milling with the lab-volt 5600 02/27/08. agenda introduction to g-code create a design for a...

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Milling with the Lab- Volt 5600 02/27/08

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Page 1: Milling with the Lab-Volt 5600 02/27/08. Agenda  Introduction to g-code  Create a design for a 2”x2” piece of milling stock  Graph on paper  Create

Milling with the Lab-Volt 5600

Milling with the Lab-Volt 5600

02/27/0802/27/08

Page 2: Milling with the Lab-Volt 5600 02/27/08. Agenda  Introduction to g-code  Create a design for a 2”x2” piece of milling stock  Graph on paper  Create

AgendaAgenda

Introduction to g-code Create a design for a 2”x2” piece

of milling stock Graph on paper Create the g-code for the paper

design

Introduction to g-code Create a design for a 2”x2” piece

of milling stock Graph on paper Create the g-code for the paper

design

Page 3: Milling with the Lab-Volt 5600 02/27/08. Agenda  Introduction to g-code  Create a design for a 2”x2” piece of milling stock  Graph on paper  Create

VocabularyVocabulary

CNC - a computer that reads G-code instructions and drives a milling machine in order to milling a part

End mill - a cutting to similar to a drill bit in appearance with cutting edges on its circumference

PRZ - programmed reference zero

CNC - a computer that reads G-code instructions and drives a milling machine in order to milling a part

End mill - a cutting to similar to a drill bit in appearance with cutting edges on its circumference

PRZ - programmed reference zero

Page 4: Milling with the Lab-Volt 5600 02/27/08. Agenda  Introduction to g-code  Create a design for a 2”x2” piece of milling stock  Graph on paper  Create

What’s g-code?What’s g-code?

A type of Industrial Standard Operation (ISO) codes.

We will use their conversational equivalents.

A type of Industrial Standard Operation (ISO) codes.

We will use their conversational equivalents.

Page 5: Milling with the Lab-Volt 5600 02/27/08. Agenda  Introduction to g-code  Create a design for a 2”x2” piece of milling stock  Graph on paper  Create

G-CODE DEMOG-CODE DEMO

Page 6: Milling with the Lab-Volt 5600 02/27/08. Agenda  Introduction to g-code  Create a design for a 2”x2” piece of milling stock  Graph on paper  Create

Coordinate SystemCoordinate System

Page 7: Milling with the Lab-Volt 5600 02/27/08. Agenda  Introduction to g-code  Create a design for a 2”x2” piece of milling stock  Graph on paper  Create

Coordinate SystemCoordinate System (x,y,z) where

x axis parallels the front of the cnc mill Y axis parallels the side of the cnc mill Z axis parallels the height of the cnc mill

(x,y,z) = (0,0,0) or the Programmed Reference Zero is set before cutting to be a position at the top of the mill stock at its left front corner. This means that to cut the material, the end mill’s z coordinate will need to

be negative.

(x,y,z) where x axis parallels the front of the cnc mill Y axis parallels the side of the cnc mill Z axis parallels the height of the cnc mill

(x,y,z) = (0,0,0) or the Programmed Reference Zero is set before cutting to be a position at the top of the mill stock at its left front corner. This means that to cut the material, the end mill’s z coordinate will need to

be negative.

Page 8: Milling with the Lab-Volt 5600 02/27/08. Agenda  Introduction to g-code  Create a design for a 2”x2” piece of milling stock  Graph on paper  Create

PRZPRZ

Page 9: Milling with the Lab-Volt 5600 02/27/08. Agenda  Introduction to g-code  Create a design for a 2”x2” piece of milling stock  Graph on paper  Create

ALWAYS Emulate Before Milling!!

ALWAYS Emulate Before Milling!!

Page 10: Milling with the Lab-Volt 5600 02/27/08. Agenda  Introduction to g-code  Create a design for a 2”x2” piece of milling stock  Graph on paper  Create

Straight Lines Straight Lines

FEED 5 SPEED 1500 MOVE X.125 Y.125 Z0.1 RAPID Z-.125 X.75 Y.375 X.365 Y.625 Z.1 RAPID END

FEED 5 SPEED 1500 MOVE X.125 Y.125 Z0.1 RAPID Z-.125 X.75 Y.375 X.365 Y.625 Z.1 RAPID END

Page 11: Milling with the Lab-Volt 5600 02/27/08. Agenda  Introduction to g-code  Create a design for a 2”x2” piece of milling stock  Graph on paper  Create

In class assignmentIn class assignment

Using the graph paper provided draw a maze to be milled with an 1/8” end mill.

Write the g-code to mill it. Run the simulations in four views.

Using the graph paper provided draw a maze to be milled with an 1/8” end mill.

Write the g-code to mill it. Run the simulations in four views.