modular belt conveyor solutions conveyors trough.pdf · modular belt conveyor solutions 300 450 600...

modular belt conveyor solutions

300 450 600

900 RADIAL

Issue No. 06/05

MONK Conveyors Limited

Email: [email protected]: www.monk-conveyors.com

MONK Conveyors Ltd, Unit 9 The Chisty Estate, Ivy Road, Aldershot,Hampshire, Tel:01252 369800 Fax:01252 369801

easy assembly keenest prices next day despatch

The manufacturer of EASIKIT trades with the heritage of over 15 years experience in the specialist supply ofmodular belt conveyors for materials handling in the following applications:

SewageTunnellingBasement ClearanceSteel FibresAggregates/Batching plantsRecycling/Compost/waste woodCrop/grain handling

In depth experience, attention to detail, a commitment to quality and excellent service in these specialist fieldsare the foundations of a first-rate reputation and complete product confidence with customers.

Over the years, an understanding of customers’ needs has enabled the manufacturer to focus on themanufacture, supply and support of a core range of ex-stock modular products that deliver quality, reliability andvalue for money in meeting your requirements. All the products featured in this catalogue receive the additional reassurance of a 12 month warranty. When you purchase one of the modular EASIKIT solutions you buy an off-the-shelf, tried and tested productdesigned to offer a reliable priced solution to your materials handling needs.

This unique range of conveyors allowsusers to make exactly what is requiredquickly and easily producing a reliable,compact conveyor that will give manyyears service without going to all theexpense and delay of designing a purposebuilt unit. Easikit conveyors are availablefrom stock in sections which are easilytransported and can be simply joinedtogether on site using a unique couplingassembly. Any number of sections can bejoined together to produce a conveyor ofwhatever length is required (subject to anylimitations imposed by the size of thedrive). For static installations conveyorsneed to be supported at every other jointor they can be assembled on a mobilesubframe.

300mm, 450mm, 600mm and 900mm widebelt versions are available depending onthe application and throughput required butin all cases the belt travels over the foldededge of the main frame to help preventmaterial dropping down onto the returningbelt. Idlers are therefore concealed duringnormal use which is a safety factorespecially where conveyors are used inclose proximity to personnel – for exampleunderground or in picking applications.

Easikit Conveyors have proved theirworth in hundreds of applications:the answer to your conveyorproblems is only a phone call away!

Breweries

Tunnelling

Recycling

Basement Work Sewage Works Concreting

Feed Mills

Processing

Quarries

1easy assembly keenest prices next day despatch

contents

intr

oduc

tion

The manufacturer does not accept responsibility for any loss, damage to other equipment, injury to personnel or any othercircumstance resulting from the use of our equipment. All rights reserved. No part of this publication may be reproduced, stored

in a retrieval system, or transmitted in any form or by any means – electronic, mechanical, photocopying, recording or otherwise –unless the permission of the publisher has been given beforehand. © All specifications are subject to change without notice.

Page

Installation 2How to choose your conveyor solutions 3-7

8-9Adaptable narrow conveyor for low volume industrial use.Parts and extras 10-11

12-13Adaptable narrow conveyor for low volume industrial use.Parts and extras 14-15

16-17Adaptable mid-width conveyor for varied use.Parts and extras 18-21

22-23Adaptable wide conveyor for high volume industrial use.Parts and extras 24-27

28-29Adaptable mobile conveyors for all industrial uses.

30-31Powered radial conveyors for all industrial uses.

32-33Adjustable medium duty static support stands

34-35Adjustable heavy duty static support stands and stringers

Medium duty 36-37Belt fastening systems Heavy duty 38-39

40

41

300

450

600

900

MOBILE

RADIAL

CLAMP

STANDS

FASTENERS

ORDERFORM

WARRANTY

2

Installationconveyors are:

Easy to transport in sectional formQuick to assembleSimple to install thanks to their modular design.

An instruction manual is included with all conveyors with clear and precise information that will make installing your own conveyor

extremely straightforward. EASIKIT CLAMP support stands (p 32-33) are a handy way of supporting your conveyor in temporary

or permanent installations, or for more heavy duty applications easyKIT STANDS (p 34-35).


10.00am 10.02am 10.05am

10.10am 10.15am 10.20am

10.25am 10.30am

EK600 8.86m conveyor assembled by two men in 30 minutes!

Not called for nothing!


your

solu

tion

How to choose your conveyor solution8

7

6

5

4

3

2

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

5045

4035

3025

2015

105

Worked Example

Ground space (metres)

Dis

char

ge H

eigh

t (m

etre

s)

DDC

B A

A Discharge Height (Known) 3mB Ground Space (Calculate or Known) 8.3mC Conveyor Angle (Calculate or Known) 20°D Conveyor Length (Calculate) 8.8m

Worked Example Your Solution

8

7

6

5

4

3

2

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

15mm CHEVRON BELT AVERAGE MAX

PLAIN BELT AVERAGE MAX

5045

4035

3025

2015

105

Ground space (metres)

Dis

char

ge H

eigh

t (m

etre

s)

Your Solution

In order to make themost effective choiceof conveyor solution,please take the time togo through thefollowing steps to workout which modularcomponents yourequire to meet yourmaterials handlingneeds. Workedexamples are shownwhere appropriate.

STEP 1 CALCULATE YOUR CONVEYOR LENGTH

4 easy assembly keenest prices next day despatch

STEP 2 SELECT BELT TYPE & JOINT TYPEChoose the optimum belt type from the following options depending on your application:-

PLAIN A plain belt is normally suitable for conveyor angles up to 20°. However if your material is very free flowing, the

maximum conveying angle on a plain belt will probably be equivalent to the angle of repose of the material (the angle that the

sides of a pile of the material will naturally form).

NITRILE A nitrile belt is an oil-resistant plain belt for use with sludge and other materials containing oils or grease.

CHEVRON A chevron belt incorporates a 15mm high chevron pattern on the carrying surface and is capable of conveying

materials at an angle of up to 35°.

CLEATED A cleated belt is plain belt fitted with 40mm high vertical cleats at 600mm spacing. It can be used to carry

materials at angles up to 45°.

CLIP JOINT A clip joint is a straightforward and economical way to join the ends of your selected belt. This joint makes it

easy to fit and replace belts.

VULCANISED JOINT This type of joint is more durable and robust creating a complete endless loop. Being a loop

the belt needs to be fitted to the conveyor during assembly.

STEP 3 DETERMINE THROUGHPUT REQUIRED (m3/hr)You can establish the throughput you require of your conveyor using the simple formula below. To calculate this step you will need

to know the mass of material you want to move per hour and the material’s density.

Worked Example tonnes/hr ÷ tonnes/m3 = throughput of m3/hr

Your Solution tonnes/hr ÷ tonnes/m3 = throughput of m3/hr

70 1.2 5 8

AVAILABILITY

CONVEYOR PLAIN NITRILE CHEVRON CLEATED

• •• •• •• •• • • ••• •• • ••• • • ••

•= available from stock ••= available on request

Worked Example

conveyor angle

Plain Belt

Chevron Belt

Clip Joint

Nitrile Belt

Cleated Belt

Vulcanised Joint

Your Solution

conveyor angle

Plain Belt

Chevron Belt

Clip Joint

Nitrile Belt

Cleated Belt

Vulcanised Joint

20°

✓

✓

300

450

600

900

MOBILE


your

solu

tion

0.0

50.0

100.0

150.0

200.0

250.0

300.0

350.0

400.0

Conveyor Angle °

Max

imum

Thr

ough

put

(m3 /

hr)

key

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35

1 eK900 snub drive 1.2m/s2 eK900 0.96m/s / snub drive 0.9m/s3 eK900 0.7m/s4 eK600 snub drive 1.2m/s5 eK600 0.96m/s / snub drive 0.9m/s6 eK600 0.7m/s7 eK450 0.96m/s8 eK450 0.7m/s9 eK600 0.3m/s

1

2

3

4

5

87

6

9

STEP 4 CHOOSE CONVEYOR SIZE & BELT SPEEDNow that you have established the throughput and desired angle of your conveyor, use the chart below to work out the conveyorsize and belt speed you require. With our worked example we have a throughput of 58m3/hr and a conveyor angle of 20°. This means that the conveyor size we need is an EASIKIT 600 with a belt speed of 0.6m/s. (Indicated by dotted line on chart)Please note that these calculations do not include EASIKIT300.

70 0.6 33

STEP 5 CALCULATE WEIGHT ON BELTNow using the belt speed established in STEP 4 you can now calculate the weight on a belt using the simple formula below.

Worked Example ( tonnes/hr x 0.28) ÷ m/s = kg/m

Your Solution ( tonnes/hr x 0.28) ÷ m/s = kg/m

6 easy assembly keenest prices next day despatch

EASIKIT450 EASIKIT600 EASIKIT900

Conveyor length m x14 = x17.5 = x26.6 =

+ + +

Conveyor length m x weight on belt kg/m x0.7 = x0.7 = x0.7 =

+ + +

Conveyor Rise m x weight on belt kg/m x20 = x20 = x20 =

= = =

Belt pull required N N N

Worked Example

STEP 6 CALCULATE BELT PULL REQUIREDTo establish the correct motor/gearbox unit you need to calculate the Newton force required to drive your conveyor. Using theinformation you have already obtained in STEPS 1 and 5 this can be calculated as shown in the following example. Please notethat these calculations do not include EASIKIT300.

154

203

1980

2337

8.8

8.8 33

3 33

EASIKIT450 EASIKIT600 EASIKIT900

Conveyor length m x14 = x17.5 = x26.6 =

+ + +

Conveyor length m x weight on belt kg/m x0.7 = x0.7 = x0.7 =

+ + +

Conveyor Rise m x weight on belt kg/m x20 = x20 = x20 =

= = =

Belt pull required N N N

NB maximum belt pull that can be transmitted by drive drum

Standard drive 3330N 4440N 6660N

Snub drive – 6720N 10,080N

Your Solution


your

solu

tion

1

2

3

4

STEP 7 SELECT PARTS REQUIRED TO MAKE UP YOUR CONVEYOR

Your Solution

Conveyor type from STEP 4 EASIKIT ______

Conveyor length from STEP 1 ______m

Belt speed from STEP 4 ______m/s

Belt pull required from STEP 6 ______N

Belt type from STEP 2 ______

Belt joint from STEP 2 ______

Stands required see pages 32-35 ______

Copy the order form from the back page and go to the appropriate pages for the conveyor type you have selected.

Select a combination of conveyor sections required to make up your conveyor length.

Use the belt speed and belt pull information to choose an appropriate drive for your needs.

Turn to (p 32–35) and select stands if these are required, or turn to p28–31 for mobile orradial support frames.

We look forward to serving you.

Notes

8

Ex-Stock availability

Supplied ready to assemble

Adaptable modular design

Fast toggle joining

Robust construction

Same day parts despatch

Cross section of 300 unit showing dimensions


Coastline restoration Basement excavation Basement work

Closed joint between sections

TAIL UNIT

1.2M SECTION

Head drive unit

300

Breweries

9

HEAD UNIT without MOTOR 800mm 540mm 315mm 40kg

HEAD UNIT with 1.5kW MOTOR 800mm 630mm 315mm 66kg

BASE TENSION UNIT 1790mm 400mm 320mm 70kg

1.2m SECTION 1250mm 390mm 315mm 36kg


SMALL STEEL HOPPER 825mm 830mm 330mm 22kg

SECTIONS LENGTH WIDTH HEIGHT WEIGHTTunnelling

Feed Hopper Approx. 800mm squarefitted with rubber end skirt to cut materialroll back.

Belt 300mm wide 2 ply black rubbereither plain or with 200mm wide 50mm highcleats at 600mm centres for conveyorsoperating at steeper inclines. Belts can beclip jointed for easy fitting or vulcanised(endless jointed) for improved durability.

HEADDRIVEUNIT

2.4M SECTION

SPECIFICATIONConstruction Welded mild steel 30 x 30 RHS frame with 30 x50 RHS cross bracing and 2mm infill panels all finished in undercoatand holly green topcoat. Special finishes including galvanisingavailable to order. Simple joints with 4 locating spigots and hook-and-coupling assembly which can be tightened using spanner or bar.

Idlers 50mm diameter top rollers at 600mm centres. 63mmdiameter return wheels at 600mm centres.

Head Drive Unit Incorporating replaceable wear plates andlifting/support tube through main structure. Complete with 165mmdiameter crowned rubber lagged drive drum welded onto machinedshaft with 28mm keyed extension for attaching gearbox and motorand mounted in self aligning bearings. Tracking adjustment fittedopposite drive.

Motor and Gearbox Integral flange mounted gearbox fittedto 110V single phase or 240/415V three phase motor givingstandard belt speed of 0.6m/sec. – other speeds available. Starterbox and thermal overload supplied to suit if required.

Base Tension Unit Incorporating replaceable wear plates,lifting/supporting tube through main structure and side skirts to cutmaterial feed back. Complete with 165mm diameter crowned slattedidler drum on fixed shaft with self aligning bearings. Large amount ofscrew tension to allow easy fitting and removal of belt.

Intermediate Sections 2.4m or 1.2m long complete withreplaceable side wear plates.

300

10

Head drive unit

OUR PRICE CODE

301

Cleated belt

PLAIN BELTCODE 321

CLEATED BELTCODE 320

Belt joint

VULCANISED JOINTCODE 327

CLIP JOINTCODE 325

1.2m intermediate sectionBase tension unit

2.4m intermediate section

conveyor sections

conveyor drives

OUR PRICE CODE

302

OUR PRICE CODE

304


Motor Belt speed Belt pull Price Code

1.5kW 415V 3 phase motor 0.6m/sec 1790 310

1.5kW 110V single phase motor 0.6m/sec 1790 311

2.2kW 110V single phase motor 0.8m/sec 2040N 312

conveyor belting

Hopper

OUR PRICE CODE

307

OUR PRICE CODE

303

Motor

300

EASIKIT 300 drive motors are supplied mounted on the head units and wired to a mounted plug to match your starter box.


TOTAL LENGTH COMBINATION OF BELTMetres (Feet) CONVEYOR SECTIONS LENGTH WEIGHT

2.5m (8’) H + T units 4.8m 170kg

3.7m (12’) H + T + 1.2m section 7.2m 212kg

4.9m (16’) H + T + 2.4m section 9.6m 254kg

6.1m (20’) H + T + 1.2m + 2.4m sections 12m 296kg

7.3m (24’) H + T + 2 x 2.4m sections 14.4m 338kg

8.5m (28’) H + T + 1.2m + 2 x 2.4m sections 16.8m 380kg



12.1m (40’) H + T + 4 x 2.4m sections 24m 506kg



Starter box and leadsRemote starter box that can be placed within easyaccess of working area by a 6m lead to the drivemotor on the head unit once the conveyor has beeninstalled. This box provides a thermal overload toprotect the motor and is provided with a further10m lead that should be plugged into a 32A 110Vsupply. Minimumtransformer size forrunning one conveyor is5kVA. To avoid voltage drop, do not have long leads.

Transformers

OUR PRICE CODE

338

5kVA transformer for 240V to 110V supply with acontinuously rated output of 3kVA 32A to run a1.5kW – 2.2kW 110V motor. One transformer perconveyor is needed. Warning – long leads = voltagedrop.

modular conveyor combinationsThe EASIKIT 300, a well established design since 1992, has become an essentialpiece of plant to assist in the building and refurbishment industry and manymore. To help you calculate your conveyor length, the combination table belowwill show you the number of sections required, and the conveyor weightincluding a 1.5kW 110V motor, and the correct belt length required for eachconveyor. Your selected conveyor length and drive are subject to siteconditions, feed and application.

1.5kW 110V 3302.2kW 110V 3311.5kW 415V 332

3kW 415V 333

300

For vulcanised belt joints allow 1m extra belt. Maximum length of conveyor depends on application.

12




Robust galvanised construction


Cross section of 450 unit showing dimensions


Skip loading Construction work

TAIL UNIT

1m SECTION

500mm

Head tracking

new450


Basement clearance

HEAD DRIVE UNIT

2m SECTION

310mm

SPECIFICATIONConstruction Folded mild steel sections forming parallel boxside members with RHS cross-bracing, hot dip galvanised fordurability. Simple joints with four locating spigots that are boltedtogether rigidly and all sections incorporate a scaffold support point.

Idlers 50mm diameter top rollers in pairs at 500mm centresforming 20° trough, bolted in slots to allow belt tracking adjustment.Disc return rollers to help prevent material build up fitted at1,000mm centres.

Head Drive Unit Complete with lifting eyes and incorporatinga 185mm diameter crowned diamond rubber lagged drive drumwelded on to machined shaft with 35mm diameter keyed extensionfor attaching gearbox and motor. Mounted in self aligning bearingsand complete with tracking adjustment.

Motor and Gearbox 110V single phase or 240/415V 3 phase motor fitted to right angle worm gearbox with hollow bore tosuit drive drum shaft giving standard belt speeds of 0.3m/sec,0.7m/sec and 0.96m/sec.

Alternatively: 1.0kW 240/415V 3 phase motorised drive drum,150mm overall diameter crowned with diamond rubber lagging givinga belt speed of 0.69m/sec.

Base Tension Unit Complete with 125mm diameter steelidler drum incorporating bearings and static shaft. Large amount ofscrew tension allows easy fitting and removal of belt.

HEAD UNIT with DRUM MOTOR 960mm 585mm 310mm 58kg



1m SECTION 1050mm 505mm 310mm 33kg

2m SECTION 1050mm 505mm 310mm 60kg


SECTIONS LENGTH WIDTH HEIGHT WEIGHT

Detachable Feed Hopper Fittedwith rubber skirt to cut material roll back.

Belt 450mm wide 2 ply black rubbereither plain or fitted with 40mm high cleatsat 500mm pitch for conveyors operating atsteeper inclines. Belts can be clip jointed foreasy fitting or vulcanised (endless jointed)for improved durability.

450

14

Head drive unit

OUR PRICE CODE

401

1m intermediate sectionBase tension unit

2m intermediate section

conveyor sections

conveyor drives

OUR PRICE CODE

402

OUR PRICE CODE

404


Motor Belt speed Belt pull Price Code

1.0kW 415 3 phase drum motor 0.7m/sec 1420N 410

1.5kW 415V 3 phase motor 0.3m/sec 3770N 610

3kW 415V 3 phase motor 0.7m/sec 3620N 611

3kW 415V 3 phase motor 0.96m/sec 2780N 612



Hopper

OUR PRICE CODE

407

Motorised drive

new

The innovative design of these drum motors incorporates benefits such as durablemetal gears for long life, sealed to IP66 for use in the most arduous environments.

OUR PRICE CODE

403

450

Cleated 2 ply rubber belt

PLAIN BELTCODE 421

CLEATED BELTCODE 420

Belt joint

VULCANISED JOINTCODE 427

CLIP JOINTCODE M/D 425CODE H/D 426

conveyor belting Drive motors are supplied unmounted for transport purposes. Other speeds available on request.


TOTAL LENGTH COMBINATION OF BELT WEIGHTMetres (Feet) CONVEYOR SECTIONS LENGTH (Inc belt & motor)

2m (7’) H + T units 4m 138kg

3m (10’) H + T + 1m section 6m 177kg

4m (13’) H + T + 2m section 8m 209kg

5m (16’) H + T + 1m + 2m sections 10m 247kg

6m (20’) H + T + 2 x 2m sections 12m 279kg

7m (23’) H + T + 1m + 2 x 2m sections 14m 317kg






13m (43’) H + T + 1m + 5 x 2 sections 26m 529kg





Primary belt scraper

OUR PRICE CODE

440

A cost effective way to help prevent material carry-back onthe return belt when conveying viscous material. Suitable forplain belt and clipped or vulcanised joints, the primaryscraper has a manually adjustable polyurethane blade and ismounted on the drive drum bearing for easy fitting.

Secondary belt scraper

OUR PRICE CODE

441

Assist the primary scraper in helping to prevent material carry-back on the return belt. Suitable for plain belt and clipped orvulcanised joints, the secondary scraper is mounted behind theprimary scraper and drive drum. With a manually adjustablepolyurethane blade which provides a good back up when fittedwith the primary scraper, especially when handling stickymaterial, i.e. sewage cake.

Top covers

OUR PRICE CODE

450

Designed to help protect material being conveyed andenhance the safety factor by guarding the moving belt.Supplied in 1m modules to interlock with conveyorsections, secured with a retaining pin and nut. Head unittop cover is supplied within the price per metre whenpurchased with conveyor.

Bottom covers

OUR PRICE CODE

451

Provided to enclose the running length of the conveyorwith mesh panels, supplied in 1m long sections andsecured with nut and bolt fixings, they are supplied as an extra when needed for health and safety.

modular conveyor combinations

450

16




Fast toggle joining



Trough belt design


2.4m

best seller

Tunnelling Concrete work Quarry work

TAIL UNIT

1.2m SECTION

625mm

285mm

600


HEAD UNIT with 3kW MOTOR 1525mm 1015mm 300mm 120kg







SPECIFICATIONConstruction Folded mild steel sections forming parallel boxside members with RHS cross-bracing, hot dip galvanised fordurability. Simple joints with two locating spigots and hook-and-coupling assembly which can be tightened using spanner or bar.

Idlers 50mm diameter top rollers in pairs at 600mm centresforming 20° trough bolted in slots to allow belt tracking adjustment.50mm diameter drop-in return rollers at 1200mm centres.

Head Drive Unit Complete with lifting eyes and incorporating185mm diameter crowned diamond rubber lagged drive drum weldedon to machined shaft with 35mm diameter keyed extension forattaching gearbox and motor. Mounted in self aligning bearings andcomplete with tracking adjustment.

Snub Drive Unit Complete with lifting eyes and incorporating240mm diameter crowned diamond rubber lagged drive drum weldedon to machined shaft with 42mm diameter keyed extension forattaching gearbox and motor. Mounted in self aligning bearings andcomplete with tracking adjustment.

Motor and Gearbox 110V single phase or 240/415V 3phase motor fitted to right-angle worm gearbox with hollow bore tosuit drive drum shaft giving standard belt speeds of 0.3m/sec,0.7/sec and 0.96m/sec normally mounted on left hand side ofconveyor looking up the belt.

Base Tension Unit Fitted with lifting eyes and complete with165mm diameter crowned slatted idler drum welded on to machinedshaft and mounted in self aligning bearings. Large amount of screwtension allows easy fitting and removal of belt.

SECTION

17

Feed Hopper 3 standard sizes availableboth fitted with rubber skirts to cut materialroll back. See page 20 for details.

Belt 600mm wide 2 ply black rubber eitherplain or with 15mm chevron pattern forconveyors operating at steeper inclines.Nitrile (oil resistant) belt also available forspecial applications. Belts can be clip jointedfor easy fitting or vulcanised (endlessjointed) for improved durability.

Recycling work

HEAD DRIVE UNIT1015mm

Snub drive unit

600

easy assembly keenest prices next day despatch18

conveyor sections

conveyor drivesMotor Standard Drive Snub Drive

Belt speed Belt pull Code Belt speed Belt pull Code1.5kW 415V 3 phase motor 0.3m/sec 3770N 610 - - -3kW 415V 3 phase motor 0.7m/sec 3620N 611 - - -3kW 415V 3 phase motor 0.96m/sec 2780N 612 - - -2.2kW 110V single phase motor 0.7m/sec 2560N 613 - - -2.2kW 110V single phase motor 0.96m/sec 2040N 614 - - -4kW 415V 3 phase motor - - - 0.9m/sec 3710N 6154kW 415V 3 phase motor - - - 1.2m/sec 2810N 616

Head drive unit

OUR PRICE CODE


Snub drive unit


OUR PRICE CODE

603

OUR PRICE CODE

605

OUR PRICE CODE

604

Base tension unit

OUR PRICE CODE

602

Plain beltPlain nitrile belt (oil resistant)

Chevron beltPlain Vulcanised jointNitrile Vulcanised jointChevron Vulcanised jointClip joint for all above

CODE 621CODE 622CODE 623CODE 627CODE 628CODE 629

M/D 625 H/D 626

conveyor belting

600

Drive motors are supplied unmounted for transport purposes. Other speeds available on request.

TOTAL LENGTH COMBINATION OF BELT WEIGHTMetres (Feet) CONVEYOR SECTIONS LENGTH (Inc plain belt & motor)

2.86m (9’) H+T units 6.1m 238kg

4.06m (13’) H+T+1.2m section 8.5m 291kg

5.26m (17’) H+T+2.4m section 10.9m 343kg

6.46m (21’) H+T+1.2m+2.4m sections 13.3m 396kg

7.66m (25’) H+T+2x2.4m sections 15.7m 448kg

8.86m (29’) H+T+1.2m+2x2.4m sections 18.1m 501kg






Snub drum drive unit and 4kW 415v motor for lengths of 16.06m and over

16.06m (53’) H+T+1.2m+5x2.4 sections 32.6m 873kg



19.66m (65’) H+T+7x2.4m sections 39.8m 1,030kg

20.86m (69’) H+T+1.2m+7x2.4m sections 42.2m 1,083kg






modular conveyor combinationsThe combinations below are calculated for standard EASIKIT units with a

galvanised finished using a standard 35mm drive shaft on conveyors up to

14.86m long and the snub drum drive unit for conveyors from 16.06m long

upwards.

easy assembly keenest prices next day despatch 19

600


Small steel hopper

OUR PRICE CODE

607

Standard feed hopper of galvanised mild steelconstruction fitted with rubber skirts. Approximately800mm square x 300mm deep. Ideal for transfer pointsbetween conveyors.

Medium steel hopper

OUR PRICE CODE

608

Larger feed hopper of galvanised mild steelconstruction fitted with rubber skirts. Approximately900mm square x 500mm deep. Ideal for initial feedpoint.

15° Bend

OUR PRICE CODE

606

A 1.2m section angled at 15° to assist in skip loading orany application requiring a change of angle. This issupplied with underguarding as standard. There is nochange in belt length, and is not suitable for use withdisc return rollers. For support stringerss see p35.


OUR PRICE CODESTD 640 SNUB 642

A cost effective way to help prevent material carry-back onthe return belt when conveying viscous material. Suitable forplain belt and clipped or vulcanised joints, the primaryscraper has a manually adjustable polyurethane blade and ismounted on the drive drum bearing for easy fitting.



Assist the primary scraper in helping to prevent material carry-back on the return belt. Suitable for plain belt and clipped orvulcanised joints, the secondary scraper is mounted behind theprimary scraper and drive drum. With a manually adjustablepolyurethane blade which provides a good back up when fittedwith the primary scraper, especially when handling stickymaterial, i.e. sewage cake.

Belt fastenersFor belt fastening kits and replacement parts see p 36 – 39.

600


Top covers

OUR PRICE CODE

650

Designed to help protect material being conveyed andenhance the safety factor by guarding the moving belt.Supplied in 1.2m modules to interlock with conveyorsections, secured with a fixed bolt and nut. Head unit topcover is supplied within the price per metre whenpurchased with conveyor.

Bottom covers

OUR PRICE CODE

651

Provided to enclose the running length of the conveyorwith mesh panels, supplied in 1.2m long sections andsecured with nut and bolt fixings, they are supplied as an extra when needed for health and safety.

Disc return rollers

OUR PRICE CODE

655

Fitted with metal discs to help prevent material build upon the roller itself. Recommended for use with sticky ordifficult materials. Only suitable for use with plain orcleated belt.

Support stringersFitted to the underside of the conveyor frame in 1.2mand 2.4m lengths to provide extra support when longspans are required. For maximum recommended spansee p 35.

Support standsFor EASYKIT CLAMP system see p 32 – 33.

For EASYKIT STAND system see p 34 – 35.

Mobile undercarriages

Emergency stop grab wires – see p27

For standard mobile undercarriages see p 28 – 29.

For powered radial mobile undercarriages see p 30 – 31.

600



Simple assembly

Fast toggle joining



Conveyor dimensions


Recycling

925mm

285mm

TAIL UNIT

1.2m SECTION

22

Temporary picking solutions Aggregate loading

high throughput

900

Double toggle joint

HEAD DRIVE UNIT


HEAD UNIT with 3kW MOTOR 1500mm 1315mm 310mm 152kg







Feed Hopper Fitted with rubber skirtsto cut material roll-back.

Belt 900mm wide 2 ply black rubber,either plain or with 15mm chevron pattern forconveyors operating at steeper inclines.Belts can be clip jointed for easy fitting orvulcanised (endless jointed) for improveddurability.

SPECIFICATIONConstruction Folded mild steel sections forming parallel boxside members with RHS cross bracing, hot dip galvanised fordurability. Simple joints with two locating spigots and two hook-and-coupling assemblies which can be tightened using spanneror bar.

Idlers 50mm diameter top rollers in sets at 600mm centresforming 20° 3-roll trough bolted in slots to allow belt trackingadjustment. 50mm diameter drop-in return rollers at 1200mmcentres.

Head Drive Unit Complete with lifting eyes and incorporating185mm diameter crowned diamond rubber lagged drive drum weldedon to machined shaft with 35mm diameter keyed extension forattaching gearbox and motor, mounted in self aligning bearings andcomplete with tracking adjustment.

Snub Drive Unit Complete with lifting eyes and incorporating240mm diameter crowned diamond rubber lagged drive drum weldedon to machined shaft with 42mm diameter keyed extension forattaching gearbox and motor. Mounted in self aligning bearings andcomplete with tracking adjustment.

Motor and Gearbox 110V single phase or 240/415V 3phase motor fitted to right-angle worm gearbox with hollow bore tosuit drive drum shaft giving standard belt speeds of 0.3m/sec,0.7m/sec and 0.96m/sec. Normally mounted on the left-hand side ofconveyor, looking up the belt

Base Tension Unit Fitted with lifting eyes and complete with165mm diameter crowned slatted idler drum welded on to machinedshaft and mounted in self aligning bearings. Large amount of screwtension allows easy fitting and removal of belt.

1315mm

2.4m SECTION

23

Handling aggregate

Snub drive unit

PHONE OUR SALES HOTLINE TO ORDER NOW!

900


conveyor sectionsHead drive unit

OUR PRICE CODE


Snub drive unit


OUR PRICE CODE

903

OUR PRICE CODE

905

OUR PRICE CODE

904

Base tension unit

OUR PRICE CODE

902

H/D belt clip

OUR PRICE CODE

926

conveyor drivesMotor Standard Drive Price Snub Drive Price

Belt speed Belt pull Code Belt speed Belt pull Code1.5kW 415V 3 phase motor 0.3m/sec 3770N 610 - - -3kW 415V 3 phase motor 0.7m/sec 3620N 611 - - -3kW 415V 3 phase motor 0.96m/sec 2780N 612 - - -2.2kW 110V single phase motor 0.7m/sec 2560N 613 - - -2.2kW 110V single phase motor 0.96m/sec 2040N 614 - - -4kW 415V 3 phase motor - - - 0.9m/sec 3710N 6154kW 415V 3 phase motor - - - 1.2m/sec 2810N 616

Plain beltPlain nitrile belt (oil resistant)

Chevron beltPlain Vulcanised jointNitrile Vulcanised jointChevron Vulcanised jointClip joint for all above

CODE 921CODE 922CODE 923CODE 927CODE 928CODE 929

M/D 925 H/D 926

conveyor belting

900

Drive motors are supplied unmounted for transport purposes. Other speeds available on request.

modular conveyor combinationsThe combinations below are calculated for standard EASIKIT units with a

galvanised finished using a standard 35mm drive shaft on conveyors up to

14.86m long and the snub drum drive unit for conveyors from 16.06m long

upwards.


TOTAL LENGTH COMBINATION OF BELT WEIGHTMetres (Feet) CONVEYOR SECTIONS LENGTH (Inc plain belt & motor)

2.86m (9’) H+T units 6.1m 252kg

4.06m (13’) H+T+1.2m section 8.5m 319kg

5.26m (17’) H+T+2.4m section 10.9m 378kg

6.46m (21’) H+T+1.2m+2.4m sections 13.3m 445kg








Snub drum drive unit and 4kW 415v motor for lengths of 16.06m and over

16.06m (53’) H+T+1.2m+5x2.4 sections 32.6m 991kg









For vulcanised belt joints allow 1.5m extra belt. Maximum length of conveyor depends on application.

25

900


Steel hopper

OUR PRICE CODE

908

Feed hopper of galvanised mild steel construction fittedwith rubber skirts. Approximately 1240mm x 940mmopening x 500mm deep.



A cost effective way to help prevent material carry-back onthe return belt when conveying viscous material. Suitablefor plain belt and clipped or vulcanised joints, the primaryscraper has a manually adjustable polyurethane blade andis mounted on the drive drum bearing for easy fitting andmaximum efficiency.



Assist the primary scraper in helping to prevent materialcarry-back on the return belt. Suitable for plain belt andclipped or vulcanised joints, the secondary scraper ismounted behind the primary scraper and drive drum. Witha manually adjustable polyurethane blade which provides agood back up when fitted with the primary scraper,especially when handling sticky material, i.e. sewage cake.

Belt fastenersFor belt fastening kits and replacement parts see p 36 – 39.

Top covers

OUR PRICE CODE

950

Designed to help protect material being conveyed andenhance the safety factor by guarding the moving belt.Supplied in 1.2m modules to interlock with conveyorsections, secured with a fixed bolt and nut. Head unit topcover is supplied within the price per metre whenpurchased with conveyor.

900


Bottom covers

OUR PRICE CODE

951

Provided to enclose the running length of the conveyorwith mesh panels, supplied in 1.2m long sections andsecured with nut and bolt fixings, they are supplied as an extra when needed for health and safety.

Disc return rollers

OUR PRICE CODE

955

Fitted with metal discs to help prevent material build upon the roller itself. Recommended for use with sticky ordifficult materials. Only suitable for use with plain orcleated belt and requires support frame or mobilecarriage for fitting.

Emergency stop grab wires

OUR PRICE CODE

958

Can be mounted on either side of the conveyor toprovide a continuous emergency stop system for thefull length of the conveyor. Supplied complete with eyebolts.

Support StringersFitted to the underside of the conveyor frame in 1.2mand 2.4m lengths to provide extra support when longspans are required. For maximum recommended spansee p 35.

Support StandsFor EASYKIT CLAMP system see p 32 – 33 (M/D).

For EASYKIT STAND system see p 34 – 35 (H/D).

Mobile undercarriagesFor standard mobile undercarriages see p 28 – 29.

For powered radial mobile undercarriages see p 30 – 31.

900


Supplied ready assembled

Easy to move

Variable discharge height

Robust galvanised contruction



Mobile undercarriage Mobile radial sewage cake conveyor

28

Mobile with hopper fitted

MOBILE

Radial wheel supplied as standard


SPECIFICATIONConveyor Sub frame may be used with standard eK600 or eK900 sections.

Construction Galvanised mild steel box construction for durability.

Wheels Two pneumatic tyred wheels with radial slewing facility as standard.

Height Adjustment Twin telescopic struts with pins providevariable discharge height. Hydraulic ram with hand pump included asstandard for ease of lifting and lowering. Ram fitted with hose burstsafety valve.

Weight Approximately 360kg depending on exact model.

Hydraulic drive and power pack also available.

29

Conveyor A B C D E F G H WEIGHT WEIGHTLENGTH eK600 eK900

5.26m 1850mm 3850mm 15° 40° 4000mm 5200mm 1800mm 675mm 700kg 840kg





Conveyor 600 Code 900 Code

5.26m 561 591

6.46m 562 592

7.66m 563 593

8.86m 564 594

10.06m 565 595

Mobile carriage only

MO

BIL

E

4 week availability

Supplied ready assembled

Powered radial action

Variable discharge height



Fixed powered radial option forpermanent installations.

30

Electrical wiring

OUR PRICE CODE

550

Includes wiring of drive motor to a control boxwith start/stop buttons and thermal overload.Radial action motor wired to control box andfitted with 4m lead with pendant hand control.

Transport and delivery

OUR PRICE CODE

551

Due to the radial being a non-stockitem, allow 4 weeks for delivery. Pricecode for delivery to UK mainland only.

RADIAL


SPECIFICATIONConveyor Sub frame may be used with standard eK600 or eK900 sections.

Construction Galvanised mild steel box construction for durability.

Wheels Two solid tyred wheels.

Height Adjustment Twin telescopic struts with pins providevariable discharge height. Hydraulic ram with hand pump included asstandard for ease of lifting and lowering. Ram fitted with hose burstsafety valve.

31

Conveyor 600 Code 900 Code

7.66m 566 596

8.86m 567 597

10.06m 568 598

11.26m 569 599

Mobile carriage only

RA

DIA

L

Conveyor A B C D E F G H RADIUS WEIGHT WEIGHTLENGTH eK600 eK900

7.66m 2600mm 3900mm 15° 27° 6400mm 7000mm 2350mm 1800mm 4500mm 956kg 1023kg





PRICE CODE 101

PRICE CODE 104

PRICE CODE 116

PRICE CODE 119

PRICE CODE 125

PRICE CODE 128 PRICE CODE 129 PRICE CODE 132 PRICE CODE 143 PRICE CODE 144

STAND 1up to 0.5m

STAND 20.5m to 1m

Medium duty stands and self assembly framesWe provide a range of stands for temporary and permanent EASIKIT conveyorinstallations. These are constructed from 42.4mm diameter galvanised tubeand galvanised cast fittings with grub screws that will withstand loads of up to900 kg when tightened with a ratchet key. Adjustable fittings allow you to fitstands at 600mm intervals along the conveyor length. We recommend thatstands are spaced at 2.4m – 3.0m intervals to ensure adequate support under drive and feed points. Stand heights can be varied by cutting tube to suit using pipe cutters or a saw.

Tubing42.4mm outside diameter galvanised tubing with 32mm nominal bore, supplied in 3m lengths.

32

EASICLAMP application

OUR PRICE CODE

100

CLAMP

EASYKIT450CODE 201EASYKIT600

CODE 211EASYKIT900

CODE 221


PRICE CODE 147 PRICE CODE 149 PRICE CODE 161 PRICE CODE 167

PRICE CODE 176

PRICE CODE 171

PRICE CODE 170

FittingsCast fittings are hot dip galvanised and come with grub screws.These are available separately as shown to suit 42.4mm outside diameter tubing.

STAND 31m to 2m

33

PRICE CODE 173

PRICE CODE 169

PRICE CODE 168


CODE 212EASYKIT900

CODE 222


CODE 213EASYKIT900

CODE 223

CLA

MP


The H/D modular support system is a cost effective, combineddesign. The pre-drilled beams used for the stands are also usedfor the support stringers. These stringers are used to provideadditional support when longer spans are needed (up to 6m).

The stands utilise a modular design with cross bracing for heightsup to 6m or higher, depending on site conditions.



Simple assembly



STANDS

EK600 8.86m at 30° Stand 1 H/D

Heavy duty modular support stand

SUPPORT STRINGERS

STAND 1

STAND 2 STAND 3


Stand 3 H/D Stand 4 H/D

1 H/D 340mm Foot only 250 250 250

2 H/D 1.32m 1 x 1.2m Section 251 261 271

3 H/D 2.52m 1 x 2.4m Section 252 262 272

4 H/D 3.72m 1 x 1.2m & 1 x 2.4m Section 253 263 273

5 H/D 4.92m 2 x 2.4m Section 254 264 274

6 H/D 6.12m 1 x 1.2m & 2 x 2.4m Section 255 265 275

STAND HEIGHT TO HEAVY DUTY STANDS 450 600 900NO UNDERSIDE COMBINATION CODE CODE CODE

Constructed from galvanised modular 75 x 50 x 3 box sectionwith angle cross bracing. The H/D stands are provided withpre-drilled holes to work in conjunction with EASIKIT clampsystem for extra stabilisation. Stand heights can be varied by cutting box section to suit application.

Support stringersFitted to the underside of the conveyor frame in modular 1.2mand 2.4m lengths. Provides adequate support for spans of upto 6m centres (depending on loading). Constructed fromgalvanised box section, thus increasing conveyor frame heightby 75mm.

Angle section stringersWhen support stringers for 15° angledsection are required, price code shouldbe added to conveyor lengths below.

system

Conv Length Price Code

2.86m 280

4.06m 281

5.26m 282

6.46m 283

7.66m 284

8.86m 285

10.06m 286

11.26m 287

12.46m 288

13.66m 289

Conv Length Price Code

14.86m 290

16.06m 291

17.26m 292

18.46m 293

19.66m 294

20.86m 295

22.06m 296

23.26m 297

24.46m 298

25.66m 299

STA

ND

S

OUR PRICE CODE

279

STAND 4


Medium duty belt jointingStaked-staple concept makes installation quick and easy.

Installation toolsRSC187 tools come in a variety of sizes to fit yourbelt width. Each tool will install all three sizes ofAlligator Ready Set fasteners and can also be usedto install splices on belts narrower or wider than theactual tool.

150 701300 702600 703

Ready Set™ staple conveyor belt fasteners reduce your installation time byeliminating an installation step. One-piece fastener strips arrive with staplespre-inserted for each fastener’s top plate. So you never need to load a stapledispencer or manually insert individual loose staples into an installation tool.Simply fit the fastener strip onto the belt ends and secure in the specialinstallation tool, then drive and finish set the staples for a strong, long-lasting splice.

The Ready Set™ installation tool comescomplete with guide blocks and driverand can be used to install No. RS62, No.RS125 and No. RS187 fasteners. Thesetools are available in a range of sizes toaccommodate varying belt widths. Toolscan be moved rapidly along the belt asstaples are installed.

The RSC187 installation tool holdsfasteners securely on the belt, in properalignment, while staples are driven. Thetool also provides an anvil surface forinitial clinching of the staples.

Simply fit the fastener strips ontoyour belt ends and secure them inthe specially designed guide block.

With the RSC187 tool, you can accurately install two staplessimultaneously for quick, dependablesplice installation. As light as 2.7kg,these tools can be carried to the belt.Only one installation tool and a hammerare needed to complete a splice.

FASTENERS


RS187 clip joints• For belts 4.8mm (3/16”) to 6.4mm(1/4”) thickSupplied in cartons, each cartoncontains 4 complete joints with hingepin and retaining washers.

450 712300 711

600 713900 714

Staple setting plate

OUR PRICE CODE

731

Use the staple setting plate to achieve a smooth, finished splice.Heat treated steel plate puts the finishing ‘set’ on staples.Features countersunk bolt holes for easy bench mounting.

Hinge pin cutter

OUR PRICE CODE

732

Cuts hinge pin cable quickly and easily. Provides a clean cut withno frayed ends.

Hinge pin retaining washers

OUR PRICE CODE

733

Retaining washers prevents migration of nylon-covered cablehinge pins. Check hinge pins frequently during the first few hoursof operation to determine whether migration is a problem in yourapplication.

Tool kit

12" (300mm) KIT

742

6" (150mm) KIT

741Everything needed to instal fastenersystems, in a lightweight, easy-to-carry toolbox. Includes the RSC187installation tool, staple set plate, handskiver, belt nippers, and a 1lb. hammer.

Hinge pin cableGalvanised steel cable strands areprotected by a nylon covering whichlubricates fastener loops and helps tohold the pin in place.

450 722300 721

600 723900 724

30M ROLL 720FA

STE

NER

S


Heavy duty belt jointingR2 clip jointThe SR™ (Self-Setting Rivet) fastener utilizes staggered pattern, multiple rivetattachments that pass between carcass fibres without severing them. Thespecially shaped head of each pilot nail works in conjunction with the installationtool anvil plate to set the rivets. The same hammer blows that set the rivets alsocompress the fastener plates into the belt covers. This provides maximum holdingability and distributes splice tension evenly across the width of the belt.

FastenersUnique two teeth/two rivet combination offers highestefficiencies in strength and durability for heavy-duty applications.

Boxed as individual joints. Hinge pin and rivets sold seperately.Installation tool is required.

450 751600 752900 753

RivetsRivets are available ineither steel or stainlesssteel. Rivets are packaged250 rivets per box. SRArivets are also available in100-count packages. Bulkpacks of 2,000 rivets arealso available in reusableplastic buckets.

100 761250 762

2000 763

Belt Width Rivets requiredfor one joint

18" 450mm 40

24" 600mm 52

36" 900mm 80

FASTENERS

Hinge pin retaining washers

OUR PRICE CODE

778

Retaining washers prevents migration of nylon-covered cablehinge pins. Check hinge pins frequently during the first few hoursof operation to determine whether migration is a problem in yourapplication.

Hinge pin cableGalvanised steel cable strands are protectedby a nylon covering which lubricates fastenerloops and helps to hold the pin in place.

450 771600 772900 773

30M ROLL 770


Multiple rivet driving toolsR2 installation toolEasy-to-use, portable tools that make multiple rivetdriving simple and fast. The MSRT tool holds thebelt, fastener strip and the SR700 guide blocks(included) securely in place. Two rivets can be drivensimultaneously. Plus, each guide block holds enoughrivets to install four fastener plates before reloading.Includes SR700 guide block and SR759 drive rod.

OUR PRICE CODE

780

R2T toolThe economically priced R2 Fastener application tool islightweight and portable, so it is ideal for quick repairs. The six pound R2 tool installs up to 12" (300 mm) of R2fasteners in one pass. For wider belts, simply move the tool over. For use with standard SRTM self-setting rivets and a two pound hammer

OUR PRICE CODE

785

R2 economy joint kitEconomy kitThis kit contains everythingneeded to make a joint.

Kit consists of:

• One economy rivet tool• One set of R2 fasteners• Hinge pin• Rivets

450 791600 792900 793

The R2 economy installation tool

FAS

TEN

ER

S


Warranty

The manufacturer will correct, free of charge, any defects in material or workmanship for aperiod of 12 months, from date of purchase, subject to the terms and conditions stated below.

TERMS AND CONDITIONS OF WARRANTY

The manufacturer will repair or replace, free of charge, any mechanical or electrical componentssupplied in conjunction with any conveyors or other equipment carrying a warranty suppliedeither by the manufacturer or an appointed agent and located within the United Kingdom, orrepair or replace any parts thereof which are shown to the satisfaction of the manufacturer to bedefective due to faulty materials or workmanship within twelve months from the date ofpurchase, provided the faulty part(s) are returned, complete and carriage paid, either to themanufacturer or an appointed agent. Any parts removed will become the property of themanufacturer.

THIS WARRANTY SHALL NOT COVER ANY FAULT OR DEFECT CAUSED BY:

1. Incorrect installation or operation arising from failure to observe the instructions of themanufacturer or its agents e.g. Inadequately rated power source or incorrect voltage or powercables.

2. Physical damage, however it was caused.3. Repairs or alterations carried out by third parties other than the manufacturer or an

authorized agent.

THE FOLLOWING ITEMS ARE EXCLUDED FROM THE WARRANTY:

1. The belt and belt joint2. The side seals (if supplied)3. Fair wear and tear

This warranty shall not apply to nor cover any other claims whatsoever. It will, in particular,(without limiting the generality of the foregoing), not cover any claims for conversion ormodification or for the cost of repairs carried out by any third party without the prior consent ofthe manufacturer.

Before free service is given under this warranty the purchaser must provide to manufacturer’ssatisfaction, proof of date of purchase of the conveyor and quote the serial number(s). Ifreplacement parts are fitted then the original period of warranty will not be extended.

WARRANTY

Email: [email protected]: www.monk-conveyors.com

MONK Conveyors Ltd, Unit 9 The Chisty Estate, Ivy Road, Aldershot,Hampshire, Tel:01252 369800 Fax:01252 369800

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