Module and PROCONTROL P Application Description Binary and Analog Control

D KWL 6326 94 E, Edition 04/05 83SR06/R1010

Application Features

This module is used for stored-program binary and analog control tasks on the drive, group and unit control levels. It can be used for the following applications:

The module address is set automatically when the module is plugged into the PROCONTROL - station.

The telegrams received from the bus are checked by the module for error-free transfer by means of their parity bits. - Drive control of unidirectional drives

- Drive control of actuators The telegrams sent from the module to the bus include parity bits to ensure error-free transfer. - Drive control of solenoid valves

- Binary function group control (sequential and logic)

The user program is stored on a non-volatile memory (EEPROM). The application program is installed and modified via bus from the PDDS. - 3-step control

- Continuous control (actuation of actuators via analog output module)

The module is ready for operation as soon as a valid user list has been loaded.

- Signal processing For communicating with operator’s console, process and switchgear, the module requires the following voltages:

The module can be used in three operating modes: US Operating voltage +24 V branched internally to supply the following elements: - Binary control mode

including basic analog functions and variable cycle times

US1 Command outputs B10 and B20 US2 Process contact transmitters (e.g. limit switches) - Analog control mode

(and binary control) at a fixed, selectable cycle time

US3 Torque monitors for actuators UST Pushbuttons of manual control station

- Signal processing mode (and binary and analog control) at a fixed cycle time and disturbance bit output

The US1 voltage is fuse-protected inside the module. The voltages US2, US3 and UST are short-circuit-proof.

The operating voltages and the external logic signals are related to zero conductor Z. The operating mode is selected by using the TXT1 function

block which is the first block indicated in the structure. The following annunciations are indicated on the front of the module by light-emitting diodes: In the case of binary control applications, up to 4 function

group controls, or 16 drive controls or any combination of drive and group controls are possible. One function group control stands for four drive controls.

- ST: Disturbance of the module - SG Module disturbance

For analog control applications, up to 4 control circuits per module can be provided as 3-step controllers or continuous controllers. Furthermore, combinations with binary control functions are possible.

- US1: Fuse failure for US1

Signal lamp ST indicates disturbances of the module and of the data communication with the module. Signal lamp SG indicates pure module disturbances only. The module incorporates hardware interfaces with the control

room and with the switchgear or with the process, respectively. These interfaces can individually be assigned to different functions of the module.

83SR06-E/R1010

Module Design The operating program enables the microprocessor to perform the basic operations of the module.

The memory for the function blocks contains programs prepared to implement the various functions. The module essentially consists of:

- Process interface Function blocks available for one certain operating mode are intended to ensure that the required task is performed without any additional modules being necessary. For instance, in the analog control mode not only single variable analog control can be realized but also a superimposed setpoint control.

- Control room interface - Station bus interface - Processing section

All function blocks as well as their individual inputs and outputs can be called by the user using the programming, diagnosis and display system (PDDS).

Process Interface

In the process interface, the process signals are adapted to the module-internal signal level. The memory for the user program contains information as to:

- how the function blocks are interconnected, Control Room Interface - which module inputs and outputs are allocated to the inputs

and outputs of the function blocks, In the control room interface, the pushbutton commands are adapted to the module-internal signal level, and the module-internal signal levels are adapted to the annunciation lamps in the control room.

- which constants are specified for the individual inputs of the function blocks,

- which parameters are specified for the individual inputs of the function blocks,

- which plant signals are allocated to the individual module inputs and outputs Station Bus Interface

- which function blocks are used to serve the process and control room interfaces, In the station bus interface, the module signals are adapted to

the bus. This essentially involves a parallel/serial conversion. - which sets of limit values are allocated to the analog

values, Processing Section - which module input signals are simulated.

In order to process the signals coming from process, control room and bus, the module is provided with a microprocessor which cooperates with the following memory areas using the module-internal bus:

This information is specified by the user depending on the plant involved.

Contents Memory

medium

Operating program EPROM

Function blocks EPROM

User program (structure, address, parameter limit value and simulation list)

EEPROM

User program (structure, address, parameter limit value and simulation list)

RAM

History values RAM

Current module input and output signals (shared memory)

RAM

For normal operation, the complete user program is stored on an EEPROM. For optimization purposes, a modified copy of the user program can be used in the RAM. After the optimization work has been completed, this copy has to be transferred into the EEPROM.

The setting values (mainly for analog control) can either be specified directly by the user at the respective function block inputs in the form of a value or they can be listed in a separate parameter list.

If limit signals are formed by GRE function blocks, the limit values (4 per GRE) are listed in a limit value list.

Parameter and limit value lists can be changed anytime during operation in on-line fashion. For this purpose, they are assigned to the RAM or EEPROM mode - stored in the RAM or the EEPROM, respectively.

The exchange of information between module and bus system takes place via the memory for module input and output signals. This memory is used as a signal buffer.

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Structuring

During structuring, the neutral inputs and outputs of the individual function blocks are assigned module inputs and outputs - or constants and parameters or outputs of other function blocks (function results) are specified to the function block inputs. Structuring is performed on the basis of the data supplied by the user in the form of a so-called structure list.

The following limit values for the module are to be taken into consideration:

- Max. number of module inputs 287 - Max. number of simulatable module inputs 32 - Max. number of module outputs 223 - Max. number of calculated function results 255 - Max. number of timers 128 - Max. number of parameters 80 - Max. number of limit value sets 16 - Max. number of drive control functions

ASE, ASS, ASM 16 - Max. number of drive control functions

ASI1, ASP 4 - Max. number of group control functions

GSA2, GSV 4 - Max. number of lines in the structure list 2917 - Length of history values list (bytes) 768 - Design of shared memory (see “Addressing”)

One line refers to one entry on the PDDS.

The proper procedure to be followed for structuring the function blocks is described in the function block descriptions.

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Addressing Telegrams received, whose addresses are included in the bus address list, are entered into the sink register of the shared memory. Telegrams received, whose addresses are not included in the bus address list, are ignored by the module.

General

The signal exchange between the module and the bus system takes place via a shared memory. Here, incoming telegrams to be received by the module and calculated function results, which are to leave the module, are buffered.

The allocation list for module inputs contains the respective sink register number for each module input.

Address List for Module Outputs The shared memory has source registers for telegrams to be transmitted and sink registers for telegrams to be received. Register numbers 0 - 63 are defined as source registers, and numbers 64 - 199 as sink registers.

In the address list for module outputs a source register is specified for each signal which is to leave the module; in the case of binary signals an additional source bit is specified, e.g.: The assignments of the module inputs and outputs to the

shared memory registers is determined from the PDDS (programming, diagnosis and display system) on the basis of data supplied by the user.

Output Address

AG1 1, 5

bit no.register no.

(0 - 15)(0 - 63)

The user data are provided in the form of address lists.

Address List for Module Inputs

In the address list for module inputs, the source location address of the telegram to be received is allocated to the module input concerned. Address Formation For instance, the following data refer to one module input: System and station address are set at the station-bus

coupling module (or at the control module) and are transmitted then to all modules of a PROCONTROL station.

Input Address EG1 1, 32, 24, 8, 7

bit no. register no. module no. station no. system no.

(0 - 15)(0 - 63)(0 - 58)(1 - 249)( 0 - 3)

The module addresses are defined by the connections on the backplane. Therefore, the modules automatically adapt to the given definition when they are plugged into their assigned slots.

Limit Value List

The limit value list contains 4 limit values for maximally every 16 GRE function blocks (limit signal generation for an analog value). This list is stored in the EEPROM and - in the case of RAM mode - in the RAM.

In the case of module inputs, which receive their signal through the wired control room interface, a special symbol (”V”) is used instead of the source location address. The module input can be connected to any function block input intended for pushbutton telegrams. Limit value lists can be changed any time from the PDDS and

the POS by using an “order memory” (RAM). In the EEPROM mode these changes are stored in the EEPROM; in the RAM mode they are stored in the RAM. When the user lists are transferred from the RAM into the EEPROM and vice versa, the limit value lists are transferred likewise.

In the case of module inputs receiving their signal through the wired process interface, a special symbol (”V”) is used instead of the source location address. The module input may only be connected with the PRO input of a drive function block.

In the case of module inputs receiving their signal from the process operator station, a special symbol (”L”) will be used instead of the source location address. Inputs of function blocks intended for destination-addressed telegrams will be assigned the sink register with 63 + EG number as an address if ”L” is specified (the EG number must be below 136).

Parameter List

The parameter list contains up to 80 values for function block parameters. It is handled and stored like the limit value list.

The address list for inputs is translated by the PDDS into two module-internal lists, i.e. the bus address list and the allocation list for module inputs.

Simulation List

From the PDDS, it is possible to overwrite signals at a maximum of 32 module inputs with constant values, i.e. to “simulate” the signals normally received from the bus. This simulation list is handled and stored like the limit value list.

The bus address list contains the source addresses and the sink register numbers for all telegrams which are to be used by the module.

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Event Formation Disturbance Bit Evaluation, Reception Monitoring

The telegrams received from the bus may be provided with a fault flag on bit position 0. This fault flag is generated by the source module on the basis of plausibility checks and is set to “1” in the event of specific disturbances (see module and function block descriptions).

During each system cycle the module is requested once by the PROCONTROL system to transmit the information filed in the source registers of the shared memory.

If values change during one cycle time, the change is treated as an “event”.

In order to be able to recognize errors during signal transfer, the module also incorporates a feature that monitors the input telegrams for cyclic renewal. If a signal has not been renewed within a certain time, (e.g. due to failure of the source module), the bit on position 0 is set to “1” in the allocated sink register of the shared memory. Additionally, all binary values in binary value telegrams are set to “0”. In the case of analog values the previous value is retained.

The module recognizes the following occurrences as events:

- Change of status in the case of binary values - Change of an analog value by a permanently set threshold

value of 0.39 % and elapse of a time delay of 200 ms since the last transfer (cyclic or event).

If an event occurs, cyclic operation is interrupted and the new values are given priority and are transferred to the bus. A set disturbance bit does not automatically involve a reaction

in the module. If the disturbance bit of a telegram is to be evaluated, this is to be taken into consideration in the structuring process.

In the binary control mode as well as in the analog control mode, disturbance bits of received telegrams can be used only for module-internal purposes. They are not adopted by telegrams intended for sending.

In the signal processing mode disturbance bits are also adopted by telegrams intended for sending.

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Diagnostic and Annunciation Functions Annunciation lamp LM is not only activated by the allocated function block module, but also by module disturbances (see figure 1).

Disturbance Annunciations on the Module Disturbance Annunciation Signals to the Annunciation System On the front panel of the module light-emitting diodes have

the following annunciating functions: The annunciation system and the control diagnosis system (CDS) receive disturbance signals from the control module via bus.

LED designation - Disturbance ST - Module disturbance SG

Diagnosis - Fuse failure US1

Light-emitting diode ST annunciates all disturbances of the module and disturbances of data communication with the module.

The received telegrams and the generation of the telegrams to be sent as well as the internal signal processing are monitored in the processing section of the module for error-free operation (self-diagnosis). Light-emitting diode SG annunciates module disturbances

only. In the event of a disturbance, the type of the disturbance is filed in the diagnosis register and a disturbance annunciation is simultaneously sent to the PROCONTROL system. Additionally, the US1 light-emitting diode annunciates a

failure of the fuse for US1. Upon request, the module transmits a diagnosis telegram containing the data (see figure 2) stored in the diagnosis register (register 246).

Annunciation Signals to the Operator’s Console

A maximum of four lamps can be connected to the manual operator’s console via outputs L10, L20, LM and LH using a direct connection.

It is also possible to scan the current status of the module and the data at any time from the PDDS (remote diagnosis).

The contents of the diagnosis register, the messages from the general disturbance connection SST, the annunciations at the CDS and the ST and SG annunciation at the module are shown in figure 2.

Output LH is only needed when the module is used as a group control module. The direct connection also includes input BLS to which the appropriate flashing voltage is connected for the flashing disturbance light. The voltage for running light BLL is derived from BLS inside the module. The type of annunciation, i.e. steady light, running light or flashing disturbance light, is indicated for each module in the function block descriptions. It is independent of whether these functions are implemented on the control room coupling module or on the control module itself.

Parameter fault Process channel fault

Failure of US1 fuse

Short-circuit at US2, US3, USTChecksum error detectedModule restart executed

Event mode fault

Hardware/control-room interface active

Function blocks incl. activation of annunciation lamp LM

LM&

≥ 1

Bit 15 14

12 9 2

From diagnosis register 246

Figure 1: Disturbance annunciations on the module, LM signaling.

83SR06-E/R1010

Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Type S S S S 0 S D S 0 0 0 S 0 S 0 0

Parameter fault Process channel fault Processing fault Checksum error detected

Timer defective Module restart executedBus deactivation defective

Sink monitoring responded

Event mode fault

Wrong firmware PROM Hardware defect of processing section EEPROM not valid Processing initialization active

by bus control module Module address not within 0 - 58 Hardware defect of bus interface

Module not operating

Module not accessible from bus

Module operating Diagnosis register 246

6615 6600 6601 6602

6604 6605 6606

6610

6612

CDS messages *)

ST

SST

D = Dynamic annunciations are cancelled after the contents of the diagnosis register has been transmitted S = Static annunciations disappear automatically upon deactivation

SG

SSG

0 = Not used

Module transmitter disconnected

1 1

1

Figure 2: 83SR06 diagnosis annunciations *) The control diagnosis station (CDS) provides a

description for each annunciation number, including: If, for instance, the annunciation “process channel fault” is indicated in the diagnosis register, the following causes are possible: - explanations as to cause and effect of the disturbance - Fuse US1 is defective (LED for “fuse failure” illuminated) - recommendations for correction. - Short-circuit at output US2, US3 or UST

Thus, fast disturbance elimination is ensured.

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Operating states of the module Changing Structure and Address Lists

Structure and address lists can be transferred from the module into the PDDS, can be changed there and transferred back to the module. The following procedure is possible: Initialization and Bootstrapping including User Lists

The initialization either starts when the module is plugged in or when the voltage supply is connected. - The module should be operating in EEPROM mode

- Copying the complete user program from the EEPROM into the RAM using the PDDS command “KOP”

The initialization procedure establishes a defined initial state of the module. During initialization, disturbance light-emitting diodes ST and SG are on. - Transferring the list to be changed from the EEPROM (or

RAM) into the PDDS and changing it When the module is put into operation for the first time, there is no user program available. The module signals ”Processing fault” and disturbance light-emitting diodes ST and SG are on.

- Transferring the changed list into the module, which automatically means storing it in the RAM,

- Changing-over the module operation from EEPROM mode to RAM mode using PDDS command “UMS”, testing the new list,

First the user program of the PDDS is transferred into the RAM of the module via bus. If the procedure is started with the structure list, the PDDS automatically calls the other lists. For each transfer operation the PDDS checks slot and address in order to avoid transferring the wrong lists. The module checks every list received for plausibility.

- Changing again to EEPROM mode for repeated change, repeating the procedures.

After a successful test, the complete user program can be transferred from the RAM into the non-volatile EEPROM by using:

Now the complete user program can be transferred per PDDS command into the EEPROM.

After this procedure, the module is ready for operation and the disturbance light-emitting diodes ST and SG will go off. - PDDS command “save” (SAV) or

- PDDS commands “copy from RAM into EEPROM” (KOP) and “changing-over from RAM to EEPROM” (UMS)

Normal Operation

The module operates with the user program stored in the EEPROM.

“Save” causes the lists to be copied and, then, an automatic change-over to EEPROM takes place without interference with the processing operation on the module and the command output.

During normal operation, signals coming from the bus and the process and control room interfaces are processed according to the data in the structure list.

In accordance with this procedure, commands are put out to the switchgear or control room interface, respectively, and checkback signals identifying the process status are sent via bus.

After change-overs with the use of the UMS command (from RAM to EEPROM and from EEPROM to RAM), the controllers and the group controls change over to manual mode “MANUAL”, memories and timers are reset, the commands present at the process interface are deactivated. For address changes at module inputs (EGn), the respective shared-memory entries are set to zero until new data are received for the first time after the change-over.

Changing Parameter and Limit Value Lists

Parameters and limit values can be changed any time from the PDDS and the POS (see also “limit value list” and “parameter list”).

Simulation

The PDDS allows constant values to be specified to the module for a maximum of 32 individual module input signals which come from the transfer system during normal operation. In this case, the sink registers specified in the allocation list for module inputs are overwritten by constants. These simulation data as well as the sink register numbers specified so far are stored in the EEPROM during EEPROM mode, i.e. are stored in the RAM during RAM mode.

When the user lists are transferred from the RAM into the EEPROM and vice versa, the simulation data are also transferred.

When a simulation operation is cancelled from the PDDS, the sink register number is again written into the allocation list and the module continues to operate with the value received from the bus.

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Command Functions Command Output

The commands for the connected drive (binary control or step control), which has been assigned to the process interface, are put out via relay outputs B10 and B20. These actuate, in conjunction with command output BV common to both relay outputs, the coupling relay on a two-pole basis.

Activation by Pushbuttons

A maximum of 3 pushbutton commands can be connected to module inputs T10, T20 and TH. These pushbutton commands can be assigned to each drive or group control function or to a pushbutton selection function using an addressing instruction. The internal processing of the pushbutton commands is dependent on the function block activated.

The switching current for the command outputs B10 and B20 is derived from the internally fused voltage US1. The outputs B10 and B20 are provided with a protective circuit inside the module.

The commands of those drive control functions, to which the internal process interface has not been assigned, are put out via bus.

The TF and TL pushbutton commands are to be connected as required for their usage with the individual function blocks (see also function block descriptions).

Checkback Signals from the Process Activation by a Higher-level Automatic System

In the case of the drive control function, to which the process interface has been assigned, the drive-related checkback signals from the process are put through to hardware inputs EZ/EO or EA/EE, UA/UE, MFZ/MFO, STA and VO of the module.

A higher-level automatic system controls the module via the bus.

Release and Protective Commands

The logic combinations for release and protective commands are specified as required for the plant involved. Input signals are put in using the bus.

The other drive control functions receive their process checkback signals from the bus.

Acknowledgement

Depending on its task, the module determines any difference between setpoints and actual values, and indicates these by activating the lamps in the manual control station or the POS, respectively. With binary control, signals can be acknowledged individually by pressing pushbutton T10 or T20.

With analog control, signals can be acknowledged individually by pressing pushbutton TH.

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Operating Modes For each module, the following range of functions can be provided:

The module contains all function blocks for the tasks of binary and analog control and signal processing on the drive, group and unit control levels. For a certain application, a selected number of function blocks is defined for “operating mode”. This is done by using a TXT1 function block which has to be the starting point of the structure list. This function block is then followed by TXT text elements for main function designations and function designations as well as processing functions.

- 4 GSA2/GSV group control functions or

- 4 ASI1/ASP drive control functions or

- 16 ASE/ASS/ASM drive control functions or

- Any possible combination as shown in the figure and the tables below. The function blocks not mentioned here can be used as often as desired within the range of the module.

Operating mode Module cycle time Input TXT1

Binary control (and analog basic functions)

can be varied up to max. 700 ms

STR

Analog control (and binary control)

fixed: 50, 100 150, 200 or 250 ms

REG, x x = 50 ms x = 100 ms x = 150 ms x = 200 ms x = 250 ms

Signal processing with distur– bance bit output (and analog and binary control)

fixed: 250 ms MWV

= 1 group control function (GSA2, GSV) or 1 drive control function (ASI1, ASP)

= 1 drive control function (ASS, ASE, ASM)

overall range

The module cycle time is derived from number and type of the function blocks entered into the structure list. The module cycle times indicated as fixed times are minimum cycle times. They apply in case the time resulting from the structure list is shorter. The actually required time is stored in the 205 register and can be read out by the PDDS.

The control room interface of the module is assigned to that binary and analog control function whose TST input, directly or via a selective key function TAW/TAZ, is given the abbreviation “V” for “verdrahtet” (=hard-wired) in the address list. For this purpose, the function block output “lamp signals” (LS1) does not require a module output.

The process interface of the module including the order outputs is assigned to that ASE/ASS/ASM/ASI1 drive control function whose input for “process signals” (PRO) is given the symbol “V” in the address list.

Output AS1 of the ASP drive control function for proportional outputs always has to be connected with the actuator by using the bus and an analog output module.

In case several binary drive control functions, group control functions or analog drive control functions are used on one module, those drive control functions or group control functions not being assigned to a hardware interface receive their specific information from the bus. In that case the process is connected by using input and output modules, and the connection to the control room is made via control room coupling modules or by the process operator station (POS), respectively.

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Function Blocks for Binary Control Mode (STR)

Function Blocks Abbreviations

LIMIT SIGNAL ELEMENT

In this operating mode the function blocks are available for all binary control tasks on the drive, group, and unit control level. Additionally, basic analog functions are provided.

Limit signal for upper limit value GOG

Limit signal for lower limit value GUG Limit signal block GRE The module cycle time can be varied, i.e. is determined only

by the type of function blocks used. ANALOG FUNCTIONS

Disturbance bits set to “1” and coming from telegrams received are not taken over by sent telegrams. Absolute value generator ABS

Limiter BEG Function Blocks Abbreviations Divider DIV

BINARY FUNCTIONS Function generator FKG

Factor variation KVA Switch-off delay element ASV Maximum value selector MAX 2-out-of-3 selection, binary B23 Minimum value selector MIN 2-out-of-4 selection, binary B24 Multiplier MUL M-out-of-N selection BMN Delay element, first order PT1 Expanded bit marshalling BRA1

Dual-BCD-converter DBC1 Square root extractor RAD

Dual-decimal-converter DDC Summing multiplier SMU

Disturbance bit suppression SZU Dynamic OR gate DOD Time variation TVA Switch-on delay element ESV Change-over switch UMS Monostable “flipflop” (break) MOA

Monostable “flipflop” (constant) MOK PUSHBUTTON SELECTION FUNCTIONS

OR gate ODR

RS flipflop RSR Pushbutton selection TAW AND gate UND Pushbutton selection and target value presetting TAZ Counter ZAE

ORGANISATIONAL FUNCTIONS GROUP CONTROL

Text element for designations and remarks TXT Group control function for sequential control GSA2 Text element for operating mode indication TXT1 Group control function for logic control GSV

Criteria call KRA1

Criteria call without time monitoring KRA3

Step SCH1

An exact specification of the function blocks and the procedure of structuring is contained in the function module descriptions.

Selector function, double VW2

Selector function, three-fold VW3

Selector function, four-fold VW4 Selector switch, four-fold WS4

DRIVE CONTROL

Drive control function, unidirectional drive ASE

Drive control function, solenoid valve ASM

Drive control function, actuator ASS

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Function Blocks for Analog Control Mode (REG)

Function Blocks Abbreviations

LIMIT SIGNAL ELEMENT

Limit signal for upper limit value GOG In this operating mode the function blocks are available for all analog control tasks for single-variable and master control. Additionally, the function blocks for drive and group control are provided.

Limit signal block GRE Limit signal for lower limit value GUG

Disturbance bits set to “1” and coming from telegrams received are not taken over into sent telegrams.

ANALOG FUNCTIONS

Absolute value generator ABS The module cycle time may be preset in the form of a fixed minimum cycle time (see inputs in the TXT1 text element). Limiter BEG

Divider DIV In order to achieve precise positioning in the case of the single-variable step controllers, the actuating time of the actuator (0 - 100 %) must be at least 200 times the module cycle, e.g.

Function generator FKG

Integrator INT

Factor variation KVA Actuating time ≥ 10 s at a cycle time of 50 ms.

Maximum value selector MAX Function Blocks Abbreviations Minimum value selector MIN

Multiplier MUL BINARY FUNCTIONS Monitoring and selector function MVN Switch-off delay element ASV Differentiator PDT 2-out-of-3 selection, binary B23 Delay element, first order PT1 2-out-of-4 selection, binary B24 Square root extractor RAD M-out-of-N selection BMN Summing multiplier SMU Expanded bit marshalling BRA1

Dual-BCD-converter DBC1 Disturbance bit suppression SZU

Dual-decimal-converter DDC Time variation TVA

Change-over switch UMS Dynamic OR gate DOD

Switch-on delay element ESV ANALOG CONTROL Monostable “flipflop” (constant) MOK

Manual station HST Monostable “flipflop” (break) MOA PID controller PID1 OR gate ODR PID controller with integrator stop *) PID3 RS flipflop RSR PI controller PIR1 AND gate UND

Counter ZAE PI controller with integrator stop *) PIR3

P controller PRE GROUP CONTROL

Differentiator with derivative action time PTV Group control function for sequential control GSA2

Setpoint integrator SWI Group control function for logic control GSV

Setpoint adjuster SWV1 Criteria call KRA1

PUSHBUTTON SELECTION FUNCTIONS Criteria call without time monitoring KRA3

Step for multi-function SCH1 Pushbutton selection TAW Selector function, double VW2 Pushbutton selection and target value presetting TAZ Selector function, three-fold VW3

ORGANISATIONAL FUNCTIONS Selector function, four-fold VW4 Text element TXT Selector switch, four-fold WS4 Text element for operating mode indication TXT1 DRIVE CONTROL

Drive control function, unidirectional drive ASE

Drive control function, incremental output with expanded capabilities ASI1

An exact specification of the function blocks and the procedure of structuring is contained in the function module descriptions. Drive control function, solenoid valve ASM

Drive control function, proportional output ASP *) From software version P0006 Drive control function, actuator ASS 12

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Function Blocks for Signal Processing Mode (MWV)

Function Blocks Abbreviations

LIMIT SIGNAL ELEMENT In this operating mode analog arithmetic functions and basic binary functions are available. For enthalpy calculation, a separate function block “ENT” is provided. Additionally, binary and analog control functions can be used.

Limit signal for upper limit value GOG

Limit signal block GRE

Limit signal for lower limit value GUG In this operating mode, disturbance bits set to “1” and coming from telegrams received are taken over into derived and sent data telegrams.

ANALOG FUNCTIONS

Absolute value generator ABS The minimum module cycle time is set to a fixed value, i.e. 250 ms. Limiter BEG

Divider DIV

Enthalpy function ENT Function Blocks Abbreviations Function generator FKG

BINARY FUNCTIONS Integrator INT

Switch-off delay element ASV Factor variation KVA 2-out-of-3 selection, binary B23 Maximum value selector MAX 2-out-of-4 selection, binary B24 Minimum value selector MIN M-out-of-N selection BMN Multiplier MUL Expanded bit marshalling BRA1

Dual-BCD-converter DBC1 Monitoring and selector function MVN

Dual-decimal-converter DDC Differentiator PDT

Delay element, first order PT1 Dynamic OR gate DOD Differentiator with derivative action time PTV Switch-on delay element ESV Square root extractor RAD Monostable “flipflop” (break) MOA Summing multiplier SMU Monostable “flipflop” (constant) MOK Disturbance bit suppression SZU OR gate ODR Time variation TVA RS flipflop RSR Change-over switch UMS AND gate UND

Counter ZAE ANALOG CONTROL

Manual station HST GROUP CONTROL

PID controller PID1 Group control function for sequential control GSA2 PID controller with integrator stop *) PID3 Group control function for logic control GSV PI controller PIR1 Criteria call KRA1 PI controller with integrator stop *) PIR3 Criteria call without time monitoring KRA3 P controller PRE Step for multi-function SCH1 Setpoint integrator SWI Selector function, double VW2 Setpoint adjuster SWV1 Selector function, three-fold VW3

PUSHBUTTON SELECTION FUNCTIONS Selector function, four-fold VW4 Pushbutton selection TAW Selector switch, four-fold WS4 Pushbutton selection and target value presetting TAZ

DRIVE CONTROL ORGANISATIONAL FUNCTIONS Drive control function, unidirectional drive ASE Text element TXT Drive control function, incremental output

with expanded capabilities ASI1 Text element for operating mode indication TXT1 Drive control function, solenoid valve ASM

An exact specification of the function blocks and the procedure of structuring is contained in the function module descriptions.

Drive control function, proportional output ASP

Drive control function, actuator ASS

*) From software version P0006

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Function Diagram

Terminal Designations Connector X21 contains all process inputs and outputs.

The printed circuit board is equipped with connectors X11 and X21.

Connector X11 contains the station-bus interface and the operating voltages US and UD.

+ +

+

Mon

itorin

g

Con

trol

room

inte

rfac

e Pr

oces

s in

terf

ace

Man

ual s

tatio

n In

terf

ace,

pus

hbut

tons

M

anua

l sta

tion

Inte

rfac

e, la

mps

Sw

itchg

ear i

nter

face

lo

cal

48 V

z06 z

10 z0

8 z30

z32 z

20 z1

4 z18

z16 z

22

b22 z

24 b2

4 z26

b26 b

14 b2

0 b28

b30

b12 b

32

b06

b10

b08

T10 T

H T2

0 TF

TL

Z L1

0 LM L2

0 LH

EZ

UA E

O U

E U

S2 S

TA VO

MFZ

MFO US

3 US

3 B

10 B

V

B20

z1

2 X2

1

US

1 S

T U

ST U

S2 U

S3

US

1

US

T

f f B

LL

BLS

z04

X2

1

Z

* C

onne

ct c

onne

ctor

X11

/d18

with

ZD

to e

nsur

e pr

oper

func

tioni

ng o

f the

mod

ule

(onc

e pe

r sub

rack

).

+

Para

llel/s

erie

l co

nver

sion

Sh

ared

m

emor

y Pr

ozes

sor

Ope

ratio

nal

func

tions

Fu

nktio

n bl

ocks

U

ser

func

tions

R

AM

83SR

06/R

1010

Stat

ion

bus

US

SS

X11

d32

Use

r fu

nctio

ns

EEPR

OM

UD

ZD Z

D Z

D

d02

b02 b

14 d2

6 U

D

d20

d18

SR

A*

Z b32

+5V

SG

14

83SR06-E/R1010

Sta

tion

bus

STA

VO

EA

Sw

itchg

ear

Pla

nt

83S

R06

/R10

10

EE

US

3

A1

12 11K

1AK

1E

1112

53

47

6

1A

12

(B10

)B

A(B

20)

BE

BV

98

10+

+-

Plan

tdi

stur

banc

e

M

L11

L21

L31

F2

F1

K1

K1

A1

6 7

Q4

L11

L1u

A1/

1

L12

(N)

A1/

2

US

SR

AZD

Connection Diagram, Unidirectional Drive

Z

A1

3 4

U<

UA

UE

US

TTA (T

10)

TE (T20

)TF

TL

US

US

ZLA (L

10)

LMLE (L

20)

Ope

rato

r’s c

onso

le

UD

15

83SR06-E/R1010

Stat

ion

bus

STA

VO

EZ

Sw

itchg

ear

Pla

nt

83S

R06

/R10

10

EOU

S3

A112 11

1112

53

47

6

1A

12

(B10

)B

Z(B

20)

BO

BV

98

10+

+-

Pla

ntdi

stur

banc

eL1

1L2

1L3

1F2

US

SR

AZD

Connection Diagram, Actuator

ZU

ST

TZ (T10

)TO (T

20)

TFTL

US

US

ZLZ (L

10)

LMLO (L

20)

Ope

rato

r’s c

onso

le

UD

M

K2

K2 AUF

K1

ZUK2K

1

A15 4

A1

6 7

Q4

L11

L1u

A1/

1

L12

A1/

2K

1

US

2M

FZM

FO

F1

16

83SR06-E/R1010

Sta

tion

bus

STA

VO

EZ

Sw

itchg

ear

Pla

nt

83S

R06

/R10

10

EO

US3

A1

12 11

1112

53

47

6

1A

12

(B20

)B

OB

V

98

10+

+-

Pla

ntdi

stur

banc

e

US

SR

AZD

Connection Diagram, Solenoid Valve

ZU

STTZ (T

10)

TO (T20

)TF

TL

US

US

ZLZ (L

10)

LMLO (L

20)

Ope

rato

r’s c

onso

le

UD

A1

6 7

F1

L1u

A1/

1

A1/

2

US

2

17

83SR06-E/R1010

Connection Diagram, Function Group Control (incl. Hardware/Control Room Interface)

83SR06/R1010

LA LM LE Z TH TA TF

US

TL

US

TE

Z

Drive control level

BLS L10 LM L20 Z TH T10 UST TF TL T20

UD

SRA

ZD

US

LH

Function group control

LH

Manual control station

Process control level

Sta

tion

bus

18

83SR06-E/R1010

Pow

er e

lect

roni

cs e

quip

men

t

Stat

ion

bus

STA

VO

EZ

Plan

t

83S

R06

/R10

10

EOU

S3

(B10

)BZ

(B20

)B

OB

V

US

SR

AZD

Connection Diagram, 3-point Step Controller

ZU

ST

TZ (T10

)TH

TFTL

US

US

ZLH (L

10)

LMLA (L

20)

Ope

rato

r’s c

onso

le

UD

US

2M

FZM

FO

M

US

3

S

_Pos

BU

S

TO (T20

)

19

83SR06-E/R1010

Connection Diagram, Continuous Controller (Activation of Actuator via Analog Output Module)

BU

S

Y

= S

83SR

06/R

1010

LH

LM

LA

Z TH

(T

10)

TZ

UST

TF

US

TL

US

Ope

rato

rs c

onso

le

BLS

(T20

) TO

Plan

t EO

Pos

EZ

Bin

ary

inpu

t A

nalo

g in

put

Ana

log

outp

ut

E H

Stat

ion

bus

Z ZD

SRA

U

D

US

20

83SR06-E/R1010

21

Mechanical Design Contact Assignments of Process Connector X21

Board size: 6 units, 1 division, 160 mm deep View of contact side: Connector: to DIN 41 612

b z

02

04 BLS

06 B10 T10

08 B20 T20

10 BV TH

12 US3 UST

14 STA L10

16 EA L20

18 EE LM

20 VO Z

22 EZ LH

24 EO UA

26 US2 UE

28 MFZ

30 MFO TF

32 US3 TL

1 x for station bus connection, 48-pole, edge-connector type F (X11 connector)

1 x for process connection, 32-pole, edge-connector type F (X21 connector)

Weight: approx. 0.55 kg

View of connector side:

X11

X21

83SR06-E/R1010

Position of Memory Module and View of Module Front Panel:

ST SG

ABB

ST disturbance SG module disturbance

EPROM, programm xxxx = position num1

22

1

83SR06

X11

X21

ABB

US1

0,8A

Failure fuse US1

Fuse US1

ed, Order number: GJR2395441Pxxxx ber indicating applicable software version.

83SR06-E/R1010

Technical Data

In addition to the system data, the following values apply:

Power Supply

Operating voltage US 19,5...30V, typ. 24 V Current consumption US = 24V 100 mA + Output values Operating voltage UD 4,9...5,1V, typ. 5,0V Current consumption UD = 5,0V 220 mA Power dissipation 3...4,3 W depending on power supply and configuration Reference potential, process side Z = 0 V Reference potential, bus side ZD = 0 V

Input Values

Direct connections BLS - Flashing light for disturbance annunciation 0.5 NL E10 - Process checkback signal (EA/EZ) OFF/CLOSED 5 mA at 48 V E20 - Process checkback signal (EE/EO) ON/OPEN 5 mA at 48 V MFZ - Torque monitor CLOSED 5 mA at 48 V MFO - Torque monitor OPEN 5 mA at 48 V STA - Disturbance in the switchgear 5 mA at 48 V T10 - Pushbutton command OFF/CLOSED 1 NL T20 - Pushbutton command ON/OPEN 1 NL TF - Pushbutton command Release 1 NL TH - Pushbutton command STOP/MANUAL/AUTOMATIC 1 NL TL - Pushbutton command Check lamps 1 NL UA - Reclosing device command OFF 1 NL UE - Reclosing device command ON 1 NL VO - Local intervention 5 mA at 48 V

Output Values

MANUAL CONTROL INTERFACE

Pushbutton communication voltage, UST = 24 V / ≤ 30 mA process side, only for inputs T10, T20 and TH For the manual control interface (voltage supply, operating voltage US): L10 - Lamp OFF/CLOSED/MANUAL ≤ 100 mA

L20 - Lamp ON/OPEN/AUTOMATIC ≤100 mA

LM - Lamp ANNUNCIATION ≤100 mA

LH - Lamp MANUAL ≤100 mA The outputs are short-circuit-proof; they have been optimized for incandescent lamps of 24 V / ≤ 100 mA.

CONTACT VOLTAGES

Contact voltage, process section US2 = 48 V / ≤ 30 mA

Contact voltage, process section US3 = 48 V / ≤ 30 mA The outputs are short-circuit-proof.

23

83SR06-E/R1010

PROCESS INTERFACE

Internal voltage supply

Voltage supply for command outputs B10 and B20 US1 = 24 V Fusing for US1 0.8 A quick-acting For the process interface (voltage supply, +24 V, US1 to Z): Loading capacity B10 - command output for OFF/CLOSED IS ≤ 0.3 A, ≤ 10 W

B20 - command output for ON/OPEN IS ≤ 0.3 A, ≤ 10 W

BV - common command output IS ≤ 0.3 A, ≤ 10 W for B10/B20 (wired return line) Service life of the relay output stage ≥ 20 million switching cycles

Initialization time

When voltage is switched on or the module is plugged in 2 ... 22 s

Interference immunity (of process inputs and outputs)

Electrostatic discharge immunity DIN EN 61000-4-2 8 kV / 4 kV Radiated, radio-frequency, electromagnetic field, immunity DIN EN 61000-4-3 10V/m Electrical fast transient/burst immunity DIN EN 61000-4-4 2 kV Surge Immunity DIN EN 61000-4-5 2 kV / 1 kV Conducted disturbances immunity DIN EN 61000-4-6 10 V

24

ORDERING DATA

Order number for complete module: Type: 83SR06-E/R1010 Order no.: GJR2395400R1010

Technical data are subject to change without notice!

ABB Utilities GmbH Postfach 10 03 51 D-68128 Mannheim Kallstadter Straße 1 D-68309 Mannheim Telefon: +49 (0) 621 381-2712 Telefax: +49 (0) 621 381-5958 E-Mail: powertech@de.abb.com Internet: www.abb.de/utilities

NOTE: We reserve the right to make technical changes or modify the contents of this manual without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction – in whole or in parts – is forbidden without ABB's prior written consent. Copyright© 2004 A B BAll rights reserved