Microtherm Pipe Line Insulation……. Benefits over Mineral Wool, Calcium Silicate, & Ceramic Fiber

1.  Energy Saving = 40 % 2.  Insulation Space Saving = 75 % 3.  Insulation Weight Reduction = 70 % (Kg / M) 4.  Heat Loss Reduction = 30 % (W / M)

Most Recent References India… Project  /  Applica/on   Customer   Year  

DGEN  Mega  Power  Project.   Torrent  Power  Ltd.  (through  Lloyd  Insula=ons)  

2013  

Gujarat  Refinery  –  Maintenance  Pipe  Line  

IOCL,  Gujarat  Refinery     2013  

TATA  Steel  Kalinganagar   L&T   2013  

OPaL-­‐Dahej  Petrochemical  Complex  –  by  LINDE  

Linde  Engineering  India  Pvt.  Ltd.    (KAEFER  Punj  Lloyd)  

2012  

 Company  &  Business  

Corporate

n  Promat  HPI  is  a  division  of  Etex,  a  4  Billion  USD  inter-­‐na=onal  industrial  holding  in  Brussels  (Belgium).  

n  Etex´  affiliated  companies  are  ac=ve  in    the  produc=on  of  building  materials  and    in  insula/on  solu/ons.  

n  Promat  HPI  has  been  synonymous  with  high  quality  solu/ons  based  on  a  wide  range  of  high  performance  insula=on  materials  and  systems  for  a  variety  of  market  segments.  

n  Today,  Promat  HPI  is  the  worldwide  reference  in  thermal  insula=on  solu=ons.   Promat  HPI:  Leader  for  thermal  insula5on  solu5ons    

Etex:  Leader  in  selected  markets  for  building  materials  

1,300  employees  worldwide  underline  the  strength  of  Promat´s  global  presence      

 Facts  &  Figures  

Highlights

Today,  Promat  HPI  is  the  

No.  1  manufacturer  of  calcium  silicate  and  micropourous  products  

For  more  than  

40  years  Promat  is  the  reference  for    High  Performance  Insula=on  solu=ons  

Promat´s  products  are  

4  x  more  efficient  than  ceramic  fibre  and  conven=onal  insula=ons  

Promat  sales  companies  in  

22  countries  on  5  con=nents  guarantee  close  customer  and  market  in=macy  

 Products  &  Proper=es      

PorLolio:  Overview

n  Calcium  silicate    

n  Microporous  

�  MICROTHERM  �  PROMALIGHT    

n  Other  products  are    �  Fibres  �  Insula/on  bricks  �  Vermiculite  �  Mineral  wool   Fibres  Insul.  bricks  Vermiculite  Mineral  Wool  

Micropourous    Calcium  Silicate  

 Products  &  Proper=es  

PorLolio:  Micropourous  Products    Brands – “MICROTHERM “ & “Promalight“

n  Our  microporous  technology  provides  superior  material  proper=es  and  characteris=cs  in  comparison  to    conven=onal  insula=ons:  

�  Very  low  thermal  conduc=vity  

�  Very  high  thermal  resistance  �  Most  effec=ve  high  temperature  insula=on  �  Less  space,  more  capacity  

MEAN  TEMPERATURE  (°C)  

THER

MAL

 CONDU

CTIVITY  (W

/m.K)  

 Products  &  Proper=es    

PorLolio:  Calcium  Silicate  Products

n  Promat  is  the  market  leader  in  calcium  silicate  technology.  

n  Promat  brands  such  as  PROMATECT®,  PROMASIL®,  MONOLUX®,  DURATEC®    and  MONALITE®  are  recognised  bench-­‐  marks  for  calcium  silicate.  

n  The  most  advanced  calcium  silicate  technology  is  registered  by  Promat  under    the  trademark  PROMAXON®.  

MEAN  TEMPERATURE  (°C)  

THER

MAL

 CONDU

CTIVITY  (W

/m.K)  

 Applica=ons  &  Appliances  

Solu/ons

Petrochem  n  Back-­‐up  insula=on  for  refining  

and  petrochemical  furnaces  n  Industrial  process  piping  and  

equipment  n  Flare  insula=on  

Glas  n  Forehearths  n  Mel=ng  furnace  and  

regenerators  

Mul/  Metal  n  Steel  and  torpedo  ladles  n  Forging  and  heat  treatment  

furnaces  of  steel  and  iron  n  Aluminium  launders  n  Anode  baking  furnace  

Energy  n  Coal,  oil,  gas,  nuclear  power  

plants  n  Fuel  cells  and  reformers  n  Solar  power  plants  n  Indoor  insula=on  of  buildings    

Furnaces  n  Cement  plants  (preheaters,  

cyclones,  coolers)  n  Heat  treatment  furnaces  n  Ceramic  furnaces  n  Induc=on  furnaces  

Chimney  n  Wall  protec=on  of  fireplaces  n  Casing  of  domes=c  chimneys  n  Construc=on  kit  for  building  

centres  

Transporta/on  n  Mari=me  n  Railway  n  Automo=ve  n  Aerospace  and  defence  

Home  appliances  n  Storage  heaters  n  Domes=c  ovens  n  Cooling  devices  

 Spots  &  Spaces  

Factory  Loca/ons

n  Our  full  range  of  calcium  silicate  and  micro-­‐pourous  products  is  manufactured  at  manufacturing  sites  in  the  UK,  USA,  Belgium,  Italy,  Japan  and  China.  

n  Each  manufacturing  plant  focuses  on  a  specific  technology  in  line  with  our  global  strategy  based  on  cost  leadership  by  op/misa/on  of  technologies  and  “best  fit”    of  produc=on  technology.    

n  Different  manufacturing  technologies  create  products  with  different  proper/es,  characteris/cs  and  advantages  which  enables  Promat  to  manufacture  tailormade  products  based  on  customer  specifica/ons.  

Glasgow,  UK  

Tisselt,  BE  

Tsu  City,  JP  

Comais,  IT  

Sint-­‐Niklaas,  BE   Alcoa,  TN  

Microtherm…  Lowest  Thermal  Conduc/vity    

MICROTHE RM  ®  

MICROTHERM® has  the  lowest  thermal  conduc=vity  of  any  high  temperature  insula=on  

®  ®  

Comparison  with  conven/onal  insula/on  >  500  Deg  C  Applica/ons…    

Remember ! The higher the operating temperature, the greater the performance difference

Approaching 1000 oC (1832 oF) MICROTHERM ® can be up to four times more efficient.

Microtherm...  4  Times  beger  than  CalSil..  

Microtherm Benefits….. Over Calcium Silicates, Mineral Wools, and Ceramic Fiber…

1.  Energy Saving = 40 % 2.  Insulation Space Saving = 75 % 3.  Insulation Weight Reduction = 70 % (Kg / M) 4.  Heat Loss Reduction = 30 % (W / M)

Microtherm  Field  Installa/ons    

Offshore  oil  –  subsea  pipe-­‐in-­‐pipe  

The  applica=on  Transport  of  hot  oil  along  sea  bofom  –  important  to    maintain  temperature  to  prevent  par=al  solidifica=on.  To  allow  drawing  of  annular  vacuum  for  performance  enhancement.    The  MICROTHERM  solu=on  Microtherm®  Floppy  Panel  –  specially  created  flexible    insula=on  panels  to  wrap  around  pipeline  before    enclosing  in  protec=ve  outer  pipe.    The  customer  benefits  Lightweight  flexible  product.  Tailored  sizes  –  fast  assembly.  Lowest  TC.  Op=mised  product  for  evacuated  insula=on.    

     

Asphalt  pipeline    

Dock  pipeline  

The application

Heated transfer pipeline for asphalt from boats to refinery.

320 m of pipeline routed across dock – reduce heat loss as much as possible while maintaining maximum access space.

Ambient temperature 5 oC.

The  MICROTHERM  solu=on  

3 layers of Microtherm® MPS + 2 layers of Microtherm® Hydrophobic Slatted Panel – 100 mm total thickness.

The  customer  benefits  Safe 7 oC surface temp for personnel. Minimal heat loss. Fast installation. Maximum access space.

Bend  insula=on  

Styrene  Monomer  Plant  –  Shaw  Group    

The  applica=on    Steam  superheater  manifolds  –  813  mm  and  914  mm  diameters.  Design  temperature  ranges  from  630  oC  to  840  oC.    The  MICROTHERM  solu=on    Combina=on  of  Microtherm®  MPS,  Quilted  Panel,  and    Slafed  Panel  with  a  combined  thickness  of  75  mm.    The  customer  benefits    Lightest  weight.  Minimum  insula=on  volume.  Lowest  applied  wind  loading.  

 

 

Exhaust  train  Ansaldo  /  Talbot  

SADAF  Saudi  Arabia  

Henkel  Germany  

Exxon Mobil SPT Olefins-Overview Customer

Segment - Petrochem Application -  Cross Over Pipe -  Operating temp at 750- deg C

Location – Singapore

Driver -  Space Constraint

Product -  Microtherm Overstiched Panel - - Thickness t25 mm max.

Managed By - Nippon Microtherm

Thailand Site - MES Microtherm – Cross Over Pipe / Space

NMC – VPE Thailand NMC – SP MECHANICAL Installers

Add Proj 1 – K Pot Inlet / Outlet

Add Proj 3 – Tar Knock Out Drum

Add Proj 4 – Base Plant Furnace

Specifiers -  MES Japan -  Shaw Stone & Webster

Add Proj 2 – Cross Over Elbow Mods

T12-­‐25  mm  for  850  Deg  C  Opera/on  

Pipe  in  Pipe  Izoflex  –  Microtherm  Applica/on  /  Poten/al  

Chevron-Texaco Project – GENDALO 130 km sub-sea pipe line

Microtherm  in  Marine  exhausts  

Main engine exhaust prior to insulating.

Design requirement – 55oC on outer surface of

insulated exhaust system.

This was achieved by 4 layers of 15mm thick

MICROTHERM® Quilted Panel.

 Vision  &  Values  

Customer  Benefits

10    Corporate  Presenta=on  

n  Our  products  are    industry  benchmark  

   

Our  Key  Strengths  and  the    deliver  Excellent  Product  Performance:              Real  Value  to  the  Customer:  

�  Competence  and  faith:  Half  a  century  of  knowledge  and  experience  acquired  as  global  market  leader  

�  Lower  energy  cost  �  Lower  installa=on  cost  �  Lower  maintenance  cost  

n  Our  workforce  is  our  most  valuable  asset  

   

�  Con=nuing  product  and  material  innova=on  and  performance  evalua=on  

�  Complete  service  provider  –  customer  and  market  driven  �  Focused  on  op=mised  engineered  solu=ons  and    

added  value  

 Vision  &  Values  

Customer  Benefits

11    Corporate  Presenta=on  

n  Our  products  are    inherently  clean  and    safe  materials  

   

Our  Key  Strengths  and  the    deliver  Excellent  Product  Performance:              Real  Value  to  the  Customer:  

�  Environmental  health  and  safety  is  of  paramount  importance  to  us  

n  Our  technical  and    commercial  support  is  unbeatable    

   

�  Problem  analysis  and  thermal  calcula=ons  �  Product  selec=on  and  design  �  Applica=on  and  system  design  �  Performance  tes=ng  and  verifica=on  �  Co-­‐ordina=on  and  installa=on  support  

Contact Us for Best Insulation Needs… Aishwar  Country  Manager  -­‐  Promat  HPI,  India  M:  +91-­‐8588852431  |  e-­‐mail:  aishwar@promat-­‐asia.com    Promat  (Malaysia)  Sdn  Bhd:  Unit  19-­‐02-­‐01,  Level  2  PNB  Damansara,  No.19  Lorong  Dungun,  Damansara  Heights,  50490  Kuala  Lumpur,  Malaysia.  Tel:  +60  (3)  2095  8555  |  Fax:  +60  (3)  2095  2111    India  Rep  Office:  610-­‐611,  Ansal  Imperial  Tower,  C-­‐Block,  Community  Centre,  Naraina  Vihar,  New  Delhi-­‐110  028,  India  Tel:  +91-­‐11-­‐25778413  |  Fax:  +91-­‐11-­‐25778414  www.promat-­‐hpi.com  |  www.promat-­‐ap.com