model dpv-1 dry pipe valve, external resetting 2-1/2 … description the tyco® model dpv-1 dry pipe...

20
General Description The Tyco ® Model DPV-1 Dry Pipe Valves are differential valves used to automatically control the flow of water into dry pipe fire protection sprinkler systems upon operation of one or more automatic sprinklers. The DPV-1 also provides for actuation of fire alarms upon system operation. The Model DPV-1 features are as follows: External reset. 250 psi (17,2 bar) pressure rating. Unique offset single clapper design enabling a simple compact valve to minimize installation labor. Ductile iron construction to ensure a lightweight valve to minimize ship- ping cost. A variety of inlet and outlet connec- tions. Compact, semi-preassembled or fully assembled, and easy to operate valve trim. Simple reset procedure through the elimination of priming water. Dry pipe sprinkler systems are used in unheated warehouses, parking ga- rages, store windows, attic spaces, loading docks, and other areas ex- posed to freezing temperatures, where water filled pipe cannot be utilized. When set for service, the dry pipe sprinkler system is pressurized with air (or nitrogen). The loss of pressure through an operated automatic sprin- kler in response to heat from a fire permits the DPV-1 Dry Pipe Valve to open and allow a flow of water into the sprinkler system piping. Table B es- tablishes the minimum required sys- tem air pressure that includes a safety factor to help prevent false operations that might occur due to water supply fluctuations. WARNING The Model DPV-1 Dry Pipe Valves de- scribed herein must be installed and maintained in compliance with this document, as well as with the applica- ble standards of the National Fire Pro- tection Association, in addition to the standards of any other authorities hav- ing jurisdiction. Failure to do so may impair the performance of these de- vices. The owner is responsible for maintain- ing their fire protection system and de- vices in proper operating condition. The installing contractor or manufac- turer should be contacted with any questions. Model DPV-1 Dry Pipe Valve, External Resetting 2-1/2 thru 6 Inch (DN65 thru DN150) 250 psi (17,2 bar) Page 1 of 20 TFP1020 AUGUST, 2007 Technical Services: Tel: (800) 381-9312 / Fax: (800) 791-5500 End Connection 2-1/2 Inch (DN65) 3 Inch (DN80) 4 Inch (DN100) 6 Inch (DN150) Nominal Valve Size Flange x Flange Flange x Groove Groove x Groove Available End Connections and Sizes Available Not Available N/A N/A N/A N/A N/A

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Page 1: Model DPV-1 Dry Pipe Valve, External Resetting 2-1/2 … Description The Tyco® Model DPV-1 Dry Pipe Valves are differential valves used to automatically control the flow of water

GeneralDescriptionThe Tyco® Model DPV-1 Dry PipeValves are differential valves used toautomatically control the flow of waterinto dry pipe fire protection sprinklersystems upon operation of one ormore automatic sprinklers. The DPV-1also provides for actuation of firealarms upon system operation. TheModel DPV-1 features are as follows:

• External reset.

• 250 psi (17,2 bar) pressure rating.

• Unique offset single clapper designenabling a simple compact valve tominimize installation labor.

• Ductile iron construction to ensure alightweight valve to minimize ship-ping cost.

• A variety of inlet and outlet connec-tions.

• Compact, semi-preassembled orfully assembled, and easy to operatevalve trim.

• Simple reset procedure through theelimination of priming water.

Dry pipe sprinkler systems are used inunheated warehouses, parking ga-rages, store windows, attic spaces,loading docks, and other areas ex-posed to freezing temperatures, wherewater filled pipe cannot be utilized.When set for service, the dry pipesprinkler system is pressurized with air(or nitrogen). The loss of pressurethrough an operated automatic sprin-kler in response to heat from a firepermits the DPV-1 Dry Pipe Valve toopen and allow a flow of water into thesprinkler system piping. Table B es-tablishes the minimum required sys-tem air pressure that includes a safetyfactor to help prevent false operationsthat might occur due to water supplyfluctuations.

WARNINGThe Model DPV-1 Dry Pipe Valves de-scribed herein must be installed andmaintained in compliance with thisdocument, as well as with the applica-ble standards of the National Fire Pro-tection Association, in addition to thestandards of any other authorities hav-ing jurisdiction. Failure to do so mayimpair the performance of these de-vices.

The owner is responsible for maintain-ing their fire protection system and de-vices in proper operating condition.The installing contractor or manufac-turer should be contacted with anyquestions.

Model DPV-1 Dry Pipe Valve, External Resetting2-1/2 thru 6 Inch (DN65 thru DN150)250 psi (17,2 bar)

Page 1 of 20 TFP1020AUGUST, 2007

Technical Services: Tel: (800) 381-9312 / Fax: (800) 791-5500

End Connection 2-1/2 Inch(DN65)

3 Inch(DN80)

4 Inch(DN100)

6 Inch(DN150)

Nominal Valve Size

Flange x Flange

Flange x Groove

Groove x Groove

Available End Connections and Sizes

AvailableNot AvailableN/A

N/A N/A

N/A N/A

Page 2: Model DPV-1 Dry Pipe Valve, External Resetting 2-1/2 … Description The Tyco® Model DPV-1 Dry Pipe Valves are differential valves used to automatically control the flow of water

FIGURE 1 — Part 1 of 2MODEL DPV-1 DRY PIPE VALVES

2-1/2, 3, and 4 INCH (DN65, DN80, and DN100)— ASSEMBLY —

5

3

4

1

1 Valve Body 1 NR

NRNR

See (a)See (a) or (b)

See (a)See (c)

2

3

678

10

1112

15

Air and Water

Handhole Cover

ClapperClapper Facing

1/4" x 3/8" Long

Clapper Hinge

Reset KnobReset Spring

11

11

11

17

18

Reset Latch

Seat

Retaining Plate

#10-32 Shoulder

Pin

. . . .

. . . . . .

. . . . . . . . . . . .

. . . . . . .

. . .

. . . . . . . . . .

. . . . . . . . . . . . .

4 Handhole CoverSee (b)Gasket 1. . . . . . . . . .

5 1/2-13 UNC x 1" Hex

CH2-1/2 & 3 Inch

5. . . . . . . . . . .

Clapper FacingSee (a)1. . . .

Head Cap Screw:

See (a)5Screw . . . . . . . . . . .

See (c)1. . . . .13 Reset Bushing See (c)1. . . .14 Reset Bushing

See (b) or (c)O-Ring 1. . . . . . . . . . .Reset Plunger

See (b) or (c)O-Ring 1. . . . . . . . . .16 Reset Plunger See (c)1. . . . .

9

11

12

13

14

15, 18

16

Dow Corning FS3452

See (b) or (c)Grease, 1.5 g 1. . . . .Flourosilicone

Subassembly 1 See (c). . . . .

17

2

6

7

8

10

CLAPPERASSEMBLY

RESETPLUNGER

PARTS

NO. QTY.DESCRIPTION REF.

(a) Clapper Assembly

(b) Repair Parts Kit

(c) Reset Plunger Parts KitIncludes Items:

Includes Items 6-10:

Includes Items4, 7, 14, 15, & 18:

11 through 18 92-309-1-405. . . . . . . .

CH4 Inch Valve 6. . . . . .Valves

. .2-1/2 & 3 Inch Valves4 Inch Valve . . . . . . . . .

92-309-2-20392-309-2-403

. .2-1/2 & 3 Inch Valves4 Inch Valve . . . . . . . . .

92-309-1-20492-309-1-404

9 2-1/2 and 3 Inch Valves:

1/4-20 UNC x 1/2"Socket Head Cap

See (a)7Screw . . . . . . . . . . .

4 Inch Valve:

NR: Not ReplaceableCH: Common Hardware

NO. DESCRIPTION P/N

REPLACEMENT PARTS

Page 2 of 20 TFP1020

Page 3: Model DPV-1 Dry Pipe Valve, External Resetting 2-1/2 … Description The Tyco® Model DPV-1 Dry Pipe Valves are differential valves used to automatically control the flow of water

Page 3 of 20TFP1020

FIGURE 1 — Part 2 of 2MODEL DPV-1 DRY PIPE VALVES

6 INCH (DN150)— ASSEMBLY —

4

6

7

8

2

35

13

14

15

16

17

18, 21

19

20

9

10

11

12

CLAPPERASSEMBLY

RESETPLUNGER

PARTS

NR See (a)See (a) or (b)

See (a)See (c)

91011

12

13

1415

18

Handhole Cover ClapperClapper Facing

1/4-20 UNC x 1/2"

Clapper Hinge

Reset KnobReset Spring

1 11

11

20 Reset LatchSubassembly 1 See (c)

Retaining Plate

Socket Head Cap

Pin

. . . .

. . . . . .

. . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

7 Handhole CoverSee (b)Gasket 1. . . . . . . . . .

8 5/8-11 UNC x 1"

CHScrew 6. . . . . . . . . . .

Clapper FacingSee (a)1. . . .

Hex Head Cap

See (a)9Screw . . . . . . . . . . .

See (c)1. . . . .16 Reset Bushing See (c)1. . . .17 Reset Bushing

See (b) or (c)O-Ring 1. . . . . . . . . . .Reset Plunger

See (b) or (c)O-Ring 1. . . . . . . . . . .19 Reset Plunger See (c)1. . . . .

21 Dow Corning FS3452

See (b) or (c)Grease, 1.5 g 1. . . . .Flourosilicone

NO. QTY.DESCRIPTION REF.

(a) Clapper Assembly

92-309-2-603. . . . . . . . .(b) Repair Parts Kit

(c) Reset Plunger Parts KitIncludes Items:

Includes Items:9 through 13

92-309-1-604. . . . . .Includes Items:7, 10, 17, 18, 21

14 through 21 92-309-1-405. . . . . . . .

NRAir Seal O-Ring 1. . . .

5 3/8-16 UNC x 1"Socket Head Cap

NR8Screw . . . . . . . . . . .

NO. QTY.DESCRIPTION REF.

2 Air and Water

3 Water SealO-Ring . . . . . . . . . . NR1

1 Valve Body 1 NR. . . . . . .

NO. QTY.DESCRIPTION REF.

4

NRSeat 1. . . . . . . . . . . .6

1

NR: Not ReplaceableCH: Common Hardware

NO. DESCRIPTION P/N

REPLACEMENT PARTS

Page 4: Model DPV-1 Dry Pipe Valve, External Resetting 2-1/2 … Description The Tyco® Model DPV-1 Dry Pipe Valves are differential valves used to automatically control the flow of water

TechnicalDataApprovals:UL and C-UL Listed. FM Approved.NYC under MEA 172-02-E (4 and 6inch).

Dry Pipe Valve:The Model DPV-1 Dry Pipe Valves arefor vertical installations (flow goingup), and they are rated for use at amaximum service pressure of 250 psi(17,2 bar). The Valve dimensions areshown in Figure 7.

Flanged connections are availabledrilled per ANSI, ISO, AS, and JISspecifications (Ref. Table A). Thegrooved outlet connections, as appli-cable, are cut in accordance withstandard groove specifications forsteel pipe. They are suitable for usewith grooved end pipe couplings thatare listed or approved for fire protec-tion system service. Available combi-nations of inlet and outlet connectionsare detailed in the Ordering Proceduresection.

Threaded port connections of valveshaving flanges drilled to ANSI, AS, orJIS specifications are NPT threadedper ANSI Standard B1.20.1. Threadedport connections of valves havingflanges drilled to ISO are availableeither threaded per ISO 7/1 or NPTthreaded per ANSI Standard B1.20.1.Valves with NPT threaded ports willreadily accept the trim arrangementsdetailed in Figures 4, 5, and 6.

Components of the DPV-1 Valves areshown in Figure 1. The Body andHandhole Cover are ductile iron. TheHandhole Cover Gasket is neoprene,and the Clapper Facing is EPDM. The

Air/Water Seat Ring is brass, the Clap-per is bronze or aluminum bronze, andboth the Clapper Retaining Plate andLatch are bronze. The Hinge Pin isaluminum bronze, and the fastenersfor the Handhole Cover are carbonsteel.

Valve Trim:Installation dimensions are given inFigure 7, and the Valve Trim is illus-trated in Figures 4, 5, and 6. The ValveTrim forms a part of the laboratorylistings and approval of the DPV-1Valve and is necessary for the properoperation of the DPV-1 Valve. Eachpackage of trim includes the followingitems:

• Water Supply Pressure Gauge

• System Air Pressure Gauge

• Air Supply Connections

• Main Drain Valve

• Low Body Drain Valve

• Alarm Test Valve

• Automatic Drain Valve

• Drip Funnel

• Connections For Optional QuickOpening Device (Accelerator)

NOTEWhen the system pressure is greaterthan 175 psi (12,1 bar), provision is tobe made to replace the standard order300 psi (20,7 bar) Water Pressuregauge with a separately ordered 600psi (41,4 bar) Water Pressure Gauge.

Air Supply:Table B shows the system air pressurerequirements as a function of the watersupply pressure. The air (or nitrogen)pressure in the sprinkler system is rec-

ommended to be automatically main-tained by using one of the followingpressure maintenance devices, as ap-propriate:

• Model AMD-1 Air Maintenance De-vice (pressure reducing type).

• Model AMD-2 Air Maintenance De-vice (compressor control type).

• Model AMD-3 Nitrogen Mainte-nance Device (high pressure reduc-ing type).

The Pressure Relief Valve providedwith the valve trim is factory set torelieve at a pressure of approxi-mately 45 psi (3,1 bar). If the normalsystem air pressure is less than orexceeds 40 psi (2,8 bar), then thepressure Relief Valve must be reset torelieve at a pressure that is in accord-ance with the Authority Having Juris-diction.

Quick Opening Device:

As an option, the Model DPV-1 DryPipe Valve may be equipped with theModel QRS Electronic Dry Pipe ValveAccelerator (4 and 6 inch sizes) asdetailed in Technical Data SheetTFP1100 or the Model ACC-1 Me-chanical Dry Pipe Valve Accelerator(2-1/2, 3, 4, and 6 inch sizes) as de-tailed in Technical Data SheetTFP1112.

The QRS or the ACC-1 is used to re-duce the time to valve actuation fol-lowing the operation of one or moreautomatic sprinklers. In some casesthe use of a quick opening device suchas the QRS or the ACC-1 may be re-quired to meet the requirements of theNational Fire Protection Association tomeet water delivery times.

Patents:U.S.A. Patent No. 6,557,645

Page 4 of 20 TFP1020

ANSI B16.1 AS 2129JIS B 2210(Class 125) (Table E)(10K)

A7.50

9.50(190,5)

(241,3)

B0.75

0.88(19,0)

(22,2)

7.00

9.25(178,0)

(235,0)

0.71

0.87(18,0)

(22,0)

6.89(175,0)

Flange Drilling SpecificationNominal Dimensions in Inches and (mm)

9.45(240,0)

Valve

4 Inch

6 Inch(DN100)

(DN150)

N

8

8

ISO 7005-2(PN16)

7.09

9.45(180,0)

(240,0)

A B N

8

8

A B N

8

8

A B N

8

8

Dim. Dim.

Nominal

Qty. Dim. Dim. Qty. Dim. Dim. Qty. Dim. Dim. Qty.

Same drilling as for BS 4504 Section 3.2 (PN16) and DIN 2532 (PN16).Dim. A

Bolt CircleDiameter

Dim. BBolt HoleDiameter

Qty. NNumber ofBolt Holes

2

2

Size

Same drilling as for ANSI B16.5 (Class 150) and ANSI B16.42 (Class 150).1

1

0.75(19,0)0.91(23,0)

0.75(19,0)

0.59(15,0)

TABLE ADIMENSIONAL SPECIFICATIONS

FOR SELECTION OF FLANGE DRILLING

Page 5: Model DPV-1 Dry Pipe Valve, External Resetting 2-1/2 … Description The Tyco® Model DPV-1 Dry Pipe Valves are differential valves used to automatically control the flow of water

Page 5 of 20TFP1020

FIGURE 2MODEL DPV-1 DRY PIPE VALVES

— NOMINAL PRESSURE LOSS VERSUS FLOW —

The approximate friction losses, based on the Hazen and Williams formula and expressed in equivalent length of Schedule 40 pipewith C=100 are as follows:

2.2 feet for the 2-1/2 inch valve at a typical flow rate of 250 GPM4.9 feet for the 3 inch valve at a typical flow rate of 350 GPM8.9 feet for the 4 inch valve at at typical flow rate of 600 GPM22 feet for the 6 inch valve at a typical flow rate of 1500 GPM

2000 3000 5000 100007000

0,08

0,03

0,04

0,06

0,05

0,07

0,09

0,10

0,20

0,30

0,40

0,50

0,60

500 700 1000

300 700500400 1000 2000 3000

0.4

0.3

NO

MIN

AL

PR

ES

SU

RE

DR

OP

INP

OU

ND

SP

ER

SQ

UA

RE

INC

H(P

SI)

0.9

1.0

0.8

0.7

0.5

0.6

2.0

6.0

5.0

3.0

4.0

9.0

8.0

7.0

0.2

0.1200100

0,02

0,01

FLOW RATE IN GALLONS PER MINUTE (GPM)

FLOW RATE IN LITRES PER MINUTE (LPM)(1 GPM = 3.785 LPM)

(1P

SI=

0.0

6895

BA

R)

NO

MIN

AL

PR

ES

SU

RE

DR

OP

INB

AR

2-1/

2IN

CH

(DN

65) &

3IN

CH

(DN

80)

4 IN

CH

(DN

100)

6 IN

CH

(DN

150)

Page 6: Model DPV-1 Dry Pipe Valve, External Resetting 2-1/2 … Description The Tyco® Model DPV-1 Dry Pipe Valves are differential valves used to automatically control the flow of water

OperatingPrinciplesThe Model DPV-1 Dry Pipe Valve is adifferential type valve that utilizes asubstantially lower system (air or nitro-gen) pressure than the supply (water)pressure, to maintain the set positionshown in Figure 3A. The differentialnature of the DPV-1 is based on thearea difference between the air seatand the water seat in combination withthe ratio of the radial difference fromthe Hinge Pin to the center of theWater Seat and the Hinge Pin to thecenter of the Air Seat. The differenceis such that 1 psi (0,07 bar) of systemair pressure can hold approximately5.5 psi (0,38 bar) of water supply pres-sure.

Table B establishes the minimum re-quired system air pressure that in-cludes a safety factor to help preventfalse operations that occur due towater supply fluctuations.

The Intermediate Chamber of theDPV-1 is formed by the area betweenthe Air Seat and Water Seat as shownin Figure 3B. The Intermediate Cham-ber normally remains at atmosphericpressure through the Alarm Port con-nection and the valve trim to the nor-mally open Automatic Drain Valve(Fig. 4, 5, or 6). Having the Intermedi-ate Chamber, Figure 3B, open to at-mosphere is critical to the DPV-1Valve remaining set, otherwise the fullresulting pressure of the system airpressure on top of the Clapper Assem-bly cannot be realized.

For example and assuming a watersupply pressure of 100 psi (6,9 bar), ifthe system air pressure is 25 psi (1,7bar) and there was 15 psi (1,0 bar)pressure trapped in the IntermediateChamber, the resulting pressureacross the top of the Clapper wouldonly be 10 psi (0,7 bar). This pressurewould be insufficient to hold the Clap-per Assembly closed against a watersupply pressure of 100 psi (6,9 bar). Itis for this reason that the plunger of theAutomatic Drain Valve must be de-pressed during several of the resettingsteps, as well as during inspections,making certain that the AutomaticDrain Valve is open.

When one or more automatic sprin-klers operate in response to a fire, airpressure within the system piping isrelieved through the open sprinklers.When the air pressure is sufficientlyreduced, the water pressure over-comes the differential holding theClapper Assembly closed and theClapper Assembly swings clear of thewater seat, as shown in Figure 3C,

This action permits water flow into thesystem piping and subsequently to bedischarged from any open sprinklers.Also, with the Clapper Assembly open,the intermediate chamber is pressur-ized and water flows through the alarmport (Ref. Figure 3B) at the rear of theDPV-1 Valve to actuate system waterflow alarms. The flow from the alarmport is also sufficient to close the oth-erwise normally open Automatic DrainValve in the valve trim.

After a valve actuation and upon sub-sequent closing of a system main con-trol valve to stop water flow, the Clap-per Assembly will latch open as shownin Figure 3D. Latching open of theDPV-1 will permit complete draining ofthe system (including any loose scale)through the main drain port.

During the valve resetting procedureand after the system is completelydrained, the external reset knob canbe easily depressed to externally un-latch the Clapper Assembly as shownin Figure 3E. As such, the ClapperAssembly is returned to its normal setposition to facilitate setting of the drypipe sprinkler system, without havingto remove the Handhole Cover.

Page 6 of 20 TFP1020

MaximumWater Supply

Pressure,psi

System AirPressureRange,

psi

20

60

80

100

120

145

10

15 - 23

20 - 28

25 - 33

30 - 38

35 - 43

165

185

205

40 - 48

45 - 53

50 - 58

225 55 - 63

250 60 - 68

TABLE BSYSTEM AIR PRESSURE

REQUIREMENTS

Page 7: Model DPV-1 Dry Pipe Valve, External Resetting 2-1/2 … Description The Tyco® Model DPV-1 Dry Pipe Valves are differential valves used to automatically control the flow of water

Page 7 of 20TFP1020

FIGURE 3 — Part 1 of 2MODEL DPV-1 DRY PIPE VALVES

2-1/2, 3, and 4 INCH (DN65, DN80, and DN100)— SET AND OPEN POSITIONS —

INTERMEDIATECHAMBER

FULLY OPENASSEMBLYCLAPPER

& ALARM

FIGURE 3D

FIGURE 3A

DRAIN POSITION

SET POSITION

SHUT OFFWATER SUPPLY

FROM

SYSTEM

WATER SUPPLY

OPEN

3/4" NPTLOW BODY

DRAIN

04

ASSEMBLYLATCHED

CLAPPER

TEST PORT

02

LATCHCLAPPER

05

RESET

SET POSITIONFIGURE 3B

AIR PRESSURETO SYSTEM

1" NPT

PORT

1/2" NPTWATER

AIR SUPPLY

PRESSURESUPPLY

01

RESEATEDASSEMBLYCLAPPER

TO ALARM

ALARM PORTWATERFLOW

LATCH

FIGURE 3ERESET POSITION

SHUT OFFWATER SUPPLY

ASSEMBLYCLAPPER

PIVOTS TOUNLATCH

FIGURE 3COPERATED POSITION

COMPLETESYSTEM

WATER SUPPLY

CLAPPER

FROM

WATERFLOWTO SYSTEM

CLAPPER LATCH

CLAPPER ASSEMBLYPIVOTS TO ALLOW

TO FULLY OPEN

ASSEMBLY

ATMOSPHERE

3/4" NPT ALARMPORT OPEN TO

03

PORT

KNOBRESET

DRAIN FROMDRAIN FROM

CLAPPER

IN SETASSEMBLY

POSITION

PUSH HERE

VALVETO RESET

INTERMEDIATE

WATER

VALVEWATERWAY

SEAT

ASSEMBLYCLAPPER

PORT

CHAMBER

ALARM

AIRSEAT

03

& 3 INCH VALVES)1-1/4" NPT* (2-1/2 INCH

2" NPT (4 INCH VALVE)

MAIN DRAIN PORT:

DN40 FOR VALVES WITHISO THREADED PORTS

*

Page 8: Model DPV-1 Dry Pipe Valve, External Resetting 2-1/2 … Description The Tyco® Model DPV-1 Dry Pipe Valves are differential valves used to automatically control the flow of water

Page 8 of 20 TFP1020

FIGURE 3 — Part 2 of 2MODEL DPV-1 DRY PIPE VALVES

6 INCH (DN150)— SET AND OPEN POSITIONS —

ATMOSPHEREPORT OPEN TO3/4" NPT ALARM

TO FULLY OPEN

PIVOTS TO ALLOWCLAPPER ASSEMBLY

CLAPPER LATCH

TEST PORT

PRESSURE

FULLY OPENASSEMBLY

WATER SUPPLY

AIRSEAT

VALVEWATERWAY

LATCHCLAPPER

ASSEMBLYCLAPPERUNLATCH

PIVOTS TO

FROM

DRAIN

FIGURE 3ASET POSITION

WATER SUPPLY

FROM SYSTEM

SHUT OFF

FIGURE 3DDRAIN POSITION

WATER SUPPLY

PORT

2" NPT

PORTMAIN DRAIN

05

04

3/4" NPT

DRAIN

OPEN

LOW BODY

ASSEMBLYLATCHED

CLAPPER

LATCHCLAPPER

INTERMEDIATECHAMBER

WATERSEAT

CHAMBER

RESET

FIGURE 3BSET POSITIONINTERMEDIATE

ASSEMBLY

ASSEMBLYCLAPPER

TO SYSTEMAIR PRESSURE

1" NPT

PORTAIR SUPPLY

IN SETASSEMBLYCLAPPER

POSITION

01

02

03

& ALARM

1/2" NPT

CLAPPER

TO ALARM

TO RESETVALVE

PUSH HERE

WATERFLOW

CLAPPER

RESEATEDASSEMBLY

FIGURE 3ERESET POSITION

SHUT OFFWATER SUPPLY

FROM

SYSTEM

FIGURE 3C

DRAIN FROM

COMPLETE

OPERATED POSITION

WATER SUPPLY

ALARMPORT

03

RESETKNOB

ALARM PORT

WATERFLOWTO SYSTEM

Page 9: Model DPV-1 Dry Pipe Valve, External Resetting 2-1/2 … Description The Tyco® Model DPV-1 Dry Pipe Valves are differential valves used to automatically control the flow of water

Page 9 of 20TFP1020

FIGURE 4 — Part 1 of 22-1/2 and 3 INCH (DN65 and DN80) MODEL DPV-1 DRY PIPE VALVES

— EXPLODED VIEW OF VALVE TRIM —

31

18

34

24

10

12

16 4

23

9

31

32

11

16

3

1

32

23

15

20

or 3 INCH (DN80)MODEL DPV-1

DRY PIPE VALVE

4122

408

6

30

3

26

26

14

15

2

37

38

7

2839

2132

1735

31

32

NOTES:

1. SEE FIGURE 3 FOR VALVEPORT IDENTIFICATION.

ROUTE 1/4" TUBING, ITEM 14,TO DRIP FUNNEL, ITEM 12.

2.

33

25

LOCATIONFOR OPTIONALELECTRICALLYSUPERVISEDN.O. ALARM

(BVS-1/2")VALVE

CONTROL

3220

36

20

9

NO.

1 250 psi/ 1750 kPa

1

QTY.

92-343-1-012

DESCRIPTION P/N

92-343-1-005

46-005-1-002

46-050-1-004

46-049-1-004

92-211-1-005

2

3

4

5

6

9

300 psi/ 2000 kPa

1/4" Gauge Test

1/2" Ball Valve

1/2" Swing

Drip Funnel

1

2

2

2

1

Water PressureGauge

Air PressureGauge

Valve

Check Valve

Connector

. . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . .

. . . . . .

. . . . . . . .

NO.

11

QTY.DESCRIPTION P/N

92-211-1-00392-343-1-00712

Drip Funnel

Drip Funnel11

1" x 1" x 1/2"1 CH

24

15161718

20

26

27

1/4" Tube,

1/4" Plug1/2" Plug1" Plug

1/2" 90° Elbow

1/2" x 1/4" x 1/2"

1/2" x 1/2" x 3/4"

CH1221

3

2

1

CHCHCH

CH

CH

CH

1/2" Union 1 CH

1392-032-1-002

3/32" Vent

28

14

Bracket

Fitting

18" Long

Reducing Tee

Reducing Tee

Reducing Tee

. . . . . . .

. . . . . . . . .

. . . . . . . . .. . . . . . . . . .

. . . .

. . . . . . . .

. . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . .

. . . . .

. . . . .

. . . . .

1

CH: Common Hardware

3334

35

37

38

40

41

Not Used

1/2" x 1-1/2"

1/2" x 2" Nipple1/2" x 4-1/2"

1/2" x 6" Nipple

3/4" x 1-1/2"

3/4" x 2-1/2"

1-1/4" x Close

1-1/4" x 4" Nipple

81

11

1

CHCH

CHCH

CH

32Nipple

Nipple

Nipple

. . . .

. . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

29

10

are GalvanizedAll Fittings and Nipples

NO. QTY.DESCRIPTION P/N

1/2" x Close4 CH

31Nipple . . . . . . . . . . .

36 3/4" x Close1 CHNipple . . . . . . . . . . .

19 1/2" x 1/4" ReducingBushing 1 CH. . . . . . . . .

23 1/2" Cross 2 CH. . . . . . . .

92-343-1-0201/4" Pressure

1Relief Valve . . . . . . .

52-793-2-004

Model AD-1

1AutomaticDrain Valve . . . . . . .

46-048-1-0057 3/4" Angle Valve 1. . .46-048-1-0078 1-1/4" Angle Valve 1. 21 3/4" 90° Elbow 1 CH. . . .

22 1-1/4" 90° Elbow 1 CH. . .

25 1/2" Tee 1 CH. . . . . . . . .

1/4" x 3" Nipple 2 CH. . . .30

1 CHNipple . . . . . . . . . . .39 1" x Close Nipple 1 CH. .

1 CHNipple . . . . . . . . . . .1 CH. .

TINT)(GREEN

13

2-1/2 INCH (DN65)

1/2" x 1/2" x 1/4"1 CHReducing Tee . . . . .

19

30

31

27

325

32

632

Page 10: Model DPV-1 Dry Pipe Valve, External Resetting 2-1/2 … Description The Tyco® Model DPV-1 Dry Pipe Valves are differential valves used to automatically control the flow of water

Page 10 of 20 TFP1020

FIGURE 4 — Part 2 of 22-1/2 and 3 INCH (DN65 and DN80) MODEL DPV-1 DRY PIPE VALVES

— ASSEMBLY PROCEDURE FOR VALVE TRIM —

AUTOMATICDRAIN VALVE

TEST VALVEALARM

(NORMALLYCLOSED)

CLOSED)(NORMALLY

DRAIN VALVEMAIN

1-1/4 INCH NPTCONNECTION

FUNNELDRIP

AIR SUPPLYCONTROL VALVE

(NORMALLY OPEN)

1/2 INCH NPT

TO DRAIN

PRESSUREGAUGE

AIR SUPPLYSYSTEM

1-1/4 INCH NPTCONNECTION

TO DRAIN

DRAIN VALVELOW BODY

(NORMALLYCLOSED)

1 INCH NPTCONNECTIONFOR LOCALSPRINKLER

PRESSUREGAUGE

WATER SUPPLYSYSTEM

1/2 INCH NPT

1/2 INCH NPTCONNECTION

FOR WATERFLOWPRESSURE ALARM

SWITCH

NOTES:

2. SEE FIGURE 3 FOR VALVE PORTIDENTIFICATION.

1. INSTALL TRIM ASSEMBLIES INALPHABETICAL ORDER.

3. ROUTE 1/4" TUBING TO DRIP

A

1/2 INCH NPTCONNECTION

FOR OPTIONALAIR PRESSURE

SWITCH

3/4 INCH NPTCONNECTION

TO DRAIN

B

C

D

H

E

F

G

or 3 INCH (DN80)MODEL DPV-1

DRY PIPE VALVE

2-1/2 INCH (DN65)

CONNECTIONFOR SYSTEMAIR SUPPLY

CONNECTIONFOR OPTIONALACCELERATOR

FUNNEL.

Page 11: Model DPV-1 Dry Pipe Valve, External Resetting 2-1/2 … Description The Tyco® Model DPV-1 Dry Pipe Valves are differential valves used to automatically control the flow of water

Page 11 of 20TFP1020

FIGURE 5 — Part 1 of 24 INCH (DN100) MODEL DPV-1 DRY PIPE VALVES

— EXPLODED VIEW OF VALVE TRIM —

NOTES:

1. SEE FIGURE 3 FOR VALVEPORT IDENTIFICATION.

ROUTE 1/4" TUBING, ITEM 16,TO DRIP FUNNEL, ITEM 14.

2.TINT)

(GREEN15

SLOPE 3/4" ANGLE VALVE,ITEM 9, DOWN TOWARD BACK

3.

OF VALVE TO FACILITATESUFFICIENT LOW BODY

SLOPEDOWN

9

DRAINAGE.

NO.

1 250 psi/ 1750 kPa

1

QTY.

92-343-1-012

DESCRIPTION P/N

92-343-1-005

46-005-1-002

92-343-1-02046-048-1-004

52-793-2-00446-050-1-004

46-049-1-00446-048-1-005

46-049-1-00546-048-1-009

92-211-1-005

2

3

4

56

78

910

11

300 psi/ 2000 kPa

1/4" Gauge Test

1/4" Pressure

1/2" Angle ValveModel AD-1

1/2" Ball Valve1/2" Swing

3/4" Angle Valve3/4" Swing

2" Angle ValveDrip Funnel

1

2

11

11

11

11

1

Water PressureGauge

Air PressureGauge

Valve

Relief Valve

AutomaticDrain Valve

Check Valve

Check Valve

Connector

. . .

. . . .

. . .

. . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . .

. . . . . . .

. . . . . .

. . . . . .

. . . . . . . .

NO.

13

QTY.DESCRIPTION P/N

92-211-1-00392-343-1-00714

Drip Funnel

Drip Funnel11

3/4" x 1/2" x 3/4"

1" x 1" x 1/2"3

1

CH

CH

27

17181920

222324

28

29

1/4" Tube,

1/4" Plug1/2" Plug3/4" Plug1" Plug

1/2" 90° Elbow1/2" 45° Elbow

1/2" Tee1/2" x 1/4" x 1/2"

1/2" x 1/2" x 1/4"

CH12211

11

2

2

1

CHCHCHCH

CHCH

CH

CH

CH

1/2" Union3/4" Union

11

CHCH

1592-032-1-002

3/32" Vent

31

16

25

Bracket

Fitting

24" Long

Reducing Tee

Reducing Tee

Reducing Tee

Reducing Tee

. . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .. . . . . . . . . .

. . . .

. . . .

. . . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . .

. . . . .

. . . . .

. . . . .

. . . . .

1

CH: Common Hardware

3536

3738

40

41424344

1/4" x 3" Nipple

1/2" x 1-1/2"

1/2" x 2" Nipple1/2" x 2-1/2"

1/2" x 3" Nipple1/2" x 3-1/2"

3/4" x 1-1/2"

3/4" x 2" Nipple3/4" x 3" Nipple1" x 4" Nipple2" x 4-1/2"

2

71

11

1

21

1

CH

CHCH

CHCH

CH

CHCH

CH

34Nipple

Nipple

Nipple

Nipple

. . . .

. . . .

. . . .

. . . .

. . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

Nipple 1 CH. . . . . . . . . . .

30

32

12

1 CH. . . .

are GalvanizedAll Fittings and Nipples

NO. QTY.DESCRIPTION P/N

1/2" x Close2 CH

33Nipple . . . . . . . . . . .

39 3/4" x Close2 CHNipple . . . . . . . . . . .

3430

3910

39 403041

3036

19 34

4023

12

13

14

18 3427

628

44

11

33

2533

4334

319

42

2835

24

37

22

32

2

3

TINT)(GREEN

15

38

17

20

7

16

29

434

5

3

1

17

21

34

3227

1834

26

4 INCH (DN100)MODEL DPV-1

DRY PIPE VALVE

LOCATIONFOR OPTIONALELECTRICALLYSUPERVISEDN.O. ALARM

(BVS-3/4")VALVE

CONTROL

8

21 1/2" x 1/4" ReducingBushing 1 CH. . . . . . . . .

26 1/2" Cross 1 CH. . . . . . . .

Page 12: Model DPV-1 Dry Pipe Valve, External Resetting 2-1/2 … Description The Tyco® Model DPV-1 Dry Pipe Valves are differential valves used to automatically control the flow of water

Page 12 of 20 TFP1020

FIGURE 5 — Part 2 of 24 INCH (DN100) MODEL DPV-1 DRY PIPE VALVES— ASSEMBLY PROCEDURE FOR VALVE TRIM —

AUTOMATICDRAIN VALVE

TEST VALVEALARM

(NORMALLYCLOSED)

CLOSED)(NORMALLY

DRAIN VALVEMAIN

2 INCH NPTCONNECTION

FUNNELDRIP

AIR SUPPLYCONTROL VALVE

(NORMALLYOPEN)

1/2 INCH NPTCONNECTIONFOR SYSTEMAIR SUPPLY

TO DRAIN

PRESSUREGAUGE

AIR SUPPLYSYSTEM

1-1/4 INCH NPTCONNECTION

TO DRAIN

DRAIN VALVELOW BODY

(NORMALLYCLOSED)

D

B1 INCH NPT

CONNECTIONFOR LOCALSPRINKLER

PRESSUREGAUGE

WATER SUPPLYSYSTEM

1/2 INCH NPTCONNECTION

FOR OPTIONALACCELERATOR

C

3/4 INCH NPTCONNECTIONFOR WATER

MOTOR ALARM

1/2 INCH NPTCONNECTION

FOR WATERFLOWPRESSURE ALARM

SWITCHSLOPEDOWN

B

INCH NPTCONNECTION

TO DRAIN

NOTES:

2. SEE FIGURE 3 FOR VALVE PORTIDENTIFICATION.

1. INSTALL TRIM ASSEMBLIES INALPHABETICAL ORDER.

SLOPE ASSEMBLY B DOWN TOWARDBACK OF VALVE TO FACILITATE

4.

SUFFICIENT LOW BODY DRAINAGE.

3. ROUTE 1/4" TUBING TO DRIP FUNNEL.

4 INCH (DN100)MODEL DPV-1

DRY PIPE VALVE

A

1/2 INCH NPTCONNECTION

FOR OPTIONALAIR PRESSURE

SWITCH

3/4

Page 13: Model DPV-1 Dry Pipe Valve, External Resetting 2-1/2 … Description The Tyco® Model DPV-1 Dry Pipe Valves are differential valves used to automatically control the flow of water

Page 13 of 20TFP1020

FIGURE 6 — Part 1 of 26 INCH (DN150) MODEL DPV-1 DRY PIPE VALVES

— EXPLODED VIEW OF VALVE TRIM

42

9

14

TO FITSLOPE

6 INCH (DN150)MODEL DPV-1

DRY PIPE VALVE

44

11

36

33

35

34

25

3140

4041

35

4223

27

1835

276

28

TINT)(GREEN

1516

42

409

35

35

35

43

26

35

20

8

29

4

5

40

22

30

24

12

1413

3140

3731

19

10

NOTES:

1. SEE FIGURE 3 FOR VALVE PORT IDENTIFICATION.

ROUTE 1/4" TUBING, ITEM 16, TO DRIP FUNNEL, ITEM 14.2.

SLOPE 3/4" ANGLE VALVE, ITEM 9, AND 3/4" x 4-1/2" NIPPLE,ITEM 42, INTO DRIP FUNNEL, ITEM 14, TO FACILITATE

3.

SUFFICIENT LOW BODY DRAINAGE.

1 250 psi/ 1750 kPa

1 92-343-1-012

92-343-1-005

46-005-1-002

92-343-1-02046-048-1-004

52-793-2-00446-050-1-004

46-049-1-004

2

3

4

56

78

300 psi/ 2000 kPa

1/4" Gauge Test

1/4" Pressure

1/2" Angle ValveModel AD-1

1/2" Ball Valve1/2" Swing

1

2

11

11

1

Water PressureGauge

Air PressureGauge

Valve

Relief Valve

AutomaticDrain Valve

Check Valve

. . .

. . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . .

. . . . . . .

. . . . . .46-048-1-0053/4" Angle Valve 1. . .9

NO. QTY.DESCRIPTION P/N

46-049-1-00546-048-1-009

92-211-1-005

10

11

3/4" Swing

2" Angle ValveDrip Funnel

11

1

Check Valve

Connector

. . . .. . . . . .

. . . . . . . .13

92-211-1-00392-343-1-00714

Drip Funnel

Drip Funnel11

17181920

1/4" Tube,

1/4" Plug1/2" Plug3/4" Plug1" Plug

1/2" 90° Elbow

CH1

2211

1

1/2" Union3/4" Union

11

1592-032-1-002

3/32" Vent

16

Bracket

Fitting

24" Long

. . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .. . . . . . . . . .

. . . .

. . . . . . . .

. . . . . . . .

. . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . .

1

12

2322

24

CHCHCHCH

CHCHCH

1/2" 45° Elbow

1/2" Tee

1

2

CH

CH

. . . .

. . . . . . . . .

25

27

NO. QTY.DESCRIPTION P/N

3/4" x 1/2" x 3/4"

1" x 1" x 1/2"3

1

CH

CH

28

29

1/2" x 1/4" x 1/2"

1/2" x 1/2" x 1/4"2

1

CH

CH

32

Reducing Tee

Reducing Tee

Reducing Tee

Reducing Tee

. . . . .

. . . . .

. . . . .

. . . . .

3637

383940

4142

4344

1/4" x 3" Nipple

1/2" x 1-1/2"

1/2" x 2" Nipple1/2" x 2-1/2"

1/2" x 3" Nipple

3/4" x 1-1/2"

3/4" x 2" Nipple3/4" x 4-1/2"

1" x 4" Nipple2" x 4-1/2"

2

81

1

1

51

21

CH

CHCH

CH

CH

CHCH

CHCH

35Nipple

Nipple

1/2" x 6" Nipple

Nipple

Nipple

. . . .

. . . .

. . . .

. . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . .

. . . . . . . . . . .

. . . . . . . . . . .

Nipple 1 CH. . . . . . . . . . .31

33

1 CH3/4" 90° Elbow . . . .30

1/2" x Close1 CH

34Nipple . . . . . . . . . . .

NO. QTY.DESCRIPTION P/N

CH: Common Hardware

are GalvanizedAll Fittings and Nipples

LOCATIONFOR OPTIONALELECTRICALLYSUPERVISEDN.O. ALARM

(BVS-3/4")VALVE

CONTROL

28

39

2

3

17

357

38

1 CH. . . .

1

3

17

21

32

33

18

21 1/2" x 1/4" Reducing1 CHBushing . . . . . . . . .

1/2" Cross 1 CH. . . . . . .26

Page 14: Model DPV-1 Dry Pipe Valve, External Resetting 2-1/2 … Description The Tyco® Model DPV-1 Dry Pipe Valves are differential valves used to automatically control the flow of water

Page 14 of 20 TFP1020

FIGURE 6 — Part 2 of 26 INCH (DN150) MODEL DPV-1 DRY PIPE VALVES— ASSEMBLY PROCEDURE FOR VALVE TRIM —

NOTES:

SEE FIGURE 3 FOR VALVE PORTIDENTIFICATION.

INSTALL TRIM ASSEMBLIES INALPHABETICAL ORDER.

SLOPE 3/4" ANGLE VALVE AND3/4" x 4-1/2" NIPPLE (OF ASSEMBLY B)INTO DRIP FUNNEL TO FACILITATESUFFICIENT LOW BODY DRAINAGE.

TEST VALVEALARM

(NORMALLYCLOSED)

DRAIN VALVE

2 INCH NPTCONNECTION

AIR SUPPLYCONTROL VALVE

(NORMALLYOPEN)

1/2 INCH NPTCONNECTIONFOR SYSTEMAIR SUPPLY

TO DRAIN

PRESSUREGAUGE

AIR SUPPLYSYSTEM

1-1/4 INCH NPTCONNECTION

TO DRAIN

DRAIN VALVELOW BODY

(NORMALLYCLOSED)

1 INCH NPTCONNECTIONFOR LOCALSPRINKLER

PRESSUREGAUGE

WATER SUPPLYSYSTEM

1/2 INCH NPTCONNECTION

FOR OPTIONALACCELERATOR

3/4 INCH NPTCONNECTIONFOR WATER

MOTOR ALARM

1/2 INCH NPTCONNECTION

FOR WATERFLOWPRESSURE ALARM

SWITCH

MAIN

(NORMALLYCLOSED)

A

D

B

C

TO FITSLOPE

B

FUNNELDRIP

NOTES:

2.

1.

4.

FUNNELDRIP

AUTOMATICDRAIN VALVE

ROUTE 1/4" TUBING TO DRIPFUNNEL.

3.

6 INCH (DN150)MODEL DPV-1

DRY PIPE VALVE

1/2 INCH NPTCONNECTION

FOR OPTIONALAIR PRESSURE

SWITCH

Page 15: Model DPV-1 Dry Pipe Valve, External Resetting 2-1/2 … Description The Tyco® Model DPV-1 Dry Pipe Valves are differential valves used to automatically control the flow of water

Page 15 of 20TFP1020

FIGURE 7MODEL DPV-1 DRY PIPE VALVE

— INSTALLATION DIMENSIONS —

16-9/16"(420,7 mm)

6"(150 mm)

(311,2 mm)2-1/2 or 3 INCH

14-7/8"(380 mm)

9-1/4"(235 mm)

6-3/4"(170 mm)

8"(200 mm)

12-1/4"

VALVES

2-1/2 & 3 INCH(DN65 & DN80)

VALVE

6"(150 mm)

17-1/4"(440 mm)

2-1/2" (65 mm)

12"(300 mm)

14"(355 mm)

12"(300 mm)

FxF: 13-5/8" (346,1 mm)

GxG: 13-3/4" (349,3 mm)FxG: 13-11/16" (347,7 mm)

4 INCH(DN100)VALVE

7-1/4"(190 mm)

18-3/4"(475 mm)

4-1/2"

11-1/2"(290 mm)

14-3/4"(375 mm)

15"(380 mm)

(115 mm)

16"

FxF, FxG,(406.4 mm)

or GxG

6 INCH(DN150)VALVE

Page 16: Model DPV-1 Dry Pipe Valve, External Resetting 2-1/2 … Description The Tyco® Model DPV-1 Dry Pipe Valves are differential valves used to automatically control the flow of water

InstallationNOTES

Proper operation of the Model DPV-1Dry Pipe Valve depends upon its trimbeing installed in accordance with theinstructions given in this TechnicalData Sheet. Failure to follow the ap-propriate trim diagram may preventthe DPV-1 Valve from functioningproperly, as well as void listings, ap-provals, and the manufacturer’s war-ranties.

Failure to latch open the Clapper As-sembly prior to a system hydrostatictest may result in damage to the Clap-per Assembly.

The DPV-1 Valve must be installed ina readily visible and accessible loca-tion.

The DPV-1 Valve and associated trimmust be maintained at a minimum tem-perature of 40°F/4°C.

Heat tracing of the DPV-1 Valve or itsassociated trim is not permitted. Heattracing can result in the formation ofhardened mineral deposits that are ca-pable of preventing proper operation.

The Model DPV-1 Dry Pipe Valve is tobe installed in accordance with the fol-lowing criteria:

Step 1. All nipples, fittings, and de-vices must be clean and free of scaleand burrs before installation. Use pipethread sealant sparingly on male pipethreads only.

Step 2. The DPV-1 Valve must betrimmed in accordance with Figures 4,5, or 6, as applicable. If the DPV-1 isto be equipped with a Dry Pipe ValveAccelerator, refer to the TechnicalData Sheet TFP1100 for the ModelQRS Electronic Dry Pipe Valve Accel-erator or TFP1112 for the Model ACC-1 Mechanical Dry Pipe Valve Accel-erator.

Step 3. Care must be taken to makesure that check valves, strainers,globe valves, etc. are installed with theflow arrows in the proper direction.

Step 4. Drain tubing to the drip funnelmust be installed with smooth bendsthat will not restrict flow.

Step 5. The main drain and drip funneldrain may be interconnected provideda check valve is located at least 12inches (300 mm) below the drip funnel.The Low Body Drain Valve (Fig. 4, 5,or 6) may be piped so as to dischargeinto the Drip Funnel or to a separatedrain.

Step 6. Suitable provision must bemade for disposal of drain water.Drainage water must be directed such

that it will not cause accidental dam-age to property or danger to persons.

Step 7. Unused pressure alarm switchand/or water motor alarm connectionsmust be plugged.

Step 8. The Pressure Relief Valve pro-vided with the Valve Trim is factory setto relieve at a pressure of approxi-mately 45 psi (3,1 bar), which can typi-cally be used for a maximum normalsystem air pressure of 40 psi (2,8 bar).The Pressure Relief Valve may be re-set to a lower or higher pressure; how-ever, it must be be reset to relieve at apressure which is in accordance withthe requirements of the Authority Hav-ing Jurisdiction.

To reset the Pressure Relief Valve,first loosen the jam nut and then adjustthe cap accordingly — clockwise for ahigher pressure setting or counter-clockwise for a lower pressure setting.After verifying the desired pressuresetting, tighten the jam nut.

Step 9. Installation of an Air Mainte-nance Device, as described in theTechnical Data Section, is recom-mended.

Step 10. An Inspector’s Test Connec-tion as required By NFPA 13 must beprovided on the system piping at themost remote location from the ModelDPV-1 Valve.

Step 11. Conduit and electrical con-nections are to be made in accordancewith the requirements of the authorityhaving jurisdiction and/or the NationalElectric Code.

Step 12. Before a system hydrostatictest is performed in accordance withNFPA 13 system acceptance test re-quirements, the Clapper Assembly isto be manually latched open (Ref. Fig.3D); the Automatic Drain Valve (Fig. 4,5, or 6) is to be temporarily replacedwith a 1/2 inch NPT plug, the 3/32 inchVent Fitting (Item 13, Fig. 4; Item 15,Fig. 5; or Item 15, Fig. 6) is to betemporarily replaced with a 1/4 inchNPT plug, and the Handhole CoverBolts are to be tightened using a cross-draw sequence.

Valve SettingProcedureSteps 1 through 11 are to be per-formed when initially setting the ModelDPV-1 Dry Pipe Valve; after an opera-tional test of the fire protection system;or, after system operation due to a fire.

NOTESIf the DPV-1 is equipped with a DryPipe Valve Accelerator, refer to its re-setting instructions before resettingthe DPV-1. Refer to TFP1100 for theQRS or TFP1112 for the ACC-1.

Based on the instructions provided, re-set the Accelerator at the appropriatetime during the resetting of the DPV-1.

Step 1. Close the Main Control Valve,and close the Air Supply Control Valve(Fig. 4, 5, or 6). If the DPV-1 isequipped with a Dry Pipe Valve Accel-erator, remove the Dry Pipe Valve Ac-celerator from service in accordancewith its Technical Data Sheet (Refer toTFP1100 for the QRS or TFP1112 forthe ACC-1).

Step 2. Open the Main Drain Valve(Fig. 4, 5, or 6) and all auxiliary drainsin the system. Close the auxiliary drainvalves after water ceases to dis-charge. Leave the Main Drain Valveopen.

Step 3. Depress the plunger of theAutomatic Drain Valve (Fig. 4, 5, or 6)to verify that it is open and that theDPV-1 Valve is completely drained.

Step 4. Open the Optional Alarm Con-trol Valve (Fig. 4, 5, or 6), as applica-ble, if it was closed to silence localalarms.

Step 5. As necessary, replace allsprinklers that have operated. Re-placement sprinklers must be of thesame type and temperature rating asthose which have operated.

NOTEIn order to prevent the possibility of asubsequent operation of an over-heated solder type sprinkler, any sol-der type sprinklers which were possi-bly exposed to a temperature greaterthan their maximum rated ambientmust be replaced.

Step 6. Push down on the Reset Knob(Fig. 3E) to allow the Clapper Assem-bly to reseat.

Step 7. Pressurize the system with air(or nitrogen) to 10 psi (0,7 bar), andthen individually open all auxiliarydrain valves in the system piping todrain any remaining water in trappedsections. Close each drain valve assoon as water ceases to discharge.

Page 16 of 20 TFP1020

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Also partially open the Low Body DrainValve (Fig. 4, 5, or 6) to assure that theriser is completely drained. Close theLow Body Drain Valve as soon aswater ceases to discharge.

Step 8. Refer to Table B and thenrestore the system to the normal sys-tem air pressure as necessary to holdthe DPV-1 Valve closed.

Step 9. Depress the plunger on theAutomatic Drain Valve to make sure itis open and that there is no air dis-charging.

The absence of air discharging fromthe Automatic Drain Valve is an indica-tion of a properly set air seat within theDPV-1 Valve. If air is discharging, referto the Care and Maintenance sectionunder Automatic Drain Valve Inspec-tion to determine/correct the cause ofthe leakage problem.

Step 10. Partially open the Main Con-trol Valve. Slowly close the Main DrainValve as soon as water dischargesfrom the drain connection.

Depress the plunger on the AutomaticDrain Valve to make sure that it is openand that there is no water discharging.The absence of water dischargingfrom the Automatic Drain Valve is anindication of a properly set water seatwithin the DPV-1 Valve. If water is dis-charging, refer to the Care and Main-tenance section under the AutomaticDrain Valve Inspection to deter-mine/correct the cause of the leakageproblem.

If there are no leaks, the DPV-1 Valveis ready to be placed in service and theMain Control Valve must then be fullyopened.

NOTEAfter setting a fire protection system,notify the proper authorities and ad-vise those responsible for monitoringproprietary and/or central stationalarms.

Step 11. Once a week after a valve isreset following an operational test orsystem operation, the Low Body DrainValve (and any low point drain valves)should be partially opened (and thensubsequently closed) to relieve drain-back water. Continue this procedureuntil drain-back water is no longer pre-sent.

Care andMaintenanceThe following procedures and inspec-tions should be performed as indi-cated, in addition to any specific re-quirements of the NFPA, and anyimpairment must be immediately cor-rected.

The owner is responsible for the in-spection, testing, and maintenance oftheir fire protection system and de-vices in compliance with this docu-ment, as well as with the applicablestandards of the National Fire Protec-tion Association (e.g., NFPA 25), inaddition to the standards of anyauthority having jurisdiction. The in-stalling contractor or product manufac-turer should be contacted relative toany questions.

It is recommended that automaticsprinkler systems be inspected,tested, and maintained by a qualifiedInspection Service.

NOTESThe operational test procedure andwaterflow pressure alarm test proce-dure will result in operation of the as-sociated alarms. Consequently, notifi-cation must first be given to the ownerand the fire department, central sta-tion, or other signal station to which thealarms are connected.

Before closing a fire protection systemmain control valve for maintenancework on the fire protection system thatit controls, permission to shut down theaffected fire protection systems mustfirst be obtained from the properauthorities and all personnel who maybe affected by this decision must benotified.

Annual Operation Test ProcedureProper operation of the DPV-1 Valve(i.e., opening of the DPV-1 Valve dur-ing a fire condition) should be verifiedat least once a year as follows:

Step 1. If water must be preventedfrom flowing beyond the riser, performthe following steps.

• Close the Main Control Valve.

• Open the Main Drain Valve.

• Open the Main Control Valve oneturn beyond the position at whichwater just begins to flow from theMain Drain Valve.

• Close the Main Drain Valve.

Step 2. Open the system’s Inspector’sTest Connection.

Step 3. Verify that the DPV-1 Valve

has operated, as indicated by the flowof water into the system and that allwaterflow alarms operate properly.

Step 4. Close the system’s Main Con-trol Valve.

Step 5. Reset the DPV-1 Valve in ac-cordance with the Valve Setting Proce-dure.

NOTEIt is recommended that the require-ment of NFPA 25 to annually inspectthe inside of the valve be performed atthis time and prior to resetting theDPV-1 Valve. Refer to the AutomaticDrain Valve Inspection sub-sectionSteps 2 through 5 for instructions withregard to the inspection of the ClapperFacing.

Quarterly Waterflow Alarm TestProcedureTesting of the system waterflowalarms should be performed quarterly.To test the waterflow alarm, open theAlarm Test Valve, which will allow aflow of water to the Waterflow Pres-sure Alarm Switch and/or Water MotorAlarm. Upon satisfactory completionof the test, close the Alarm Test Valve.

Water Pressure InspectionThe Water Pressure Gauge is to beinspected monthly (per NFPA 25) toensure that normal system water pres-sure is being maintained.

Air Pressure InspectionThe Air Pressure Gauge is to be in-spected monthly (per NFPA 25) to en-sure that normal system air pressureis being maintained.

Automatic Drain Valve InspectionThe Automatic Drain Valve should beinspected monthly (per NFPA 25) bydepressing the plunger and checkingto ensure that the Automatic DrainValve is not discharging water and/orair. A discharge of water and/or air isan indication that the air and/or waterseats are leaking, which could sub-sequently cause a false operationshould the intermediate chamber be-come inadvertently pressurized.

If leakage is present, take the DPV-1Valve out of service (i.e., close themain control valve, open the maindrain valve, close the air supply controlvalve, remove the Dry Pipe Valve Ac-celerator from service, as applicable,in accordance with its Technical DataSheet (Refer to TFP1100 for the QRSor TFP1112 for the ACC-1), and openthe Inspector’s Test Connection to re-lieve the system air pressure to 0 psigas indicated on the System Air Pres-sure Gauge), and then after removing

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the Handhole Cover, perform the fol-lowing steps:

Step 1. Make sure that the Seat Ringis clean and free of any nicks or signifi-cant scratches.

Step 2. Remove the Clapper Assem-bly from the valve by first pulling outthe Hinge Pin.

Step 3. Disassemble the Clapper Fac-ing Retainer from the Clapper so thatthe Clapper Facing can be removedand inspected. Make sure that theClapper Facing does not show signs ofcompression set, damage, etc. Re-place the Clapper Facing if there is anysigns of wear.

Step 4. Clean the Clapper Facing,Clapper, and Clapper Facing Retainer,and then reassemble the Clapper As-sembly.

Step 5. Reinstall the Clapper Assem-bly with its Hinge Pin and then reinstallthe Handhole Cover.

LimitedWarrantyProducts manufactured by Tyco Fire &Building Products (TFBP) are war-ranted solely to the original Buyer forten (10) years against defects in mate-rial and workmanship when paid forand properly installed and maintainedunder normal use and service. Thiswarranty will expire ten (10) yearsfrom date of shipment by TFBP. Nowarranty is given for products or com-ponents manufactured by companiesnot affiliated by ownership with TFBPor for products and components whichhave been subject to misuse, improperinstallation, corrosion, or which havenot been installed, maintained, modi-fied or repaired in accordance with ap-plicable Standards of the National FireProtection Association, and/or thestandards of any other AuthoritiesHaving Jurisdiction. Materials foundby TFBP to be defective shall be eitherrepaired or replaced, at TFBP’s soleoption. TFBP neither assumes, norauthorizes any person to assume for it,any other obligation in connection withthe sale of products or parts of prod-ucts. TFBP shall not be responsible forsprinkler system design errors or inac-curate or incomplete information sup-plied by Buyer or Buyer’s repre-sentatives.

In no event shall TFBP be liable, incontract, tort, strict liability or underany other legal theory, for incidental,indirect, special or consequential dam-ages, including but not limited to laborcharges, regardless of whether TFBPwas informed about the possibility ofsuch damages, and in no event shallTFBP’s liability exceed an amountequal to the sales price.

The foregoing warranty is made in lieuof any and all other warranties, ex-press or implied, including warrantiesof merchantability and fitness for a par-ticular purpose.

This limited warranty sets forth the ex-clusive remedy for claims based onfailure of or defect in products, materi-als or components, whether the claimis made in contract, tort, strict liabilityor any other legal theory.

This warranty will apply to the full ex-tent permitted by law. The invalidity, inwhole or part, of any portion of thiswarranty will not affect the remainder.

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OrderingProcedure

NOTERefer to Table A for Flange DrillingSpecifications.

Part Numbers for factory pre-trimmedModel DPV-1 Valves are provided inthe Price Book.

Standard DPV-1 Dry Pipe Valve(American Standard FlangeDrilling, Threaded Ports, andGroove Outside Diameter, as appli-cable):Specify: (specify size) Model DPV-1Dry Pipe Valve with (specify inlet xoutlet) end connections, P/N (specify).

2-1/2 Inch (DN65)

G x G,2.88 inch (73,1mm) O.D.Groove x 2.88inch (73,1 mm)O.D. Groove . . . . . . . . . . . P/N 52-310-1-925

3 Inch (DN80)

G x G,3.50 inch (88,9mm) O.D.Groove x 3.50inch (88,9 mm)O.D. Groove . . . . . . . . . . . P/N 52-310-1-930

4 Inch (DN100)

G x G,4.50 inch (114,3mm) O.D.Groove x 4.50inch (114,3 mm)O.D. Groove . . . . . . . . . . . P/N 52-310-1-940

F x G,ANSI DrilledFlange x 4.50inch (114,3 mm)O.D. Groove . . . . . . . . . . . P/N 52-310-1-440

F x F,ANSI DrilledFlange x ANSIDrilled Flanged . . . . . . . . . P/N 52-310-1-040

6 Inch (DN150)

G x G,6.62 inch (168,3mm) O.D.Groove x 6.62inch (168,3 mm)O.D. Groove . . . . . . . . . . . P/N 52-310-1-960

F x G,ANSI DrilledFlange x 6.62inch (168,3 mm)O.D. Groove . . . . . . . . . . . P/N 52-310-1-460

F x F,ANSI DrilledFlange x ANSIDrilled Flanged . . . . . . . . . P/N 52-310-1-060

Standard Galvanized DPV-1 Trim(Ref. Figure F):Specify: 2-1/2 and 3 Inch DPV-1 Semi-Preassembled Galvanized Trim,P/N 52-309-2-005.

Specify: 4 Inch DPV-1 Semi-Preas-sembled Galvanized Trim,P/N 52-309-2-001.

Specify: 6 Inch DPV-1 Semi-Preas-sembled Galvanized Trim,P/N 52-309-2-002.

Optional Accelerator:

Model QRS ElectronicAccelerator(Details provided in TFP1100)

Specify: Model QRS Electronic DryPipe Valve Accelerator Package,P/N 52-312-2-101.

Model ACC-1 MechanicalAccelerator(Details provided in TFP1112)

Specify: Model ACC-1 Dry Pipe Ac-celerator, P/N 52-311-1-001, and

Galvanized Accelerator Trim forModel DPV-1 Dry Pipe Valve,P/N 52-311-2-010.

Optional 600 PSI Water PressureGauge:

Specify: 600 PSI Water PressureGauge, P/N 92-343-1-004.

Accessories:Order the Technical Data Sheets forthe following, as applicable, for detailsand additional accessories:

Model PS10-2APotter ElectricWaterflowPressure AlarmSwitch . . . . . . . . . . . . . . . . P/N 54-281-1-002

Model WMA1Water MotorAlarm . . . . . . . . . . . . . . . . P/N 52-630-1-001

Model AMD-1Air MaintenanceDevice. . . . . . . . . . . . . . . . P/N 52-324-2-002

Model AMD-2Air MaintenanceDevice. . . . . . . . . . . . . . . . P/N 52-326-2-001

Model AMD-3NitrogenMaintenance De-vice . . . . . . . . . . . . . . . . . . P/N 52-328-2-001

Replacement Valve Parts:Specify: (description) for use with(specify size) Model DPV-1 Dry PipeValve, P/N (see Figure 1A and 1B).

Replacement Trim Parts :Specify: (description) for use with(specify size) Model DPV-1 Dry PipeValve, P/N (see Figure 4, 5, or 6, asapplicable).

Weights:The following are the nominal weights forthe valves and trim:

2-1/2 Inch (DN65)Model DPV-1G x G Dry Pipe Valve . . . . . . . . . 37 lbs. (17 kg)

3 Inch (DN80)Model DPV-1G x G Dry Pipe Valve . . . . . . . . . 38 lbs. (18 kg)

2-1/2 & 3 Inch (DN65/80) Valve Trim. . . . . . . . . . . . . . . . . . . . . . . . . . . 23 lbs. (11 kg)

4 Inch (DN100)Model DPV-1G x G Dry Pipe Valve . . . . . . . . . 57 lbs. (26 kg)

4 Inch (DN100)Model DPV-1F x G Dry Pipe Valve . . . . . . . . . . 67 lbs. (31 kg)

4 Inch (DN100)Model DPV-1F x F Dry Pipe Valve . . . . . . . . . . 77 lbs. (36 kg)

4 Inch (DN100) Valve Trim . . . . . . 30 lbs. (14 kg)

6 Inch (DN150)Model DPV-1G x G Dry Pipe Valve. . . . . . . . . . 95 lbs. (44 kg)

6 Inch (DN150)Model DPV-1F x G Dry Pipe Valve . . . . . . . . . . 108 lbs. (50 kg)

6 Inch (DN150)Model DPV-1F x F Dry Pipe Valve . . . . . . . . . . 121 lbs. (56 kg)

6 Inch (DN150) Valve Trim . . . . . . 30 lbs. (14 kg)

Other DPV-1 Dry Pipe Valves:

NOTESOther DPV-1 Dry Pipe Valves arevalves ordered with a any combinationof flange, threaded ports, or grooveoutside diameter not offered under“Standard DPV-1 Dry Pipe Valve” of-ferings.

Valves with NPT threaded ports areintended for use with the “StandardGalvanized DPV-1 Valve Trim” offeredand detailed in this document. Valveswith ISO threaded ports are intendedfor use with special order trim that isprovided by local distributors to meetthe specific needs of certain localities.Please contact your local distributorregarding valves and valve trim forspecific localities.

Specify: (specify size) Model DPV-1Dry Pipe Valve with (specify inlet xoutlet) connections with (specify NPTor ISO) threaded ports, P/N (specify).

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Page 20 of 20 TFP1020

TYCO FIRE & BUILDING PRODUCTS, 451 North Cannon Avenue, Lansdale, Pennsylvania 19446

Part Numbers For Other4 Inch (DN100) Dry Pipe Valves:

Valves with NPT PortsF x G,

ISO Flange x4.50"(114,3mm) OutsideDia. Groove . . . . . . . . . . .P/N 52-309-1-253

F x G,AS Flange x4.50"(114,3mm) OutsideDia. Groove . . . . . . . . . . .P/N 52-309-1-613

F x G,JIS Flange x4.50"(114,3mm) OutsideDia. Groove . . . . . . . . . . .P/N 52-309-1-813

F x F,ISO Flange xISO Flange . . . . . . . . . . . .P/N 52-309-1-133

F x F,AS Flange xAS Flange. . . . . . . . . . . . .P/N 52-309-1-513

F x F,JIS Flange xJIS Flange . . . . . . . . . . . .P/N 52-309-1-713

Valves with ISO PortsG x G,

4.50"(114,3mm) OutsideDia. Groove x4.50"(114,3mm) OutsideDia. Groove . . . . . . . . . . .P/N 52-309-1-923

F x G,ISO Flange x4.50"(114,3mm) OutsideDia. Groove . . . . . . . . . . .P/N 52-309-1-213

F x F,ISO Flange xISO Flange . . . . . . . . . . . .P/N 52-309-1-113

Part Numbers For Other6 Inch (DN150) Dry Pipe Valves:

Valves with NPT PortsG x G,

6.50"(165,1mm) OutsideDia. Groove x6.50"(165,1mm) OutsideDia. Groove . . . . . . . . . . . .P/N 52-309-1-935

F x G,ANSI Flange x6.50"(165,1mm) OutsideDia. Groove . . . . . . . . . . . .P/N 52-309-1-435

F x G,ISO Flange x6.62"(168,3mm) OutsideDia. Groove . . . . . . . . . . . .P/N 52-309-1-255

F x G,ISO Flange x6.50"(165,1mm) OutsideDia. Groove . . . . . . . . . . . .P/N 52-309-1-335

F x G,AS Flange x6.62"(168,3mm) OutsideDia. Groove . . . . . . . . . . . .P/N 52-309-1-615

F x G,AS Flange x6.50"(165,1mm) OutsideDia. Groove . . . . . . . . . . . .P/N 52-309-1-635

F x G,JIS Flange x6.62"(168,3mm) OutsideDia. Groove . . . . . . . . . . . .P/N 52-309-1-815

F x G,JIS Flange x6.50"(165,1mm) OutsideDia. Groove . . . . . . . . . . . .P/N 52-309-1-835

F x F,ISO Flange xISO Flange. . . . . . . . . . . . .P/N 52-309-1-135

F x F,AS Flange xAS Flange . . . . . . . . . . . . .P/N 52-309-1-515

F x F,JIS Flange xJIS Flange . . . . . . . . . . . . .P/N 52-309-1-715

Valves with ISO PortsG x G,

6.62"(168,3mm) OutsideDia. Groove x6.62"(168,3mm) OutsideDia. Groove . . . . . . . . . . . .P/N 52-309-1-925

G x G,6.50"(165,1mm) OutsideDia. Groove x6.50"(165,1mm) OutsideDia. Groove . . . . . . . . . . . .P/N 52-309-1-945

F x G,ISO Flange x6.62"(168,3mm) OutsideDia. Groove . . . . . . . . . . . .P/N 52-309-1-215

F x G,ISO Flange x6.50"(165,1mm) OutsideDia. Groove . . . . . . . . . . . .P/N 52-309-1-315

F x F,ISO Flange xISO Flange. . . . . . . . . . . . .P/N 52-309-1-115

Part Numbers For Other2-1/2 Inch (DN65) Dry PipeValves:

Valves with NPT PortsG x G,

3.00"(76,1mm) OutsideDia. Groove x3.00"(76,1mm) OutsideDia. Groove . . . . . . . . . . . .P/N 52-309-1-930

Valves with ISO PortsG x G,

2.88"(73,0mm) OutsideDia. Groove x2.88"(73,0mm) OutsideDia. Groove . . . . . . . . . . . .P/N 52-309-1-920

G x G,3.00"(76,1mm) OutsideDia. Groove x3.00"(76,1mm) OutsideDia. Groove . . . . . . . . . . . .P/N 52-309-1-940

Part Numbers For Other3 Inch (DN80) Dry Pipe Valves:

Valves with ISO PortsG x G,

3.50"(88,9mm) OutsideDia. Groove x3.50"(88,9mm) OutsideDia. Groove . . . . . . . . . . . .P/N 52-309-1-922