.W.-Carbon steel workmanship qualificationL836 A.W.S. E.L.W.4- G.T.A.W.-Stainless steel workmanship qualificationL837 A.W.S. E.L.W.5- G.T.A.W.-Aluminum workmanship qualification

900 MANUAL OXYFUEL GAS CUTTING (OFC)901 Perform safety inspections of OFC equipment and accessories. 3902 Make minor external repairs to OFC equipment and accessories. 4903 Set up for manual OFC operations on steel. 4904 Operate manual OFC equipment. 4905 Perform straight cutting operations on steel. 5906 Perform shape cutting operations on steel. 5907 Perform bevel cutting operations on steel. 5908 Perform piercing operations on steel. 51000 MECHANIZED OXYFUEL GAS CUTTING (OFC)1001 Perform safety inspections of mechanized OFC equipment and accessories. 1 101002 Make minor external repairs to mechanized OFC equipment and accessories. 2 101003 Set up and operate OFC equipment on steel. 2 10

9


Uni

t/ St

anda

rd N

umbe

r


Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4




1004 Perform straight cutting operations on steel. 2 101005 Perform bevel cutting operations on steel. 2 101100 MANUAL PLASMA ARC CUTTING (PAC)1101 Perform safety inspections of PAC equipment and accessories. 101102 Make minor external repairs to PAC equipment and accessories. 101103 Set up and operate manual PAC operations on ferrous and nonferrous materials. 101104 Perform shape cutting operations on ferrous and nonferrous materials. 101200 MANUAL AIR CARBON ARC CUTTING (CAC-A)1201 Perform safety inspections of CAC-A equipment and accessories. 1202 Make minor external repairs to CAC-A equipment and accessories.1203 Set up and operate manual CAC-A gouging and cutting operations on steel. 1204 Perform gouging and scarfing operations, to remove base and weld metal, on steel.

L1205 Set up and operate manual CAC-A gouging and cutting operations on stainless steel. 10L1206 Set up and operate manual CAC-A gouging and cutting operations on aluminum. 10L1207 Perform gouging and scarfing operations, to remove base and weld metal, on stainless steel. 10L1208 Perform gouging and scarfing operations, to remove base and weld metal, on aluminum. 101300 BRAZING AND SOLDERING1301 Set up and operate silver oxyfuel brazing and silver soldering equipment.1302 Perform brazing and silver soldering operations.

L1303 OXAW-1-SW-WOFR-Oxy-acetylene welding-Flat surfacing weld without filler rod. 5L1304 OXAW-1-SW-FR-Oxy-acetylene welding-Flat surfacing weld with filler rod. 5L1305 OXAW-1E-WOFR-Oxy-acetylene welding-Flat edge weld-without filler rod. 8L1306 OXAW-1C-FR-Oxy-acetylene welding-Flat corner weld-with filler rod. 8L1307 OXAW-1F-T-FR-Oxy-acetylene welding-Flat fillet weld-T-joint-with filler rod. 8L1308 OXAW-1B-FR-Oxy-acetylene welding-Flat butt weld-with filler rod. 8L1309 OXAW-1F-L-FR-Oxy-acetylene welding-Flat fillet weld-Lap joint-with filler rod. 8

L1310 OXAW-1G-FP-FR-Oxy-acetylene welding-Flat groove weld-with full penetration-with filler rod. 8

L1311 OXAB-1SW-CC-Oxy-acetylene brazing-Flat surfacing weld-corn cob. 8

10


Uni

t/ St

anda

rd N

umbe

r


Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4




L1312 OXAB-1G-CC-Oxy-acetylene brazing-Flat groove weld. 8L1313 OXAB-1F-CC-Oxy-acetylene brazing-Flat fillet weld. 8L1314 OXAB-1L-CC-Oxy-acetylene brazing-Flat fillet weld-Lap joint. 8

Totals (Hours) 90 90 90 90 90 90 90 90 90 90 90 40

Monroe Career & Technical Institute www.monroecti.org

H:\New student packet\E-C.A.P.S..doc

Monroe CTI Grades 9-12

Welding CIP Code: 48.0508

Present Education Levels Action/Need

Classroom Tests Chapter quizzes and tests End-of-Year Assessment Test NOCTI

Certification Tests AWS - American Welding Society SMAW, GMAW, GTAW, FCAW

Number of Books “Chrome” laptop tablets, program supplied, not for home use.

Lecture Time

Level 1 - 1-1.5 hours per week Level 2 - 1.5-2 hours per week Level 3 - 3 hours per week Level 4 – 5 hours per week

Co-operative Education Students who meet all requirements, (seven consecutive marking periods) including teacher recommendation, acceptable grades, attendance, and discipline record

Homework

Level 1 - 3x a week Level 2 - 2x a week Level 3 - 3x a week Level 4 – 5x a week

Task List

PDE Statewide Program of Study

Prerequisites Math, Reading and Science

Reading Levels 9th grade

Math Levels Basic Math and Algebra 1

Uniform & Tool Requirements Steel toe, 8” high all leather boots

Program lab shirt - $25.00 Black work pants Leather Jacket All Leather gloves Welding helmet

Dual Enrollment Articulation Agreements Perkins Statewide Articulation

Agreements Northampton Community College Penn College of Technology Welders Training & Testing Inst.

Essential Aptitudes for the Welding Technology Program

• Ability to follow safety standards, and detailed prints and directions

• Some heavy lifting • Comfortable with working

alone with long periods of standing and intense concentration

• Good health, eyesight & physical strength necessary.

Work Environment

Inherently dangerous at all times. Requires long periods of intense concentration.

Strong physical ability necessary to handle heavy equipment and material.

May be very loud, dirty, confined, and hot.

May be exposed to all of nature’s elements and/or adverse indoor environments.

NOT recommended for people with diminished eyesight or reduced lung capacity.

Corrected lens wearers are acceptable, but contact lenses should never be worn in lab.

http://www.monroecti.org/

20152016 School Year – Revised 8/14/15

WELDING TECHNOLOGY48.0508 WELDING TECHNOLOGY/WELDER

(PDE APPROVED PROGRAM OF STUDY)

The Welding Technology Program is an instructional program that prepares individuals to apply technical knowledge and skills in gas, arc, shielded and nonshielded metal arc, brazing, flame cutting and plastic welding. Hand, semiautomatic and automatic welding processes are also included in the instruction. Students learn safety practices and types and uses of electrodes and welding rods; properties of metals; blueprint reading; electrical principles; welding symbols and mechanical drawing; use of equipment for testing welds by ultrasonic methods and destruction and hardness testing; use of manuals and specification charts; use of portable grinders; positioning and clamping; and welding standards established by the American Welding Society (AWS), American Society of Mechanical Engineers and American Bureau of Ships. The Program is certified by the American Welding Society. The Program consists of a list of PDE required tasks and additional local or value added tasks.

Specialized Equipment:

Related Occupations /Employment Opportunities:

Personal Qualifications:

SMAW, GMAW, GTAW, FCAW equipmentOxy-Acetylene, Plasma Cutting equipmentAll of the above is used with steel, stainless steel, and aluminum

Combination WelderSkilled production Welders and LaborersEngineering Technician

Mechanical AptitudeManual DexterityPatienceAble to Work IndependentlyBalance and Agility

CAREERS:HPO 51-4121.00 Welders, Cutters, Solderers, & Brazers

51-4122.00 Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders

Certification available to qualified students:Industry Certification Provider NameAmerican Welding Society Welding Certifications

American Welding Society

Name_________________________ Date ___________ Task #____________________ Project Grade _______

Inspection Report for Welding Technology Lab Tasks No P.O.S. tasks will be accepted that do not meet a minimum score of 80%

Any Welds Containing Cracks in the Weld or Heat Affected Zone will be considered defective and rejected Grading Criteria

Poor quality -10 points

Lower quality - 5 points

Highest quality + 10 points

Safety Behavior

Acting in an unsafe manner in lab and or did not wear p.pe.

Needed to be reminded of wearing P.P.E.

Maintained personal protective equip at all times

Followed weld prints and details

Did not utilize prints – asked instructor questions covered by prints No stamp on project

Did not utilize prints – asked instructor questions covered by prints Project stamped

Followed directions and referred to blue prints at all times. Project Stamped.

On time, On task performance

Excessive time used, Way above Industry Standard

Far over the time allowed per Industry Standards

Used time well Project was well within time limits

Presentation - Visual Appearance

Lowest Quality Up to 1” combined square inch of spatter, burrs, hammer marks, Arc Strikes

Low Quality Less than 1/2” inch Spatter, two or less hammer marks, one burr, one Arc strike

Acceptable No Spatter, hammer marks, burrs, Arc Strikes

Undercut- 0.010 of inch or more in depth and over 1” in overall length, project rejected

Excessive- more than an ½” throughout project

Mild - less than ½” in accumulation throughout project

Acceptable - No Undercut throughout entire project

Porosity- More than 1” combined, Project is Rejected

Excessive - Up to an inch of combined porosity

Mild- Less than 1/2” inch of combined

Acceptable No more than 1/8” combined

Weld and Base Metal Fusion More than 1” of L.O.F., Project is Rejected

Lowest Quality More than 1” of L.O.F. / rollover

Mild- Up to ½” lack of fusion / Rollover

Acceptable No Lack of fusion No Rollover

Reinforcement Over 1” in length of under fill, Project is Rejected

Excessively high / low Underfill - Overfill 1/4” high above plate thickness, beyond 1/2” in length

Very high / low Underfill - Overfill Under ¼”in height but over 1/16” above plate thickness, beyond 1/2” in length

Acceptable 1/16” or less, No under-fill/ Over-fill

Penetration Over 1” L.O.P. Project is Rejected

Excessive - Over 1/4” in height or L.O.P. less 1” combined length

Heavy - Over 1/16” but under ¼” in height, less than 1/2” of lack of penetration

Acceptable 1/16” or less, Full length of weld joint

Weld Bead Layout Excessively off Beads do not overlap with 1/3rd- 2/3rd over most of weld

Moderately off - Beads do not overlap with 1/3rd- 2/3rd for some of weld

Acceptable - Beads overlap with 1/3rd- 2/3rd overlap over entire project

Instructor_______________ Comments _______________________________________________ _____________________________________________________________________________________________

M.C.T.I. Welding Technology Program Student Lab Grading Matrix Name ________________________ TSK #

CIP# LAB # DT

GR

I/I TSK CIP# LAB # DT

GR

I/I TSK #

CIP# Task DT

GR I/I

1 511 SM-1-6010 DOTS/DASHS

2 512 SM-1SW-7018 DOTS/DASHS

3 SM-1SW-6013 DOTS/DASH

4 513 SM-1SW-6010

surfacing weld 5 514 SM-1SW-7018

Surfacing Weld 6 SM-1SW-6013

surfacing weld

7 515 SM-1F-L-6010 Lap Weld

8 516 SM-1F-L-7018 Lap Weld

9 SM-1F-L-6013 Lap Weld

10 517 SM-1F-T-6010

fillet welds 11 518 SM-1F-T-7018 fillet welds 12 SM-1F-T-6013

fillet welds 13 519 SM-1G-C-

6010 corner 14 520 SM-1G-C-7018 corner 15 SM-1G-C-

6013 corner 16 521 SM-1G-BS-

6010 BK strap 17 522 SM-1G-BS-7018 BK strap 18 SM-1G-BS-

6013 BK strap 19 523 SM-1G-CJP-

6010 full pen 20 524 SM-1G-CJP-7018 full pen 21 SM-1G-CJP-

6013 full pen 22 A.W.S. 1-G

BEND TEST 23 525 SM-2SW-6010

surfacing weld 24 526 SM-2SW-7018

surfacing weld

25 SM-2SW-6013 surfacing weld

25 528 SM-2F-T-6010 Fillet -T-weld

26 529 SM-2F-T-7018 Fillet -T-weld.

27 SM-2F-T-6013

Fillet -T-weld 28 530 SM- 2G-BS-

6010 29 531 SM 2G-BS-

7018

30 SM 2G-BS-6013

31 532 SM 2G-CJP-6010

32 533 SM 2G-CJP 7018

33 SM 2G-CJP-

6013 33 534 A.W.S.2-G

BEND TEST 34 535 SM 3SW-

6010-Stringer

35 536 SM 3SW-7018-Stringer

36 SM 3SW-6013-Stringer

37 537 SM 3SW-6010-Weave

38 538 SM 3SW-

7018-Weave 39 SM 3SW-

6013-Weave 40 539 SM3F-T-6010

fillet T-joint

41 540 SM-3F-T-7018 TEE-joint

42 SM-3F-T-6013 TEE -joint

43 541 SM-3G-BS-6010-Groove

44 542 SM-3G-BS-

7018 Groove 45 SM-3G-BS-

6013-Groove 46 543 SM-3G-CJP-

6010 Groove

47 544 SM-3G-CJP- 7018-Groove

48 SM-3G-CJP- 6013-Groove

49 545 A.W.S. 3-G Bend Test

50 546 SM 4SW-6010

surface-welds 51 546 SM 4SW-7018

surface- welds 52 SM-4SW-6013

surface- welds

53 548 SM 4F T-6010 Tee-joint

54 549 SM 4F-T7018 Tee-joint

55 SM 4F-T-6013 Tee-joint

56 550 SM 4G-BS-

6010 groove 57 551 SM 4G-BS-

7018 groove 58 SM 4G-BS-

6013 groove

59 552 SM 4G-CJP 6010 groove

60 553 SM 4G- CJP 7018 groove

61 SM 4G- CJP 6013 groove

62 554 A.W.S. 4G

Bend test 63 SM 1SW-6010

6” PIPE ROLL 64 SM 1SW-7018

6” PIPE ROLL

65 SM 5SW-6010 6” PIPE

66 SM 2SW-6010 6” PIPE

67 SM 2SW-7018 6” PIPE

68 SM 6SW-7018

6” PIPE 69 SM 5SW-7018

6” PIPE 70 SM 6SW-6010

6” PIPE

71 SM 6G-6010R 7018C-6” CJP

72 SM 2G-6010R 7018C-6” CJP

73 SM 5G-6010R 7018C-6” CJP

74 555 SM1 SW-S/S

STAINLESS 75 556 SM 1F-T-S/S

STAINLESS 76 557 SM 1G-FP-S/S

77 SM 1G-BS -S/S

78 558 SM2 SW-S/S 79 559 SM 2F-T- S/S 80 560 SM 2G-FP-S/S 81 SM 2G-BS-S/S 82 561 SM-3SW-S/S 83 562 SM 3F-T S/S 83 563 SM 3G FP-S/S 84 SM 3G BS S/S 85 607 GM 1SW-Flat

C/S 86 608 GMAW 1F-T-

C/S 87 609 GMAW 1G

BS- Flat C/S

88 610 GMAW 1G SQ-GRV-CJP

89 611 GMAW 2 SW Surface Weld

90 608 GMAW 2F-TEE JOINT

91 609 GMAW 2G

BS- Flat 92 614 GMAW 2G-

SQ-GRV-CJP 93 615 GMAW 3SW

VERT.-UP

94 616 GMAW 3-F-T- VERT. UP

95 617 GMAW 3-G-BS- VT-UP

96 618 GMAW 3-G-SQ-GRV-CJP

97 619 GMAW 3-G-

SW-down 98 620 GMAW 3-F-

T-down- 99 621 GMAW 3G-

BS-down

100 622 GMAW 3G SQ-GRV. CJP

101 623 GMAW 4SW Surface Weld

102 624 GWAW 4-F-TEE

103 625 GMAW 1SW

ALUMINUM 104 626 GMAW 1FT-

AL flat 105 GMAW-1G-

BS-ALM

106 627 GMAW 1G-CJP-ALM

107 628 GMAW-2SW-ALUMINUM

108 612 GMAW 2F-TEE -ALM

109 613 GMAW 2G-

BACKSTRAP 110 614 GMAW 2G-

SQ-GRV- CJP 111 615 GMAW 3SW

ALUMINUM

CIP# LAB # DT

GR

I/I TSK CIP# LAB # DT

GR

I/I TSK #

CIP# Task DT

GR I/I

112 618 GMAW 3-G-SQ-GRV CJP

113 616 GMAW 3F TEE. ALM

114 617 GMAW 3G BKSTP-ALM

115 621 GMAW 3G

BS-D-ALM 116 619 GMAW 3SW

Down 117 620 GMAW 3-F-

Tee Down

118 624 GWAW 4F-ALM TEE

119 622 GMAW 3G-A CJP SQ-GRV.

120 623 GMAW-4SW ALUM

121 639 GMAW

1SW-S/S flat 122 640 GMAW 1FT-

S/S flat 123 641 GMAW 1G-

FP- S/S - -flat

124 628 GMAW-2SW- S/S

125 GMAW 2FT- S/S flat

126 GMAW 2G-FP- S/S - -flat

127 642 GMAW-1SW

spray flat 128 643 GMAW-1F-T-

STspray 129 644 GMAW-1G-

BS-STspray

130 645 GMAW-2SW-STspray

131 646 GMAW-2F-T-STspray

132 647 GMAW-2G-BS-STspray

133 706 FCAW-1SW -

Flat 134 707 FCAW-1F-T 135 708 FCAW-1G-BS

-flat

136 709 FCAW-2SW 137 710 FCAW-2F-T 138 711 FCAW-2G-BS 139 712 FCAW-3SW 140 713 FCW-3F-T 141 714 FCAW-3G-BS 142 GM-1SW-RL

C/S 6”PIPE 143 GM-2G-FP

C/S 6”PIPE 144 GM-5G-FP

C/S 6”PIPE

145 GM-6G-FP C/S 6”PIPE

146 809 GTAW-1SW C/S

147 810 GTAW-1F-T C/S

148 811 GTAW-1G-FP

C/S 149 812 GTAW-2SW

C/S 150 813 GTAW-2F-T

C/S

151 814 GTAW-2G C/S

152 815 GTAW-3SW C/S

153 816 GTAW-3F-T C/S

154 817 GTAW-3G-FP

C/S 155 GTAW-4SW

C/S 156 GTAW-4F-

TEE C/S

157 GTAW 4G-FP C/S

158 818 GTAW-1SW S/S

159 819 GTAW-1F-T S/S

160 820 GTAW-1G-FP

S/S 161 821 GTAW-2SW

S/S 162 822 GTAW-2F-T

S/S

163 823 GTAW-2G S/S

164 824 GTAW-3SW S/S

165 825 GTAW-3F-T S/S

166 826 GTAW-3G-FP

S/S 167 GTAW-4SW

S/S 168 GTAW-4F-T

S/S

169 827 GTAW-1SW ALM

170 828 GTAW-1F-T ALM

171 GTAW-4G-FP S/S

172 830 GTAW-2SW

ALM 173 831 GTAW-2F-T

ALM 174 829 GTAW-1G-FP

ALM

175 833 GTAW-3SW ALM

176 834 GTAW-3F-T ALM

177 832 GTAW-2G ALM

178 GTAW-4SW

ALM 179 GTAW-4F-T

ALM 180 835 GTAW-3G-FP

ALM

181 GTAW-1SW –Rolled 2” C/S PIPE

182 GTAW-1SW –Rolled 2” S/S PIPE

183 GTAW-4G-FP ALM

184 GTAW-2SW 2” C/S PIPE

185 GTAW-5SW 2” S/S PIPE

186 GTAW-1SW –Rolled 2” ALM PIPE

187 GTAW-2SW 6” C/S PIPE

188 GTAW-5SW 6” S/S PIPE

189 GTAW-6SW 2” ALM PIPE

190 GTAW-2G

2” C/S PIPE 191 GTAW-5G

2” S/S PIPE 192 GTAW-1SW –

Rolled 6” AL

193 GTAW-1SW –Rolled 6” C/S

194 GTAW-1SW –Rolled 6” S/S

195 GTAW-6SW 6” ALM PIPE

196 GTAW-2G

6” C/S PIPE 197 GTAW-5G

6” S/S PIPE 198 GTAW-6G

2” ALM PIPE

199 Carbon-Arc Cutting C/S

200 Carbon-Arc Cutting S/S

201 GTAW-6G 6” ALM PIPE

202 OXAC-HAND

BURNING-1 203 1304 OXAW-1-SW-

WOFR 204 Carbon-Arc

Cutting ALM

205 1305

OXAW-1-E-WOFR

206 1306 OXAW-1C-FR 207 1303 OXAW-1-SW-FR

208 1310 OXAW-1G-

FP-FR 209 1309 OXAW-1F-L-

FR 210 1307 OWAW-1F-T-

FR

211 1311 OXAB-1SW- CORN COB

212 1313 OXAB-1F-T 213 1308 OXAW-1B-FR

214 1312 OXAB-1G 215 1314 OXAB-1L 216 Plasma – Arc

cutting -Steel

217 L/W Plasma – Arc cutting -Alum

218 L/W 219 L/W

M.C.T.I. Welding Technology Program General Grading Policy

Written quiz’s and tests (Knowledge) -25% Industrial Character (Work Ethic) - 35%

Welding Lab Competency Tasks (Skill) -40% • Students will receive a Zero grade in Work Ethics and Skills/ lab tasks for

each Unexcused absence in a marking period • Level 1 Students- for every week in the 1st semester (1) accepted Competency

task in S.M.A.W. and Oxy-Fuel Welding, all following semesters will require (2) S.M.A.W and or Oxy-Fuel Welding/Cutting tasks completed.

• Level 2-3 Students- for every week in a semester, two accepted Competency tasks in S.M.A.W. and Three in G.M.A.W. /G.T.A.W. must be completed.

• The average student completes 2-5 tasks per week depending on the tasks assigned.

• All mandatory Pennsylvania Department of Education Program of Study lab assignments must reach a level of competency of 80% or higher to be accepted and become a permanent part of record.

• These standards were chosen as the best preparation for Industry and N.O.C.T.I. mandatory testing at the completion of the student’s senior year.

• A Zero grade will be averaged into the marking period for each week that the minimum competency tasks are not handed in.

• All students will be assigned American Welding Society Entry Level Welder Workmanship Qualifications throughout the program appropriate to the processes achieved.

• All students will perform American Welding Society entry level welder qualification welding and fabrication tests.

• These will be done using the S.M.A.W, G.M.A.W., F.C.A.W. and G.T.A.W. Processes in fixed positions.

• They will be completed in the 1g, (flat), 2g (horizontal), 3g (vertical) and 4g (overhead-optional) positions.

• These qualification tests will be completed when scheduled by the instructor.

I understand the above policy and will abide by its guidelines, Print name ______________________, Date______

Signature________________________________

Name ________________________________ Date _______________

M.C.T.I. Welding Technology Program Grading Contract for School Year ____________Marking Period ____ Week Schedule task listings

1

2

3

4

5

6

7

8

9

10

The above task listings were designed by Mr. Smith, my welding instructor and

myself. We agree that the above listings are well within my capabilities to accomplish in the time allotted.

Mr. Smith ________________________________________ Student name (print) ______________________ Date______

Student Signature________________________________

Monroe Career and Technical Institute Welding Technology Classroom Rules and Policies Why follow rules and policies set by the Teachers and Administration at MCTI? Career and Technical Education mirrors the expectations in the real world. We have rules and policies in place so that you learn how to work when you get a job in any career area you choose. It is important that you learn to comply with these rules so that you can have a safe, productive, fulfilling, and financially gratifying career as you move onto adult life. What are the classroom rules for this program?

1. Follow Directions. 2. Know the Rules. 3. Be Respectful and Polite. 4. Accept Responsibility for your actions and assignments. 5. Act Courteous and be Kind to your fellow Students.

What are the positive attitudes to be successful in this program? 1. Take the initiative to be aware of the assignments due. 2. Be responsible for your work and performance. 3. Consider Your Fellow Students Before You Act. 4. Treat others as you wish to be treated.

What are the consequences for violating the rules of the classroom?

1. Unless severe, you will be given a verbal warning and your name goes into the student behavior log. You are now on record that you have violated a shop rule.

2. You will be assigned a disciplinary writing exercise and your parents will be notified of the incident.

3. You will be removed from the shop and parked in the classroom, you will be assigned a behavioral correction writing exercise, a level 2 incident report will be logged against you and your parents will be notified.

4. Removal from classroom, a level 3 incident will be logged against you; your parents will be notified.

5. A level 4 incident will be logged against you, your parents will be notified, you will be removed from program/school

Severe Clause Fighting, stealing, vandalism, drugs and paraphernalia, alcohol, and tobacco use are subject to severe penalties. This may result in suspension, program removal, magistrate fines, or other legal action.

Monroe Career and Technical Institute Welding Technology Program

NOTICE TO PARENTS AND STUDENTS

As a parent/guardian you play an important role in your child’s education and development. Together through your support and cooperation, I believe your child can have a productive and successful experience in the Welding Technology Program at Monroe Career And Technical Institute. Due to time constraints during the day, e-mail is the quickest and easiest way to contact me on any issue. Please provide an e-mail address if possible.

CONSEQUENCES

EACH STUDENT WILL BE HELD ACCOUNTABLE FOR THEIR ACTIONS 1. Verbal Correction and deduction of daily work ethics grade 2. Reinforcement Assignment 3. Parental notification 4. Disciplinary action All class requirements, equipment costs, classroom rules and teachers/student expectations have been fully explained and I completely understand what is expected from me and my son/daughter attending Monroe Career and Technical institute.

With the cooperation and involvement of you, the parents/guardian, students will grow into young, successful professionals.

Date_______________________________ Parent’s Signature_______________________________ Parent’s E-mail_________________________________ Students Signature_______________________________ THIS SHEET WILL BE KEPT IN STUDENTS FILE


Daily expectations

1. Beginning of class: When a student arrives in class, they will go to their locker and get changed for class, then return to classroom, punch in on time card and complete journal entries for the day while attendance is taken. Bell work is on students’ desks and they are to work on that until all students have arrived. Once all students are in class, teacher begins to discuss lesson and theory; teacher goes over lesson plans and lab tasks that are going to occur before going into lab area. Mr. Smith may begin theory instruction and daily assignments for lab work. NOCTI questions and answers are reviewed and tested often. Students now proceed to lab area for independent assignments, hands-on learning, and Mr. Smith observe and instruct practical skills and lab task.

2. End of period and class dismal: lab area is cleaned by students, when completed and directed by shift supervisor they may return to classroom and complete journals which are 25% of student’s grade. Students come back into class room after getting changed, go to assigned seats until their school district assigned bell.

3. Tardy: Student comes into class with late note from “fishbowl” which is turned into Teacher. 4. Absent: Student must bring note to teacher within three days, who turns it into guidance. All make up

work is assigned two days upon returning. 5. Leaving the classroom: Teacher gives students hallway passes with the proper destination, time, date. 6. Maintaining/Turning in a Portfolio: Quarterly portfolio checks are done, Requirements: Accurate

record keeping 7. Submitting homework of class assignments: Only accepted the day after the assignment was issued,

incomplete homework will require an minimum word essay on the material covered with the exception of students whose EIP’s allow them more time.

8. Getting materials without disturbing others: Students get out of seat without disturbing others, gets designated material and returns quietly to their proper seating.

9. Getting instructional resources without disturbing others: Students have use of computers, research magazines doing this in a quiet manner.

10. General classroom etiquette: Each student should respect each other, themselves, and teaching staff. 11. Answering the telephone: If the teacher is not available, student must state name, shop, and “How may

I help you”. 12. When you finish an assignment early: Students can work abead on all and any lab task assigned. 13. When a School wide announcement is made: Students must be attentive to all announcements made. 14. Emergency procedures: In the event of an emergency, the instructor will direct two students to do the

following: One student will go directly to the nearest telephone and contact the office 1. Dial “811” if busy, dial “0” 2. Dial “0” if busy, dial “811”

The second student will walk directly to the main office. BOTH STUDENTS ARE TO REPORT THE FOLLOWING INFORMATION:

1. State your name 2. What shop/program/classroom you are from? 3. Nature of emergency

STUDENT #1 WILL STAY ON THE PHONE UNTIL TOLD TO HANG UP. STUDENT #2 WILL DIRECT AID PERSONNEL TO THE EXACT LOCATION OF THE EMERGENCY.

Welding Technology Strategy for Learning Name _______________________________ Date________________ Assigned Reading __________________________________________

3-2-1 Things you found out:

3 1._____________________________________________________ 2. ____________________________________________________ 3. ____________________________________________________ Interesting things

2 1.____________________________________________________ 2. ____________________________________________________ Question you still have

1 1. ____________________________________________________

Welding Technology Learning Strategy Name __________________________ Date ________________ Welding Module ______________________________________

K W L What do you already What do you think What did you Know? Will learn? Learn?

Welding Technology-My Welding Lab

Name_____________________ Date________

Chapter _________________Section____________

Welding Theory Literacy Assignment Questions Question #___-______________________________________________________ Answer - ___________________________________________________________ Question #___- ______________________________________________________ Answer - ___________________________________________________________ Question #___- ______________________________________________________ Answer - ___________________________________________________________ Question #___- ______________________________________________________ Answer - ___________________________________________________________ Question #___- ______________________________________________________ Answer - __________________________________________________________

Duties of the Shift Supervisor

1. All students are dressed for work and in classroom ready for homeroom by 7:55 for the A.M. class and 11:45 for the P.M. class.

2. Accountable for all cylinders to be opened and closed in an efficient manner and if cylinders need to be changed out must supervise operations safely.

3. Organize and Supervise clean-up and will be responsible and accountable for quality.

4. All tools are accounted for and lab is ready for next shift.

CODE OF CONDUCT

1. I will treat all students and instructor with respect. 2. I will distribute responsibilities in a fair and equitable manner. (I will not act with favoritism or punishment as my motivation) 3. I will fair and considerate of all students and not abuse my authority. 4. My behavior will serve as an example to my fellow students, my instructors, and MCTI administrators of how to be a model leader in the Welding Technology Program.

Student Assigned

Daily Cleaning Assignments

Completed Yes / No

Cutting tables ( Blue wall to White wall ) Cutting tables ( Blue wall to White wall) Cutting tables ( Blue wall to White wall) Cutting tables ( Blue wall to White wall) Lab Tool Box (Put away all tools, sweep top

and floor area from Machine lab door to Shear

Lab Tool Box (Put away all tools, sweep top and floor area from Machine lab door to Shear

Grinding table tool pick up, sweep surrounding area of all grinding tables

Grinding table tool pick up, sweep surrounding area of all grinding tables

Blue Platten table, cleaning of top and floor area surrounding table with in yellow caution lines

General sweeping of electric arc welding area from booth 1 to booth 17



General sweeping of steel shear and oxy-fuel welding area from white wall to tool table

Pedestal grinding areas, (all grinders must be moved and swept underneath daily)

Pedestal grinding areas, (all grinders must be moved and swept underneath daily)

Undesignated ( Supervisors designate ) Undesignated ( Supervisors designate ) Undesignated ( Supervisors designate )

Welding Technology Homework policy

When you do not complete your homework by the

due date assigned. You will write a 500 word summary (including all key points, caution notes & bulleted items) of the assigned material.

This writing will be done during lab time, but will

not excuse you from completing all lab tasks in a timely manner.

Do your homework when assigned and avoid losing

points and missing lab time. Mr. Smith

Welding Technology

REQUIRED SAFETY QUALIFICATIONS

SAFETY LESSON Performance Score

Instructors Completion verification signature

Date of Completion

Oxy-Act Welding & Cutting

Manual/ Hand held Grinder

Bench/Pedestal Grinder

Horizontal Band saw

Abrasive/ Cut off saw

General Lab safety

Electric hand drill

Drill press/ Magnetic Drill

Bench/ Handwork tools

Bench vise and electric hand tools

Jig/Reciprocating saw

Arc welder

Iron-worker/ shear/ punch press

Plasma-Arc Cutting


Senior Award Jacket Qualifications

• Students must have a minimum of (2) two years in program.

• Students must have passed all previous years and maintain a passing average by the (3rd) marking period of their senior year.

• Students must have completed the written and performance NOCTI testing

• Students must not have more than (10%) absences for the year

• Students must have 50% of all lab tasks completed if they are in the program for two(2) years

• Students must have 75% of all lab tasks completed if they are in the program for three (3)years

• Students must have 85% of all lab tasks completed if they are in the program for four (4) years

• Student must be in attendance and in program required attire at the Senior award ceremony

I understand the above policy and will abide by its guidelines, Print name ______________________, Date______

Signature________________________________


“Super Arc” award description The “Super Arc” award and $250.00 gift certificate is

given to the graduating senior who… • Achieves advanced scores on written and

performance N.O.C.T.I. tests • Completed required assigned welding tasks • Has no more than 10% absences for the year • Has passed at least one A.W.S. welding

certification test

The formula for calculating the winner of the Super Arc award will be…

g.p.a. + nocti scores + completed tasks – total days absent = final score

I understand the above policy and will abide by its

guidelines, Print name ______________________, Date______

Signature________________________________

monroe career & technical institute metal arc welding (smaw)- ... 203 select appropriate welding...

Documents