Microdurometro de máxima precisión MICRO HARDNESS TESTING IN ULTIMATE PRECISION

Vickers DIN EN ISO 6507, ASTM E-384, ASTM E92

HV0.00025 HV0.0005 HV0.001 HV0.002 HV0.005 HV0.01 HV0.02

HV0.025 HV0.05 HV0.1 HV0.2 HV0.3 HV0.5 HV1

HV2 HV3 HV5 HV10 HV20 HV30 HV50

Knoop DIN EN ISO 4545, ASTM E-384, ASTM E92

Brinell DIN EN ISO 6506, ASTM E-10

HK0.00025 HK0.0005 HK0.001 HK0.002 HK0.005 HK0.01 HK0.02

HK0.25 HK0.05 HK0.1 HK0.2 HK0.3 HK0.5 HK1, HK2

1/1 1/2.5 1/5 1/10 1/30 2,5/31,25 2,5/62,5 5/62,5*

DIN EN ISO 18265 DIN EN ISO 50150 ASTM E140

2

RANGO Y APLICACIÓN DE CARGASTest force range and force application

Conversiones integradas / Integrated conversions

Capacitive 12” touch displayCapacitive 12” touch display

Mesa conmovimiento XY

XY-cross slide

Software

Cámara de visión com-pleta de la muestra

Sample image cameraMesa de ensayo Ø 100 mm

Test anvil

Software

ampliación de cargas de ensayo (opcional) / Test force extension (optional)

El control electronico de las cargas asegura que la indentación se re-

alizará de una forma rápida y precisa además de permitir un cambio

rapido de la carga (sin mantenimiento) y un reconocimiento automático

del enfoque en la muestra

Electronically controlled test forces ensure quick and precise hard-

ness testing as well as rapid test method changeover (maintenance

free) and automatic recognition of the focus height.

Sistemas de carga muerta Dead weight systems

Regulación electrónica Electronically controlled

*) > 30 HBW

XY-Kreuzschlitten

XY-cross slide

REGULACIÓN ELECTRÓNICASupported test methods and conversions

THE VARIANTS

Las variantes

0,25 g 50 g 10 kg

0,25 g 100 g 31,25 kg

0,25 g 200 g 62,5 kg

3

Las variantes

DIGITAL CROSS SLIDE WITH DATA FEEDBACK

Digital crossslide with datafeedback

OPTION

4

420 mm

145

mm

300 mm

1 2 3

La construcción sofi sticada en aluminio anodizado ofrece una

zona de ensayos amplia y bien distribuida. La mesa motorizada

XY con sistema optico de movimiento de gran precision, puede

equiparse con portamuestras como por ejemplo el de 8 po-

siciones para muestras. Además se pueden programar y crear

patrones especifi cos en el software para cada cliente.

La torreta motorizada de 6 posiciones viene de serie con

todos los modelos y permite realizar variados metodos

de ensayo. Por ejemplo puede equiparse con 3 lentes

objetivo de diferentes aumentos y los indentadores para

Vickers, Knoop o Brinell.

El movimiento electronico permite un movimiento preciso

y sensible del cono de indentación. Sin fuerza, a prueba

de colisiones y posicionamiento por encima del angulo

de rotación (entre 0,01 hasta 20 mm/s). El eje Z adicional

facilita esta función.

POSICIONAMIENTO EXACTO Y GRAN ESPACIO DE ENSAYO

TORRETA DE6 POSICIONES

AJUSTE DINÁMICO DE LA ALTURA

The electronic movement control allows quick,

accurate and sensitive positioning of the test head.

Forceless, precise and collision-proof positioning

of the test head via rotating the control knob. (0.01

up to 20 mm/s). An additional Z-axis makes this

helpful function possible.

Exact positioning and large test room 6-fold measurement turret Dynamic height adjustment

Medición directa del movimiento con regleta graduada de vidrio de precisión Direct path measurement with high-precision glass scale

Resolución Resolution 0,5 μm

Máxima visibilidad Maximal visibility

Dynamic Joystick (3 axis X, Y, Z) Dynamic Joystick (3 axis X, Y, Z)

The 6-fold measurement turret is supplied as standard

in all models and off ers space for various test methods.

For example it can be equipped with 3 diff erent mag-

nifi cation lenses and the corresponding penetrators for

Vickers, Knoop or Brinell.

The sophisticated construction in anodized aluminium off ers a

large and well arranged test area. The fully automatic XY-slide

with high precision optic path measurement system can be

equipped i.e. with an 8-fold sample holder. Beyond that,

customer specifi c magazines can be managed and created in

the software.

HIGHLIGHTS & FEATURES

Características destacadas y funciones

PATENT

5

4 5

to the Movie »

ESCANEO DE CONTORNOS / RECONOCIMIENTOS DE BORDESContour scan / Edge recognition

Con el objetivo se recorre con gran precisión todo el cont-

orno o fragmentos de él y se almacena en el ordenador. A

continuación se pueden programar los puntos de ensayo

en un número o distancias determinadas en relación con

el borde de la muestra. El ensayo de dureza se realiza de

forma completamente automática sobre la base de esta

programación.

Users can choose whether to approach the entire section or a partial segment of

a contour. The measurement lens scans the entire route and stores all data in the

program. Subsequently, a chosen number of the test points can be programmed

into the system, or at chosen distances, relative to the edge. This programming

enables the hardness testing sequence to be conducted completely automatically.

SISTEMA IPC / INDENTADOR GIRATORIOIPC-technique / Penetrator turnable

Por primera vez en el ensayo de dureza, la po-

sición del penetrador se adapta de forma com-

pletamente automática en paralelo al contorno

en el ciclo de ensayo.

For the fi rst time in hardness testing the

indenter adapts itself fully automatically

parallel to the contour during the test

cycle.

IPC - Indenter Parallel to Contour

El operario puede adaptar el penetrador al contorno

correspondiente de forma manual o completamente au-

tomática. Gracias a esta innovación, se pueden compro-

bar de forma precisa y correcta distintos recubrimientos

de material.

IPC - Indenter Parallel to Contour

The operator can adapt the indenter to the respective

contour, either manually or fully automatically.

Based on this new development diff erent material layers

can be tested precisely.

to the Movie »

Capa marginal del perfi l de dureza

Surface layer hardness profi le

OPTION IPC-TECHNIC

OPTION

PATENT

IPC-TECHNIC

OPTION

PATENT

6

Administración de datos y cracion de in-formes de resultadosData management and test report creation

Progresion CHDCHD progression

Numerosas estadisiticasNumerous statistics

Introducción de datos mediante teclado virtualInput by virtual keyboard

- Diseño continuo del software

- Analisis de imagen totalmente automatico

- Zoom 2X de serie para todas las lentes

- Auto-focus rapido

- Posibilidad de repetir el ensayo manualmente

- Numerosas funciones estadisticas: Grafi ca de barras, progresiones, histogramas

- Lista de los valores medidos exportable a „Excel“ (CSV)

- Impresiones con la información standard

- Protocolo A4 como PDF / Impresion directa

- Usuario de Administración con niveles de acceso de seguridad diferentes

- Across-the-line software design

- Fully automatic image analysis

- 4x zoom as standard for each lens

- Quick auto-focus

- Possibility for manual remeasurement

- Numerous statistic functions: bar graph, progression, histogram

- Measurement value list to export as „Excel“ (CSV via export confi gurator)

- Detailed information to each indent according to standard

- A4 protocol as PDF / direct print

- User management with diff erent security access levelsUSB para exportar e importar datos

Adaptable ergonómicamenteErgonomically adaptable

Intercambio rápido entre lentes e indentadoresQuick change between lenses and penetrators

USB for data export and data input

Carcasa de aluminio robusta y de alta calidad

High-quality and sturdy aluminium case

Capacitive 12” touch displayCapacitive 12” touch display

ULTRA SIMPLE 12“ TOUCHSCREEN OPERATION

Fácil manejo con la pantalla táctil de 12“.

OPTION

Regulación automática del brillo Automatic brightness regulation

El zoom 2X ahorra en lentes. 4x zoom saves lenses

MULTI-TOUCH

7

Confi gurable protocol and data present-

tion. Wide range of structurationoptions

for stored test item data. Adaptablecont-

ent for export fi les and protocolcontent

simplifi es daily operation with

Qpix Control2 software.

Confi gurable protocol and data pre-

sentation. Wide range of structuration

options for stored test item data. Adap-

table content for export fi les and pro-

tocol content simplifi es daily operation

with Qpix Control2 software.

Maxima repetitividad. Todos los datos de medición se

almacenan para cada punto de indentación. Los pun-

tos de ensayo pueden ser comprobados o ensayados

una segunda vez de forma sencilla.

Maximum repeatability. All test specifi c data are

stored for every single test point. Test points can be

easily checked or tested a second time.

Crear datos de ensayo Gestionar los valores de mediciónCreation of test data Test result management

1 2

Medicion de la cadena de dureza y de laprogresión completamente automáticaFully automatic row- and progression measurement

Durchgängiger und intuitiver PrüfablaufAcross-the-line and intuitive test cycle

SETS NEW STANDARDS

Marca nuevas pautas.

Portamuestras específi co del clienteCustomer specifi c sample holder

Identical samples can be set up in the software

in scale as 3D model.

Intuitive, structured and professional: Qpix Control2 heralds a new generation of hardness

testing software. It has been developed based on customer input and feedback to guarantee

maximum user-friendliness. New standards in hardness testing are now being established thanks

to the controlled test head with automatic height adjustment and contact-free gauging, complete

integration of the Qness sample holders, CAD compatibility with 3D component imaging and a wide

variety of easily comprehensible 3D control elements and view angles within the software.

Intuitive, structured and professional: Qpix Control2 heralds a new generation of hardness

testing software. It has been developed based on customer input and feedback to guarantee

maximum user-friendliness. New standards in hardness testing are now being established thanks

to the controlled test head with automatic height adjustment and contact-free gauging, complete

integration of the Qness sample holders, CAD compatibility with 3D component imaging and a wide

variety of easily comprehensible 3D control elements and view angles within the software.

Identical samples can be set up in the soft-

ware in scale as 3D model.

Observación de las piezas y los puntos de indentacion con distintos campos de visión View work pieces and test positions with diff erent fi elds of view

8

Numero de posicion de la muestra.

Sample place No.

Tipo de medición Measurement mode

Asignación de colores para la

estadística Colour allocation

for statistics

Medido Measured

Innovative CAS technology (Collision Avoidance System) protects the

mechanicalcomponents in the device from collisions and operating errors

by generating 3D preview calculations of all movements in the visualized

testing area.

Innovative CAS technology (Collision Avoidance System) protects the mechani-

cal components in the device from collisions and operating errors by generating

3D preview calculations of all movements in the visualized testing area.

REVOLUTIONARY 3D OPERATING CONCEPT

Revoluionary 3 D operating concept

MORE ACCURATE HARDNESS RESULTS RAPIDLY

CAS-Technic

3D-SmartView

LiveVision-Technic

InfoGraphic - Technic

9

The machine moves automatically to sample

holder height. Image of sample is taken auto-

matically.

SRS – Speedy Row Set-up: Drag the row of

test points to the desired position. The serial

Auto-Snap function corrects the starting point

of the test row automatically.

The test sequence is executed according to the

applicable hardness testing standards.

The machine moves automatically to sample

holder height. Image of sample is taken auto-

matically.

SRS – Speedy Row Set-up: Drag the row of

test points to the desired position. The serial

Auto-Snap function corrects the starting point

of the test row automatically.

The test sequence is executed according to the

applicable hardness testing standards.

A RESULT IN 3 STEPS

A result in 3 steps

SRS-Powered

1 LOAD SAMPLESLoad samples

2 LOAD ROWLoad row

3 START TEST SEQUENCEStart test sequence

Ensayo de dureza completamente automático: se pueden crear

varias cadenas de dureza para varias muestras y se ejecutan sin

necesidad de estar presente el operario. (p. ej.: 60 progresiones en 8

muestras distintas en un proceso de medición)Fully automatic hardness testing: several progessions and

samples are created and completed „unmanned“

(i.e. 60 progressions on 8 diff erent samples in one test run)

La distancia entre los puntos a hacer la indentacion se calcula automatica-

mente a la minima permitida por la norma. De esta forma, los resultados del

ensayo son aún más precisos.

The distances of test points are automatically set to minimum norm dis-

tance for more accurate execution of test results.

Time-saving test mode ‘Complete all indentations – then

evaluate’ and ‘Optimum Stop’ to complete test series as soon

as the lower hardness limit has been undercut.

Time-saving test mode ‘Complete all indentations – then

evaluate’ and ‘Optimum Stop’ to complete test series as soon

as the lower hardness limit has been undercut.

Gracias a la posibilidad de ajuste de la imagen de la indentacion se reduce el

tiempo invertido en el pulido de la muestra en superfi cies no óptimas.

Así pues, también se puede llevar a cabo la detección automática de la in-

dentacion sobre superfi cies críticas (p. ej., grabado anódico, pulido...).

The adjustable surface indentation recognition function reduces the requi-

red eff ort of sample preparation for testing the hardness of non-optimum

surfaces. Hence, automatic indentation recognition is also possible on

critical surfaces (etching, grinding...).

MORE ACCURATE HARDNESS RESULTS RAPIDLY

Mediciones de la dureza aún más precisas y rápidas

OPTIMUM STOPOPTIMUM STOP

1 2 3

10

Optional software module „Plane hardness chart“ is the perfect aid for the detailed securing of plane chart

over the total cross section especially of heat treated samples. Already extremely important in material ex-

ploring, further with testing of weldings and last but not least in damage analysis.

The optional software module „Plane hardness chart“ is the perfect aid for the detailed securing of the

hardness distribution over the total cross section, especially of heat treated samples. This is extremely im-

portant in material exploration, and also for weld testing or in damage analysis.

Create areaCreate area

Defi ne gridDefi ne grid

Display in 2D or 3DDisplay in 2D or 3D

FURTHER APPLICATION / FURTHER APPLICATION

Homogene plane hardness chart on wire cross section

Homogenous plane hardness chart on wire cross section

Transparent hardness chart in3D on a welded sampleTransparent hardness chart in 3D on a welded sample

Test point sample on a non bed-ded specimen Test point pattern on a non- bedded specimen

View in 3D or 2D View in 3D or 2D

PLANE HARDNESS CHART

Plane hardness chart

OPTION

21

11

Qpix CONTROL plug-in module: universal bi-directional data interface for order management. The hardness tester gets all order data

and test plans fully automatical. After the test run these are added with results and returned to the order management system. File im-

port and export is confi gurable freely and therefor adaptable individually.

For example order data and test plans can be loaded

directly from a central system by means of a bar code

scanner. So wrong inputs can be avoided.

Order data and test plans can be loaded directly from a

central system by means of a bar code scanner. So that

incorrect input can be avoided.

TEST DATA IMPORTAND EXPORTTEST DATA IMPORT AND EXPORT

FLEXIBLE DATA CONNECTION IN DATA BANK SYSTEMFLEXIBLE DATA CONNECTION IN DATA BANK SYSTEM

Extension Module Extension Module

Hardness TesterHardness TesterSample data, measurement results

Sample data, measurement results

ERP-systems Data bank

ERP systemsData bank

Qpix CONTROL plug-in module: universal bi-directional data interface for order management. The hardness tester collects all order

data and test plans fully automatically. After the test the data is added with results and returned to the order management system.

File import and export is freely confi gurable and individually adaptable.

Import fi le: Order data (XML, TXT)Import fi le:

Order data (XML, TXT)

Export fi le: Measurement results, Order data (XML, TXT)

Export fi le: Measurement results, Order data (XML, TXT)

Sample

data,

patte

rn

Sample

data,

patte

rn

Process slip, QR-code, BarcodeProcess sheet, QR-code, Barcode

DATA CONNECTION / DATA EXCHANGE

Data connection / data exchange

OPTION

12

1 2 3

Best orientation by simulatenous macro and micro view. Ideal for welding test or test point

positioning. Based to the grafi c display test points can be positioned acc. to norm.

Optimum orientation via simultaneous macro and micro view. Ideal for welding test or

test point positioning. Test points can be norm-positioned based on the graphic pre-

sentation.

Scan sample with sample image cameraScan sample with sample image camera

Sample image is assembled Sample image is assembled

The sample image can be shown on

a 2nd monitor or included into a test

report

The sample image can be shown

on a 2nd monitor or included into a

test report

OVERVIEW IN LARGE FORMAT

Overvie in large format

DoubleView-Technic

OPTION

13

Full automationperfected.

Full automation in perfection.

14

2 31

El tiempo invertido para crear patrones de puntos de dureza,

especialmente en los fl ancos de muestras dentadas, se reduce

mediante plantillas de ensayo predefi nidas. Con Q30 A+ se pue-

den hacer con un solo aparato todos los ensayos desde HV30

a HV 0,5. También se guarda el informe correspondiente, que

puede adaptarse a las necesidades de cada cliente.

The time-consuming creation of test points, especially with tooth

fl ank testing, is minimized by means of pre-defi ned test templates.

With the Q30A+ the entire normed procedure between HV30 and

HV0,5 can be done by one single device. Certainly a correspon-

ding report is stored. The report can be adapted to customer

specifi cation.

- Ideal para ensayos y/o muestras repetitivas

- Alineación del plano de los puntos de indentacion

directamente en la pieza usando líneas auxiliares y

puntos de referencia

- Incluso sin „Tope fi jo“ y sin portamuestras

- La imagen de la muestra ( ) se puede incluir en el informe para

hacerlo más claro

- Ideal for repeated tests / components

- Alignment of „test point layers“ directly on the

work piece with reference lines and bench marks

- No „fi x stop“ or sample holder needed

- The sample image can be used in the test report

Plano del punto de ensayo

Test point layer

Cámara de visión completa de la muestra (variante A+) campo de visión 43 x 54 mmSample image camera (variant A+)fi eld of view 43 x 54 mm

Based on the unique design at the high-dynamic mea-

surement turret unlike high samples can be positioned in

the test area. The innovative CAS technology

prevents collisions.

Due to the unique design of the ultra dynamic mea-

surement turret, samples of diff erent heights can be

positioned in the test area. The innovative CAS tech-

nology prevents collisions.

AUTOMATICHEIGHT CONTROLAutomatic height control

FUNCIÓN DE PLANTILLASTemplate function

ENSAYO EN LOS FLANCOS DE DIENTESTooth fl ank testing

PRACTICAL APPLICATIONS

Aplicaciones prácticas.

CAS-Technic

Mapping-Technic

4 5 6

Zona de ensayo ampliadaProfundidad de ensayo específi co del cliente

La solución de portal ofrece recorridos ext-

remadamente largos y nuevas posibilidades

dentro del microensayo de dureza / ensayo de

dureza de carga pequeña.

Extended test areaCustomer-specifi c test height and throat depth

A portal solution off ers superior large traverse

paths and opens new possibilities in micro-

/low-load-hardness testing.

Mesa XY de gran tamaño y precisión controlada mediante regleta de vidrio calibrada

Large high-precision XY-test slide with glass scales

Movimientos de ejes /Stroke axisX 300 / Y 150mm

Todos los puntos ensayados pueden iden-

tifi carse de forma individual y específi ca por

cliente. Esta identifi cacion se muestra en la

lista de valores de medición y en el informe

de ensayo. Es una función importante para el

análisis posterior.

All test points can be identifi ed individu-

ally or to customer specifi cs. The label is

shown in the test result list and in the test

protocol. This is an important function for

later analyses.

IDENTIFICACION DE CADA PUNTO ENSAYADOIdentifi cation of single test points

The clear big and steady designed test room

creates universitality. Further to that direct

clamping of samples in vices reduces sample

preparation eff ort and extends operational area

of future test work.

The large, clearly-structured and robustly

designed test area allows the machine to per-

form a wider range of tests. In addition to that

direct clamping of samples in vices reduces

sample preparation and extends the operatio-

nal area for future test work.

APPLICATIONVICEApplication vice

For evaluating the Klc value measure the 4

crack-lines acc. to standard. After that the

MPa√m value is evaluated

Automatically.

For evaluating the K1C value the 4

cracks are measured according to the

norm. After that the MPa√m value is

evaluated automatically.

CRACK LENGTHMEASUREMENTCrack length measurement

PRACTICAL APPLICATIONS

Aplicaciones prácticas.

OPTION

OPTION

OPTION

SPECIFIC

The Verder Scientific brands

Qness GmbH

Reitbauernweg 26

5440 Golling, Austria

+43 6244 34393

office@qness.at

www.qness.at

Rango de las cargas de ensayo / Test force rangecon ampliación de cargas de ensayo / with test force extension

50 g - 10 kg (0,49 - 98,1 N)

0,25 g - 10 kg (0,00245 - 98,1 N)

100 g - 31,25 kg (0,98 - 306,6 N)

0,25 g - 31,25 kg (0,00245 - 306,6 N)

200 g - 62,5 kg (1,96 - 613,1 N)

0,25 g - 62,5 kg (0,00245 - 613,1 N)

Revólver / Tool changer de 6 posiciones, motorizado / 6-fold, motorized

Software / Software

Mesa de ensayo / Mesa con movimiento / Test anvil/Cross slide Ø 100 mm Motorizada / motorized Ø 100 mm Motorizada / motorized Ø 100 mm Motorizada / motorized

Recorrido X/Y/Z / Traverse path X/Y/Z Z 145 mm X 150 / Y 150 / Z 145 mm Z 145 mm X 150 / Y 150 / Z 145 mm Z 145 mm X 150 / Y 150 / Z 145 mm

Peso del equipo básico / Weight of basic machine 52 kg 58 kg 58 kg 52 kg 58 kg 58 kg 52 kg 58 kg 58 kg

Interfaces de datos / Data interface3x USB, 1x Ethernet, 1x RS232

1x USB3.0: InterfacePC-Hardness tester / Inter-face PC-Hardness tester

3x USB, 1x Ethernet, 1x RS232

1x USB3.0: InterfacePC-Hardness tester / Inter-face PC-Hardness tester

3x USB, 1x Ethernet, 1x RS232

1x USB3.0: InterfacePC-Hardness tester / Inter-face PC-Hardness tester

Cámara de visión completa de la muestra /Sample image camera - - Sí / Yes - - Sí / Yes - - Sí / Yes

Camera system / Camera system18 MP color camera/ 18 MP color camera

2x 18 MP 18 MP color kamera

18 MP color camera/ 18 MP color camera

2x 18 MP 18 MP color camera

18 MP color camera/ 18 MP color camera

2x 18 MP color ca-mera

Peso máx. de la pieza / Max. work piece weight 50 kg

Tension electrica / Power supply 230~1/N/PE, 110~1/N/PE

Consumo de potencia máx. / Max. power consump-tion ~ 200 W

ACCESORIOS Y OPCIONES / Accessories and options

General / GeneralObjetivos (2,5x, 4x, 10x, 20x, 40x, 65x, 100x), penetradores (Vickers, Knoop, Brinell)

Lenses (2.5x, 4x, 10x, 20x, 40x, 65x, 100x), Penetrators (Vickers, Knoop, Brinell)

Portamuestras / Sample holder de 1 compartimento, de 4 compartimentos (Ø 30 / 40 / 50 mm), de 8 compartimentos (Ø 30 / 40 mm) / 1-fold, 4-fold (Ø 30 / 40 / 50 mm), 8-fold (Ø 30 / 40 mm)

Mesa de movimiento / Cross anvilManual / manual *

X 300 x Y 150 mmManual / manual *

X 300 x Y 150 mmManual/ manual *

X 300 x Y 150 mm

*Dimensiones 150 x 150 mm, recorrido X 25 x Y 25 mm mediante micrómetro analógico o digital / Dimensions 150 x 150 mm Traverse path X 25 / Y 25 / Z 125 mm via analog or digital micrometer

04/2018 Queda reservado el derecho a realizar modifi caciones técnicas. Queda excluida la responsabilidad por errores de imprenta.Subject to technical changes and print errors.

M versionM version

A/A+ versionA/A+ version

Additional modules and accessories can be viewedusing the online product confi gurator at www.qness.atAdditional modules and accessories can be viewed using the online product confi gurator at www.qness.at

NEURTEK instruments

Pol. Ind. Azitain Parc. 3A

20600 EIBAR

Spanien

Tel. +34 943 82 00 82

Fax. +34 943 82 01 57

comercial@neurtek.es

www.neurtek.com