mgt full range pneumatic actuators (linear & rotary) mgt catalog - en v3.pdf · when the...

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MAGTECH USA 4506 Emerald Way, Culver City, CA 90230, USA; (Tel) 1 310 733 6508; (Fax) 1 763 431 4628; Website: www.magtechgroup.com ; Email: [email protected] or [email protected] Page 1 Magtech Product Catalog No :MGT-CAT-0508-V2 EN MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY) Magtech Product Catalog: MGT-CAT-0508-V2 EN

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Page 1: MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY) MGT Catalog - EN V3.pdf · When the customer receives the new MAGTECH actuator, it is typical a “drop-in” replacement and

MAGTECH USA 4506 Emerald Way, Culver City, CA 90230, USA; (Tel) 1 310 733 6508; (Fax) 1 763 431 4628;

Website: www.magtechgroup.com; Email: [email protected] or [email protected] Page 1 Magtech Product Catalog No :MGT-CAT-0508-V2 EN

MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY)

Magtech Product Catalog: MGT-CAT-0508-V2 EN

Page 2: MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY) MGT Catalog - EN V3.pdf · When the customer receives the new MAGTECH actuator, it is typical a “drop-in” replacement and

MAGTECH USA 4506 Emerald Way, Culver City, CA 90230, USA; (Tel) 1 310 733 6508; (Fax) 1 763 431 4628;

Website: www.magtechgroup.com; Email: [email protected] or [email protected] Page 2 Magtech Product Catalog No :MGT-CAT-0508-V2 EN

MAGTECH USA offers industrial customers our uniquely designed and manufactured

linear and rotary pneumatic actuators for their precise processing control to the devices such as dampers and various valves. Tremendous applications have been identified in utility power plants, petroleum and petrochemical plants, steel mills, and other industries requiring fluid and air controls in the processes.

Modern processing control system would be precisely fine-tuned if all the involved system elements are capable of being run continuously and precisely. Based on the measuring data from several of sensors, the DCS calculates the new commands to be sent to the actuation elements. It is the actuator to finally achieve the new positioning actuation. Any delay and/or low positioning accuracy would diminish the notion of high efficiency processing control.

Modern processing control system has three key elements, including command

element(DCS), measuring element(sensors and transmitters), and execution element(actuators). Regardless how different the processes are, it is the actuator to execute the command from the command element, which generates the command based on the incoming parameter data from the measuring elements. Thus it is critical to have the actuators with immediate responsiveness, high positioning accuracy and repeatability, rich monitoring and diagnostics to external parameters and internal operation.

Besides technical considerations, social responsibilities have been taken into the

decision-making process under the increasingly higher environmental awareness from public and government from which new legislations and laws are enforced.

In the intensified competitive market place, industries are facing challenges to be

more efficient and effective. At the same time, the overall investment and maintenance need to be controlled to a tighter level. All of these seemingly conflicting demands in processing control require advanced equipment such as actuators to satisfy all of these demands.

MGT full range pneumatic actuators are the great answer against these challenges. MGT pneumatic actuators are continuously modulated pneumatic actuators suitable to precisely control valves and dampers. The processing industries widely use various pneumatic actuators are as follows:

Utility and Industrial Power Metal Petroleum and Petrochemical Pulp and Paper

Glasses Cement Food Processing Medical and Pharmaceutical

Page 3: MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY) MGT Catalog - EN V3.pdf · When the customer receives the new MAGTECH actuator, it is typical a “drop-in” replacement and

MAGTECH USA 4506 EMERALD WAY, CULVER CITY, CA 90230, USA, (Tel) 1 310 733 6508; (Fax) 1 763 431 4628;

Website: www.magtechgroup.com; Email: [email protected] or [email protected] Page 3 MAGTECH Product Catalog: MGT-CAT-08029-V3-EN

MGT LINEAR SERIES HIGHLIGHTS Designed through Finite Element Analysis – Optimized Structure

Traditional mechanics theory does provide safety-ensured design yet often conservative and without precise stress analysis and seal system. Modern computer technology makes it possible to simulate the load conditions with precise stress and deformation study and design durable seal system. This approach leads to optimized structure with considerations of various application concerns:

• High quality seals for durable service life • Dynamic thrust loads • Ambient temperature and contamination, noises, and deformation, etc.

Higher Responsiveness to Command – Precise Process Control

Better Environmental Protection - Satisfying Public Concerns Combustion processes have been technically improved by using advanced burners with heavy investments. The key issue is still to fine-tune the combustion process with minimum emission. Thus precisely controlling air dampers is important. Further, frequent fine adjustment of the damper requires actuators to have high responsiveness based on the fine positioning accuracy. MGT series actuators are controlled by intelligent pneumatic-electric positioners beside the precise design and assembly of the pneumatic cylinders. The combination of our technologies meets these process control challenges with high responsiveness to the DCS commands.

Higher Positioning Accuracy - Potential Extra Profit and Higher Productivity It is estimated that utilizing higher quality MGT pneumatic actuators to replace old actuators could bring extra profit for the customers. The saving on fuels could be 2% - 8% with the improved process control.

Lower Maintenance - Reliable Services

Page 4: MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY) MGT Catalog - EN V3.pdf · When the customer receives the new MAGTECH actuator, it is typical a “drop-in” replacement and

MAGTECH USA 4506 EMERALD WAY, CULVER CITY, CA 90230, USA, (Tel) 1 310 733 6508; (Fax) 1 763 431 4628;

Website: www.magtechgroup.com; Email: [email protected] or [email protected] Page 4 MAGTECH Product Catalog: MGT-CAT-08029-V3-EN

Reliable services of MGT pneumatic linear actuators are equal to low maintenance and related expenses. It is especially important to tough economic circumstances and intensive competitions.

Quick Replacement – Precise “Drop-In” Replacement Customers are often eager to adopt newly-design actuators to improve process controls yet retrofitting the old actuators always involve various aspects have to be thoroughly considered. MAGTECH takes retrofit process into a straightforward easy task and leave all the considerations to MAGTECH staff. When the customer receives the new MAGTECH actuator, it is typical a “drop-in” replacement and ready to be in service after completing wiring it up while usually maintain the same original mounting dimensions.

MGT LINEAR CYLINDER DESIGN

1. Removable Retainer Gland – The retainer gland and rush bushing are externally

removable. On most models, total disassembly of the cylinder is not necessary. Self-locking capscrews hold the retainer gland in place. Heavy-duty scraper could be used to prevent extra fine protection aiming protection from dust and other corrosive particles.

2. Rod Bushing and Seals – The rod bushing is accurately machined from solid bearing bronze. It is piloted and retained in the end cap to provide positive rod support, and designed for maximum bearing area. Buna seals are standard. Seals with other materials for other special requirements such as high-temperature are available as optional

3. Ports – Large ports are provided. They could be rotated to a suitable position in relation to each other and the mounting

4. Piston Rod – The piston rod is of high strength steel. It is hardened and plated to resist scoring and corrosion to assure maximum seal life. Optional rod boot could be selected for extra protection

5. Piston – A lightweight, low inertia, non-corrosive piston is precisely machined from high-strength aluminum alloy. The piston is pilot fitted and threaded to the rod

Page 5: MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY) MGT Catalog - EN V3.pdf · When the customer receives the new MAGTECH actuator, it is typical a “drop-in” replacement and

MAGTECH USA 4506 EMERALD WAY, CULVER CITY, CA 90230, USA, (Tel) 1 310 733 6508; (Fax) 1 763 431 4628;

Website: www.magtechgroup.com; Email: [email protected] or [email protected] Page 5 MAGTECH Product Catalog: MGT-CAT-08029-V3-EN

6. Cylinder Barrel – For small cylinders, we typically use high strength aluminum alloy to minimize the structural weight. For larger bore cylinders, typically above 8” bore size, we preferably use advanced reinforced fiber-glass tube rather than steel.

Advanced Reinforced Fiber-Glass Barrel

This fiber reinforced thermoset epoxy matrix material has an inner surface of evenly dispersed low friction additives. It makes the light weight, high strength, corrosion resistant composite barrel material which securely replaces carbon steel, honed and chromed steel, stainless steel, and other alloy cylinder barrels, especially the larger ones.

Significant Weight Reduction Reduce material handling and shipping costs. Approximately 1/4 the weight of steel barrel itself and significantly weight reduce for whole actuator.

Superior Corrosion Resistance Trouble-free performance in chemical, high moisture and other adverse environments including salt and chlorinated water which results in significant reduction in life cycle costs.

Reduced Maintenance Costs No piston lock-up. This Reinforced Fiber-glass barrel ensures a smooth self-lubricating inside surface that prevents pistons from sticking, even after they have remained idle for months. Ongoing tests conducted on non-lubricated cylinders resulted in cycles of greater than a million strokes without requiring seal replacement.

Eliminate Honing Costs A surface smoother than honed steel. A 5-15 Ra micro-inch surface finish performs just like a honed surface.

Excellent Thermal Stability With a very low coefficient of thermal expansion, our reinforced fiber-glass barrel operates efficiently up to 275 degrees F and customers have reported success in using our product at temperatures below -300 degrees F.

Non-Magnetic Material Permits magnetic sensors to control piston movement directly through the wall thickness.

Page 6: MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY) MGT Catalog - EN V3.pdf · When the customer receives the new MAGTECH actuator, it is typical a “drop-in” replacement and

MAGTECH USA 4506 EMERALD WAY, CULVER CITY, CA 90230, USA, (Tel) 1 310 733 6508; (Fax) 1 763 431 4628;

Website: www.magtechgroup.com; Email: [email protected] or [email protected] Page 6 MAGTECH Product Catalog: MGT-CAT-08029-V3-EN

7. End Caps – The end caps and mountings are of high quality steel, precisely machined to accurate mounting

8. Tie Rods – The tie rods are constructed from high quality carbon steel or other optional metals. The thread are accurately machined for rigid engagement of the nuts

9. Cushions – The cushions are machined to close tolerance to provide positive, smooth deceleration at the end of stroke

10. Cushion Needle Adjustment and Ball Check – The cushion adjustment valve and cushion-check ball retainer screw are specially-designed to provide full cushion adjustment and sealed with a Teflon ring to prevent leakage

MGT LINEAR ACTUTOR FEEDBACK MECHANISM

1. Ball-Bearing Guided Feedback – Micro ball-bearing feedback provide virtually no friction to the rail groove and thus guarantees immediate response to the new command signal

2. Preloaded Mechanism – Properly preloaded feedback mechanism accurately balance the actuator structure to prevent deflection under the load. It is often to see the damage of the feedback device due to the deflection caused by the mechanism without fine-tuned preload.

Typical MGT Linear Actuator Specifications Cylinder Specifications

Bore Sizes and Materials: • 38mm(1 ½”) through 200mm(8.0”): Aluminum Alloy • 38mm(1 ½”) through 600mm(24.0”): Fiber-Glass Steel or Stainless Steel • 200mm(8.0”) and up: High Strength Reinforced Fiber-Glass Note: Large than 24.0” bore are available. Please consult factory

Other Cylinder Specifications: • Maximum Travels: Any practical stroke(Mounting styles change) • Rod Diameter: Up to 5 ½” • Pressure Rating: Normally 250PSI(1.72Mpa), Instrumental air • Ambient Temperature: -10°F – 165°F (-23°C – 74°C)

Page 7: MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY) MGT Catalog - EN V3.pdf · When the customer receives the new MAGTECH actuator, it is typical a “drop-in” replacement and

MAGTECH USA 4506 EMERALD WAY, CULVER CITY, CA 90230, USA, (Tel) 1 310 733 6508; (Fax) 1 763 431 4628;

Website: www.magtechgroup.com; Email: [email protected] or [email protected] Page 7 MAGTECH Product Catalog: MGT-CAT-08029-V3-EN

• Piston Rod: Polished hard chrome plated steel(std) • Seal: BUNA-N(std) • Tie Rod/Fasteners: Plated steel(std)

Control Specifications Command Signal

1. 0.02-0.1MPa (Air Pressure) 2. 4-20mA (Analog Signal) 3. 1-5VDC 4. 0-10VDC 5. Solenoid On/Off

a. 120/220VAC or 24VDC b. Single/Double Coils

6. Communication Protocols Feedback Signal

7. 4-20mA 8. 1K Pot 9. Mechanical Switches 10. Proximity Switches 11. 1 - 5 VDC 12. (-10) – (+10) VDC

E-P Positioner 13. Intelligent Design

a. Micro-processors b. Auto-Calibration c. Optional Features

Other Control Features

14. Hold Last Positions a. When losing command b. When losing air c. When losing power

15. Failsafe Enclosure Rating

16. Nema 4X; IP67 17. Explosion-Proof

Manual Operation

18. Handwheel(Consult Factory)Optional Features

• Higher Temperatures at either 110°C or 149°C ambient temperatures • High Tensile Stainless Steel Piston Rod • Stainless Steel tie rod and fasteners • Heavy-duty scraper • Rod boot for extra corrosion protections • Stop Tubes for reducing rod bearing loads on long travels • Solenoid valves, single or duel coils, for on/off services • End of travel limit switches • Intelligent electronic-pneumatic positioners • 4-20mA feedback for modulation services • Hold last position when losing command and electric power • Hold last position when losing incoming air

Page 8: MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY) MGT Catalog - EN V3.pdf · When the customer receives the new MAGTECH actuator, it is typical a “drop-in” replacement and

MAGTECH USA 4506 EMERALD WAY, CULVER CITY, CA 90230, USA, (Tel) 1 310 733 6508; (Fax) 1 763 431 4628;

Website: www.magtechgroup.com; Email: [email protected] or [email protected] Page 8 MAGTECH Product Catalog: MGT-CAT-08029-V3-EN

MGT Linear Actuator Thrust Table

Bore Sizes

Disck A

rea

Piston Dia.

Disk A

rea(Ex.Piston)

Cylinder Nominal Output Thrusts(N)

0.28 0.34 0.41 0.48 0.55 0.62 0.69 0.76 0.83 1.03 mm mm2 mm mm2

Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa

38 1142 16 926 258 325 387 454 521 583 650 712 779 975

51 2025 16 1827 681 850 1024 1193 1362 1535 1704 1873 2047 2559

63 3167 16 2969 819 1024 1228 1433 1638 1842 2047 2252 2456 3071

83 5354 25 4847 1335 1669 2007 2336 2670 3004 3342 3676 4009 5011

102 8108 25 7601 2096 2621 3146 3671 4192 4717 5242 5767 6293 7863

127 12668 25 12161 3360 4192 5033 5870 6711 7547 8388 9227 10066 12585

152 18234 35 17273 4766 5959 7147 8339 9532 10725 11917 13105 14298 17876

203 32424 35 31463 8682 10854 13021 15192 17364 19536 21707 23874 26046 32561

254 50658 45 49104 13550 16937 20323 23714 27101 30487 33878 37264 40651 50815

305 72950 51 70692 19571 24466 29357 34252 39142 44037 48932 53823 58718 73398

355 99291 64 96124 26527 33157 39788 46422 53053 59683 66318 72949 79580 99475

Notes: 1. This table lists the bore size up to 355mm. Please consult MAGTECH for larger bore actuators 2. MAGTECH reserves right to change specs without further notice due to continuous product improvements

Page 9: MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY) MGT Catalog - EN V3.pdf · When the customer receives the new MAGTECH actuator, it is typical a “drop-in” replacement and

MAGTECH USA 4506 EMERALD WAY, CULVER CITY, CA 90230, USA, (Tel) 1 310 733 6508; (Fax) 1 763 431 4628;

Website: www.magtechgroup.com; Email: [email protected] or [email protected] Page 9 MAGTECH Product Catalog: MGT-CAT-08029-V3-EN

Converted Torque Table for Typical 90°/75°/60°Rotary Applications Output Torques at Given Linear/Rotary Travels And Air Pressures

90° Rotation 75° Rotation 60° Rotation

0.34 0.55 0.69 0.34 0.55 0.69 0.34 0.55 0.69

MGT

Actuator

Specs Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa

Bore

(mm)

Travel

(mm)

Torque

(N.m)

Torque

(N.m)

Torque

(N.m)

Torque

(N.m)

Torque

(N.m)

Torque

(N.m)

Torque

(N.m)

Torque

(N.m)

Torque

(N.m)

63 127 58 94 117 76 122 152 100 161 202

102 102 119 191 239 156 250 312 208 332 415

102 127 149 239 298 195 312 391 259 415 519

102 152 179 287 359 233 374 468 312 498 624

102 305 359 575 417 468 749 937 624 997 1246

102 457 538 861 1078 702 1124 1408 934 1494 1869

127 254 479 766 957 624 999 1249 830 1329 1661

127 304 575 916 1150 749 1200 1500 1006 1595 1993

127 457 861 1380 1725 1124 1799 250 1494 2393 2991

127 508 957 1534 1918 1249 2000 2499 1661 2659 3324

152 203 547 871 1089 711 1136 1420 946 1581 1889

152 254 681 1089 1361 887 1420 1774 1180 2039 2356

203 406 1984 3174 3968 2875 4140 5749 3823 6116 7647

254 406 3097 4955 6193 4037 6460 8076 6638 8592 10740

305 406 4472 7156 8946 5832 9332 11666 7756 12409 15513

355 406 6731 10770 13463 8770 14033 17542 11658 18653 23317

Note: 1. This table lists the torques for the bore size up to 355mm. At the selected bore size, the torqueses at common

strokes are also listed. Please consult MAGTECH for large bore actuators at the different strokes. 2. MAGTECH reserves right to revise the data without further notice due to the continuous product improvements 3. The shown torque calculations at different total rotary travels are for references only. Certain safety factor should be

considered prior to sending the thrust requirements to MAGTECH for quotation. It is the customer’s responsibility to provide the rated thrust to MAGTECH;

4. The shown torques are the minimum torque the lever system could output in a symmetric torque distribution during the full travel of the rotary damper

5. When taking clevis mounting symmetrically, the maximum torque is occurred at symmetric center position, i.e., the torque reaches its maximum value at half way of 90°, 75 °, or 60° full travel at 141%, 126%, or 115%, respectively;

6. The calculation of the minimum torque is done through the following formula(Note: The actuator is either vertical or horizontal clevis mounting:

M=F·L·cos(θ/2)

M: Required Torque

F: The thrust at the required air pressure(from previous table)

L: The length of Drive Arm(Lever)

θ: Maximum required rotary travel

Page 10: MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY) MGT Catalog - EN V3.pdf · When the customer receives the new MAGTECH actuator, it is typical a “drop-in” replacement and

MAGTECH USA 4506 EMERALD WAY, CULVER CITY, CA 90230, USA, (Tel) 1 310 733 6508; (Fax) 1 763 431 4628;

Website: www.magtechgroup.com; Email: [email protected] or [email protected] Page 10 MAGTECH Product Catalog: MGT-CAT-08029-V3-EN

MGT Linear Actuator Weights MGT ACTUATOR WEIGHTS

Aluminum Alloy

High Strength Reinforced

Fiber-Glass Bore Sizes

Rod

Diameter Actuator Weight

Extra Wgt

(Inch/25mm Stroke)

Actuator Weight

Extra Wgt

(Inch/25mm Stroke)

mm inch mm inch (Lbs) (Kgs) (Lbs) (Kgs) (Lbs) (Kgs) (Lbs) (Kgs)

38 1 1/2" 15.88 5/8" 5.6 2.54 0.2 0.09 - - - -

50 2" 15.88 5/8" 6.3 2.86 0.21 0.10 - - - -

63 2 1/2" 15.88 5/8" 7.2 3.27 0.23 0.10 - - - -

80 3 1/4" 25.40 1.0" 11.1 5.03 0.42 0.19 - - - -

100 4" 25.40 1.0" 13.9 6.30 0.49 0.22 - - - -

125 5" 25.40 1.0" 19.2 8.71 0.61 0.28 - - - -

150 6" 34.93 1 3/8" 36.6 16.60 0.87 0.39 - - - -

200 8" 34.93 1 3/8" 58.1 26.35 1.25 0.57 119.03 53.99 2 0.91

250 10" 44.45 1 3/4" - - - - 215.15 97.59 2.5 1.13

300 12" 50.80 2.0" - - - - 331.19 150.23 3.5 1.59

350 14" 63.50 2 1/2" - - - - 519.74 235.75 4.5 2.04

Notes: 1. The MGT actuator weight could be changed due to the different accessories and other variables. These data provide

the estimated weights at each bore size for reference 2. MAGTECH offers cylinder bodies with other materials. Please consult MAGTECH sales for details 3. MAGTECH reserves right to revise the data without further notice due to the continuous product improvements

MGT Linear Actuator Estimated Air Displacements Estimated MGT Air Displacement

Bore

Size(mm/Inch) Air Displaced Per Inch Stroke

mm inch (Cu. In.) (Cu. Cm.) (Gallons) (Liter) 38 1 1/2" 1.77 11.42 0.008 0.012

50 2" 3.13 20.19 0.014 0.021

63 2 1/2" 4.91 31.67 0.021 0.031

80 3 1/4" 8.29 53.48 0.036 0.054

100 4" 12.56 81.03 0.054 0.080

125 5" 19.64 126.71 0.084 0.125

150 6" 28.27 182.39 0.122 0.182

200 8" 50.27 324.32 0.218 0.325

250 10" 78.54 506.71 0.340 0.507

300 12" 113.1 729.68 0.490 0.730

350 14" 153.93 993.09 0.660 0.984

Note: The data are subject to change without further notices due to continuous product improvements

Page 11: MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY) MGT Catalog - EN V3.pdf · When the customer receives the new MAGTECH actuator, it is typical a “drop-in” replacement and

MAGTECH USA 4506 EMERALD WAY, CULVER CITY, CA 90230, USA, (Tel) 1 310 733 6508; (Fax) 1 763 431 4628;

Website: www.magtechgroup.com; Email: [email protected] or [email protected] Page 11 MAGTECH Product Catalog: MGT-CAT-08029-V3-EN

MGT Linear Actuator Model Selection MGT linear actuator model selection is a straightforward easy process. Using the following flow chart, customer could configure the MGT Linear actuator model string satisfying his required specifications. As always, we highly recommend the customer to confirm the model selection with MAGTECH sales to make sure correctness of the model selection.

l

Example: Require 1475N thrust at 5.5Mpa air pressure, modulation service with 4-20mAcommand and feedback Require internal control, hold the last position when losing air/power/command. 65°C ambient temperature, single clevis connections, IP67 enclosure. No-load full travel time is 3 secs/125mm stroke. Air filter/regulator should be included. The completed Model becomes: MGT-L-2-D-H2-3/1475-125-F1/R1

Page 12: MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY) MGT Catalog - EN V3.pdf · When the customer receives the new MAGTECH actuator, it is typical a “drop-in” replacement and

MAGTECH USA 4506 EMERALD WAY, CULVER CITY, CA 90230, USA, (Tel) 1 310 733 6508; (Fax) 1 763 431 4628;

Website: www.magtechgroup.com; Email: [email protected] or [email protected] Page 12 MAGTECH Product Catalog: MGT-CAT-08029-V3-EN

MGT Rotary Series Actuator Highlights “Scotch Yoke” Mechanism

Adopting “scotch” yoke mechanism brings MGT rotary actuators attractively compact comparing to typical rack-and-pinion type actuators. The MGT rotary actuators are suitable for quarter-turn rotary applications.

A typical MGT rotary torque curve is close to torque curves of the quarter-turn valves, including ball valves and butterfly valves. MGT rotary actuators could also be widely used for various air dampers. After opening the damper, the dynamic torque is typically lower.

MGT rotary actuators take advantages of “scotch yoke” mechanism to simulate the actual torque distribution whenever possible. In this way often we could use the most suitable size of the actuators for the applications. Double-Acting & Spring Return(FAILSAFE)

(Double-Acting) (Spring-Return-Single-Acting)

Page 13: MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY) MGT Catalog - EN V3.pdf · When the customer receives the new MAGTECH actuator, it is typical a “drop-in” replacement and

MAGTECH USA 4506 EMERALD WAY, CULVER CITY, CA 90230, USA, (Tel) 1 310 733 6508; (Fax) 1 763 431 4628;

Website: www.magtechgroup.com; Email: [email protected] or [email protected] Page 13 MAGTECH Product Catalog: MGT-CAT-08029-V3-EN

Compact Design MGT rotary actuator series offers compact structural design. This design brings the overall actuators are smaller and lighter. These features would make onsite installation easier.

MGT Rotary Actuator Torque Table DOUBLE-ACTING ACTUATOR TORQUE OUTPUT: (UNIT: N*m)

AIR PRESSURE MODEL

ANGLE 3BAR 4BAR 5BAR 6BAR 7BAR 8BAR

0 32.1 42.9 53.6 64.3 75 85.7

45 16.1 21.4 26.8 32.1 37.5 42.9 DA50

90 24.1 32.1 40.2 48.2 56.3 64.3

0 64.3 85.7 107.1 128.6 150 171.4

45 32.1 42.9 53.6 64.3 75 85.7 DA65

90 48.2 64.3 80.4 96.4 112.5 128.6

0 128.6 171.4 214.3 254.1 300 342.9

45 64.3 85.7 107.4 128.6 150 171.4 DA80

90 90.4 120 160.7 192.6 225 257.1

0 257.3 342.9 426.6 514.3 601.8 885.7

45 128.6 171.4 214.3 257.1 300.2 342.9 DA100

90 192.9 257.1 321.4 385.7 494.3 514.3

0 419.4 564.5 664.4 778.1 907.6 1036.5

45 250 332.2 434.1 520.4 606.5 692.6 DA125

90 377.3 499.8 600.7 717.3 836.5 955.47

0 625.3 715.3 880 1135.6 1263.5 1452.1

45 344.1 445.3 560 760.3 815.7 992.5 DA140

90 485.7 615.3 720 1030.5 1135.2 1265.3

0 979 1120 1379 1779 1979 2275

45 539 697 878 1191 1277 554 DA160

90 760 964 1128 1614 1779 1982

Notes: 1. The data are subject to change without further notices due to continuous product improvements 2. The table only lists the MGT rotary actuators to DA160. Please consult factory for larger models to handle larger

torque applications.

Page 14: MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY) MGT Catalog - EN V3.pdf · When the customer receives the new MAGTECH actuator, it is typical a “drop-in” replacement and

MAGTECH USA 4506 EMERALD WAY, CULVER CITY, CA 90230, USA, (Tel) 1 310 733 6508; (Fax) 1 763 431 4628;

Website: www.magtechgroup.com; Email: [email protected] or [email protected] Page 14 MAGTECH Product Catalog: MGT-CAT-08029-V3-EN

SINGLE-ACTING ACTUATOR TORQUE OUTPUT: (UNIT: N*m)

2.8BAR(40PSI) 4.2Bar(60PSI) 5.6Bar(80PSI) MODEL

ANGLE SPRING AIR SPRING AIR SPRING AIR

0 15 10 22.5 15 30 20

45 7.5 7.5 11.3 11.3 15 15 SA50

90 10 10 15 22.5 20 30

0 30 20 45 30 60 40

45 15 15 22.5 22.5 30 30 SA65

90 20 30 30 45 40 60

0 60 40 90 60 120 80

45 30 30 45 45 60 60 SA80

90 40 60 60 90 80 120

0 120 80 180 120 240 160

45 60 60 90 90 120 120 SA100

90 80 120 120 180 160 240

0 288 137 347 208 480 279

45 117 117 174 174 237 237 SA125

90 137 288 208 347 279 480

0 360 280 520 480 680 480

45 220 220 260 260 340 340 DA140

90 280 360 480 520 480 680

0 564 439 815 752 1066 752

45 345 345 407 407 533 533 DA160

90 439 564 752 815 752 1066

Notes: 1. The data are subject to change without further notices due to continuous product improvements 2. The table only lists the MGT rotary actuators to DA160. Please consult factory for larger models to handle larger

torque applications.

Page 15: MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY) MGT Catalog - EN V3.pdf · When the customer receives the new MAGTECH actuator, it is typical a “drop-in” replacement and

MAGTECH USA 4506 EMERALD WAY, CULVER CITY, CA 90230, USA, (Tel) 1 310 733 6508; (Fax) 1 763 431 4628;

Website: www.magtechgroup.com; Email: [email protected] or [email protected] Page 15 MAGTECH Product Catalog: MGT-CAT-08029-V3-EN

MGT Rotary Actuator Dimensions

(Double-Acting Dimensions)

UNIT: mm

Size L T T1 H H1 K ISO CH DEPTH PCD N-M WEIGHT(KG)

DA50 188 69 40 87 67 11 F03/F05 11X11 13 36/50 4-M5/M6 1.5

DA65 234 83 46 108 86 13 F05/F07 14X14 17 50/70 4-M6/M8 2.5

DA80 286 98 56 123 103 17 F07 17X17 19 70 4-M8 4

DA100 344 114 62 143 123 22 F07/F10 22X22 26 70/102 4-M8/M10 7

DA125 443 136 68 164 144 22 F07/F10 22X22 26 70/102 4-M8/M10 11

DA140 486 158 79 180 160 22 F10/F12 27X27 30 102/125 4-M10/M12 17.5

DA160 578 177 89 210 190 32 F10/F14 36X36 42 102/125 4-M10/M16 25

Notes: 1. The data are subject to change without further notices due to continuous product improvements

(Single-Acting Dimensions)

Page 16: MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY) MGT Catalog - EN V3.pdf · When the customer receives the new MAGTECH actuator, it is typical a “drop-in” replacement and

MAGTECH USA 4506 EMERALD WAY, CULVER CITY, CA 90230, USA, (Tel) 1 310 733 6508; (Fax) 1 763 431 4628;

Website: www.magtechgroup.com; Email: [email protected] or [email protected] Page 16 MAGTECH Product Catalog: MGT-CAT-08029-V3-EN

UNIT: mm

Size L T T1 H H1 K ISO CH DEPTH PCD N-M WEIGHT(KG)

SA50 258 69 40 87 67 11 F03/F05 11X11 13 36/50 4-M5/M6 1.6

SA65 320 83 46 108 86 13 F05/F07 14X14 17 50/70 4-M6/M8 3.2

SA80 418 98 56 123 103 17 F07 17X17 19 70 4-M8 5.4

SA100 506 114 62 143 123 22 F07/F10 22X22 26 70/102 4-M8/M10 9.5

SA125 694 136 68 164 144 22 F07/F10 22X22 26 70/102 4-M8/M10 17

SA140 716 158 79 180 160 22 F10/F12 27X27 30 102/125 4-M10/M12 23.5

SA160 816 177 89 210 190 32 F10/F14 36X36 42 102/125 4-M10/M16 36

Notes: 1. The data are subject to change without further notices due to continuous product improvements

MAGTECH USA offers its MGT series rotary pneumatic actuators for various process control

industries. These actuators are uniquely designed and could be part of your optimized process control solutions. MGT Series rotary pneumatic actuators are your ideal selection of rotary pneumatic actuators. MGT Rotary Actuator Model Selection Typically determining model string for MGT rotary actuators takes more technical expertise due to the fact that more variables are involved. Therefore MAGTECH recommends customers to consult MAGTECH sales and authorized representative to properly determine the most suitable MGT rotary actuator for specific application. The goal is to select a proper MGT rotary actuator whose torque curve could be just above the fluid torque distribution. However, customer still could use the following steps to preliminarily select a MGT rotary actuator: 1) Determine if the application requires Failsafe. If yes, the application prefer to use spring-return(SR)

or Pressured Air Tank(AT). Please consult MAGTECH for further details of these two options; 2) If failsafe is not required, it would be best to select a double-acting(DA) actuator based on the fluid

torque distribution possibly provided by valve company or preliminarily select actuator based on the maximum torque;

3) Typically spring-return(SR) single-acting actuator is used for failsafe unless being specified by the application or special circumstance.

4) If the SR actuator uses air pressure to open valve/damper, then spring force will close the valve/damper, vice versa. These we need to make sure the torque distributions in both directions with both air pressure and spring should exceed the actual torque distributions in both directions g under the most severe service conditions;

5) Then, by using the tables in this section and replacing thrust with torque and linear travel with rotation, the customer could follow the flow chart of selecting MGT linear actuator to preliminarily determine the MGT rotary actuator.

IMPORTANT: Consult MAGTECH sales/authorized reps to finalize model selection!

Page 17: MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY) MGT Catalog - EN V3.pdf · When the customer receives the new MAGTECH actuator, it is typical a “drop-in” replacement and

MAGTECH USA 4506 EMERALD WAY, CULVER CITY, CA 90230, USA, (Tel) 1 310 733 6508; (Fax) 1 763 431 4628;

Website: www.magtechgroup.com; Email: [email protected] or [email protected] Page 17 MAGTECH Product Catalog: MGT-CAT-08029-V3-EN

MGT Diaphragm Pneumatic Actuators for Control Valves MAGTECH also provide high quality diaphragm pneumatic actuators for control valves. These short-stroke diaphragm pneumatic actuators are for sliding-stem control valves. Like other pneumatic actuators, we use intelligent electric-pneumatic positioner to precisely control the valves. The thrust could be up to 25000N at 0.5 Mpa air pressure. Normal stroke could be up to 200mm. The detail of the diaphragm pneumatic actuators will be presented in a separate product catalog. Please contact MAGTECH sales and authorized reps for details. The MGT pneumatic actuators have been proven to be exceptionally reliable, robust and premium quality actuators for severe service conditions of various damper and valve applications. They outperform many other pneumatic actuators in the markets. Properly equiped MGT actuators are capable of operating millions of modulations in harsh applications with virtually no maintenance.

Typical Damper/Valve Applications for MGT Pneumatic Actuators

• Forced Draft Fan • Burner Tilt • Secondary Air • ID Fan Vane • Primary Air • Recirculation Damper • Booster Damper • Coal Mill Tempering Air • Coal Mill volume Air • Coal Mill Shut-Down • Air Heater Inlet • Air Heater Outlet • Superheater Damper

• Reheater Damper • SCR Damper • Burner Shroud • SOFA Nozzle Tilt • Ash Hoper Slide Gates • Baghouse Louver Isolation dampers • Baghouse Isolation Damper • Water Spray • Butterfly Valve • Ball Valve

Page 18: MGT FULL RANGE PNEUMATIC ACTUATORS (LINEAR & ROTARY) MGT Catalog - EN V3.pdf · When the customer receives the new MAGTECH actuator, it is typical a “drop-in” replacement and

MAGTECH USA 4506 EMERALD WAY, CULVER CITY, CA 90230, USA, (Tel) 1 310 733 6508; (Fax) 1 763 431 4628;

Website: www.magtechgroup.com; Email: [email protected] or [email protected] Page 18 MAGTECH Product Catalog: MGT-CAT-08029-V3-EN

MAGTECH offers its MGT full range pneumatic actuators, including linear and rotary actuators is one of the ideal choices when pneumatic actuators are preferable.

●Unique High Accuracy Design

●High Responsiveness

●Unlimited Modulation

●Minimum Maintenance & Expenses