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MTCMold Temperature ControlConsilience Technology

We supply Take-out Robot, Factory Automation, Auxiliary Equipment,

Auto Feeding system as an Integrated Engineering Solution provider.

This catalogue provides a customer with product image and the information.All reference specifications are subjected to change without prior notice.

| Mold Temperature Control _ 1608 |

YUDO-SUNS CO., LTD. 415, Cheongneung-daero, Namdong-gu, Incheon, 21644, KoreaT _ + 82 - 32 - 450 - 7800 F _ + 82 - 32 - 819 - 3200E-mail _ [email protected] _ http://www.yudosuns.com

The Leader of Injection Molding IndustryYUDO-SUNS is one of the affiliated companies of YUDO Group which is the global leader of Hot Runner system in plastic industry. We supply Take-out Robot, Factory Automation, Auxiliary Equipment, Auto-Feeding system as a total solution provider. We have done our level best to increase customer’s revenue and improve their productivity since 1988 through the development of factory automation system and the know-how of various heat exchanging system.

Consilience Technology

0203

Company HISTORY1980 12 Established YUDO

1988 5 Developed and marketed Take-out Robot

1992 3 Established YUDO-STAR (Seoul) (Joint company with STAR SEIKI (Japan)

10 Launched into export Take-out Robot

2000 1 Established YUDO-STAR R&D center 8 Established YUDO-SUNS (Auxiliary equipments)

2005 5 Established YUDO-ROBOTICS (Gantry loader, Human server)

2007 4 Opened AUTO-FEEDING exhibition

2008 11 Established WEIHAI YUDO MACHINARY CO., LTD. (China)

2010 12 30th anniversary of YUDO

2011 5 Awarded 23th Gold Tower Order of Industrial Service Merit (from the president of Korea) – Francis Yu

12 A day of trade : Ten million dollar, prize for top of export

2012 3 Established ValuePro Institute Education courses of YUDO SCHOOL newly launched

12 Established YUDO-SUNS R&D center

2013 5 Patent Registration related to RICH (Heating & Cooling System) return valve control

7 Awarded 31th Commerce & Industry Grand Prix in Productivity Improvement

12 A day of trade : Twenty million dollar, prize for top of export

2014 6 Certified 2008 : YUDO-SUNS ISO 9001 8 Branched into the Confederation of North, Central America

(Mexico - Tijuana , Queretaro)

10 Registered Korea Institute of Carbon Convergence Technology.

2015 2 Planning and patent development for Smart Robot Solution 11 RICH series : PMS (Preventive Maintenance System) development

2016 6 ICC (Intergrated Clinic Care) system construction 9 YUDO Smart factory simulation construction

Consilience Technologylnjection molding process needs a lot of different element. YUDO is only company to respond directly on customer's requests which are related to various problems of injection molding. We provide a “Turn-key system” according to customer's demands.

0405

PET Preform Total Solution

Side entryTraverse typet

Take-Out Robot

Factory Automation

Hot Runner Solutions

Mobile Equip. Related Optical Equip. Related Car Manufacturing Related In-mold Label Related Home Elec. Related

Hot Runner Controller

Hot Runner System

MODU system ECO MODU Manifold system Nozzle system

Hot-half Cold-half

Hot air dryer

Storage bin

Multi hopper

Desiccant dryer Filter & blower

Granulator

Control system

Hopper loader

Air coolerSteam controller

Chiller Mold temperature controller

1

3

2

54

6

1 4

2

5

3

6

▶ Applied to the I.M.M machine from less than 30 tons to more than 4000 tons (MEGA, GIGA, HX, SONIX, EZI, EX, SMUS)

▶ In mold label, Automotive part automation, Mobile automation, Optical Part related

M T C (Mold Temperature Control)

M H (Material Handing)

Flow-rate and clamping force

Ton ℓ/min Medium : Clean Water Ton ℓ/min Medium : SKY THERM / Therm oil

850~

450

850~

450430 FOS-2430 430

400 400

350 350

300 300

650~

250

650~

250

240 FOS-2240 240

200 200

180 180

450~

160 FOS-2160

450~

160

120 140

90 FOS-290 FOS-2090 90 FOS-390

250~

80 FOS-180

250~

80 FOS-180

70 70

60 FOS-160 60 FOS-160

50 50

150~

46

150~

46

45 FOS-245 45 FOS-345

40 FOS-140 40 FOS-140

30 FOS-230 30 FOS-330

50~

20

50~

20

10 10

I.M.M Flow rate FOS-100 FOS-200 FOS-2000 I.M.M Flow rate FOS-100 FOS-300

Temperature range

℃ Temperature Range

170

160 FOS-300

150 FOS-100

140

(Coolant Temp.

130

120 FOS-200 FOS-2000

110

(Coolant Temp. (Coolant Temp.

100

95

90 FOS-100

80

(Coolant Temp.70

60

50

40

30

20

10

Medium Clean Water SKY THERM Clean Water SKY THERM Clean WaterSeries FOS-100 FOS-200 FOS-300 FOS-2000

Chiller

I.M.M (ton) ~ 250 ~ 300 ~ 450 ~ 650 ~ 850 ~ 1000 ~ 1600

Model SOCUL-103 SOCUL-105 SOCUL-107 SOCUL-110 SOCUL-115 SOCUL-120 SOCUL-130

Cooling capacity (Kcal/h)(60Hz, Cool Water 5℃ Standard)

8,376.6(7,200)

13,956(12,000)

18,259.1(15,700)

29,249.5(25,150)

43,205.5(37,150)

55,765.8(47,950)

85,422.4(73,450)

Refrigeration ton 3R/T 5R/T 7.5R/T 10R/T 15R/T 20R/T 30R/T

Air cooler

Classification ZETCUL-7

Cooling capacity (Kcal/h) 4,031 (3,401)

Nominal ton of refrigeration ton 7.5R/T

Temperature range -15℃ ~ Normal temperature

•Evaporating temp : -40℃, condensing temp : 35℃

Water quality selection table

Classification Standard Corrosion SCALE

PH [25℃] 6 ~ 8 (5.8 ~ 8.5) ○ ○

Electric conductibility [25℃] (μS/cm) 200 Below ○ ○

Carbonate hardness (CaCO₃ mg/ℓ) 500 Below (300 Below) ○

Chloride ion (CL mg/ℓ) 500 Below (250 Below) ○

Sulfur peroxide (SO₄ mg/ℓ) 500 Below (200 Below) ○

Iron (Fe mg/ℓ) 0.3 Below (0.3 Below) ○ ○

Oxygen demand ［ph4.8］ (organic fouling [Pollution]) (COD mg/ℓ) 50 Below (10 Below) ○

Ion (silicate) (SiO₂ mg/ℓ) 30 Below ○

Sulfide ion (S² mg/ℓ) No detection ○

Ammonium (NH₄ mg/ ℓ) 0.5 Below (0.5 Below) ○

•( ) is an inspecting standard (tap water) •Generally, purified industrial water meets the tap water standard•No periodical replacement of Cooling tower water shortens product life (heater and pump seal.)

0607

Mold Temperature Controller

Steam mold temperature controller

Model RICH-4 RICH-2 RICH-5 RICH-7 RICH-7α RICH-5R RICH-7R

Max pressure 15 bar (60Hz) / 13 bar (50Hz) 25 bar (50Hz/60Hz) 25bar (50/60Hz)

Pressure 13 bar (60Hz) / 11 bar (50Hz) 20 bar (50Hz/60Hz) 20bar (50/60Hz)

Max pressure of steam 200℃ (60Hz) / 194℃ (50Hz) 225℃ (50Hz/60Hz) 225℃ (50/60Hz)

Tank / Capacity

ElectricityCapacity

Heater 75kW

(37.5kWx2)144kW

(48kWx3)180kW

(90kWx2)240kW

(80kWx3) 148.5kW 165kW 231kW

Water supply pump 3kW 3kW 5.5kW 5.5kW 4kW 4kW 4kW

Cooling pump 2.2kW 3kW 5.5kW 5.5kW 5.5kW 5.5kW 5.5kW

Compressedair

Pressure 6 ~ 8 bar

Consumption 1000cc / cycle

Standard specifications

Model Temperature Range Cooling type Flow rate (ℓ/min) Zone Controller Remarks

FOS-100 Series

▶ Water

Water supply temp (Indirect)

+20 ~ 95℃Indirect Cooling

(Open type)40 ~ 80

Single Zone

Dual Zone

P.I.D

LED panel

LCD▶ SKY-THERM


+20 ~ 150℃

FOS-200 Series ▶ Water

Water supply temp (Direct)

+10 ~ 120℃

Direct Cooling

(Closed type)30 ~ 90

Single Zone

Dual Zone

P.I.D

LED panel

LCD

FOS-300 Series ▶ SKY-THERM


+20 ~ 160℃

Indirect Cooling

(Closed type)30 ~ 90 Single Zone

P.I.D

LED panel

LCD

High

Temperature

FOS-2000 Series▶ Water

Water supply temp (Direct)

+10 ~ 120℃

Direct Cooling

(Closed type)90 ~ 430

Multi Zone

(Option)

P.I.D

LED panel

LCD

High

Flow & Unit

•For your correct application of “Dual zone” or “Multi zone”, please contact us for more detailed specifications.•“ SKY THERM” is only for mold temperature controllers.•If normal thermal oil is selected, please contact us before using it.

Classification by cooling type

Indirect Cooling

Heating medium

Water Inlet

Cooling Water

Water Outlet

Direct Cooling

Heating medium

Water Inlet

Cooling Water

Water Outlet

Good thermal stabilityEasy exchange and maintenance of a heating mediumMinimizing heat lossScale prevention

High efficiency in temperature controlOperating at a high circulation pressure

(Water supply pressure + Pump pressure)Precise temperature control and low temperature control

0809

Water : Max.~120℃ SKY THERM : Max.~160℃

Water

~ 120℃

SKY-THERM

~ 160℃

FeaturesPreheating system :

- Preheating the mold at a selected temperature

and time.

Cooling and heating system :

- Securing optimal molding conditions by accurately

controlling cooling water and a heating medium.

High flow rate / High temperature :

- Using a large-capacity pump and heater

according to actual production conditions in

factories

Specially designed to meet customers’ requirements

Mold Temperature Controller - FOS Series

FOS-100 Series FOS-2000 Series (High Flow & Unit)

FOS-300 Series

(High Temperature)

FOS-200 Series

Occurrence of scale is prevented by applying Anti-corrosion

and antirust design, and A variety of the options are available

responding to customer’s demands.

H

W L

1011

Leakage & scale free mold temperature controllers

Water : Max.~95℃ SKY THERM : Max.~150℃

Water

~ 95℃

SKY-THERM

~ 150℃

Functional specifications

Model FOS-100ST

Pump Type WESCO Type Pump

Scale prevention design ○

Cooling type Indirect Cooling

Auto Water Supply ○

Mold Purge (Air Suck-Back) Option

Temperature Control method P.I.D (7 Segment LED)

Operational Temperature Range (℃) Water : Water supply temp + 20 ~ 95℃ / SKY THERM : Water supply temp + 20 ~ 150℃

SSR (Solid State Relay) ×

Communication Port (RS-485) Option

Run/Stop timer (to run and stop time) ×

Language : Korean/English/Japanese/Chinese ×

Pre-heating ×

Phase Detecting Circuit ○

Selecting Temperature (℃↔℉) ○

Max/Min Temperature Alarm (Abnormal Temperature) ○

Max/Min Pressure Alarm (Abnormal Pressure) ×

Motor pump Overload & Water level detector ○

Overheat prevention / Block overheat ○

Custom color / Micro Filter Option

•Above specifications are subjected to change without prior notice. ○ Standard, × Not Available•Recommended operating temperature range : clean Water 90℃, SKYTHERM 140℃

General specifications

Model FOS-140ST FOS-160ST FOS-180ST

Power source AC220V / 380V ±10 50 / 60Hz, 3Phase

Temperature control method PID (±0.5℃)

Temperature control range Clean water : Water supply temp + 20℃ ~ 95℃ / SKY THERM : Water supply temp + 20℃ ~ 150℃

Heating medium Clean water, SKY THERM

Motor (kW) 0.5 0.5 1.5

Maximum discharge Pressure (MPa) 0.38 (50Hz) / 0.38 (60Hz) 0.38 (50Hz) / 0.38 (60Hz) 0.70 (50Hz) / 0.70 (60Hz)

Maximum discharge Volume (ℓ/min) 40 (50Hz) / 40 (60Hz) 60 (50Hz) / 60 (60Hz) 70 (50Hz) / 70 (60Hz)

Heater (kW) 3.5 5 7

Cooling type Indirect cooling

Temperature sensor method RTD (PT) Sensor

Display 7 Segment LED

Alarm display Overload, Low water level, Phase detection

Coolant Inlet / Outlet 10A (3/8") / 10A (3/8")

Medium Outlet / Inlet 10A (3/8") x 4ea / 10A (3/8") x 4ea

Drain 15A (1/2")

Safety Device OVER HEAT (Circuit breaker TRIP)

Weight (Kg) 62 70 82

Max. power consumption (KVA) 4.1 5.6 8.6

•Dual zone is an option. •The degree of temperature control accuracy is based on our own test data. • The temperature control range can be influenced by external factors, for example, injection and process conditions. In case that water supply temperature 20℃ and room temperature 20℃, the min. control range is about 30℃ (Direct cooling) or 40℃ (Indirect cooling)•The above-stated specifications are subject to change with prior notice.•Excessively long-hours of operation at maximum temperature should be avoided.

Outer dimension [mm]

Model W L H

FOS-140ST 320 625 540

FOS-160ST 320 625 620

FOS-180ST 320 625 620

1213

FOS-200 Series is designed exclusively for clean water,

and usable temperature range is from 10℃ to 120℃.

LW

H

Water : Max. ~ 120℃

Water

~ 120℃

For precise plastic injection molding


Model FOS-200ST



Cooling type Direct Cooling



Operational Temperature Range (℃) Water supply temp + 10 ~ 120℃



Run/Stop timer (to run and stop time) ×





Max/Min Pressure Alarm (Abnormal Pressure) ○



Custom color / Micro Filter Option

•Above specifications are subjected to change without prior notice ○ Standard, × Not Availab•Recommended operating temperature range : clean Water 110℃


Model FOS-230ST FOS-245ST FOS-290ST

Power source AC220V / 380V ±10 50 / 60Hz, 3Phase


Temperature control range Clean water : Water supply temp + 10℃~120℃

Heating medium Clean Water

Motor (kW) 0.5 0.75 1.5

Maximum discharge Pressure (MPa)Water supply pressure

+0.40 (50Hz) / +0.54 (60Hz) +0.40 (50Hz) / +0.50 (60Hz) +0.60 (50Hz) / +0.65 (60Hz)

Maximum discharge Volume (ℓ/min) 25 (50Hz) / 30 (60Hz) 40 (50Hz) / 50 (60Hz) 80 (50Hz) / 90 (60Hz)

Heater (kW) 4.5 6 7

Cooling type Direct cooling

Temperature sensor method RTD(PT) Sensor


Alarm display Overload, high pressure, Low water level, Phase detection

Coolant Inlet / Outlet 15A (1/2”) / 15A (1/2”)

Medium Outlet 10A (3/8") x 2ea 10A (3/8") x 4ea 10A (3/8") x 6ea

Medium Inlet 10A (3/8") x 2ea 10A (3/8") x 4ea 10A (3/8") x 6ea

Drain 15A (1/2") x 1ea


Weight (Kg) 60 75 95


•Dual zone is an option. •The degree of temperature control accuracy is based on our own test data. • Any problems or damages to the machines, caused by the quality of water are not to be covered by the warranty. • The temperature control range can be influenced by external factors, for example, injection and process conditions. In case that water supply temperature 20℃ and room temperature 20℃, the min. control range is about 30℃ (Direct cooling) or 40℃ (Indirect cooling)•The above-stated specifications are subject to change with prior notice. • Please refer to the supply water pressure table below and operate the machines. •The machines are to be used within the operating range. •Excessively long-hours of operation at maximum temperature should be avoided.


Model W L H

FOS-230ST 300 775 590

FOS-245ST 300 775 590

FOS-290ST 300 775 590

1415

FOS-300 series is designed for high temperature up to

Max. 160℃ considering high pressure and stability.

Safety improvement, Anti-corrosion, Scale prevention,

and Simple Structure for easy maintenance are merits

of FOS series.

LW

H

No Carbonization and No Scale mold temperature controller for high temperature

SKY THERM : Max. ~160℃

SKY-THERM

~ 160℃


Model FOS-300ST



Cooling type Indirect Cooling

Mold Purge (Air Suck-Back) ○


Operational Temperature Range (℃) SKYTHERM : Water supply temp + 20℃ ~160℃



Run/Stop timer(to run and stop time) ×


Pre-Heating ×






Custom color / Separable Remote Controller Option

Micro Filter / Strobe Light Option

•Above specifications are subjected to change without prior notice ○ Standard, × Not Available•Recommended operating temperature range : SKYTHERM 150℃


Model FOS-330ST FOS-330STM FOS-345ST FOS-345STM FOS-390ST FOS-390STM

Power source AC220V / 380V ±10% 50 / 60Hz , 3Phase


Temperature control range SKY THERM : Water supply temp + 20℃ ~ 160℃

Heating medium SKY THERM

Motor (kW) 0.5 0.5

(SEALESS PUMP)0.75

1.5

(SEALESS PUMP)1.5

2.2

(SEALESS PUMP)

Maximum discharge Pressure (MPa)0.40 (50Hz) / 0.54 (60Hz)

0.50 (50Hz) / 0.60 (60Hz)

0.40 (50Hz) / 0.50 (60Hz)

0.50 (50Hz) / 0.65 (60Hz)

0.60 (50Hz) / 0.65 (60Hz)

0.70 (50Hz) / 0.70 (60Hz)

Maximum discharge Volume (ℓ/min)25 (50Hz) / 30 (60Hz)

30 (50Hz) / 35 (60Hz)

40 (50Hz) / 50 (60Hz)

55 (50Hz) / 60 (60Hz)

80 (50Hz) / 90 (60Hz)

80 (50Hz) / 90 (60Hz)

Heater (kW) 4.5 6 12 (6 x 2)

Cooling type Indirect cooling



Alarm display Overload, high pressure, Low water level, Phase detection

Coolant Inlet 15A (1/2") 15A (1/2") 15A (1/2")

Coolant Outlet 15A (1/2") 15A (1/2") 15A (1/2")

Medium Outlet 10A (3/8") x 2ea 10A (3/8") x 4ea 10A (3/8") x 6ea

Medium Inlet 10A (3/8") x 2ea 10A (3/8") x 4ea 10A (3/8") x 6ea


Weight (Kg) 110 110 130


•Dual zone is option. •The degree of temperature control accuracy is based on our own test data.• The temperature control range can be influenced by external factors, for example, injection and process conditions. In case that water supply temperature 20℃ and room temperature 20℃, the min. control range is about 30℃ (Direct cooling) or 40℃ (Indirect cooling)•Above stated are subject to change without prior notice.•Excessively long-hours of operation at maximum temperature should be avoided.


Model W L H

FOS-330ST 320 759 680

FOS-330STM 320 759 680

FOS-345ST 320 759 680

FOS-345STM 320 759 680

FOS-390ST 330 850 900

FOS-390STM 330 850 900

1617

FOS-2000 is designed to be operated at water supply

temperatures from 10℃ to 120℃ and only for water.

The high head-capacity and high flow rate features

enable the customers to select even the large size

injection molding process.

The multi zone type, separately controlling the

temperatures of the core part and the cavity part is also

available.

※ Customers can purchase FOS-2000 series equipped

with various options available.

For more details, please contact us.

LW

H

High Flow & High Head-capacity mold temperature controller

Water : Max. ~ 120℃

Water

~ 120℃


Model FOS-2000ST

Pump Type Volute Type Pump


Cooling type Direct Cooling



Operational Temperature Range (℃) Water supply temp + 10 ~ 120℃



Run/Stop timer(to run and stop time) ×



Selecting Temperature (℃↔℉) ○ Max/Min Temperature and pressure Alarm (Abnormal Temperature) ○



Custom color / Separable Remote Controller Option

Micro Filter / Strobe Light Option

•Above specifications are subjected to change without prior notice ○ Standard, × Not Available•Recommended operating temperature range : clean Water 110℃


Model FOS-2090ST FOS-2160ST FOS-2240ST FOS-2430ST

Power source AC220V / 380V ±10 50 / 60Hz , 3Phase


Temperature control range Clean water: Water supply temp + 10℃ ~ 120℃

Heating medium Clean water

Motor (kW) 0.37 (50Hz) / 0.55 (60Hz) 0.55 (50Hz) / 1.1 (60Hz) 1.4 (50Hz) / 2.2 (60Hz) 2.2 (50Hz) / 3 (60Hz)

Maximum discharge Pressure (MPa) 0.26 (50Hz) / 0.37 (60Hz) 0.27 (50Hz) / 0.38 (60Hz) 0.32 (50Hz) / 0.43 (60Hz) 0.28 (50Hz) / 0.39 (60Hz)

Maximum discharge Volume (ℓ/min) 73 (50Hz) / 90 (60Hz) 138 (50Hz) / 166 (60Hz) 216 (50Hz) / 250 (60Hz) 380 (50Hz) / 466 (60Hz)

Heater (kW) 9 12 15 20

Cooling type Direct cooling



Alarm display Overload, High pressure, Low water level, Phase detection

Coolant Inlet 15A 15A 20A 20A

Coolant Outlet 15A 15A 20A 20A

Medium Outlet 10A x 6EA 10A x 6EA 10A x 8EA 10A x 8EA

Medium Inlet 10A x 6EA 10A x 6EA 10A x 8EA 10A x 8EA


Weight (Kg) 130 130 150 150

Max. power consumption (KVA) 9.6 13.2 17.4 23.2

•Multi zone is option. •The degree of temperature control accuracy is based on our own test data.• The temperature control range can be influenced by external factors, for example, injection and process conditions. In case that water supply temperature 20℃ and room temperature 20℃, the min. control range is about 30℃ (Direct cooling) or 40 ℃ (Indirect cooling)•Above stated are subject to change without prior notice.•Excessively long-hours of operation at maximum temperature should be avoided. 50℃


Model W L H

FOS-2090ST 320 759 680

FOS-2160ST 320 759 680

FOS-2240ST 320 759 680

FOS-2430ST 320 759 680

Compared SKY TEMRM and Mineral base oil

SKY THERM Thermal oil

Good thermal stability Bad thermal stability

Long Product Life Short Product Life

Stable viscosity Viscosity increases sharply at a low temperature and it effects the motor

No Chemical Scale Chemical Scale decreases a thermal efficiency

Water quality selection table

Classification Standard Corrosion SCALE

PH [25℃] 6 ~ 8 (5.8 ~ 8.5) ○ ○

Electric conductibility [25℃] (μS/cm) 200 Below ○ ○

Carbonate hardness (CaCO₃ mg/ℓ) 500 Below (300 Below) ○

Chloride ion (CL mg/ℓ) 500 Below (250 Below) ○

Sulfur peroxide (SO₄ mg/ℓ) 500 Below (200 Below) ○

Iron (Fe mg/ℓ) 0.3 Below (0.3 Below) ○ ○

Oxygen demand ［ph4.8］ (organic fouling [Pollution]) (COD mg/ℓ) 50 Below (10 Below) ○

Ion (silicate) (SiO₂ mg/ℓ) 30 Below ○

Sulfide ion (S² mg/ℓ) No detection ○

Ammonium (NH₄ mg/ ℓ) 0.5 Below (0.5 Below) ○

•( ) is an inspecting standard (tap water) •Generally, purified industrial water meets the tap water standard •No periodical replacement of Cooling tower water shortens product life (heater and pump seal.)

Eliminating calcium and magnesium components

from water

Scale prevention

Easy temperature control

Electricity saving

Longer parts lifetime

1) Harmless to human2) Odorless3) No Chemical Scale4) Easy maintenance (Water-soluble medium)5) Eco-friendly6) Combination of merits of water and oil7) Excellent Heat transfer

8) Long Product Lifetime (over 6month)

Features Features

Examples of using inappropriate mediums

Using OilUsing SKY TEMRM

PURI-Filter is the ion filter water-purifying device that manages

the water quality by filtering the water property using the eco-

friendly technology.

SKY THERM delivers outstanding performance of more efficient

and precise heat exchange mold temperature control.

Damage caused by

scale of heater

Heater damage by

Thermal oil

Decreased efficiency by

scale of cooling coil

Malfunction caused by

scum

Strainer's foreign

substances

Mixer of thermal oil and

SKYTHERM

1819

Water cooling

Model SOCUL-103W SOCUL-105W SOCUL-107W SOCUL-110W SOCUL-115W SOCUL-120W SOCUL-130W

Power AC220V / 380V ±10 50 / 60Hz, 3PhaseTemperature control ON, OFF (Range of temperature difference setting : 0 ~ 10℃) Temperature range 5℃ ~ 35℃Medium Clean water , MEG (Mono Ethylene Glycol) Refrigerant R-22 or R-407CCompressor(kW) 50 / 60Hz 2.7 / 3.25 4.43 / 5.4 5.81 / 6.95 9 / 10.9 11.3 / 13.9 13.6 / 16.8 22 / 27.1

Cooling capacity (Kcal / h, 60Hz Standard)

5°C 7,200 12,000 15,700 25,150 37,150 47,950 73,45010°C 8,650 14,400 18,800 30,250 44,500 57,450 87,30015°C 10,300 16,850 22,450 35,400 52,700 68,250 103,250

Pump (kw) 50Hz /60Hz 0.43 / 0.74 0.43 / 0.74 0.85 / 1.7 1.2 / 2.5 1.2 / 2.5 2.2 / 4.0 2.2 / 4.0Pump Max. Flow & Pressure (LPM / bar)

50Hz 30 / 3.3 50 / 2.7 75 / 3.2 100 / 3.2 150 / 2.8 200 / 3.6 300 / 2.860Hz 30 / 4.7 50 / 4.4 75 / 4.7 100 / 4.5 150 / 4.4 200 / 5.8 300 / 4.6

Cooling type Water condenser typeTemperature sensor Display LED display + 7 Segment LEDAlarm Anti Phase, Low Water ,Water Flow, High / Low Pressure, Anti Freeze, Comp Overload Cooling Water In / Out (A) 25 32 32 32 40 50 50Condenser In / Out (A) 25 32 32 32 40 50 50Dimensions (mm) (Include Caster) W x D x H 700 x 1,100 x 1,420 800 x 1,400 x 1,480 900 x 2,050 x 1,830 950 x 2,200 x

1,945Tank capacity (ℓ) 45 86 100 123 245 323 497Water supply 15A (1/2")DRAIN 15A (1/2")OVER FLOW 25A (1")MANIFOLD (Option) 3/8" x 6EA 3/8" x 8EA 3/8" x 8EA 3/8" x 10EA 3/8" x 10EA 3/8" x 12EA 3/8" x 12EAMax. power consumption (KVA) 3.9 / 5.0 6.1 / 7.7 8.3 / 10.8 12.8 / 16.8 15.6 / 20.5 19.8 / 26 30.2 / 38.9•All state here are subject to change without advance notice. •Please consult with sales department for °ow rate and water presser without general specification•The cooling capacity decrease by 15% when use 50Hz equipment.•Mixing ratio of Mono ethylene glycol is only guarantee by less than 30%.

Air coolingModel SOCUL-103A SOCUL-105A SOCUL-107A SOCUL-110A SOCUL-115A SOCUL-120A SOCUL-130A

Power AC220V / 380V ±10 50 / 60Hz, 3PhaseTemperature control ON, OFF (Range of temperature difference setting : 0 ~ 10℃) Temperature range 5℃ ~ 35℃Medium Clean water , MEG (Mono Ethylene Glycol) Refrigerant R-22 or R-407CCompressor(kW) 50 / 60Hz 2.7 / 3.25 4.43 / 5.4 5.81 / 6.95 9 / 10.9 11.3 / 13.9 13.6 / 16.8 22 / 27.1

Cooling capacity (Kcal / h, 60Hz Standard)

5°C 7,050 10,850 14,400 22,300 33,700 43,600 67,00010°C 7,100 13,200 17,400 27,650 40,600 52,700 80,35015°C 7,200 15,800 20,800 32,400 48,400 62,650 95,500

Pump (kw) 50Hz / 60Hz 0.43 / 0.74 0.43 / 0.74 0.85 / 1.7 1.2 / 2.5 1.2 / 2.5 2.2 / 4.0 2.2 / 4.0Pump Max. Flow & Pressure (LPM / bar)

50Hz 30 / 3.3 50 / 2.7 75 / 3.2 100 / 3.2 150 / 2.8 200 / 3.6 300 / 2.860Hz 30 / 4.7 50 / 4.4 75 / 4.7 100 / 4.5 150 / 4.4 200 / 5.8 300 / 4.6

Cooling type Water condenser typeTemperature sensor Display LED display + 7 Segment LEDAlarm Anti Phase, Low Water, Water Flow, High / Low Pressure, Anti Freeze, Comp Overload

Condensationfan Fan (ø)*EA 600 600 630 630 × 2 630 × 2 700 × 2 700 × 3Motor (kW × P) 0.27 / 0.43 x 6 0.27 / 0.43 x 6 0.33 / 0.46 x 6 0.33 / 0.46 x 6 x 2 0.33 / 0.46 x 6 x 2 0.75 / 1.08 x 6 x 2 0.75 / 1.08 x 6 x 3

Cooling Water In / Out (A) 25 32 32 32 40 50 50Dimensions (mm) (Include Caster)

W x D x H850 x 1,200

x 1,530850 x 1,300

x 1,650900 x 1,500

x 1,700900 x 1,850

x 1,770900 x 1,850

x 1,9001,050 x 2,200

x 2,1501,050 x 2,850

x 2,200Tank capacity (ℓ) 45 86 100 123 245 323 497Water supply 15A (1/2")DRAIN 15A (1/2")OVER FLOW 25A (1")MANIFOLD (Option) 3/8" x 6EA 3/8" x 8EA 3/8" x 8EA 3/8" x 10EA 3/8" x 10EA 3/8" x 12EA 3/8" x 12EAMax. power consumption (KVA) 4.3 / 5.5 6.4 / 8.2 8.7 / 11.4 13.6 / 17.9 16.5 / 21.7 21.6 / 28.7 33 / 42.9

A dedicated YUDO digital controller only for chiller

Temperature control range is maintained within ±1°C deviation

Based on temperature control

test result

Temp. (°C)

Comparison of Evaporator's temperature measurement

20

15

10

5

Other products SOCUL

2021

The core technology to improve productivity of injection molding

process is to control mold cooling.

Chiller

Features Precise and stable temperature control balance Stable temperature control balance within ± 1 °C through innovative design of evaporator structure. Development of a dedicated controller only for YUDO Chiller Detect water ow precisely by Electronic ow switch Easy check of cooling medium input through the digital pressure switch

Durable and reliable electric parts applied (best-in-class performance) lntegrated frame structure for easy management and maintenance Providing stable ow rate by good performance pump (Grundfos). (CE Certification) Applied anti-rust protectors to major component against condensed water Optimized internal electrical parts layout design for cooling performance and maintenanceDigital type of safety system

Performance ComparisonInnovative structure of the evaporator Accurate temperature controller for

mold cooling, 30% cooling eciency imporvement

Improved 10% of Energy saving effiency(Test data is based on out own condition)

W D

H

2°C

g

Features Cooled down partially and especially the hot spots(as core pins) of mold by blowing "-15℃ compressed cold air"

With the high efficiency Shell & FIN Tube type of evaporator, it is maximized the heat exchanging efficiency and minimized the

pressure drop

Applied the high quality insulation material to minimize the heat loss Evaporator-defrosting system: High efficient heater and efficient evaporator exchange system (Alternating operation)

Application

Products that temperature control of the core part nescessary(Washing machines, tub, car engines, cylinder cover) or a process to cool down partially the hot spot


Model ZETCUL-7 (7.5R/T)

Power AC 220V / 380V ±10 50 / 60Hz, 3PhaseTemperature control PLC controller Temperature range -15℃ ~ Normal temperatureMedium Compressed air Air Pressure Range 1.0 ~ 8.5barRefrigerant R-404ACompressor (kW) 50Hz/60Hz 4.33 / 4.91Cooling capacity (kcal/h) 50Hz/60Hz 3,401 / 4,031Condensing type Air condenser typeEvaporator type Shell & Fin & Tube typeDefrosting type Evaporator alternating operation (E/H Defrosting) Temperature sensor

Display Touch ScreenAlarm Anti Phase, Low Air Pressure, High Pressure, Low Pressure, Comp Overload, Fan overloadHeater(kW) 0.2kWFAN Ø650FAN MOTOR (kW x POLE) 0.75 x 6Dimensions(mm) (W x D x H) 770 x 1,526 x 1,543Evaporator capacity (ℓ) 20Air supply 20A (3/4")DRAIN Auto drain 10A (3/8") x 2EA MANIFOLD 3/8" x 6EA

• Design Criterion: Compressed air intake pressure: above 0.5Mpa / Compressed air humidity: above 3rd rating (dew point: ≤-20℃) / evaporating temperature (-40℃) / condensing temperature (35℃)

2223

CPC(Core Pin Cooling) system to reach dead spot in the mold.

Optimized Cooling Efficiency with "-15℃ Compressed Cold Air"

CORE -15℃ (Air)

OUTLETINLET

MOLD

Core : Air Cooling not used

Time(sec)

Temperature

(℃)

*T1 : Cooling temperature standard (the core part)

T1

60

80

100

120

*Depending on the mold conditions and the shape of the mold will be different Core Effects

Core : Air Cooling use

Core Cooling principle and performance It can be reduced the cycle time as directly cooling down the core pins inserted inside the certain hole and thread of complicated molded product in the mold.

Zet Cooler

1526770

1545

2425

Comparison and advance of RICH System

Classification Existing System Other brands' system RICH series

Steam generator Oil Steam Boiler Electric Steam Boiler Electric Steam Boiler

Pressure Saturated steam Superheated heat + Compressed air Saturated steam

Tank pressure 10 bar↓ 30 bar↓ 15 bar↑Thermal efficiency 50% 60% 85%Inlet / Outlet Type Separated Type Separated Type One body type

Heating / CoolingTime (TV52”) 35sec / 35sec 33sec / 33sec 23sec /

25sec

2sec / 3sec(Mobile High-speed :

Special Specifications)* Existing Steam controllers boost superheated steam of low energy with high pressured compressed air(30bar) and provide big amount of steam, yet RICH System uses saturated steam which contains high heat energy expecting high efficiency with low presured steam and result in stability.* With boosted Steam discharge pressure(20bar) that RICH can be designed to reduce heating time up on request.* Also cooling time can be reduced up on request.

FeaturesRICH SYSTEM (Rapid Isolation Cooling & Heating) It is the system to rapidly heat and cool the mold cavity in every cycle by supplying the steam and cooling water each.

The effects Good surface quality (High glossy, Weld-less, No painting, No scratch)

High productivity (Cycle time reduction)

Microstructure precision molding (Light guide panels of LCD)

The applications High glossy parts Weld-less parts

High cycle parts Parts requiring the improved flow length

Application

Weld less perform Expanding molding Surface improvement – No Spray perform

Expanding molding Surface improvement – strength improvement

EPS molding Surface improvement – durability improvement

(preventing moisture absorption)

WATER PURIFIER

Temperature controlling system for high glossy products

Utility specifications


Power Power 380V 3Ph 3W Circuit breaker

300A 175A 350A 400A 300A 300A 400A

Signal Pressure Open signal - a point of contact / Starting Mold signal - a point of contact / Cavity Temperature Sensor (K-TYPE)

Output Approved Mold signal (point of contact )

Compressed air

Pressure 6 ~ 8 bar

Discharge 1000cc / cycle

Boiler Piping 20A

Coolant

Pressure Minimum 4 bar

Flow-rate 200 lpm 250 lpm 250 lpm

Piping IN / OUT : 32A

(min)

IN / OUT : 25A

(min)IN / OUT : 40A (min) IN / OUT : 40A (min)

Water quality Purified water below total hardness 20ppm.

Water supply

Pressure 3 ~ 5 bar

Flow-rate 150 lpm

Water quality Pure water total hardness 70ppm (water purifier: 70ppm)

•The degree of temperature control accuracy is based on our own test data. •Above stated are subject to change without prior notice.•Excessively long-hours of operation at maximum temperature should be avoided.

RICHRICH



Max pressure 15bar (60Hz) / 13bar (50Hz) 25bar (50/60Hz) 25bar (50/60Hz)Working pressure 13bar (60Hz) / 13bar (50Hz) 20bar (50/60Hz) 20bar (50/60Hz)Max steam temperature 200℃ (60Hz) / 200℃ (50Hz) 225℃ (50/60Hz) 225℃ (50/60Hz)

Electric capacity

Heater 144kW 75kW 180kW 240kW 148.5kW 165kW 231kWFeed pump 3kw (50/60Hz) 4kW (50/60Hz) 4kW (50/60Hz)

Cooling pump 3.0kW (60Hz) / 2.2kW (50Hz)

2.2kW (60Hz) / 1.5kW (50Hz)

5.5kW (60Hz) / 4.0kW (50Hz)

5.5kW (60Hz) / 4.0kW (50Hz)

Size(WxDxH)

Rich 900×2,030×1,600 600×1,200×1,600 840×2,100×1,910 1,030×2,280×1,910 1,030×1,966×1,910 1,030×2,140×1,935 1,030×2,140×1,935 Water purifier 650 × 1,300 × 1,670

Boiler Tank Capacity

Portugal KoreaTokyo

DongguanTaiwan

Hongkong

QingdaoChina

IndiaThailand

Singapore

Indonesia

Vietnam

FranceUK

Brazil

Romania

SuzhouBangladeshSpain

Italy

Malaysia

AustraliaSouth AfricaNew Zealand

Israel

Egypt

Iran

Netherlands

GermanyCzech

Finland

Peru

Chile

Colombia

Argentina

Philippines

Headquarter

Plant

Subsidiary

Sales office

Agency

SlovakiaPoland

Nagoya

JapanOhio

Kunshan

Weihai

U S A

MAXICO

TurkeySyria

2627

Global Network & Service

YUDO has service by building a Global Network for aggressive overseas service.Now, you will be able to meet the YUDO from anywhere in the world

CHINA YUDO TRADING CO., LTD. Tel : + 86 769 8539 4466 e-mail : [email protected] YUDO (HONG KONG) ENTERPRISE CO. LTD. Tel : + 852 2344 5180 e-mail : [email protected] YUDO TIANJIN OFFICE Tel : + 86 22 5839 9351 e-mail : [email protected] YUDO (SUZHOU) H.R.S. CO. LTD Tel : + 86 512 6504 8882 e-mail : [email protected] YUDO (SHANGHAI) OFFICE Tel : + 86 21 5138 6422 e-mail : [email protected] YUDO (NINGBO) OFFICE Tel : + 86 574 8711 3033 e-mail : [email protected] YUDO (QINGDAO) TRADING CO. LTD. Tel : + 86 532 8765 1698 e-mail : [email protected] YUDO (QINGDAO) TRADING CO., LTD (WEIHAI) OFFICE Tel : + 86 631 5672 582 e-mail : [email protected] YUDO (QINGDAO) TRADING CO., LTD (DAILIAN) OFFICE Tel : + 86 131 3002 3765 e-mail : [email protected] WEIHAI YUDO MACHINERY CO.,LTD. Tel : + 86 631 597 2588 e-mail : [email protected] KUNSHAN YUDO-SUNS CO LTD. Tel : + 86 512 5791 0286

TAIWAN YUDO CO., LTD. (TAIWAN BRANCH) Tel : + 886 2 2205 6677 e-mail: [email protected]

BANGLADESH YUDO (BD) PVT. LTD. Tel : + 88 02 9014 632 e-mail: [email protected]

JAPAN YUDO JAPAN CO., LTD. Tel : + 81 3 5714 4801 e-mail : [email protected] -Nagoya Office Tel : + 81 52 745 0361 e-mail : [email protected] -Kyushu Office Tel : + 81 92 473 4808 e-mail : [email protected]

INDIA YUDO HOT RUNNER INDIA PVT. LTD. Tel : + 91 250 3200922 e-mail : [email protected] -Delhi Branch Office Tel : +91 120 454 9076 e-mail : [email protected] -Pune Branch Office Tel : +91 7798884634 e-mail : [email protected] -Chennai Branch Office Tel : +91 8939625089 e-mail : [email protected]

SINGAPORE YUDO WANCO PTE. LTD. Tel : + 65 6264 1166 e-mail : [email protected]

VIETNAM HOA VAN HOA COMPANY LTD. -Hanoi office Tel : + 84 43 78 77 179 e-mail : [email protected] -Hochiminh office Tel : + 84 938 36 23 77 e-mail : [email protected]

PHILIPPINES YUDO WANCO PHILIPPINES INC Tel : + 63 949 307 1950 e-mail : [email protected]

THAILAND YUDO WANCO CO., LTD. Tel : +66 2 174 7236~40 e-mail : [email protected]

MALAYSIA MAWANCO SDN BHD. KL office Tel : + 60 3 8945 2127 e-mail : [email protected] YUDO WANCO (MALAYSIA) SDN BHD. JB office Tel: +60 7 2881 226 e-mail: [email protected]

INDONESIA PT.YUDO INDONESIA Tel : + 62 21 29083283 e-mail : [email protected] PT GAYA STEEL Tel : + 62 21 89832277 e-mail : [email protected]

AUSTRALIA STM AUSTRALIA PTY. LTD. Tel : + 61 3 9805 9510 e-mail : [email protected]

NEW ZEALAND STM SALES LTD. Tel : + 64 9 8206454 e-mail : [email protected]

SYRIA SAWAS TRADING GROUP Tel : + 963 21 2254756 e-mail : [email protected]

ISRAEL ASI-AFASPEM ISRAEL LTD. Tel : + 972 4 6802770 e-mail : [email protected]

IRAN YUDO IRAN Tel : + 98 21 22066506~7 e-mail : [email protected]

U.S.A. YUDO INC. (Head Office) Tel : + 1 614 873 1300 e-mail : [email protected] -Western Territory (Sales Office) Tel : + 1 805 480 4922 e-mail : [email protected] -Central Territory (Sales Office) Tel : + 1 630 529 7487 e-mail : [email protected] -Mid-Western Territory (Sales Office) Tel : + 1 440 834 0167 e-mail : [email protected] -Southern Region & Peta Business (Sales Office) Tel : + 1 214 774 4556 e-mail : [email protected]

U.K. YUDO (UK) LTD. Tel : + 44 1989 763423 e-mail : [email protected]

CZECH YUDO CZ Tel : + 420 724 358 612 e-mail : [email protected]

RUSSIA OOO YUDIX Tel : +7 495 723 5221 e-mail : [email protected]

PORTUGAL YUDO EU SA. Tel : + 351 244 570 390 e-mail : [email protected]

FRANCE YUDO FRANCE Tel : + 33 2 3277 4200 e-mail : [email protected]

SPAIN YUDO IBERICA S.L. Tel : + 34 93 715 81 22 e-mail : [email protected]

ROMANIA ROMOULD YUDO ROMANIA Tel : + 40 213 272 115 e-mail : [email protected]

TURKEY YUDO TURKEY Tel : + 90 212 320 95 63 e-mail : [email protected]

ITALY YUDO ITALY SH Tel : + 39 2 99 551 78 e-mail: [email protected]

GERMANY YUDO GERMANY GmbH. Tel : + 49 711 707 30370 e-mail : [email protected]

NETHERLANDS YUDO BENELUX Tel : + 31 (0)13 5705252 e-mail : [email protected]

SLOVAKIA YUDO SLOVAKIA s.r.o. Tel : + 421 911 905 465 e-mail : [email protected]

POLAND EUROTECH HOLDING Sp. z o.o. Tel : + 48 22 843 05 79 e-mail : [email protected]

FINLAND YUDO Nordic Oy Tel : + 358 3 616 1847 e-mail : [email protected]

BRAZIL SOLUTION BASE Tel : + 55 47 3435 0022 e-mail : [email protected] PAULO ENGENHARIA LTDA. Tel : + 55 11 3392 5775 e-mail : [email protected] YUDO-SUNS BRAZIL Tel : + 55 11 3392 5775 e-mail : [email protected]

PERU TOTALMATRIX S.A.C. Tel : + 51 1 447 1652 e-mail : [email protected]

CHILE TOTALMATRIX E.I.R.L Tel : + 56 2 671 8439 e-mail : [email protected]

MEXICO YUDO MEXICO S.A de C.V. Tel : + 52 1 442 285 7120 e-mail : [email protected]

ARGENTINA Modular Mold Normalizados S.A. Tel : + 54 11 4756 7272 e-mail : [email protected]

EGYPT C&C CORPORATION Tel : + 20 2 2516 7926 e-mail : [email protected]

SOUTH AFRICA HESTICO PTY. LTD. Tel : + 27 11 786 5228 e-mail : [email protected]

Measurement : 49,360m2

Employees : 434Items : Hot runner systems


Employees : 247Items : Take-out Robor, Auto-feeding System, Heating & Cooling System, Factory Automation System


Employees : 62Items : PET preform &

Packaging solution


Employees : 55Items : Automation

Machining system

AFFILIATED COMPANY


Employees : 525Items : Hot Runner System Controller and so on

Suzhou-1/2/3.ChinaMeasurement : 8,600m2

Employees : 80Items : Hot Runner System Controller and so on

Suzhou-4. ChinaMeasurement : 4,000m2

Employees : 202Items : Hot Runner System

Dongguan. ChinaMeasurement : 34,528m2

Employees : 163Items : Auxiliary System

Weihai. ChinaMeasurement : 811m2

Employees : 28Items : Hot runner systems PET Perform & Packaging

Tokyo. Japan

NORTH-EAST ASIA



Mold Base

SingaporeMeasurement : 6,446m2


Mold Base

Samutprakan. ThailandMeasurement : 7,639m2


Mold Base

Johor. MalaysiaMeasurement : 1,500m2

Employees : 35Items : Hot Runner System Robot, Auxiliary System

Vasai-East. IndiaMeasurement : 153m2


Mold Base

Jawa Barat. Indonesia

SOUTH-EAST ASIA



Portugal. EUMeasurement : 2,043m2


Michigan. U.S.AMeasurement : 7,300m2


Joinville. BrazilMeasurement : 561m2


Sao Paulo. BrazilMeasurement : 200m2


Queretaro. Mexico

EUROPE / AMERICA

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