metos innovative dishwashing systems innovative dishwashing systems ... (haccp, hazard analysis...

Metos Innovative Dishwashing Systems

Metos LimitedProduct Catalogue 2004

Metos Innovative D

ishwashing S

ystems M

etos Limited P

roduct Catalogue 2004

Metos Limited8 Martinfield

Welwyn Garden CityHertfordshire AL7 1HGPhone 01707 393399

Fax 01707 393311E-mail: [email protected]

www.metos.com

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Under counter dishwashers ........................... 14-15Hood-type dishwashers .................................. 16-23Technical data of single tank washers ................. 28Pre-wash tables ................................................... 24Drying lines .......................................................... 24Pre-wash showers ............................................... 25Pot washers .................................................... 26-27Granule dishwashers ...................................... 30-41ICS+ rack conveyor machines ........................ 42-53Pre-wash tables, roller tables and turn tracks ......... for rack conveyor machines ......................... 54-55Pre-rinse machine ........................................... 56-57Returning and sorting units ............................ 58-61Flight-type dishwashers ................................. 62-65Tray dishwashers ............................................ 66-67Cutlery dishwashers ............................................ 68Automatic ACS cutlery sorter .............................. 69Dishwashing systems .................................... 70-71Tray elevators .................................................. 73-73Trolley washer ...................................................... 74Dishwashing baskets ...................................... 76-81Sorting and accumulation tables .................... 82-85Racks for handling and storing ....................... 86-91Trolleys ............................................................ 92-99

Contents

Metos Italian Range of Dishwashers

Under counter dishwashers ....................... 101-104Hood-type dishwashers ..................................... 105Pot washers ................................................ 106-107Rack conveyor machines ............................ 108-109

Installation drawings ................................... 110-129

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Systems and machinesfor better dishwashing

Stephen CooperDirector

For over 15 years Nordien-System have been the UK market leader in thedesign, manufacture and supply of dishwash handling systems toprofessional kitchens. We work closely with consultants, design houses,head offices and catering personnel from all types of catering operationsto ensure that the dishwash area works efficiently and economically,reducing breakages and handling within a better working environment.

Since 1950 Nordien-System have built a reputation for quality andreliability and have supplied systems in over 60 countries, withrepresentatives in 32 countries. In 1992 Nordien-System received theprestigious award for distinguished development from the FoodserviceConsultants Society International (FCSI). Since 1998 Nordien-Systemproducts and systems have been NSF approved as well as havingqualified for ISO9001.

In September 2001 Nordien-System became part of the internationallyrenown group Hackman Metos of Finland, one of the largest cateringequipment manufacturers in Europe. At the end of 2002 Nordien-SystemUK Ltd changed its name to Metos Limited.

We are now able to supply systems complete with glasswashers,dishwashers, cutlery washers, pot washers and other specialisedequipment, all of which are presented in this catalogue and all of whichhave full specification details.

For the complete Metos range of equipment please visitour web site www.metos.com.

We look forward to assisting you in the near future.

With Best RegardsStephen CooperDirector

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Metos has 80 years’ experience around the world – on land and at sea.Metos designs, manufactures and markets products and total customerbased solutions for efficient food and beverage production inprofessional kitchens. We offer a complete range of products andservices from single units up to turnkey kitchens. Our commitment tolong-term, comprehensive customer service and taking responsibility forthe products we have supplied throughout their useful life have laid thefoundation for us to become the market leader in our field in Finland andNorthern Europe.

Metos In-House manufacturing

Metos is not only a supplier of equipment and projects, but also one ofthe largest equipment manufacturers in its field. In each sector wherewe manufacture, we are in the vanguard. We assume responsibility forthe whole delivery chain from the factory to the kitchen floor. This waywe can develop our products jointly to match the needs of ourcustomers. Solid international expertise enables us to provide bettersolutions for our local customers

Sales Unit

Production

Headquarters

Metos

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Lesley [email protected]

Helen PermainP.A. / [email protected]

Sinead KellySales [email protected]

Stephen CooperDirector

[email protected]

Complete handling systems• storing systems• transport systems• glasswashers• dishwashers• granule potwashers• potwashers• rack conveyors• flight machines• specialised machines

A1(M)

Exit 23 of M25

HATFIELD

Junction 4

WELWYNGARDEN CITY

Bridge Road East

Bridge Road

Sw

allowfields

METOS LTD8 Martinfield

A61

29

A1(M)

Metos Limited8 MartinfieldWelwyn Garden CityHertfordshire AL7 1HGPhone 01707 393399Fax 01707 393311E-mail: [email protected]

■ LONDON

Nik LaneNational [email protected]

Lee HackettNational [email protected]

Ian HudsonTecnical [email protected]

Geoffrey WheelerSales Excecutive

[email protected]

Simon KingTecnical Manager

[email protected]

Metos Limited

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The Metos dishwashing circle

Setting the tables

SortingAccumulation

Pre-rinsingSoaking

Washing

Drying

Sortingclean dishes

Transporting

Storing Clearingthe tables

Delivery ofdirty dishes

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Metos DishwashingConcept

The dishwashing material flow is an endless circle and the processcontains the same stages, irrespective of whether small or large capacitiesare concerned. Handling dishes before and after the dishwasher causesthe main use of labour costs in the process, whereas the dishwasher itselfcauses the main part of water, energy and chemical costs and lifetimeenvironmental impact.

The Metos Dishwashing Concept is a business model providingcustomers with dishwashing solutions that produce the hygiene levelspecified by the customer at the lowest possible total costs during the lifecycle (labour, investment, chemical, energy, water costs and cost forbroken dishes and utensils).

Key factors for success are:• profound understanding of customers dishwashing process• complete and coherent product assortment• unique products to provide hygiene and process economy• specialised and competent distribution channels, both own and partners

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Spare Parts and TechnicalSupport Worldwide

Technical Support Centre

The International Technical Support Centre is fully committed tomaximise the support to you and to your Metos products. In order tocontinuously improve the Metos product development processes,feedback from our technical support operations all over the world isencouraged by our product development and external suppliers.

Long term commitments on Spare Part Services

Our centralised handling of both products and spares enables us toprovide high availability and cost efficiency for thousands of differentspare parts. Weekly we send many shipments of spares all around theworld. Even for products which no longer are being produced, weguarantee spare part availability for 10 years.

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Southampton General Hospital

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Best Solutionsfor Dishwashing

Technical Support and Training

For our international business partners and subsidiaries we havelanguage-skilled, dedicated personnel to provide technical supportand spare part services. For our partners we can provide individualinstallation and service training both centrally in Finland or at thecustomers site. Along with new products and product developmentswe provide continuous product training for our own technical supportpersonnel. This way we can make sure that our customers receiveaccurate and up-to-date technical support and service.

Technical Documentation

Our technical documentation group provides the availability of highstandard technical documentations in several languages. Technicaldocuments are also available for superseded Metos products.

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Gelre Hosptals Spitaal Zutphen

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Metos MarineAhjonkaarre, FI-04220 KeravaFINLANDTel. int. +358 2043 9 13fax int. +358-20439 4432,spare parts fax int. +358-20439 4434E-mail: [email protected]

Your Partner in ShipCatering Systems

Metos Marine is one of the leading suppliers of galley equipment tovessels worldwide. Our catering equipment and furnishings areused in more than 1500 ships including icebreakers, naval ships,cargo vessels, passenger ferries and luxury cruise ships. In-houseproduction of most equipment guarantees consistent quality control,efficient material handling and short delivery times. Projectmanagement, lay-out design and technical planning are also part ofour engineering services. The Metos Marine agent network coversall important shipbuilding countries.

• Galley Equipment• Stainless steel furnishings• Beverage Dispensing Systems• Laundry Equipment• Sauna Equipment• Food and beverage know-how• Layout Planning• Installation and supervision• Commissioning and training

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METOS WD4E DISHWASHER

Metos WD4E is a reliableand versatile under-counterdishwasher for the trulydemanding user.

Metos WD4E mounted on astand with lockable cabinet.Locking makes storage ofdetergent and rinse aid safefor instance at day carecentres. The stand, tableand trolley are optionalequipment.

Metos WD4E is a high-quality, reliable and versatile undercounter dishwasher for demandinguse in professional kitchens. The construction is of stainless steel, easy to keep clean.Metos WD4E machines have an efficient acoustic and thermal insulation. The operation of

the machine is controlled electronically.

The Metos WD4E facilitates the operator’s own control (HACCP, Hazard Analysis Critical Control Point)and guarantees hygiene: The selected programme, washing and rinsing temperatures and the remaining washingtime are shown on the machine display. The machine has three washing programmes with washing and rinsingtimes programmable according to particular needs (factory settings: 1.2, 1.7 and 3.2 minutes). Even therinsing temperatures can be set for each program. This allows handling of fine glassware and china that aresensitive to temperature changes. If the rinse temperature falls below the set level, the machine goes onwashing until the correct rinse temperature is reached. The machine indicates too low a washing watertemperature and hot water valves that may be closed. The machine’s memory allows the reading of thenumber of the baskets washed , daily and for the whole usage time. The machine has its own internal cleaningprogramme. Metos WD4E can, if needed, be connected to cold water, in which case it is equipped with a moreefficient boiler heater. The tank volume is 25 litres.

SELF-MONITORING MADE EASY■ low temperature warning in the tank; no risk of foaming■ final rinse always with sufficiently hot water■ final rinse always with sufficient amount of water■ self-cleaning programme

COSTS UNDER CONTROL■ daily and cumulative basket display

EASY TO OPERATE■ clear display of wash and rinse temperature■ diagnostics for operation errors■ display of remaining washing time

VERSATILE■ 3 wash programmes to choose from - wash and rinsetimes, temperatures etc. programmableWash water is ejected from the wash arm when rinsing

starts – no risk of dirty water dripping on to dishes.Non-clogging nozzles.

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WD4E

METOS PRE-WASH TABLES

Pre-wash table for Metos WD4E machine. The table is symmetricaland can be placed either right or left of the machine. Theconstruction is sturdy stainless steel throughout. The basindimensions are 500x400x250 mm. There is a large strainer at thebottom of the basin. The delivery includes a drain valve and abasin overflow pipe.

Metos Dimensions mmPre-wash table 02 1200x620x880±25

Pre-wash table for WD4E machine. The table can beturned around, basin on the right or the left side.

METOS DRIP UNIT

An efficient handling unit for glassware baskets can be formedaround under counter Metos machines using the drip unit and dripcover. The drip cover is placed on top of the machine and the dripunit by the side.The drip unit fits two baskets. Both have a drainconnection. Both are built of sturdy easy-to-clean stainless steel.

Drip unit and drip cover withunder counter dishwasher.

Metos Dimensions mmDrip cover 600x660x70Drip unit 550x550x900

STANDARD DELIVERY:■ rinse aid dispenser■ detergent pump■ 2 baskets


Electromechanical design is available. Marine types available.Other types of voltages on request.

Drip cover

Metos Dimensions mm Boiler El. connectionWD4E-DP-3 599x614x880 3,0 kW 400V 3N~ 5.55 kW 10AWD4E-DP-3CF 599x614x880 6,0 kW 400V 3N~ 8.55 kW 16A

CF= cold water connectionAccessories Dimensions mmStand with a shelf 599x600x490Stand with a cabinet 599x600x490Automatic drainage pumpStrainerBooster heater 6 kW for cold water connectionPressure booster pumpAir gap

Installation drawing on page 113

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■ unique hood: no steam in the operator’s face■ top-notch hygiene: automatic control of final rinse water flow and temperature,control of the tank temperature and self-cleaning programme■ diagnostics standard■ unique self-draining wash and rinse arm: the wash water is ejected from thewash arm at the beginning of the rinse cycle■ automatic lifting and lowering of the hood with EA model: improved ergonomics,drying starts immediately, a clear signal of the end of the wash programme

Metos WD hood type machines are fully automatic singletank dishwashers for demanding use in institutionaland restaurant kitchens. The design is geared to the

demands of hygiene, intensive use and pleasant and effortlessworking conditions including cleaning and servicing. Themachines are of stainless steel. The large range includes a suitablemodel for every use. The range also includes all the requiredfixtures and accessories for the washing department.

Operation of the dishwasher is effortless. When the hood is closed, thewashing programmes start automatically. In the EA model the hood isclosed with the press of a button and it is always automatically lifted atthe end of the programme. When rising, the hood first tilts forwardreleasing the steam behind the hood. This supports good workingconditions in the immediate vicinity of the machine. When there are nodishes to wash, the machine is set into the pause mode to wait for dishesand the hood is closed. Cleaning of the machine is effortless. Just removethe tank strainers and start the machine’s own self-cleaning programme.

Metos WD 6E – a versatile hood type machine

WD 6E is a hood type machine with an electronic control system. Themachine has three programmes: 1.2, 1.7 and 3.2 minutes (factorysettings). The washing and rinsing times can be adjusted for each kitchen.Thanks to the control system the operation of all functions is fullyautomatic.

The machine always checks that the water flow in the final rinse iscorrect. If the rinsing water temperature falls under 85°C, the machinegoes on washing until the correct temperature is reached. The remainingwashing time is always displayed on the panel. The machine cleansitself effortlessly with its own self-cleaning programme. The strainers,overflow pipe and possible food residues are removed from the tankand the rinsing programme is started. The washer then rinses andsanitizes the interior with 85-degree rinse water. These three features(Automatic rinse water control, rinse temperature control and built-inself-cleaning programme) support the kitchen HACCP concept. Thebasket counter indicates the number of the baskets during the day and

Metos WD6 is a dishwasher suitable for small and medium-size kitchens.See page 24 for the washing department fixtures.

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400

mm

545 mm

during the whole usage time. The machine is thermally andacoustically insulated. Tank volume 50 litres. Free height ofthe washing cabinet is 400 mm.

Metos WD 6EA – automatic hood lifting and lowering

WD 6EA is the same as WD 6E but with an automatichood lifting function which always is activated at the endof each programme. The hood is first lifted somecentimeters, at which time it tilts forward and releases thehot steam from the back upwards. When most of the steamhas left the hood, the hood is automatically lifted to itsupper position.With the press of a button the hood closes automaticallyand the wash programme starts. The hood lifting system ishydraulic and works with cold tap water. Automatic hoodlifting improves ergonomics and drying of the dishes startsimmediately. Lifting of the hood is a clear signal of the endof the wash programme.


WD 6E/6EA makes HACCP easy:-low tank temperature warning - no risk offoaming-final rinse water temperature control beforerinse cycle start: rinsing begins only whenthe right temperature has been reached-final rinse water volume control: warninglight if there is not enough water-the self-cleaning programme protects unithygiene-the unit can be connected to a centralHACCP system (optional)

Diagnostics support the unit operation:in-line monitoring, operational errors andfailure situations in the panel display –rapid correction of failures

When the rinse cycle starts, the dirtywash water is ejected from therotating wash arms, so that washwater no longer drips on the cleandishes when the basket is picked up.Efficient tank strainers keep thewash water clean for a long time.

The hood first tilts forward and thesteam is released from the rearupwards. The exhaust hood (optional)collects released steam efficiently. Theexhaust hood is connected to the kitchenventilation system. The unit can alsocontrol a fan (control is optional). Theunit is also available with automatichood lifting and lowering (requires aCW connection). The manual hood,lightened by gas springs, is very light tooperate.

The control panel displays the selectedprogramme, the remaining washingtime, washing and rinsingtemperatures and possible errorsituations. The machine has threeprogrammable wash programmes (thewash and rinse times and the rinsetemperature can be programmed). Themachine also has a self-cleaningprogramme and a pause function. Thedisplay can show daily andcumulative basket counts.

Metos Dimensions mm Boiler El. connectionWD6E-3 600x671x1420/1875 9 kW 400V 3N~ 9.75 kW 16 AWD6EA-3 600x671x1420/1875 9 kW 400V 3N~ 9.75 kW 16 AWD6E-3CF 600x671x1420/1875 12 kW 400V 3N~ 12.75 kW 20 AWD6EA-3CF 600x671x1420/1875 12 kW 400V 3N~ 12.75 kW 20 A

CF= cold water connectionAccessoriesDetergent pumpExhaust hoodAutomatic drainage pumpBooster heater 12 kW for cold water connectionHACCP monitoring system


STANDARD DELIVERY:■ rinse aid dispenser■ 3 baskets: for plates, cutlery and cups■ air gap

Electromechanical design is available. Marine typesavailable. Other types of voltages on request.

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METOS WD7 COMBI-DISHWASHER

■ the Metos WD7 can wash large GN containers, 600x400 mm transport boxesor up to eight 450x600 mm baking plates. Free height of the washing cabinet is500 mm. Washing pressure adjustable.■ unique hood: no steam in the operator’s face■ first class hygiene: automatic final rinse water and temperature control, tanktemperature control and self-cleaning programme■ diagnostics standard■ unique self-draining wash and rinse arm: the wash water is ejected from thewashing arm at the beginning of the rinse cycle■ EH models feature automatic hood lifting and lowering: improved ergonomics,drying starts immediately, a clear signal of the end of the wash programme

Metos WD hood type machines are fully automaticsingle tank dishwashers for demanding use in insti-tutional and restaurant kitchens. The design is geared

to the demands of hygiene, intensive use and pleasant andeffortless working conditions including cleaning and servicing.The machines are of stainless steel. The large range includes asuitable model for every use. The range also includes all therequired fixtures and accessories for the washing department.

Dishwasher operation is effortless. When the hood is closed, the washingprogrammes start automatically. With the EH models the hood is closedby pressing a button and the hood is always automatically lifted at theend of the programme. When rising, the hood first tilts forward releasingthe steam behind the hood. This results in good working conditions inthe immediate vicinity of the machine. When there are no dishes towash, the machine is set into the pause mode to wait for dishes and thehood is closed. Cleaning of the machine is easy and effortless. Justremove the tank strainers and start the machine’s own self-cleaningprogramme.

Metos WD 7E – a versatile hood type machine

WD 7E is a hood type machine with an electronic control system. Themachine uses standard 500x500 mm baskets. In pot washing the pressureof the lower wash arm can be raised by turning a specific lever. Thewashing zone can handle large food preparation vessels, 600x400 mmtransport boxes and for instance up to eight 450x600 mm bakery platesat a time (the bakery plate basket is optional). The machine has threeprogrammes: 1.2, 1.7 and 3.2 minutes (factory setting). The washingand rinsing times can be adjusted for each kitchen.

The machine always checks that the water flow in the final rinse iscorrect. If the rinsing water temperature falls under 85°C, the machinegoes on washing until the correct temperature is reached. The remainingwashing time is always displayed on the panel. The machine cleansitself effortlessly with its own self-cleaning programme. The strainers,overflow pipe and possible food residues are removed from the tankand the self-cleaning programme is started. The washer then rinses andsanitizes the interior with 85-degree rinse water. These three features(Automatic rinse water control, rinse temperature control and built-in

Metos WD6 and WD7 are dishwashers for small and medium-size kitchens. If there is a largeamount of food preparation dishware to be washed, the WD7 offers a higher pressure for potwashing and a larger washing zone for GN containers, large bowls and transport boxes.See page 24 for the washing department fixtures.

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500

mm

610 mm

Metos Dimensions mm Boiler El. connectionWD7E-3 660x664x1515/2070 10 kW 400V 3N~ 10.1 kW 16 AWD7EH-3 660x664x1515/2070 10 kW 400V 3N~ 10.1 kW 16 AWD7E-3CF 660x664x1515/2070 13 kW 400V 3N~ 13.1 kW 25 AWD7EH-3CF 660x664x1515/2070 13 kW 400V 3N~ 13.1 kW 25 A

CF= cold water connectionAccessoriesDetergent pumpExhaust hoodAutomatic drainage pumpBooster heater 12 kW for cold water connectionHACCP monitoring systemAir gap


self-cleaning programme) support the kitchen HACCP concept.The basket counter indicates the number of the baskets duringthe day and during the whole usage time. The machine isthermally and acoustically insulated. Tank volume 50 litres. Freeheight of the hood is 500 mm.

Metos WD 7EH – automatic hood lifting and lowering

WD 7EH is the same as WD 7E but with an automatic hoodlifting function which always is activated at the end of eachprogramme. The hood is first lifted some centimeters, at whichtime it tilts forward and releases the hot steam from the backupwards. When most of the steam has left the hood, the hood isautomatically lifted to its upper position. With the press of abutton the hood closes automatically and the wash programmestarts. The hood lifting system is hydraulic and works with coldtap water. Automatic hood lifiting improves ergonomics anddrying of the dishes starts immediately. Lifting of the hood is aclear signal of the end of the wash programme.


The control panel displays the selectedprogramme, the remaining washing time,washing and rinsing temperatures andpossible error situations. The machine hasthree programmable wash programmes (thewash and rinse times and the rinsetemperature can be programmed). Themachine also has a self-cleaning programmeand a pause function. The display can showdaily and cumulative basket counts.

When the rinse cycle starts, the dirty rinse wateris ejected from the rotating wash arms, so that washwater no longer drips on the clean dishes whenthe basket is picked up. Efficient tank strainers keepthe wash water clean for a long time. With MetosWD7E/EH models the lower wash arm pressurecan be selected to be either normal or the potwashing pressure (2.5 times normal). The washingcabinet is 60 mm wider and 100 mm higher thanwith the WD6 models. The programmes can bepreset for pot washing.

The hood first tilts forward and the steamis released from the rear upwards. Theexhaust hood (optional) collects releasedsteam efficiently. The exhaust hood isconnected to the kitchen ventilation system.The unit can also control a fan (control isoptional). The unit is also available withautomatic hood lifting and lowering(requires a cold water connection). Themanual hood, lightened by gas springs, isvery light to operate.

STANDARD DELIVERY:■ rinse aid dispenser■ 3 baskets: for plates, cutlery and cups

Marine types available.Other types of voltages on request.

WD 7E/7EH makes HACCP easy:-low tank temperature warning - no risk of foaming-final rinse water temperature control before rinsecycle start: rinsing begins only when the righttemperature has been reached-final rinse water volume control: warning light ifthere is not enough water-the self-cleaning programme protects unit hygiene-the unit can be connected to a central HACCPsystem (optional)Diagnostics support the unit operation: in-linemonitoring, operational errors and failuresituations in the panel display – rapid correctionof failures

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Metos WD 9 applies the new Duplus technology. Duplus is

a technology to use double final rinse in one tank machines.

Double final rinse is commonly known and widely used rinsing

principle in rack conveyor and flight type machines. The principle

is to use re-circulated rinse water in the first rinsing phase. In the

second rinsing phase fresh water of temperature 85 – 90 º C is

used.

With double final rinse it is possible to decrease the fresh final

rinse water consumption and thus electricity and detergent

consumption. At the same time the rinse result is improved as the

total amount of rinse water is more than that traditionally used in

single tank machines.

7

6

5

4

3

2

1

0

Tota

l rin

se w

ater

litr

es/w

ash

cyc

le

WD7 WD9

Fresh water Re-circulated water

20 |


Duplus doublefinal rinse technology

Duplus – Better rinsing resultwith less fresh water

In Metos WD9 machine the total amount of rinse water

per wash cycle is 75 % more than in the traditional

hood type machine (WD7).

This is possible thanks to Duplus technology with

double final rinse. The dishes are first rinsed with ~4,8

litres re-circulated rinse water and then with 2,2 litres

of fresh water.

Totally this equals 7 litres of rinse water for each wash

cycle.

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2 000

1 800

1 600

1 400

1 200

1 000

800

600

400

200

0

Savings in running costs and smallerenvironmental impact with Duplus

The final rinse fresh water consumption for each

wash cycle is 45 % less in Metos WD9 than in

traditional hood type machine (Metos WD7).

Savings in fresh water consumption in final rinse

also generates savings in detergent, rinse aid and

electricity. At the same time the environmental

impact becomes smaller.

Amount of served meals per day

Savings in running cost £

60 80 100 120 140 160 180 200

Wash programme

Chemical wash

Dripping time

Re-circulating rinse

Fresh water final rinse

Warm water/m3 £ 2.4Cold water/m3 £ 1.6Electricity kWh £ 0.07Detergent kg £ 1.5Rinse aid kg £ 2

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1 Incoming warm water

2 Air gap

3 Chemical wash tank

4 Chemical wash pump

5 Boiler

6 Three way valve

7 Final rinse pump

8 Float

9 Re-circulating rinse tank

10 Wash arm

11 Rinse arm

An example of a typical restaurant where each customer generates 1/2basket of dishes to be washed in a hood type machine. When you knowthe amount of daily customers, you can read the savings for both oneyear’s and three year’s time. The savings are the difference in runningcosts when choosing Metos WD9 over a traditional hood type machine(Metos WD7).

Savings in three years

Savings in one year

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Standard:■ Better rinsing result with Duplus double final rinse■ Savings in running costs with Duplus double finalrinse■ Constant water pressure and temperature in finalrinse thanks to pump aided rinse■ Decreased water flow and pressure demand forwater net thanks to pump aided rinse■ Air-gap prevents back flow to water net■ Machine can be connected as well to cold water asto warm water■ Ware washing and pot washing possible: adjustablewash water pressure■ Large washing cabinet. GN containers, 600 x 400boxes and 450 x 600 mm baking plates can be washed■ Free height in the washing cabinet 500 mm■ Unique hood: no steam in the operator’s face■ Diagnostics standard■ Unique self-draining wash and rinse arms: thewash water is ejected from■ the washing arms at the beginning of the rinse cycle■ Deep-drawn tank for good hygiene

Options:■ Compartment in the machine for storing detergent■ Automatic hood lifting and lowering. Hydraulic, butindependent from water net pressure. Closed pumpsystem, thus no water consumption. No separatewater connection


system and the Duplus double final rinse technology. The machine usesstandard 500x500 mm baskets. In pot washing the water pressure ofthe lower wash arm can be raised by turning a specific lever. The washingcabinet can handle large food preparation vessels, 600x400 mm transportboxes and for example up to eight 450x600 mm bakery plates at atime (the bakery plate basket is optional). The machine has threeprogrammes: 1, 1.6 and 3.1 minutes (factory setting, can be individuallyadjusted). Pressure booster pump is a standard supply for WD9.

The double final rinse principle is to use in the re-circulated rinse waterin the first rinsing phase. In the second rinsing phase, fresh water oftemperature 85 – 90ºC is used. The machine always controls that thewater flow in the final rinse is correct. If the final rinse temperaturefalls under 85°C, the machine continues to wash until the correcttemperature is reached. The remaining washing time is displayed onthe panel.

Cleaning of the machine is easy and effortless. When the strainers,overflow pipe and possible food residues are removed, it is possible to

Compact storing for detergents:Compartment for storingin the machine as an option.

Metos WD hood type machines are fully automaticsingle tank dishwashers for demanding use. The designis geared to the demands of hygiene, intensive use and

pleasant and effortless working conditions including cleaning andservicing. The machines are of stainless steel. The large rangeincludes a suitable model for every use. The range also includesall the required fixtures and accessories for the washing department.

Dishwasher operation is effortless. When the hood is closed, the washingprogrammes start automatically. With the 9A model the hood is closedby pressing a button and the hood is automatically lifted at the end ofthe programme. When rising, the hood tilts first forward releasing thesteam from the rear upwards. When there are no dishes to wash, themachine is set into the energy saving mode to wait for dishes and thehood is closed.

Metos WD 9 – new generation economic hood type machineWD 9 is a hood type machine with an electronic control and monitoring

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STANDARD DELIVERY:■ rinse aid dispenser■ 3 baskets: for plates, cutlery and cups■ pressure booster pump

Machine can be connected to cold water.Marine types available. Other types of voltages on request.


Metos Dimensions mm Boiler El. connectionWD9-3 660x664x1515/2070 9 kW 400V 3N~ 10.1 kW 16 AWD9A-3 660x664x1515/2070 9 kW 400V 3N~ 10.1 kW 16 A

Machine available on May/2004AccessoriesCompartment for chemical storing in the machineDetergent pumpExhaust hoodContactor for controlling external fanAutomatic drainage pump


start the machine’s own self-cleaning programme. The machinethen rinses and sanitizes the interior with 85-degree rinse water.These three features (Automatic rinse water control, rinsetemperature control and built-in self-cleaning program) supportthe kitchen HACCP concept.The basket counter indicates the number of the washed basketsduring the day and during the whole usage time. The machine isthermally and acoustically insulated. Wash tank volume 31 litresand re-circulating rinse tank 5 litres. Free height of the hood is 500mm.

Metos WD 9A with automatic hood lifting and loweringWD 9A is the same as WD 9 but with an automatic hood liftingfunction. When opening the hood tilts forward and releases thehot steam from the rear upwards. When most of the steam has leftthe hood it is automatically lifted to its upper position. With thepress of a button the hood closes automatically and the washprogramme starts. Automatic hood lifiting and lowering improvesergonomics and the drying of the dishes starts immediately.

The control panel displaysthe selected programme, theremaining washing time,washing and rinsing tem-peratures and possible errorsituations. The machine hasthree adjustable wash pro-grammes (the wash andrinse times and the rinsetemperature can be ad-justed). The machine alsohas a self-cleaning pro-gramme and a energy sav-ing function. The displaycan show daily and cumu-lative basket counts.

Efficient tank strainers keep the washwater clean for a long time. The lowerwash arm pressure can be selected tonormal or the pot washing pressure (2.5times normal).The dishes are first rinsed with re-circulated rinse water and then with freshwater. When the rinse cycle starts the dirtywash water is ejected from the wash arms,so that wash water no longer drips onthe clean dishes when the basket is pickedup.

When opening the hood first tilts forwardand the steam is released from the rearupwards. The exhaust hood (optional)collects released steam efficiently whenconnected to ventilation system. Themachine can also control a fan (controlis optional). The manual hood lifting withgas springs is very light to operate. Themachine is also available with automatichood lifting and lowering.

WD 9/9A makes HACCP easy:-low tank temperature warning - eliminates therisk of foaming-final rinse water temperature control: rinsingbegins only when the preset temperature hasbeen reached-final rinse water volume control: warning lightif there is not enough water-self-cleaning programme-the machine can be connected to a centralHACCP system (optional)Diagnostics: in-line monitoring, operationalerrors and failure situations in the panel display– rapid correction of failures

24 |

METOS DRYING LINE

The Metos basin for Metos WD6 and WD7 machines is of sturdy stainlesssteel throughout with guide rails for baskets. There is a large strainer atthe bottom of the basin which can be lifted upwards and an outlet ballvalve connection. The basin depth is 300 mm. Adjustable feet. Connectionplates available in lengths100, 200, 300 mm and for angled installation500 mm. The basins are supplied with splash guards.

The Metos drying line for hood type dishwashing machines. Theconstruction is of sturdy stainless steel throughout. Drip tray with outletdrainage. Guide rail section for storage of empty 500 x 500 mm baskets.Adjustable feet.

The basin line is supplied with a splashguard and a connection plate to machine;the pre-rinse shower, the unloading tableand the grid shelf are optionals.

Drying line Dimensions mm Guide rail sections750-0 700x580x875±25 1750-1 1100x580x875±25 1750-2 1600x580x875±25 2750-3 2100x580x875±25 3

Drying line 750-1

METOS PRE-WASH TABLES FOR HOOD TYPE MACHINES

Double basin line with two 600 mm basins.

Basin Outer dimensions mm Installation length700-11-3 1100x590x880±25 1400 mm700-6-3 600x590x880±25 900 mm700D-6-3, 2 basins 1200x590x880±25 1500 mm

for angled installation with a hood type machine:700-11-5 1100x590x880±25 1600 mm700-6-5 600x590x880±25 1100 mm700D-6-5, 2 basins 1200x590x880±25 1700 mm

Accessories: Dimensions mm For basinsGrid shelf 600x590 700-6-3, 700-6-5Grid shelf 1100x590 700-11-3, 700-11-5Grid shelf 1200x590 700D-6-3, 700D-6-5Unloading table 500x590

| 25

Metos Dimensions mmMetos WM 500 (wall) h 1050Metos TM 502 (table) h 1500Metos WM 550 (wall) h 1050Metos TM 552 (table) h 1300

Metos Dimensions mmMetos 6546 table h 1250Metos 6548 wall h 950

Metos Europe line of pre-rinse showers, WM 500, TM502, WM550 and TM552 are traditional pre-wash showers with a handled jet pistol. Europe line pre-wash showers are supported at the top witha wall fitting. The shower is started by pushing down the handle. A spring returns the handle to itsinitial position. WM 500 (wall mounted) and TM502 (table mounted) are pre-rinse showers with adown spout and a mixer with two grips. WM 550 (wall mounted) and TM552 (table mounted) arepre-rinse showers with a downspout and a mixer with a long single grip lever.

Metos 6546 (table mounted) and 6548 (wall mounted) are Top line pre-wash showers with a thermostatic mixer and a downspout. Top line showersstart automaticly when the jet pistol is pulled down. The showers aresupported at the top by a wall fitting. The showers come with an 2,5 mextension hose, which can be attached to the shower using a bayonet catch(included). By using the extension the showers can be used for cleaning thewashing area.

METOS PRE-WASH SHOWERS

Metos 6546 pre-wash shower with athermoststic mixer and table mounting.

Metos rinsing shower for washingand rinsing the wash tanks of rackconveyor and flight-type machines.

METOS RINSING SHOWERThe Metos rinsing shower is designed for cleaning the washingtanks of rack conveyor and flight type dishwashers. Thanks tothe 100 cm long extension arm there is no need to stretch insidethe machine. The handle has a quick joint. At the end of thespray pipe there is a nozzle that spreads the spray on to a largerarea.

Metos TM 552

Metos WM 500

METOS WASHING PISTOL

The Metos washing pistol with hose reel is wall mounted andcan be used for pre-rinsing, cleaning the dishwashing machineand other surroundings. The spray cone can be adjusted fromthe ergonomic grip. The length of the hose is 8 metres.Thermostatic mixer is an option.

The Metos washing pistol with hose reel for handycleaning.

26 |

Large tank strainers keep the wash water clean for long time. Water pressure of the lower wash arms caneasily be adjusted from pot washing to normal.

METOS WD 12 GHE COMBI-DISWASHER

Metos WD 12 GHE is a cost-effective and efficient hood type combi-dishwasher. The machine washes food preparation dishes and by reducingthe pressure also washes ordinary dishes. Changing the washing pressure is

easy: shift a lever to a different position and the machine will wash with normal pressure.

The two powerful wash pumps efficiently cover a 1040x550 mm basket with four washingarms. Alternatively two 500x500 mm dishwashing baskets can be put into the machine.There are three wash programmes in which wash and rinse times and rinsing temperaturescan be adjusted to fit customer needs, depending on the dirtiness and drying degree of thedishes. Factory settings are 1.2, 3.2 and 5.2 minutes.

WASHING PRESSURE ADJUSTMENT■ the machine washes both cookware andordinary dishes

EASY TO USE■ the programme starts when the hood isclosed■ clear control panel

AUTOMATIC HOOD RAISING■ improves ergonomics■ drying starts immediately■ clear signal of the end of programme

FACILITATES HACCP■ HACCP connection (accessory)■ autodiagnostics

| 27

Two 500x500 mm dishwashing baskets fit into themachine. The baskets can be glided in and out of themachine.

Food preparation dishes and transport boxes can beplaced directly on the grid in the washing cabinet.

The stainless steel basket has fingers with adjustableposition - easy to wash utensils in best position.

Metos Dimensions mm El. connectionWD12 GHE 1200x770x1910/2420 400V 3N~ 16.4 kW 35 AWD12 GHE-CW 1200x770x1910/2420 400V 3N~ 16.4 kW 35 A

AccessoriesPressure booster pumpAutomatic drainage pumpConnection for ventilationAutomatic control of the ventilation fanSteam connection (150-250 kPa)


METOS WD 12 GHE COMBI-DISWASHER

STANDARD DELIVERY:■ stainless steel basket size 1040x550 mm■ two 500x500 mm baskets■ rinse aid dispenser■ water filter■ vacuum valve

Pre-wash tables and drying lines on request.Also steam heated version available.The machine is also available for cold water connection.

Metos WD 12 GHE always guarantees the right rinse temperature by continuing thewash until the pre-set rinse temperature is reached. It is easy to keep clean with themachine’s own internal cleaning programme that can be started when the tank strainers,pump suction traps and the overflow pipe have been removed from the machine. Likewise,the washing arms are easy to remove for cleaning.

Metos WD 12 GHE significantly improves the ergonomics of pot washing. A pre-washtable and a roller table can be attached to the machine, enabling the basket to glide in andout of the machine. The hood opens and closes automatically. The machine ensures thatnothing is left between the hood and the machine and warns you if that is about tohappen. Thanks to efficient thermal and acoustic insulation, surface temperatures andnoise levels are kept low.

The machine is easy to operate. The selected wash programme starts when the hood isclosed. The visual control panel tells you at a glance the programme in use and theremaining washing time. Metos WD 12 GHE also warns of too low wash temperature, ahot water faucet that is closed or a displaced overflow pipe. The machine also warns of ainadequate flow in the final rinse, which may jeopardize the rinse result.

Due to all these features the machine significantly eases the implementation of thekitchen’s HACCP.

28 |

TECHNICAL DATA OF SINGLE TANK DISHWASHERS

WD

4EW

D6E

WD

6EA

WD

7E

WD

7E

HW

D9

WD

9AW

D12

1.2/

2.4/

4.2

1.2/

1.7/

3.2

1.2/

1.7/

3.2

1.2/

1.7/

3.2

1.2/

1.7/

3.2

1/1.

6/3.

11/

1.6/

3.1

1.2/

3.2/

5.2

0.75

0.75

0.75

1.1

1.1

1.1

1.1

2 x

2.2

1.8

1.8

1.8

1.8

1.8

99

9

39

99

99

912

5.55

9.75

9.75

10.1

10.1

10.1

10.1

16.4

1016

1616

1616

1635

66

66

6(2

.5)*

(2.5

)*16

R1/

2 ”

R1/

2 ”

R1/

2 ”

R1/

2 ”

R1/

2 ”

R1/

2 ”

R1/

2 ”

R 3

/4 ”

1.8/

51.

8/5

1.8/

53/

53/

50.

5/5

0.5/

52.

5/5

1718

1818

1810

1038

——

R1/

2—

R1/

2 ”

—R

1/2

”**

R 1

/2 ”

——

3—

3—

—**

3

——

2—

2—

—**

15

50 (

22)

R 1

1/2

”R

1 1

/2 ”

R 1

1/2

”R

1 1

/2 ”

50 (

22)

50 (

22)

50

33

33

33

33

2550

5052

5231

3114

0

600

600

600

600

600

600

600

600

75 /

90

100

/ 11

510

5 /

120

110

/ 12

511

5 /

130

120/

135

135/

150

355/

330

500x

500

500x

500

500x

500

500x

500

500x

500

500x

500

500x

500

1040

x550

3,5

44

44

2,2

2,2

8

* de

liver

ed w

ith

2,5

mm

2 ca

bles

** W

D12

-GH

E

Was

h pr

ogra

mm

es, m

in

Pum

p po

wer

, kW

Tank

pow

er 4

00V

3N~

, kW

Boi

ler

pow

er 4

00V

3N~

, kW

Con

nect

ed p

ower

400

V3N

~, k

W

Fuse

400

V3N

~, A

Max

. con

nect

ing

cabl

e ar

ea 4

00V

3N~

, mm

2

Hot

wat

er c

onne

ctio

n 50

–60°

Min

/max

HW

dyn

amic

pre

ssur

e, b

ar

HW

min

. flo

w, l

/min

Col

d w

ater

con

nect

ion

Min

CW

pre

ssur

e in

hoo

d lif

ting

, bar

CW

min

. flo

w, l

/min

Dra

in, m

m (

DP

mod

els)

Dra

in f

low

, l/s

Tank

vol

ume,

l

Ven

tila

tion

rec

omm

enda

tion

, m3 /

h

Wei

ght,

kg (

net/

gros

s)

Bas

ket

size

Fres

h w

ater

con

sum

ptio

n lit

res

per

bask

et

30 |

GRANULE POTWASHER METOS WD-80GR

Granule washing machines clean dishes with watercontaining plastic granules. Even burnt on dirt isremoved quickly and easily. The dishes don’t need to

be soaked before granule washing, only loose residue is scrapedoff to avoid unnecessary soiling of the wash water.

Large capacity in a small spaceThe dishes can be loaded directly onto the rack pulled out on the dooror two trolleys and two racks can be used to reach maximum capacity.For scraping of the dishes the prewash table can be used.

Ingenious washing programmesThe machine has three washing programmes, two with granules andone with water only. The same programmes can also be selected withoutspinning when washing utensils and dishes that are difficult to fix in therack.

When the machine starts, the wash rack starts to rotate and theprogramme starts with granule wash. The programmable granule washingtime has been set at the factory to 3 minutes for the short and 6 minutesfor the long cycle. The granule wash is followed by a wash cycle, theduration of which can also be programmed. Before the final rinse thedishes are spun at great speed, at which point the spinning speed removesthe granules and the wash water from the dishes. The final rinse isfollowed by a final spinning with an increased rotation speed, producing

a better drying result with a smaller amount of rinse aid. After the finalspinning an efficient condensing unit removes the steam from themachine.

Top-notch hygiene and ease of operationElectronic control monitors the rinse and wash temperature, warns oftoo low temperatures and secures the rinse water amount. The machinealso secures the purity of the wash water. These features make HACCPeasier. The machine also indicates if the overflow pipe is out of place orthe tap is closed.

Removal of the granules from the machine is easy. A collection box isplaced in lieu of the tank strainer. The granules are driven into the boxby the wash programme. In the collection box the granules can be rinsedunder a shower. Checking the granule level is easy: the right granulelevel is clearly marked on the collection box.

Lowest running costs on the marketThe water consumption in the final rinse is only about 5 litres per cycle.This is achieved through the spinning and specially designed rinsenozzles. The advanced condensing system consumes only 10 % of thewater volume that was previously consumed in the condensing ofsimilarly sized machines. The reduced water consumption reduces therinse aid and detergent consumption, as well as electricity consumption.Since the granule separation is based on a two-pump technology, thegranules can be used longer and granule costs are reduced.

The picture shows the Metos WD-80GR HC with two racks, twotrolleys and the granule dishwasherincluded in the delivery. The use oftwo racks and two trolleys providesmaximum capacity.

■ Large capacity: five GN 1/1 containers,max 55 GN1/1 per hour■ Diagnostics facilitates HACCP■ Superior drying with spinning■ Granule separation with double-pump technology■ The area in front of the machine is keptfree of dirt and granules

| 31

Wash Programmes

The washer has a total of six different wash programmes that canbe flexibly adjusted. The granule wash programmes enable efficientwashing of heavily soiled dishes. Wash programmes without granulescan be used for instance for plastic dishes. Programmes withoutspin cycles are best for dishes that are difficult to place in racks.

1 Warm water2 Cold water3 Condenser nozzle4 Rotating table motor5 Condenser channel6 Wash arm 2 pcs7 Rotating table8 Granule valve

Wash programme

Granule wash

Wash without granules

Spin cycle

Final rinse

Two-pump system and spinning saveelectricity, water, granules, detergentand rinse aid.

Dependable and reliable controlsystem guarantees trouble freeoperation.

Easy to clean: everything easily andclearly accessible for hand andshower cleaning.

The diagnostics of the machinefacilitate the implementation ofHACCP.

9 Granule wash pump10 Wash pump11 Wash tank12 Wash tank with granules13 Rotation arm14 Final rinse arm15 Booster heater


The full rack is slid in place on the rotating table (7) and the doorof the machine is closed. The desired programme is selected andthe “start wash” button is pressed. The granule wash pump (9) startsand the rotating table (7) starts to rotate.

In the first washing phase dishes are washed with a mixture of water,granules and detergent. When the granule washing phase is complete,the wash pump (10) is started. Dishwashing continues with watercontaining detergent. When the washing cycle is complete, the speedof the rotating table increases and the remaining wash water andpossible granules are removed from the dishes with a spinning cycle.Thereafter the speed of the rotating table becomes slower and thefinal rinse with fresh water begins. The fresh water rinse is donewith 85 degree water (15). After the final rinse the speed of therotating table increases again and the dishes are dried with anotherspin cycle.

Towards the end of the programme the machine starts a condensingoperation in the washing cabinet to reduce steam formation. Partof the steam is removed through the condenser channel (5).

32 |

When working with a single rack the dishes are placed in the rack on the door.

1 2

3

1

4 53

Scraping table with strainer,ball valve and detachable grid.

Service trolley with hinged rack panel.Lockable castors and push-handles.

GRANULE POTWASHER METOS WD-80GR ACCESSORIES

When working with a single rack the dishes are placedin the rack on top of the machine door.

Use of two racks and two trolleys provides maximum capacity

1. WD-80GR2. Scraping table3. Machine door4. Trolley for dirty dishes5. Trolley for clean dishes

Granules (10 kg) and cleaning scraper.

ABC rack

Accessory wall rack. Attached to the side ofthe machine or on the wall.

| 33


Metos Dimensions mm El. connectionWD-80GR* 875x955x1880 400V 3N~ 11,3 kW 20 AWD-80GRHC** 875x955x1880 400V 3N~ 11,3 kW 20 AWD-80GR steam heated version 875x955x1880 400V 3N~ 2,4 kW 16 AAccessoriesPressure booster pumpKit for external power restriction systemScraping table 1000x700x900Service trolley

Standard washing rack for five GN1/1containers.

Centre pan support. Ladle holder inside. Pot holder for large pots and mixer bowls.

Pot holder for small pots. Lid and ABC holder for ABC canteens andnon-GN covers.

Grid support for grids and baking plates.

Pan holder for saucepans. Rubber strap Flexible insert

AccessoriesBasic washing rack*ABC rackPot holder for small pots*Lid and ABC holder*Center pan support*Ladle holder*Pot holder for large pots*Grid supportPan holderRubber strapFlexible insertAccessory wall rackGranules 10 kgCleaning scraper*

* included in standard delivery + 3,6 kg granules** model HC delivery includes items marked with * + additional rack and two service trolleys

Installation drawing on page 126Marine type available. Other voltages on request

34 |

Technical specifications

Max. surface temperature at a +20°C room temperature 30 °CNoise level * 68 dB (A)

Recommended ventilation 600 m3/h

Wash programme P1 ** 5 min.


Wash programme P3 ** 2,5 min.




Capacity 5 GN1/1/program

Net weight 315 kg

Package weight 25 kg

Granule amount 5 litres / 3,6 kg

* measured at the side 1 m from the machine

** factory setting, washing times can be adjusted separately

Electric connection, electric heated version

Granule pump 2,2 kW

Wash pump 1,5 kW

Rotating table motor 0,18 kW

Rinse boiler 9 kW

Tank heating 9 kW

Connection power 11,3 kW

Fuse size 400V 3N~ 20 A

Fuse size 230V 3~ 35 A

Max. connection area Ø 400V 3~ (L1 - L3,N, PE) Cu 16 mm2

Max. connection area Ø 230V 3~ (L1 - L3, PE) Cu 35 mm2

Water and drain connections, water consumption

Warm water connection 50-70 °C (internal threading) R 1/2”

Cold water connection 5-12 °C (internal threading) R 1/2”

Drain connection PP pipe 50 mm

Tank volume 100 litres

Water consumption, rinse 5 litres /wash program

Water consumption, condensing 1,5 litres/wash program

Recommended warm water pressure and flow 0,25 MPa, 15 l/min

Floor drain, capacity 3 litres / sec.

Steam heated version 0,5-2,5 bar

Steam connection (internal threading) R 1/2”

Condensation water (internal threading) R 1/2”

Steam consumption 15 kg/h

Electric connection, steam heated version

Granule pump 2,2 kW

Wash pump 1,5 kW


Connection power 2,4 kW

Fuse size 400V 3N~ 16 A

Fuse size 230V 3~ 20 A

Max. connection area Ø 400V 3~ (L1 - L3,N, PE) Cu 16 mm2



36 |

Granule washing machines clean cookware with watercontaining plastic granules. Even burnt on dirt isremoved quickly and easily. The dishes do not need

to be soaked before granule washing, only loose residue isscraped off to avoid unnecessary soiling of the wash water.Due to the unique two-door system, the Metos WD-100GR stands out from any other granule potwasher on themarket; the dirty and clean sides are separated completely.

Ergonomics and hygiene in potwashingThe feed through of the wash cartridges enables quick working,thus ensuring highest possbile washing capacity. The food residuesare scraped from the dishes on the scraping and loading table. Thefull table length basin has two large strainer baskets in the bottom.The strainers are easy to empty. After scraping the dishware areplaced in the wash cartridge. The cartridge moves and rotatessmoothly on the rollers. The full cartridge is fed into the machineand the selected programme is switched on. After the washing

process the cartridge is slid out onto the unloading trolley. Thecartridge fixes automatically to the trolley for transportation. Thewashing process starts automatically when the doors are closed. Thedoors open automatically after washing process is finished. The doorsopen upwards thus offering free working space round the machine,and the machine needs minimum floor space.

Heat recoveryThe machine is equipped with a heat recovery system, whichpreheats the cold water used for final rinse. Heat recovery unit alsocondences steam during the wash and thus minimizes the heat andhumidity in the dishroom. Due to the efficient spinning cycle only6 litres of fresh water is used per wash programme.

HACCPWD-100 GR makes HACCP easier. The electronic control monitorswashing and rinsing temperatures and has an alarm in case of lowtemperature or rinsing water quantity. The system also ensures thecleanness of the washing water, and has an alarm if the owerflowpipe is out of place or the water tap is closed.

■ Large capacity: 8 GN 1/1 -100 mmcontainers, up to 88 GN1/1 containersper hour with granule programme

■ HACCP■ Guaranteed hygiene; clean and dirty

sides are separated■ Heat recovery standard■ Drying enhanced by spinning


| 37


The granules are in a separate basin andare not flushed into the drain.

On the clean side the cartridge slides on tothe trolley.

The cartridge slides easily on the large rollerson the scraping and loading table.

The rotating cartridge is sprayed with thefour efficient washing arms.

The upward opening doors allow freeworking roung the machine. The doors openautomatically.

The user friendly text panel and clearoperating press keys.

The electric components are easily accessibleand serviced from the front.

The washing chamber is easy to clean withthe machine’s own washing programme.

The scraping and loading table has largestrainer baskets.

1 Condensing fan2 Hot water3 Cold water4 Rotating table motor5 Door safety switch6 Booster heater7 Final rinse arm8 Drive frame9 Wash arms 4 pcs

10 Cartridge11 Rotating table12 Granule valve13 Granule wash pump, 2 pcs14 Wash pump15 Wash tank16 Wash tank with granules17 Heat recovery unit

1. Trolley2. Metos WD-100GR3. Scraping and loading table4. Washing cartridge5. Dumping table

Single door usewith trolley.

Washing programmes and functional description

The cartridge (10) is rotating in the chamber during the programme.In the first phase the dishes are washed with a solution of water, granulesand detergent. The two granule wash pumps (13) provide a high pressurefor efficient treament.


Washing programmes

Granule wash

Wash without granules

Spin cycle

Final rinse

Once the granule wash pumps have stopped, the wash pump (14) startsand the dishes are washed with a solution of water and detergent. Afterwashing, the speed of the rotating table increases and the remains ofwater and granules are spun from the dishes. After spinning the speed ofthe rotating table is slowed down and the fresh water final rinse beginswith 85 degree water coming through two boilers (6). After the finalrinse the speed of the rotating table increases and the dishes are driedwith another spin cycle.

At the end of the programme the condensing fan (1) will start and warmair is drawn from the machine through the heat recovery unit (17). Thepre-heating of the incoming cold water in the heat recovery unit decreasesthe amount of steam from the machine.

Single door use withscraping and loading table.

Feed-through use. Clean and dirty sides arecompletely separated.

38 |

Utensil holder Wire basket for small utensils

Lid holderSide holder 4 pcs Pot holder

ABC holder Flexible holder Holder for pots and containers with handle

Empty cartridge


Metos Dimensions mm El. connectionGranule potwasher system WD-100GR* (right-left) 3088x1251x2223*** 400V3N~21 kW 35AGranule potwasher system WD-100GR* (left-right) 3088x1251x2223*** 400V3N~21 kW 35AGranule potwasher package WD-100GR** 1859x1195x2223*** 400V3N~21 kW 35AWD-100GR steam heated version 0,5-2,5 bar 1859x1195x2223*** 400V3N~4,8 kW 16AAccessoriesCooling kitPressure booster pumpKit for external power restriction system

AccesoriesLoading table for front loaded machineJet pistol with 8 meters hose reelUtensil holderWire basket for small utensilsLid holderSide holder 4 pcsPot holderABC holderFlexible holderHolder for pots and containers with handleGranules 10 kgScraper


* includes: WD 100 GR granule potwasher, one scraping and loading table, one trolley, two cartridges,10 kg granules and one scraper** includes: WD 100 GR granule potwasher, one trolley, one cartridge, 10 kg granules and one scraper*** WD-100GR can be delivered in two parts, then maximum height 1970 mm.Other voltages on request.

| 39

40 |

Technical data

Max surface temperature at room temp. +20 °C 35°CSound level * 70 dB(A)

Condensing unit cooling area 11 m3

Condensing fan capacity 300 m3/h

Ventilation requirement 900 m3/h

Total washing time programme P1 ** 5 min.

Total washing time programme P2 ** 8 min.

Total washing time programme P3 ** 10,3 min.




Capacity 8 x GN1/1-100 /progr.

Weight excl. package 530 kg

Package weight 30 kg

Granule volume 10 litres (7,2 kg)

* Measured 1 m from the side of the machine** Factory setting. Washing time is adjustable.

Water and drain connections, water consumption

Water quality (hardness) 2 - 7 dH

Hot water connection 50 - 70°C (internal thread) R 3/4”

Cold water connection 5 - 12°C (internal thread) R 3/4”

Drain connection PP pipe 50 mm


Cold water consumption, rinsing 6 litres / programme

Required water pressure and flow 0,20 MPa, 15 l/min

Floor drain, capacity 3 litre / sec.


Electric connection, steam heated version

Granule wash pump motor 2 x 2,2 kW

Wash pump motor 2,2 kW


Condensing fan 0,12 kW

Door drive motor 2 x 0,09 kW

Total connected power 4,8 kW

Main fuse 400V 3N~ 16 A

Main fuse 230V 3~ 25 A

Max. connection area Ø 400V 3N~ (L- L3, N, PE) Cu 35 mm2


Steam heated version 0,5-2,5 bar

Steam connection (internal thread) R 1 ”

Condensation water (internal thread) R 1/2”

Steam consumption 30 kg/h

Electric connection, electric heated version

Granule wash pump motor 2 x 2,2 kW

Wash pump motor 2,2 kW


Condensing fan 0,12 kW

Door drive motor 2 x 0,09 kW

Booster heater 2 x 9 kW

Tank heating 12 kW

Total connected power 21 kW

Main fuse 400V 3N~ 35 A

Main fuse 230V 3~ 80 A

Max. connection area Ø 400V 3N~ (L- L3, N, PE) Cu 35 mm2


42 |

Metos ICS+

Standarddishwashers

0 . . . . . . . . (years of usage) . . . . . . . .12

Inve

stm

ent

and

ru

nn

ing

co

sts

METOS ICS+ RACK CONVEYOR MACHINES

SURPRISING SAVINGS

Metos ICS+ is marginally more

expensive than an ordinary

dishwasher at the point of purchase

only. Savings start as soon as you use

the unit. Despite the excellent

washing result the environmentally

friendly unit uses up to two thirds

less detergent than an ordinary rack

conveyor washing machine. Our

customers are operating hundreds of

ICS+ systems.

Net savingsup to 70 %!

Metos ICS+ dishwashers apply the ingenious Intelligent

Control operating system. The operating costs of the ICS+

dishwashers are lower than any other rack conveyor

dishwasher. In all laboratory and field measurements the

patented ICS+ system has proven to be far the most

economical washing control system.

Metos ICS+ is the most cost-effective solution when the

purchase price and all costs of electricity, water and

chemicals during the lifetime of the machine are taken

into account. It is the most cost-effective, even when

compared with a rival unit provided free of charge.

Metos ICS+


A dishwasher investment is not about the machine price only, but is adecision that determines the amount of running costs for the total lifecycle. It is a decision many times more valuable than just the machine.

ELECTRICITY CONSUMPTION WATER CONSUMPTION CHEMICAL CONSUMPTION

A rack conveyor dishwasher is an investment where

the purchase price accounts for only 10 – 20 % of

the total life cycle costs and the operational costs

(water, electricity, chemicals) account for 80-90 %

of total life cycle costs.

Metos ICS+ rack conveyor dishwasher moves the

operational economy to an entire new level. The

running costs of the new Metos ICS+ are 30-70 %

lower than in any other modern rack conveyor

dishwasher.

Total life cycle costs are decisive

Dishwasher30-45 %

Others Dishwasher 80 %

Others

Dishwasher 80 %

Others

A standard rack conveyor dishwasheraccounts for 30 to 45 % of thekitchen‘s total electricityconsumption.

A standard rack conveyor dishwasheraccounts for ~ 80% of the kitchen‘stotal water consumption.

Almost all of the chemicals are mixedwith water. As the dishwasher consumes~ 80 % of water used in the kitchen, thisexplains why dishwashers account for~ 80 % of the kitchens‘s chemicalsconsumption.

ChemicalsWaterElectricity

Machine price

CONVEYOR DISHWASHERSCAUSE THE BIGGEST ENVIRONMENTAL LOAD IN THE KITCHEN

ChemicalsWaterElectricity

Machine price

| 43

Metos ICS+0

200 150 100 75 50


Where do the savings come from?NOW THREE PROBLEMS AND THREE SOLUTIONS FOR SAVINGS – WITH THE METOS ICS+

Problem 1

A standard rack conveyor dishwasher runs idle, i.e. washes emptyspaces between racks about 50 % of the operation time. Even ifone corner of the rack is in the tank the machine is running andconsequently a great amount of water, electricity and chemicalsare used.

The illustration on the right shows how fresh water

consumption increases when the washing process time

increases, i.e. the slower conveyor speed may even double

the rinsing time compared to the faster programme.

Metos ICS+ final rinse fresh water consumption is always

constant, with both the faster and slower programme.

Problem 2

Most of the rack conveyor machines have two conveyor speeds.Programme 1= faster programme (100 racks/h) has a final rinsetime of 36 seconds per rack.Programme 2= slower programme (50 racks/h) has a final rinsetime of 72 seconds per rack.With the slower programme fresh water consumption is doubled,because the rack moves through the rinse zone with a slower speed.Consequently the costs of fresh water, electricity and chemicalsare doubled.

Standard dishwasherfaster programme100 racks/hRinse time 36 sec. / rack

Standard dishwasherslower programme50 racks/hRinse time 72 sec. / rack

Standarddishwasher

Fin

al r

inse

wat

er li

tres

/ r

ack

Capacity programme 1/2 200/100 150/75 100/50

Standard dishwasher

Programme 1 rinsing time 18 sec 24 sec 36 sec


Metos ICS+



Switch

14

Capacity racks/h

44 |

| 45

Metos ICS+

Metos ICS+

Metos ICS+

0 1 2 3 4 5 6 7 8 9 10 11 12

120 000

100 000

80 000

60 000

40 000

20 000

0


Solution 1 for savings ESE – Empty Space Elimination

The Metos ICS+ controls the rack queue. When the sensor(photocell) detects an empty space in the rack queue, the machineis paused until the next rack arrives.

In the stand-by position the washing pumps are switched off. Thedishwasher can be started manually, if necessary. If the rack staysin the machine over 5 minutes, it will start automatically.ESE eliminates empty space being washed!

Solution 2 for savings CRT – Constant Rinse Time

The ICS+ operating system divides the washing process into twocycles, a quick transfer wash and a more intensive power wash. Duringthe power wash the rack remains stationary in the wash zone. Duringthe transfer cycle the rack is transferred through the rinse zone. Tooptimise the fresh water consumption in final rinse for adequate andsafe hygiene level each rack is rinsed for 14 seconds. This time isconstant for both the slower programme (50 racks/h) as well as forthe faster programme (100 racks/h). The fresh water consumptionin final rinse per rack is only 1,4 litres! Metos ICS+ is the only rackconveyor machine in the world to make adjustable contact timepossible with constant final rinse time principle.

When the photocell detectsempty space in the rack queue,the machine is paused untilthe next rack is fed in.

When the machine iswaiting for the next rack,both washing and rinsingzones are paused.

Waiting for the rack

Stationary power wash

Transfer wash

Running costsElectricity 0,07 £/kWhWater 1,6 £/m3

Detergent 1,5 £/kgRinse aid 2 £/kg

Investment £

Year

In the chart a cost calculation is shown. The calculation

is based on field measurements in a staff restaurant

washing 250 racks per day, 250 days per year. Supply us

with your figures on your existing or future conveyor

dish-washer and see for yourself how much money you

can save when washing the dishes!

Costs calculated for 12 years:

Standard dishwasherfree of charge

Standard dishwasher for freeInvestment costs £0Running costs £98.400Total (in 12 years) £98.400

Standard dishwasherfaster programme £0,083/rackslower programme £0,109/rack

Standard dishwasher, example MetosMaster 380 (with auto-timer, dualrinse and heat recovery system)Investment costs £9.400Running costs £98.400Total (in 12 years) £107.800

Metos ICS+ £0,023/rackwith both programmes Metos ICS+ 213

Investment costs £17.200Running costs £27.100Total (in 12 years) £44.300

42_53ics_IDW.p65 6.2.2004, 14:5545

46 |

Problem 3

The traditional conveyor principle of a rack conveyor machinehas equal movement forward and backward. During the timewhen the conveyor is moving backward small hooks keep theracks in still position.In practice this means that 50 % of the time a rack spends insidethe rack conveyor machine it is standing still. In final rinse thisis especially critical as the traditional principle causes unevenfinal rinse result due to uneven water distribution. In other wordssome of the dishes are rinsed with multiple amount of watercompared to others.

Solution 3 DTS – Double Transport System

The New ICS+ machine uses a Double Transport System.With DTS the time for a rack standing still is taken downclose to zero.

This technique ensures more even distribution of final rinsewater and thus ensures best possible final rinse result.

In traditional rack conveyor the final rinsewater is distributed unevenly. This is dueto the fact, that the rack is standing still50 % of rinsing and washing time.

The second rack with glasses standingillustrate the amount of final rinse waterused for each glass in traditional rackconveyor machine. The picture shows, thatsome of the glasses get only 20 % of thewater compared to glasses that spendlongest time in final rinse.

ADDITIONAL PROBLEM SOLVED WITH THE NEW GENERATION OF ICS+

In the New ICS+ machine with DTS thefinal rinse water is distributed moreevenly for each glass.

The second rack with glasses standingillustrate the amount of final rinse waterused for each glass in new ICS+ withDTS. Here all the glasses get nearly thesame amount of water.

DTS available on summer 2004.


42_53ics_IDW.p65 6.2.2004, 14:5546

| 47

The New ICS+ enables nearly stepless adjustment ofcontact time (ACT) and capacity.

Contact time is one of the main factors for successfulwashing result. Contact time means the time that dishesspend inside the machine starting from the first pumpaided pre-wash zone up to the fresh water final rinse.According to the German DIN 10510 contact time in arack conveyor machine should be 120 seconds. Even in

Operating panel

Operating instructions on the display (several languagesavailable)The display indicates the progress of the wash. The displayprovides on-line user guidance. The machine gives a warning, ifthe water supply is interrupted, the overflow pipes are not inplace or for any reason if the machine is not ready for use.

HACCPThe unit controls the temperatures of the wash tanks and thefinal rinse and provides a low temperature warning.The washer controls the water flow of the final rinse andgenerates a crystal-clear rinsing result.

DiagnosticsThe number of washed racks and the water consumption canbe read on the display.Error indications on the display. In a service situation the mostimportant components can be tested by push buttons.

Best control for the operator

Contact time control panel

Easy adjusment of contac timeThis panel provides easy adjustment of contact time.

In Metos 153 ICS+ machine the contact time starts from40 seconds and can be adjusted up to 160 seconds. Lightlysoiled dishes such as trays can be washed with shorter contacttime. Heavily soiled goods such as food preparation utensilsrequire a long contact time.

The new Metos ICS+ machine also informs and guides theoperator. The display gives information of following:

Power wash: Washing is on. Rinsing is not on and conveyoris not movingTransfer wash: washing and rinsing is on. Conveyor is movingNext basket: machine is in stand by position and waiting fornext basket. Washing and rinsing are not on. Conveyor isnot moving.

many cases good washing result can be reachedalready with shorter contact time, the control overthe contact time is always as important.

Metos ICS+ control panels

The new Metos ICS+ provides better control overcontact time than any other rack conveyor machine.

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Operating panelContact time control panel


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All machines have a double final rinse,saving on water.

All tanks are drained with one lever.All bottom valves and the overflowpipe close automatically when the rinsezone door is closed.

Functional details

The wash arms are ready for cleaningjust by releasing the quick coupling -no other parts to be disassembled.

The back wall is neat and solid. Allwater connections are above thehousing. Since all service andmaintenance operations can beperformed from the front, the machinecan be placed almost flush to the wall.

| 49

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The door is removed by pushing thebolt. This way the back of the detacheddoor is easy to clean. The doors arebalanced making the raising andlowering easy.

The most efficient heat recovery uniton the market, easy to rinse. Regularcleaning guarantees the best possibleheat recovery capacity.

The tanks have large and easy tohandle, accessible strainers. The largesize of the strainer reduces theemptying frequency.

When the machine is drained, nowash water remains in the pumps -improving hygiene.

Pressure reduction valve, magneticvalves and the water gauges for finalrinse and warm water (ICS+) areconveniently behind a hinged door.


Thanks to high clearance the floorunderneath the machine is easy to keepclean. The draining tube is located inthe housing of the machine, keeping itout of the way for easy cleaning.

50 |

1 2

16


Prewash without intermediate rinse 1

During prewash the dishes are washed in 40°C water with a light dosageof detergent. The rinse water overflow from the final rinse is partlydirected straight to prewash zone.

Prewash with intermediate rinse 2

The prewash function is the same as described above. Before the arrivalof the rack in the chemical wash (3) the intermediate rinse takes place.The intermediate rinse reduces the soiling of the wash water in thechemical tank meaning a longer interval between changes of the washwater. This saves on water and detergent.

Chemical wash 3

Wash with water of approximately 60°C. Greasy dirt requires atemperature above 50°C to be dissolved and the detergents have theirbest performance for removing dirt at approximately 60°C.

Double final rinse 4

The double final rinse guarantees the best washing result (e.g. a perfectlyclear drinking glass). The double final rinse also reduces waterconsumption. The rinsing is done first with recycled water and thenwith fresh 85°C water. About 25 % of the final rinse water flows intothe chemical tank and 75 % is redirected to prewash (213E) andintermediate rinse (243E, 333E).

Metos ICS+ 153

Metos ICS+ 213

Metos ICS+ 243

Metos ICS+ 333

Metos ICS+ functions

Metos ICS+ 423

| 51

2 3

4 5 6 7 3 8 109 11

15 1314

12


1. Prewash

2. Intermediate rinse

3. Chemical wash

4. Condensing fan

5. Exhaust from condensing fan

6. Cold water connection

7. Hot water connection

8. Heat recovery unit

9. Rinse arm for re-circulating final rinse water

10. Fresh water final rinse

11. Air intake for heat recovery unit

12. Booster heaters

13. Filter for re-circulating final rinse water

14. Tank for re-circulating final rinse water

15. Pump for re-circulating final rinse and intermediate rinse water

16. Cold water for controlling the temperature of the pre-wash zone

52 |

METOS ICS+ 153/213/243/333/423 TECHNICAL DATA

Metos ICS+ 153

Metos ICS+ 213

Metos ICS+ 243

Metos ICS+ 333

Metos ICS+ 423

* installation length** with ambient temperature +20°C.*** measured 1 metre from the machine

Installation drawings on pages 115-116

153 ICS+ 213 ICS+ 243 ICS+ 333 ICS+ 423 ICS+

1655 2255 2555 3455 4355697 697 697 697 6971395/1675 1395/1675 1395/1675 1395/1675 1395/16751950 1950 1950 1950 1950

500 x 500 500 x 500 500 x 500 500 x 500 500 x 50035°C 35°C 35°C 35°C 35°C68 68 68 68 68370 455 485 605 72530 55 65 75 85

25 25 25 25 25200 200 200 200 2001000 1200 1200 1400 1600

- 51 77 77 77100 100 100 2 x 100 3 x 1006 6 6 6 6106 157 183 283 383

75 110 128 183 236

1,4 1,4 1,4 1,4 1,470-150 100-200 110-210 150-250 180-275

1,4 1,4 1,4 1,4 1,4210 210 210 250 285

1,4 1,4 1,4 1,4 1,4

40 60 70 80 100160 180 180 200 220

- 1,5 1,5 1,5 1,51,5 1,5 1,5 2 x 1,5 3 x 1,50,11 0,11 0,11 0,11 0,110,12 0,12 0,12 0,12 0,120,12 0,12 0,12 0,12 0,1212 12 12 2 x 9 3 x 92 x 9 2 x 12 2 x 12 2 x 12 2 x 1231,9 39,4 39,4 46,8 55,8

50 63 63 80 10035 35 35 35 35

38,6 46,1 46,1 53,6 62,663 80 80 100 125

45,4 52,8 52,8 60,4 69,463 100 100 100 125

MODEL

Length in mm*Depth in mmHeight in mm, doors closedHeight in mm, doors open

Rack size mmMax. surface temperature **Noise level dB (A)***Weight without package, kgPackage weight, kg

Heat recovery unit, cold area, m2

Condensing fan, capacity, m3/hVentilation dishwashing room, m3/h

Tank volume, prewash, litresTank volume, chemical wash, litresTank volume final rinse, litresTank volume total, litres

Capacity DIN 10510, baskets per hour Cold water consumption Final rinse litres/basketCapacity, recommended baskets/hour Cold water consumption Final rinse litres/basketMax capacity, baskets/hour Cold water consumption Final rinse litres/basket

Contact time minimumContact time maximum

Pump motor prewash kWPump motor chemical wash kWPump motor final rinse kWConveyor motor kWCondensing fan kWTank heating chemical wash tank kWBoiler final rinse kWTotal kW

400V 3N~ main fuse, (A)400V 3N~ max. gauge of wire(L1-L3, N, PE) Cu mm2

ACCESSORIESEl. connection dryer T-60, T-90, angle dryerTotal power, kW400V 3N~ main fuse (A)

El. connection dryer T-180Total power, kW400V 3N~ main fuse (A)

42_53ics_IDW.p65 6.2.2004, 14:4452

| 53

METOS ICS+ PRE-RINSE ZONE

The pre-rinse zone saves water and work. The pre-rinse zone attached permanently to the machinerecycles water within the machine. In the pre-rinse zone designed for WD 153 the dishes are firstrinsed with cold water and thereafter with the recyclable final rinse water. The pre-rinse zone to beattached to the 213/243/333/423 machines recycles the pre-wash water with a pump. The doublestrainers that are removed from the front can be emptied without stopping the machine.

Pre-rinse zone Inst. lengthR-L 153E 400 mmL-R 153E 400 mmR-L 213E, 243E, 333E 400 mmL-R 213E, 243E, 333E 400 mm

The machines can be equipped with a T-60, T-90 or T-180 drying zone. The zone’s powerful fan blowshot air from above the dishes. It pays to use a drying zone when large amounts of less heat-absorbingdishes are to be washed. Plastic dishes and trays are such dishes. The air diversion sheet distributes theblown air evenly above the dishes, which cuts energy consumption. Part of the thermal energy isutilized in heat recovery, through which the cold water is fed to the machine. The thermal power is 6kW for T-60 and T-90, 2x6 kW for T-180.

METOS ICS+ DRYING ZONE

Angle loading table Installation length mm630 630

The angle loading table reduces the system’s installation length and enables installation in limitedspaces. The angle loading table is attached to the rack conveyor; no extra motor is needed. The angleloading table is available for both for right- and left-feeded machines. The construction is of stainlesssteel throughout, the legs have plastic adjustment pads. Standard installation length 630 mm.

METOS ICS+ ANGLE LOADING TABLE

Installation kitsFor entry conveyorFor exit conveyorFor entry/exit conveyorsFor pre-rinse on curveFor pre-rinse on a straight conveyorFor chain rinsingFor timer for basin rinseFor presinse unit’s pressure booster pump

If motor-driven conveyors are attached to the machine, theyhave to be connected to the washing machine’s controlsystem. The functions of the feeding conveyor can becontrolled from the machine (e.g. chain rinsing). For thesefunctions the machine is equipped with installation kits.

The Metos ICS+ angle loading table makesinstallation in tight spaces possible.

Total kW power with drying zoneDrying zone 153 213 243 333 Installation lengthT-60 38,6 46,1 46,1 53,6 600 mmT-90 38,6 46,1 46,1 53,6 900 mmT-180 45,4 52,8 52,8 60,4 1800 mm90°/180° 38,6 46,1 46,1 53,6 820 mmPowered turn track 180° for angle dryer 780 mmPowered turn track 90° for angle dryer 780 mm

INSTALLATION KITS

PRESSURE BOOSTER PUMP

Pressure booster pumpMetos ICS 153 - 423

A pressure boosting pump is used when thedynamic tap water pressure is below 250 kPa.

54 |

Metos pre-wash table

METOS PRE-WASH TABLE FOR RACK CONVEYOR MACHINES

The Metos Nordien-System basin is of sturdy stainless steel throughoutwith guide rails for baskets. There is a large strainer at the bottom of thebasin which can be lifted upwards and an outlet ball valve connection.The basin depth is 300 mm. Adjustable feet. Connection plates availablein lengths100, 200, 300 mm and for angled installation 500 mm. Thebasins are supplied with splash guards.

Basin Outer dimensions mm Installation length700-11-3 1100x590x880±25 1400 mm700-6-3 600x590x880±25 900 mm700D-6-3, 2 basins 1200x590x880±25 1500 mm

Accessories: Dimensions mm For basinsGrid shelf 600x590 700-6-3, 700-6-5Grid shelf 1100x590 700-11-3, 700-11-5Grid shelf 1200x590 700D-6-3, 700D-6-5Unloading table 500x590

METOS POWERED TURN TRACK

Powered turn track Dimensions mm445 180° 780x1400x875±25446 90° 780x780x875±25

Suitable for all rack conveyor machines.

The Metos Nordien-System powered turn track for transporting basketsby friction driven conical rollers is connected to exit end of the rackconveyor machine. Operates with all dishwashing baskets and rackconveyor machines. The unique construction guarantees a smoothmovement of baskets. All stainless steel construction. Outlet connection.

The range includes both 90 degree and 180 degree curves.

90 degree curve

180 degree curve

Drain in the bottom of the basin.

| 55

PLATE CASSETTE HOLDER

Wall mounted holder Dimensions mm502-2 1120502-3 1660502-4 2200Drying line mounted holder Dimensions mm502T-1 960502T-2 960502T-3 1485502T-4 2010502T-5 2535502T-6 3060

The Metos Nordien-System roller table is attached tothe exit of the machine or powered turn track. Theconstruction is of stainless steel. Resistant full lengthplastic rollers with ball bearings. The roller sections areeasy to lift for washing. Outlet drainage either into turntrack or from the bottom of the unit. Shelf and rails forstoring empty 500 x 500 baskets. Adjustable height.

Pivoted table has four 125 mm castor wheels, two withbrakes. If the roller table is connected to a 180 degreecurve a pivoted model is advisable.

METOS ROLLER TABLE

Guide railPivoted roller table for 180 degree curve Dimensions mm sections460-2 1060x630x875±25 1460-3 1585x630x875±25 2460-4 2110x630x875±25 3460-5 2635x630x875±25 4460-6 3160x630x875±25 5

Guide railStatic roller table for 90 degree curve sections465-2 1060x630x875±25 1465-3 1585x630x875±25 2465-4 2110x630x875±25 3465-5 2635x630x875±25 4465-6 3160x630x875±25 5

Guide railStatic roller table for connection to rack conveyor machine sections465-2D-WD 1060x630x875±25 1465-3D-WD 1585x630x875±25 2465-4D-WD 2110x630x875±25 3465-5D-WD 2635x630x875±25 4465-6D-WD 3160x630x875±25 5

Accesories Dimensions mmRoller connection 454 length 300 mmUnloading table 430 width 500 mm depth 300 mm

Static roller table with two guide rail sections

Roller connection

Unloading table

The roller sections are easy to lift for washing.

56 |

Efficient double strainers The wash arms are easy to release for cleaning.

➞ The conveyor from the Nordieflex sortingunit takes the basket to the pre-wash machine(pictured PRM 5305) and then further to therack conveyor machine.

METOS PRE-RINSE MACHINE

Pre-rinse machine Dimensions mm El.connectionPRM 5305 90° 950x950x1700 400V 3N~2.55 kW 16 APRM 5306 straight 600x670x1700 400V 3N~2.55 kW 16 A

Technical data

Connection power 3 x 400V 2,55 kW 16A

Pump 0,75 kW

Flow 300 litres/min.

Pump pressure 0,25 bar up 0,4 bar low

Heating element 1,8 kW

Water connection R 1/2”

Water connection from rack conveyor (option) PP pipe 50 mm

Drain PP pipe 50 mm


Metos pre-rinse machine is excellent choice when manual pre-rinsing is not anoption or when wash power (contact time) needs to be improved. Metos pre-rinse machine is fitted to Nordieflex returning and sorting units. The Nordieflex

conveyor from the sorting area continues through the pre-rinse machine all the way untilthe rack conveyor machine enabling easy and efficient working in dish handling.

Metos Pre-rinse machine is economical to operate as the pre-rinse water is recycled. The unit can beconnected either to fresh water or water can be supplied from Metos ICS+ rack conveyor machine.In both cases the running costs are extremely low thanks to the recycling principle in the pre-rinsemachine. When choosing water supply from the ICS+ machine, the only fresh water consumption isthe initial filling of the pre-rinse machine (30 litres).

The dishes are rinsed in the pre-rinse machine with water of temperature 40°C (small concentrationof detergent recommendable). Food residues are rinsed from the dishes in the pre-rinse machine.This improves the entire washing result and helps to keep the water in the tanks of the dishwashingmachine cleaner.

In installations where the length of the actual rack conveyor machine is limited (small dish rooms),pre-rinse machine can be installed in the bend before the machine thus taking in use every inch inthe dish room and at the same time helping to reach better washing result.

The Pre-rinse machine is easy to install and all service can be done from the front. The PRM isavailable in two models: 5305 for 90° bend installation or 5306 for straight position.

58 |

NORDIEFLEX RETURNING AND SORTING UNITS

Dish returning and sorting units are designed to reduce and facilitate the sortingwork of dishes to be washed. Depending on the type of the kitchen the customeror the waiter/kitchen personnel put the dishes coming from the dining room

into baskets. The filled basket is put on a conveyor or roller track, from which it istransported to the dishwasher. A new basket is taken from the basket shelf above to replacethe filled basket on a grid for baskets. The grids are detachable and can be washed in adishwasher. In the sorting area the baskets can also be moved laterally.

The Metos range includes three basic types of returning and sortingsystems. Automatic unit with motor driven conveyor, manual unitwith freely rotating rollers and automatic HI-LO system integratedtogether with tray returning (see photo above). The basic rule isthat with growing volumes it becomes profitable to invest in anautomatic system, thus reducing the need for personnel. Theautomatic units comprise self-returning units and restaurantreturning units. The restaurant returning unit has a sloped shelf andstraight basket shelf as standard, the self-returning unit has straightbasket shelf.

In the design of returning units special attention has been paid tothe ease of cleaning, ergonomics and reliability. In order to guaranteehygiene the body and basin structures are made of stainless AISI304 steel and the conveyor components of mechanically and

chemically tested materials. For maximising ergonomics the system isdelivered with adjustable working heights. The useful life of theautomatic system is extended by protected ball bearings and by theability to place the electrical equipment into a separate box awayfrom splashes. Since the system is designed to fit Metos rack conveyormachines, the installation is quick, reducing the related down time inthe kitchen.

The open hygienic chain with chain washing function, the basin withlong side rinsing function and sufficient sloping of the basin make iteasier to keep the unit clean.In the corner model, the accelerated curve sets the baskets a littleapart and the baskets pass the curve smoothly. The separate stopnotches are therefore not needed in the curves. Baskets are fed intothe machine without stops and capacity isn’t reduced.

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When lifting out the detachable basket grids the basinis fully open and cleaning can be easily carried out.Thanks to sufficient sloping all food remains can easilybe accumulated into the bottom of the unit.

In order to guarantee hygiene in the basin Metos unitshave the basin rinsing function as standard. The functioncan be used either by manual (standard) opening andclosing the valve or having it timer controlled. The foodremains dripping from the dishes are thus rinsed alreadyduring normal use towards the bottom of the basin andto the strainer. The tidiness of the unit and prevention ofunpleasent smells is well under control in these units.

To further guarantee the chain hygiene Metos unitshave a chain rinsing function as standard. Thefunction can be used either by manual (standard)opening and closing the valve or having it timercontrolled. Cleaning the chain is easy as the dirtremains loose due to rinsing.

The detachable basket grids can be washed in thedishwasher.

Metos round polycord tray conveyor is quiet andreliable. Thanks to the open construction it is alsoeasy to keep clean. The useful life of metal reinforcedround polycord is extended and the need for serviceis minimized.

There is a detector placed in the end of the conveyorto make sure no dishes remain on the tray beforestacking. Unnecessary breakage of dishes can thusbe avoided.

Metos automatic returning and sorting units, alsoHI-LO, always have an open hygienic chain. Thanksto the open chain construction cleaning is possiblewithout brushing or lifting up the conveyor.The supports for the conveyor don’t block the cleaningway to the basin. The bottom of the basin is slopedtowards the strainer.

NORDIEFLEX RETURNING AND SORTING UNITS

Large strainer prevents drain from blocking byefficiently filtering food remains from liquid. As anoption there is a double strainer, where the holes ofthe upper strainer are larger.

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NORDIEFLEX AUTOMATIC ’HI-LO’ SORTING UNIT WITHINTEGRATED TRAY RETURNING

In tray returning systems the customer returns in the diningroom atray with dirty dishes onto a tray conveyor, which automaticallytransports the tray further into the dishroom. There the personnelworking with HI-LO unit pick up rubbish, scrape food remains andsort plates into baskets. The tray will continue on the conveyor andeventually it will be stacked in a tray dispenser, which can be used foraccumulating dirty trays. This way washing of trays can be performedat the most suitable time e.g. after other dishes.Automatic HI-LO unit has a basket conveyor. When the basket is filled,it can be pushed on the conveyor to be transported into the dishwasher.

Working with HI-LO system is ergonomic.The height of the trayconveyor will be optimally adjusted at the factory, minimising the

height, depending on the dishes used. The properly designed unit willhelp avoid unnecessary reaching out and other unpleasant workpositions. Unergonomic rotation of the back doesn’t appear whenworking with HI-LO system. The personnel also have freedom forlateral movements. Depending on the required capacity there can beone or several people working at the HI-LO unit.

Automation and user friendliness reduce need for personnel comparedto traditional dish returning, sorting and manual dishwasher feeding.

HI-LO systems are always dimensioned and tailor-made according tocustomer needs. Wide assortment of options enables success in everydishroom. Ask for more information from your Metos sales person.

Metos automatic ’HI-LO’ sorting unit with integratedtray returning offers an ergonomic and efficientsolution for sorting dishes.

Tray returning is a recommended system for use in personnelcanteens where the handling of dirty dishes is not left for thecustomer.

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With the help of a tray loading table it is possible tomake by-pass of e.g. pre-washing unit with trays. Trayloading table can be folded down when not in use.

A tray rest is available as an option. When the waitercomes in with dirty dishes he/she can put the traydown on a tray rest to facilitate sorting of dishes.Tray rest is detachable and is thus excellent help innarrow dishrooms where a tray track would taketoo much space. One unit can have one or severaltray rests depending on the number of personnel andsize of the unit.

Washing pistol with hose reel is a handy option forcleaning the unit. The hose can be reeled inside thehousing when it is not in use. The length of the hose is8 metres. Thermostatic mixer in the picture is anoption. Also regular mixer is available.

Soaking basin for cutlery is an option that improveswashing result of cutlery. Soaking helps to removethe dirt especially if there is a longer accumulatingtime before washing. Thanks to the lifting handle thereis no need to to put a hand in the dirty water, but thebasket can be smoothly lifted out of the water.Also a faucet with a mixer is available for cutlerysoaking basin.

OPTIONS

Self- Restaurant ManualAccessories returning returning returningPre-rinse unit external ■ ■Pre-rinse unit external 90˚ ■ ■Pressure booster pump ■ ■Chain soaking basin ■ ■Cutlery soaking basin with lifting handle ■ ■ ■Washing pistol ■ ■ ■Washing pistol with hose reel ■ ■ ■Thermostat mixer ■ ■ ■Mixer ■ ■ ■Tray rest (detachable) ■ ■ ■Tray loading table ■ ■Tray rack, 4 rack unit ■ ■ ■Tray rack, 5 rack unit ■ ■ ■Tray rack, 6 rack unit ■ ■ ■Timer controlled basin rinsing ■ ■Timer controlled chain rinsing ■ ■Sloped shelf for 4 racks ■ as standard ■Sloped shelf for 5 racks ■ as standard ■Sloped shelf for 6 racks ■ as standard ■

Sorting unit with integrated tray returningunit. HI-LO systems are alwaysdimensioned and tailor-made according tocustomer needs.

Pictured options: Washing pistol with hosereel and mixer, cutlery soaking basin withmixer, double strainer and tray loadingtable.

Pictured also tray dispenser (pg. 93),waste trolley (pg. 98), scraper (pg. 83)and dishwashing baskets.

OptionsPre-rinse unit externalPre-rinse unit external 90˚Pressure booster pumpChain soaking basinCutlery soaking basin with lifting handleWashing pistolWashing pistol with hose reelThermostat mixerMixerTray rest (detachable)Tray loading tableTray rack, 4 rack unitTray rack, 5 rack unitTray rack, 6 rack unitTimer controlled basin rinsingTimer controlled chain rinsing

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Metos WD-B flight type machineshave clear text displays, standardfrom WD-B 76 and upwards.

METOS WD-B FLIGHT-TYPE DISHWASHERS

Metos WD-B flight-type dishwashers have been developed to act asthe central part of our customers’ dishwashing systems. In thedevelopment work special attention has been paid to the hospitals’

strict demands on hygiene and efficiency. The profound experience Metos hasin developing and manufacturing flight-type dishwashers generates a superiorwashing result, low operating costs and an ergonomically well-planned workingenvironment. In the Metos flight-type dishwasher range you will find a machinefor every application; capacities at normal speed 1900 to 4600 plates / hour.

The machine is built of stainless steel that withstands heavy use and iseasy to keep clean. The smooth interior surfaces can be cleaned by openingthe large doors.The washing arms are easy to detach and clean. The outercasings of the loading and unloading areas are easily detached, allowingthe areas to be rinsed. Thanks to efficient thermal insulation, the surfacetemperatures and noise levels stay low. There is also less thermal load onthe working environment, cutting the energy consumption in theventilation. The efficient standard heat recovery system (about 30 kW)minimizes the final fresh rinse water heating energy consumption andrecycles the pump rinsing water into the intermediate rinsing in the pre-wash zone. This significantly reduces the water consumption and at thesame time the rinsing and detergent costs.

As an option the machine has two steplessly adjustable conveyor speeds.This enables setting the contact time according to customer needs andguarantees a sparkling washing result. The machines are also availablewith high-power pumps. The washing pressures can be adjusted for pot

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washing (pressure adjustment device is optional). A large range ofconveyor belts is available to suit different needs. The width of themachine can be extended allowing for instance the placement of twoGN 1/1 containers side by side.

Standard machine includes an extra long (1250 mm) pre-wash zonethat prevents water from transferring dirt from the pre-wash zone tothe chemical zone. This way the water in the chemical tank doesn’tget diluted and unnecessary detergent consumption is avoided. Evenother unwanted water transfer between tanks is eliminated with 1000mm long washing zones.

Electronic control reduces downtime due to the operator, since themachine indicates misuse on the control panel (for instance themachine tells about doors left open, objects fallen in the conveyor,temperatures etc). The control unit also makes service easier, reducingmaintenance downtime. The text panel of the machine (standardequipment from Metos WD-B 76E up) or a separate service instrumentgives the diagnostics in plain language to the service personnel andallows the checking of different components making problemidentification easier. The control registers and collects data on thefunctioning of the machine, which can then be used in the developmentof the washing area (e.g. water consumptions, flows, temperaturesetc.) This makes the rationalization of the area’s own activities easierand facilitates HACCP activities. A WD-INFO data system (optional)can be connected to the control system, allowing the collected data tobe transferred to a PC. A PC makes it easy to collect statistics and forinstance monitor the costs or environmental performance of thedishwashing system.

Excellent hygiene: outer casings withinfeeding can be easily detached forcleaning.

Washing arms and tank strainers areaccessible and easily detachable.

The large doors make it easy to keepthe interior of the machine clean.

User-friendly technology andergonomical structure.

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1 Infeed 11252 Steam hood with pre-rinse, exhaust 400x100 L=450 mm3 Chemical wash 10004 Double final rinse 11255 Drying zone T 8756 Outfeed 1000

Total length 5125 mm

1 Infeed 8752 Steam hood, L=300 mm -3 Pre-wash with 1250

intermediate rinse4 Chemical wash 20005 Double final rinse 11256 Drying zone T 8757 Outfeed 1500


WD-B 51E

WD-B 59E

WD-B 66E

1 Infeed 8752 Steam hood, L=300 mm -3 Pre-wash 10004 Chemical wash 10005 Double final rinse 11256 Drying zone T 8757 Outfeed 1000


1 Infeed 8752 Steam hood, L=300 mm -3 Pre-wash with 1250

intermediate rinse4 Chemical wash 10005 Double final rinse 11256 Drying zone T 8757 Outfeed 1500


Zone Zone length in mm

WD-B 76E

WD-B 83E 1 Infeed 8752 Steam hood, L=300 mm -3 Pre-wash with 1250

intermediate rinse4 Chemical wash 20005 Double final rinse 11256 Drying zone Ta 15007 Outfeed 1500


WD-B 93E 1 Infeed 8752 Steam hood with exhaust 400x100 L=300 mm3 Pre-wash with 1250

intermediate rinse4 Chemical wash 30005 Double final rinse 11256 Drying zone Tt 15007 Outfeed 1500


WD-B 100E 1 Infeed 8752 Steam hood with exhaust 400x100, L=300 mm3 Pre-wash with 1250

intermediate rinse4 Chemical wash 30005 Double final rinse 11256 Drying zone Tta 22507 Outfeed 1500



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Metos WD-B 51E 59E 66E 76E 83E 93E 100ELength mm x 1013x2020* mm 5125 5875 6625 7625 8250 9250 10000 - pre-rinse ■ - pre-wash ■ - pre-wash with intermediate rinse ■ ■ ■ ■ ■ - chemical wash I ■ ■ ■ ■ ■ ■ ■ - chemical wash II ■ ■ ■ ■ - chemical wash III ■ ■ - double final rinse ■ ■ ■ ■ ■ ■ ■ - drying zone ■ ■ ■ ■ - double drying zone ■ ■ - triple drying zone ■Capacity 1) plates/h 1920 2496 2668 3840 3840 4603 4603Sound level 2) dB(A) abt. 70 abt. 70 abt. 70 abt. 70 abt. 70 abt. 70 abt. 70Max. surface temperature 3) ˚C 35 35 35 35 35 35 35Total power: - electric heating kW 54.9 57.1 57.1 65.3 66.1 86.3 87 - steam heating kW 3.9 6.1 6.1 8.3 9.1 11.3 12Steam consumption kg/h 79 79 79 88 88 115 115

Installation drawing on p. 122

1) Capacity of the standard conveyor belt is 32 large plates or 16 trays/metre 2) measured at 1 metre by side of the machine 3) at a room temperature of 20 ˚C*The machine width with an extra wide conveyor belt is 1080 mm

Standard belt with recessed fingersintended for flat and deep plates, cupsand trays. Also suitable for racks.

Finger belt with upwright fingers.

Flat belt suitable for containers, plasticgrates and pots.

Recessed finger belt with cutlery basketsfor trays, flat and deep plates, cutleryand racks with glasses or mugs.

Temprite belt intended for tempritetrays with lids.

Finger belt for automatic tray andcutlery handling.

Special belt for GN-containers.

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WD-40BR

Metos Dimensions mm El. connectionWD-40BR 4000x1013x2440 49 kW 100 AWD-40BR steam heated 4000x1013x2440 4 kW 20A

METOS WD TRAY WASHERS

WD-40BR. After the wash the trays are stacked on atray dispenser.

WD 40 BR. The trays are fed into the machine with a trayconveyor.Even a partial automation of the washing area and the addition

of a tray/cutlery washer in the dishwashing system increasescapacity and improves ergonomics. In addition, mechanized

tray handling will ease and reduce the staff’s workload.

Metos WD 40 BRThe Metos WD 40 BR operates so that the trays are fed into the machinewith a tray conveyor. The machine turns the trays onto the belt of the machineand the trays pass through chemical wash, final rinse and the powerful dryer.After the wash the trays are stacked on a tray dispenser. Electronic controlenables the integration of the machine into an HACCP system by which thewash process can be monitored and data on the operational economy of themachine recorded. Operating the machine is easy thanks to the text display.The operator gets a real time look at what’s going on in the machine.

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WD-66CT

Metos Dimensions mm El. connectionWD-66CT 6750x1013x2190 66.5 kW 100 AWD-66CT steam heated 6750x1013x2190 10.1 kW 20A

Metos WD 66CTThe Metos WD 66CT tray and cutlery machine washes both trays and utensilsin the same machine. The unit has a prewash, a chemical wash, a double finalrinse and a powerful dryer. The trays are stacked on a tray dispenser after theprocess. When the dispenser is fully loaded, the trays can be directed to anotherdispenser. The cutlery can be collected into a rack in the trolley or into acutlery sorting buffer belt. The Metos WD 66CT tray/cutlery machine offersthe customer all the advantages of a state-of-the-art machine; the unit can beconnected to an HACCP system, the clear text panel gives the operator areal time performance data etc. Bowls and other dishes can also be washed,adding additional dishwashing capacity when needed.

WD-66CT tray and cutlery machine washes both trays and uten-sils in the same machine.

METOS WD TRAY AND CUTLERY WASHERS

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Cutlery dishwashers can be incorporated in an automatic utensil handlingline, where cutlery is sorted without manual touching for transfer backto distribution. The only person touching the utensil is the customer

himself. Kitchen size and distribution methods dictate how far the automationcan be profitably developed. In aircraft galleys the trend has very often beentowards the use of recyclable utensils of stainless steel with the utensils transferredfurther from the dishwasher to a cutlery sorter which sorts them into cutleryboxes.

There are two sizes of cutlery dishwashers, Metos WD ACS 38D and Metos WD ACS 47D.The larger ACS 47D machine is recommended for use in conditions where the cutlery isnot washed immediately after use, for instance patient utensils in central kitchens of hospitals.The ACS 38D has pre-rinse, chemical wash and double final rinse zones. In the ACS 47Dthe running cycle consists of pre-rinse, two chemical washing zones and a double finalrinse. The cutlery dishwashers have a special jet technique, rotating the utensils during thewash, which guarantees a perfect result.

Superior user-friendlinessBoth machines have a user-friendly text panel and an electronic control system that can beconnected to an HACCP system. The text read out makes operation easier by telling userswhat the machine is doing at any given moment and also alerts the operator of any problems.The HACCP functions of the machine secure superior hygiene. The control system canalso help to record data on the running economy of the machine.

Both machines have an efficient two phase heat recovery system and acoustic and thermalinsulation. Heat recovery and thermal insulation reduce the energy consumption of themachine, and raise the efficiency of the ventilation, improving the operational environmentof the washing area.

Metos Dimensions mm El. connectionWD ACS 38D 3775x720x1735 43,4 kW 80 AWD ACS 38D steam heated 3775x720x1735 13,4 kW 25AWD ACS 47D 4675x720x1735 57,6 kW 100 AWD ACS 47D steam heated 4675x720x1735 15,6 kW 25A

METOS WD CUTLERY WASHERS

Cutlery dishwasher and sorter comprise a system wherewashing and sorting to cutlery boxes take place withouttouching the cutlery.

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ACS-800

■ Up to 30 different models of cutlery can be pre-programmed■ Every model can include several different type of cutlery

Metos Dimensions mm Capacity El. connection Cutlery size l x w x h mmWD ACS 400 2306x962x1341+ buffer belt 2500 - 3600 pieces/hour 0,3 kW 10 A (100 - 215) x (5 - 46) x (1 - 30) mmWD ACS 800 3078x962x1341+ buffer belt 2500 - 3600 pieces/hour 0,3 kW 10 A (100 - 215) x (5 - 46) x (1 - 30) mm

METOS WD ACS -AUTOMATIC CUTLERY SORTER

Considerable cost savings are achieved in dishwashing by automatingcutlery sorting. Automation of this phase becomes a profitableinvestment when the volumes become large enough. Metos WD ACS

cutlery sorter can be combined with a cutlery dishwasher or usedindependently as a stand-alone unit. The introduction of a cutlery sorter alsoenables the allocation of personnel resources to more meaningful and lessstrenuous tasks. Automatic sorting is also the most hygienic sorting method,since the cutlery won’t be touched.

ACS Cutlery Sorter Units are used mainly for sorting casual cutlery, which usuallyconsists of 3-4 different type of items. System transports and buffers washed cutleryfor the ACS sorter. The sorter identifies every piece of cutlery and sets them intoseparate cutlery boxes. Every piece of cutlery is placed so that the handles point to thesame direction in a cutlery box.

With the new ACS 800 Dynamic Cutlery Sorter the sorting is even more efficient.The need for manual handling is reduced to minimum thanks to Dynamic Sorting.The sorter optimizes the use of cutlery boxes dynamically and so capacity for eachtype of cutlery is reserved on the basis of actual need. That’s why it isn’t necessary tochange cutlery boxes before the last one is in use. Sorting process requires less humanlabour, so the personnel can focus on other tasks and change the boxes occasionally.Having a particular user for the sorter isn’t anymore necessary, but taking care of thesorter can be merged to other tasks in dishroom.

ACS 400 is sorting cutlery with conventional method. Every spoon, tea spoon, forkand knife is put into pre-programmed position. Full cutlery boxes are to be changedimmediately after being filled up. That means shorter time between box changing andmore work for the user.

Buffer belt is a functional part of the process, which are available in standard lengths1,5-4,5 meter.

The automatic cutlery sorter distributescutlery automatically into the correct cutleryboxes which are then transported back todistribution.

An optional unit for cutlery boxes

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Metos dishwashing systems integrate seamlessly with your wholedishwashing process. Every aspect of moving, washing, sorting andstoring dishes is taken into account. You will benefit from substantial

savings in labour costs and workload, since Metos dishwashing systems offeryou flexibility that suits your specific processes, premises and number ofemployees. You can accomplish more in less time, so your kitchen staff willhave more time to concentrate on other essential and productive tasks.

Metos dishwashing systems’ comprehensive electronic controls and easyintegration with kitchen management systems give you full and precise controlover the whole dishwashing process.

Metos assortment for high capacity dish rooms, such as hospitals and otherinstitutional or private dish rooms with large capacity, consists besides rackconveyor, flight type, tray, cutlery and special washing machines, also of allthe handling systems around these machines.

From our assortment for dish handling you can find sorting systems withtray, rack and special conveyors, magnetic and gravity based cutlery and trayseparators, waste handling systems, tray dispensers/exchangers, tray elevatorsetc.

You name your way of working and let us provide the optimal solution.

METOS SYSTEMS WITH INTELLIGENT FLEXIBILITY

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METOS SYSTEM RENDISK TRAY-ELEVATORS

Metos vertical tray-transportsystem for a constructional shaft.Continuous running chainsystem with built in traysupport(platforms) for soundless operation and high capacity. A flowing take

over of the trays in and out of the elevator is achieved by a horizontal transferof the traysupports. Contruction of the elevatorshaft by a third party.

Tray size 325/375 x 460/530 mm. Max. weight per tray 30 kg. Capacity 600 trays*. Working height 900 mm. Output height with Ergosystem 1185 mm + 20 mm, with

Convesystem 900 mm + 20 mm. Constructional recess in the floor min. 1200/1200 mm Motor 1 kW 230/400V Stainless steel switchboard cabinet IP65 with PLC control 24V

and display with symbols. Automatic tray-intake unit, 750-100 mm long, motor 0.18 kW,

height-detection, approximation-sensor and a swing-back safetycover s/s (CE).

Diagnostic text display Fire hatch

Tray size 600/400/400 mm. Max. weight per tray 50 kg. Capacity 800/1000 trays*. Working height 900 mm. Output height with Ergosystem 1185 mm + 20 mm, with

Convesystem 900 mm + 20 mm. Constructional recess in the floor min. 1100/1000 mm Motor 1 kW 230/400V Stainless steel switchboard cabinet IP65 with PLC Siemens

control 24V and display with symbols. Automatic tray-intake unit, 750-100 mm long, motor 0.18 kW,

height-detection, approximation-sensor and a swing-back safetycover s/s (CE).

Diagnostic text display Fire hatch

*) The actual capacity is dependent on the height of the products (e.g. bottles)on the tray. The in and out take is checked by built in sensors linked to aSiemens PLC.

*) The actual capacity is dependent on the height of the products (e.g. bottles)on the tray. The in and out take is checked by built in sensors linked to aSiemens PLC.

Working direction Working direction

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METOS SYSTEM RENDISK TRAY-ELEVATORS

Metos vertical tray transportsystem for aconstructional shaft. Continuous runningflexisystem. The trays are taken in and put

out directly from/to the conveyer table. The flexiblestrips 220 mm are made of poly-oxymethyl.Contruction of the elevatorshaft by a third party.

The elevator is propelled by just one motor with a fixedaxis in the center which has a transmission to thehorizontal parts. To prevent the shake of trays themachine has a slow start and a slow stop due to afrequency transformer which drives the transport motor.

Tray size 325/375 x 460/530 mm. Max. weight per tray 20 kg. Capacity 1000/1200 trays*. Working height 900 mm. Output height with Ergosystem 1185 mm + 20 mm,

with Convesystem 900 mm + 20 mm. Constructional recess in the floor min. 1800/1800 mm Motor 1 kW 230/400V Stainless steel switchboard cabinet IP65 with PLC

Siemens control 24V and display with symbols. Diagnostic text display Fire hatch

*) The actual capacity is dependent on the height of the products (e.g.bottles) on the tray. The in and out take is checked by built in sensorslinked to a Siemens PLC.

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Metos Dimensions mm Rotating table diameter El. connection Basin volume lWD-18CW 2415x1845x2735 1600 mm 52,2 kW 80A 200WD-18CW steam heated 2415x1845x2735 1600 mm 4,5 kW 20A 200Installation drawing on p. 128

METOS WD-18CW TROLLEY WASHER

The Metos WD 18 CW trolley washer cleans the trolleys without any manual contact and with low operational costs.

loading and unloading sections can be located in different areas (clean anddirty areas). The control of the machine can be set in that case to prevent thegates of both sections from being open simultaneously so that impurities cannot spread from one area to the other. The machine can either be sunk intothe floor or trolley ramps can be built around it.

The Metos WD-18 CW is user-friendly. One operator can manage the wholesystem. The door is closed by pushing a button and opens automatically atthe end of the washing cycle. The machine has three washing programmes.For each programme the washing and rinsing times can be programmedindividually. The factory setting for the shortest washing program is 75 seconds.The unit is electronically controlled. The control system guarantees hygieneand can be integrated into an HACCP system which documents the criticalparameters of the dishwashing process and signals possible deviations. Thecontrol functions also save the data on the operational economy of themachine. For instance the number of wash cycles, the water consumptionetc. can be easily accessed from the memory. The operator is shown runningstatus in text form on the display.

Functional description: During the washing the trolley rotates about 10 rpm,followed by intermediate spinning with the rotary speed rising to about 50rpm. During intermediate spinning the detergent water is efficiently removedeven from the pockets of the trolleys. For the duration of the fresh waterrinse the rotary speed is lowered to 10 rpm, after which the faster final spinstarts removing the water droplets on the trolleys.

The trolley washer lends itself flexibly forwashing aircraft galley trolleys, as well asfixtures and kitchen trolleys and otherobjects, such as transport boxes.

This new efficient trolley washing solution revolutionizes thehygiene of trolley washing and makes a tough job easier. Thegreatest advantage of mechanical trolley washing over

traditional hose washing is that the washing result is consistentlyhygienic from day to day. The work also becomes less strenuous, sincehandling is simplified and made easier.

The new Metos WD-18CW trolley washer saves up to 80 % of the energycompared with old trolley washers. Thanks to the ingenious spinningtechnology an excellent drying result is achieved without big industrial-strength heat blowers. Intermediary spinning allows the trolleys to be rinsedclean with really small water amounts only about 6 litres / wash cycle. Thelow rinse water consumption also generates a corresponding reduction inelectricity and detergent consumption. The machine also has a heat recoverysystem, so it uses cold water when running. Efficient thermal and acousticinsulation reduce the thermal impact on the environment, keeping theventilation to a minimum and the working conditions comfortable.

The machine can easily be integrated into the washing system of a centralkitchen, since the space requirement can be as low as 4.5 m2. The trolleywasher lends itself flexibly to the washing of kitchen and ward trolleys andother objects. The trolleys must fit on the rotating table with a diameter of1600 mm. The machine is also available as a flow-through model where the

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All baskets also available in beige.

Compartmented heightening frame

Basket for cups and glasses

Basket for cutlery

Basket for 18 flat or 12 deep plates

Service basket for cups and glasseswith one low side for easy access toglasses and cups.

Basket for trays

Basket for cups and glasses Glass h Pc010G, grey 70 mm 30Service basket, cups/glasses050, beige 70 mm 30Basket for flat and deep plates Plate Ø030, blue 240 mm 18/12Basket for cutlery040, graphite greyBasket for trays060, green 9

METOS DISHWASHING BASKETS 500 x 500 mm

Smooth sides – no water residueDiagonal handles – better balance and better gripWide mesh – for better washing resultsStackable – for safe transportation and storageDouble wall construction – for strength and stabilityInjection moulded polypropyleneSuitable for all types of dishwashing machines

Compartment basket, grey Glass Ø Glass h Pc Colour code014G 110 mm 70 mm 16 yellow015G 87 mm 70 mm 25 blue016G 72 mm 70 mm 36 white017G 60 mm 70 mm 49 red018G 52 mm 70 mm 64 greenCompartmented heightening frame, grey

Glass Ø Pc Colour code020G frame without compartment024G 110 mm 16 yellow025G 87 mm 25 blue026G 72 mm 36 white027G 60 mm 49 red028G 52 mm 64 green

Baskets ordered with heightening frames can be supplied fully assembled.

Compartment basket with one heightening frame, greyGlass Ø Glass h Pc Colour code

014G-1-024G 110 mm 120 mm 16 yellow015G-1-025G 87 mm 120 mm 25 blue016G-1-026G 72 mm 120 mm 36 white017G-1-027G 60 mm 120 mm 49 red018G-1-028G 52 mm 120 mm 64 greenCompartment basket with two heightening frames, grey

Glass Ø Glass h Pc Colour code014G-2-024G 110 mm 170 mm 16 yellow015G-2-025G 87 mm 170 mm 25 blue016G-2-026G 72 mm 170 mm 36 white017G-2-027G 60 mm 170 mm 49 red018G-2-028G 52 mm 170 mm 64 greenCompartment basket with three heightening frames, grey

Glass Ø Glass h Pc Colour code014G-3-024G 110 mm 220 mm 16 yellow015G-3-025G 87 mm 220 mm 25 blue016G-3-026G 72 mm 220 mm 36 white017G-3-027G 60 mm 220 mm 49 red018G-3-028G 52 mm 220 mm 64 green

Compartment basket for glasses withtwo heightening frames. Note thatcompartments and frames are veryfirmly fixed to the basket. For easyhandling it is important that theheights of glasses and the basket areas carefully alligned as possible.

Compartment basket is ideal toprevent breakage and scratchesduring washing, transporting andstoring glasses and cups.

Ridged compartments – no water-marks – no polishing.

Open base guarantees a goodwash result.

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Cover for baskets119 plastic, whiteDrip tray135 height 50 mmInsert for cups153 coated steel, greyCover grid154 coated steel, blueInsert for containers155 stainless steel wire

PLATE CASSETTES

BASKET PRINTINGBy a unique system, Nordien-System can offer printing/codingof baskets. The printing/coding can indicate different glasses, ownlogo or address and is available in different colours. The printing/coding is ideal for catering and large banquet operations as wellas for small restaurants with a large variety of glasses.

Ask for options.

Stainless steel drip tray usedwith trolleys and tables to pre-vent dripping on the floor andon table cloths.

Insert for cup to keep the cups tilted for abetter drying result.

Cover grid to be used whenwashing lightweight items.

Cover for baskets to protect the goodsduring storage and transport.

Insert for containers for washingcontainers and lids placed on edge.

Plate cassettes are colour coded.


We can also supply customeradapted plate cassettes on request.

The cassettes are used in all handling and storage of clean and dirtycrockery. They protect the edges of the crockery from becoming chippedduring transport and they drastically reduce the crockery breakage. Thecassettes can be used in hot cupboards, max 50°C and washed in adishwashing machine. Height: 30 cm. Made of coated steel wire. Availablein eleven sizes.

Plate cassettesPlate Ø 3x8 cm 3x10 cm 12 cm 13 cm 15 cm 17 cm 19 cm 22 cm 25 cm 28 cm 32 cmPc 150 150 45 45 45 35 30 25 25 20 15–20Colour orange green blue black pink grey yellow red white red/white black/yellowArt Number 190 191 126 127 128 129 130 131 132 133 133A

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Dirty goods are beingpicked up from thetables and carried out tothe dishwashing area.

The dishwashingprocess.

The container baskets (in whichthe 460 x 460 mm baskets are to placed)are only used in the dishwashing machine.The empty container baskets can bestored under the drying line.

Dripping/drying.

THE ONLY DISHWASHING BASKET DEVELOPEDWITH THE SERVING STAFF IN MIND

Aglass basket spends more than 99 % of itstime outside the dishwashing machine;that is why it should not be constructed

solely for that purpose. Metos Nordien-System isthe only company in the world that has paidattention to that fact. For more than 30 years the46 cm basket system has been developed andimproved in close co-operation with operators allover the world.

Thanks to the smaller dimension of the 46 cmbasket, together with round corners and soft edges,the serving staff can carry the basket on their arm,at the same time putting glasses on the tables. Thesmart construction and the colour options alsomake it possible to use the basket within therestaurant and bar areas.

The 46 cm baskets are also ideal in the storage area.The low sides not only enable easy identificationbut also give a much larger storage capacity as thedistance in height between the baskets can bereduced to a minimum and still give easy access tothe glasses. The low sides also drastically reducethe breakages during handling.

When the 46 cm basket goes through the dish-washing machine it is placed in an open dish-washing basket (50 cm). When Metos Nordien-System open 50 cm baskets are used the 46 cmbasket can be placed tilted for optimum wash anddry result.

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The servingstaff are pickingup the baskets orsingle glasses or cups fromthe storage area for preparation.

Full baskets are accumulated inguide rail sections under thebenches until thedishwashingstarts.

Sorting, odd glasses and alsostandard glasses are beingsorted into glass baskets.

Pre-washing,if neccessary.

Hand-in area, the dirty goods arebeing handed in by hand, on traysor in baskets. Standard glasses aresorted into glass baskets, odd glassesare being placed on the hand-inbench.

Storage of baskets withclean glasses and cupson shelving units or trollies.

Transportation in trolliesor by hand to storage roomor other storage areas.

The advantages of the 46 cm system:■ User friendly for both serving and stewarding staff■ Less weight■ Available in 11 different glass compartment diameters for the majority

of glasses to fit exactly, minimizing the need for high baskets■ Available in a high version for tall glasses when the diameter of

the foot is larger that the bowl■ Coded with different colour codes for each individual compartment size■ Ridged compartments – no water marks on the glasses no polishing■ The goods are washed tilted – for the best washing and drying result

without reduced capacity■ The baskets are washed in a container basket and therefore remain

undamaged and unscratched■ Less space required for empty baskets■ A complete system with baskets, trollies, shelving and tabling■ Used worldwide

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Compartment basket for glasses and cups, blueGlass Ø Glass h Pc Colour code

106 46 mm 85 mm 81 black107 52 mm 85 mm 64 green108 56 mm 85 mm 49 grey109 60 mm 85 mm 49 pink110 65 mm 85 mm 36 red111 72 mm 85 mm 36 white112 76 mm 85 mm 25 red/yellow113 81 mm 85 mm 25 yellow114 87 mm 85 mm 25 not coded115 95 mm 85 mm 16 white/red116 110 mm 85 mm 16 pink/grey117 149 mm 85 mm 9 black/white

High compartment basket, blueGlass Ø Pc Colour code

108D 56 mm 49 grey110D 65 mm 36 red113D 81 mm 25 yellow115D 95 mm 16 white/red

High compartment baskets are for glasses with a larger foot than bowl orvery tall glasses. When ordering, please state height of glass and thediameter of foot if it is greater than that of the bowl.

Open basket103 blue, height 85 mm

Drip tray for 460 x 460 baskets134 height 50 mm

For glasses and cupsSmall dimension with large capacity.Light weight – easy handlingPrior to being placed in the dishwashing machinethey are placed at an angle into a 500 x 500 mm basketRidges in the compartments for optimum drying resultInjection moulded polypropylene

The unique 460 mm compartment basket system from Metos Nordien-System is today used throughout the world. Thanks to its light weightand reduced size (460x460 mm), the serving staff can support the basketon the arm when laying up tables. As the compartment basket is placedin an open 500x500 mm basket for washing it will remain as new withoutscratches and can therefore also be used in bars and other guest areas.The angle of the basket during washing means that a perfect washingresult is obtained and the drying is speeded up.


High compartment baskets are forglasses with a larger foot than bowlor very tall glasses.

Open basket

Compartment basket for glasses andcups The ideal basket for washing,carrying and storing glasses. Eachglass is placed in a compartment toprevent breakage and scratches.

Drip tray in stainless steel, used withtrolleys and tables to prevent drip-ping on the floor and on table cloths.

Baskets are colour coded to in-dicate the glass diameter.

The picture shows the angle ofthe basket during washing.

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Dishwashing tray for cutlery Size Height Pc120 stainless steel 340x160 mm 130 mm 100-150121 polypropylene 490x180 mm 140 mm 150 - 200

For soaking and washing cutlery. The dishwashing tray is placed insidea basic basket when washing.

Cutlery cylinder Ø Height Pc118 polypropylene 110 mm 130 mm 40 - 50

For cutlery on servery counters and in kitchens. The cutlery cylinder isplaced inside a comparment basket when washing.

Cutlery box for clean cutleryColour Size Height Pc

123 polypropylene grey 160x290 mm 130 mm 80 - 120123B polypropylene blue 160x290 mm 130 mm 80 - 120123G polypropylene green 160x290 mm 130 mm 80 - 120123R polypropylene red 160x290 mm 130 mm 80 - 120123W polypropylene semi-white 160x290 mm 130 mm 80 - 120123Y polypropylene yellow 160x290 mm 130 mm 80 - 120124 polypropylene brown 160x290 mm 130 mm 80 - 120125 polypropylene beige 160x290 mm 130 mm 80 - 120

Lid for cutlery box156 plexiglass cover for cutlery box

Lid can easily be put on and taken off. It protects the cutlery against dustand dirt and encourages guests and staff to take the cutlery by the handles.

Stand for cutlery boxes Size Height151 350x295 mm 320 mm

To hold four Nordien-System's cutlery boxes. Stainless steel.

Wall bracket for cutlery boxes Length152-1 for 1 box 80 mm152-2 for 2 boxes 330 mm152-3 for 3 boxes 500 mm152-4 for 4 boxes 660 mmStainless steel.

Dishwashing tray for cutlery in stain-less steel is also suitable for sterilewashing.

Dishwashing tray for cutlery inpolypropylene.

The cutlery cylinders are placed insidecompartment basket when washing.

Cutlery box for clean cutlery Stainless steel wall bracket for cutlery boxes

Stand for cutlery boxes

CUTLERY HANDLING

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METOS CAROUSEL SYSTEM

At lunch or dinner the serving staff are very busyselling and serving food and drinks. This meansthat depositing of the dirty dishes must be easy

and quick. To achieve this, Metos Nordien-System hasdeveloped the accumulating principle for hotels andrestaurants which works as follows:

The serving staff’s work:1. Place the cutlery in the cutlery soaking trolley.2. Scrape the left overs into the waste bin using the plate scraper.3. Put the plates, saucers and bowls on the lower level of the carousel.4. Glasses and cups on the upper level.

The dishwashing staff’s work:5. Sort the glasses and cups into the correct baskets.

Put the full baskets in the guide rail sections under the table.Empty basket is put on the shelf.The plates are sorted according to size and are placed in pileson the sorting table.

6. If required, serving dishes can be put into the basin for soaking.7. When the busiest period is over, the actual washing begins.

The glass baskets are ready to be placed on the basin line for slidinginto the dishwasher. Load plate baskets. Finally cutlery will be washedtwo times first flat and then standing UNSORTED.

8. 180° turn track and roller table return baskets to the dishwashingstaff for removal.

9. The baskets are put into basket trolleys and the plates are put intocassettes on a plate cassette trolley for transport to the storage area.

10. In the storage area everything is stored in the correct place so that allstaff know where to find specific items. Optimal storage racks giveeasy access to all goods.

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Carousel Diameter mm Height mm El. connection810-1 with tray support Ø 1500+1200 1250 230V 1~18W810-1H with tray support+sink on right Ø 1500+1200 1250 230V 1~18W810-1V with tray support+sink on left Ø 1500+1200 1250 230V 1~18W811-1 with corner tray support Ø 1500+1200 1250 230V 1~18W

810-2 with tray support Ø 1800+1500 1250 230V 1~18W810-2H with tray support+sink on right Ø 1800+1500 1250 230V 1~18W810-2V with tray support+sink on left Ø 1800+1500 1250 230V 1~18W811-2 with corner tray support Ø 1800+1500 1250 230V 1~18W

810-3 with tray support Ø 1200+1000 1250 230V 1~18W810-3H with tray support+sink on right Ø 1200+1000 1250 230V 1~18W810-3V with tray support+sink on left Ø 1200+1000 1250 230V 1~18W811-3 with corner tray support Ø 1200+1000 1250 230V 1~18W

SCRAPER UNIT

To scrape left overs from plates to the waste binbelow without using hands or cutlery.The scraper can be fitted to most type of tables.

METOS DELIVERY CAROUSEL

One of Metos Nordien-System’sinnovations is the deliverycarousel. Since the carousel

rotates all the time, the serving staff canquickly find space to dump the dirties. Atthe same time the steward can remainstanding in the same place and sort glassesand cups into baskets and plates into piles.A carousel with two levels, diameters1800+1500 mm is equivalent to a bench5300 mm long and 800 mm deep!

The carousel has two levels. Construction isstainless steel. Motor driven, speed 1.2 re-volutions per minute.

Tray support on one side, can be delivered withor without waste sink. The length is equal to thediameter of the carousel. Depth 450 mm. Thetray support for corner includes 45° cornerelement. The tray support can also be orderedon several sides, see small picture.

Adjustable feet.

Scraper unit421

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METOS DELIVERY/SORTING TABLE

Delivery unit consists of guide rails sections, sorting shelf and shelf for empty baskets.Delivery table includes guide rails sections for 500 or 460 baskets.

Delivery unit, 500 baskets Dimensions mm640-2-50-642-644 1176x1000x2355 with shelves640-3-50-642-644 1719x1000x2355 with shelves640-4-50-642-644 2262x1000x2355 with shelves640-5-50-642-644 2805x1000x2355 with shelves640-6-50-642-644 3356x1000x2355 with shelvesDelivery table, 500 baskets Dimensions mm640-2-50 1176x1000x875±25640-3-50 1719x1000x875±25640-4-50 2262x1000x875±25640-5-50 2805x1000x875±25640-6-50 3356x1000x875±25

Delivery unit, 460 baskets Dimensions mm640-2-46-642-644 1176x1000x2355 with shelves640-3-46-642-644 1719x1000x2355 with shelves640-4-46-642-644 2262x1000x2355 with shelves640-5-46-642-644 2805x1000x2355 with shelves640-6-46-642-644 3356x1000x2355 with shelvesDelivery table, 460 baskets Dimensions mm640-2-46 1176x1000x875±25640-3-46 1719x1000x875±25640-4-46 2262x1000x875±25640-5-46 2805x1000x875±25640-6-46 3356x1000x875±25

Delivery table includes guide railsections either 500x500 mm or460x460 mm baskets are available.Delivery unit includes shelves.

Picture includes optional equipment:scraper, mobile waste bin, cutlerysoaking basin and baskets are options.

A free standing Metos Nordien-Systemdelivery/sorting table. Serving staffcan deposit dirty dishes while the

dishwashing staff are sorting them on theother side. Under the table there are guiderail sections for 500 x 500 mm or 460 x 460mm baskets.

The table can be supplied with a sorting shelf anda basket rack. On sorting shelf baskets can beangled towards either the serving or dishwashingstaff. A basket rack is for empty baskets standingon side.

The table and shelves in stainless steel. Outletconnection on table top. Adjustable feet.

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METOS SORTING TABLE

Sorting table for 500 basketsPlacing against the wall Dimensions mm600V-2-50 1176x800x875±25600V-3-50 1719x800x875±25600V-4-50 2262x800x875±25600V-5-50 2805x800x875±25600V-6-50 3356x800x875±25Free standing620F-2-50 1176x800x875±25620F-3-50 1719x800x875±25620F-4-50 2262x800x875±25620F-5-50 2805x800x875±25620F-6-50 3356x800x875±25

Sorting table for 460 basketsPlacing against the wall Dimensions mm600V-2-46 1176x800x875±25600V-3-46 1719x800x875±25600V-4-46 2262x800x875±25600V-5-46 42805x800x875±25600V-6-46 3356x800x875±25Free standing620F-2-46 1176x800x875±25620F-3-46 1719x800x875±25620F-4-46 2262x800x875±25620F-5-46 2805x800x875±25620F-6-46 3356x800x875±25

Sorting shelf Dimensions mm650-2 1076x550650-3 1619x550650-4 2162x550650-5 2705x550650-6 3248x550Brackets653 for two shelves654 for one shelfSuitable for 500 and 460 baskets

The sorting tables are available in twodesigns, either for placing against thewall or free standing. The wall model

has an upstand at the back while the freestanding model has a low edge on all foursides. The tables are normally supplied withone or two sorting shelves which are eitherattached to the table top or wall mountedwith brackets. If only one sorting shelf isused, a basket rack can be mounted above.

The table top, as well as the sorting shelves, areprovided with drainage outlet. Under the table,guide rail sections for 500x500 mm or 460x460mm baskets are standard.

Table tops and sorting shelves in stainless steelsheet. Adjustable feet.

Sorting table includes guide rail sections either500x500 mm or 460x460 mm baskets areavailable. Mobile waste bin, scraper, basketsand plate cassettes are options.

BASKET RACK WALL MOUNTED

Wall mounted basket rack with a bracket for sorting shelfFor 460 and 500 baskets Dimensions mm511-2 1136 x 560 x 480 mm511-3 1679 x 560 x 480 mm511-4 2222 x 560 x 480 mm511-5 2765 x 560 x 480 mm511-6 3308 x 560 x 480 mm

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METOS RACKS FOR 500 x 500 mm BASKETS

Serving racks are adapted so that serving staff can easily take those itemswhich are needed for laying tables.Available as single and double models.

For glasses/crockery/cutlery Glasses/plates/500 baskets Dimensions mm Shelves cutlery apprx.905 double 1100x520x1910 5 210/350/450906 590x520x1910 5 100/170/220


Restaurant racks have angled shelves for easier access.Available as single and double models.

For glasses Capacity500 baskets Dimensions mm Shelves glasses apprx.901double 1100x520x1910 6 430902 single 590x520x1910 6 210

For glasses/crockery Glasses/500 baskets Dimensions mm Shelves plates apprx.903 double 1100x520x1910 5 300/240904 590x520x1910 5 150/120

RESTAURANT RACKS SERVING RACKS

T he Metos Nordien-System service racks are designed to better utilise limited storagespace and to reduce the distance for dishwashing, serving and kitchen staff. Theracks help to reduce breakages and the staff have more time for efficient work and

improved service to guests.

901double 903 double

905 double 907 double906 single 908 single

902 single 904 single

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The service racks are made in all welded stainless steel tubing, 32 mm diameter. Stainlesssteel distance tubing and shelves. Grid shelves in polypropylene. Manufactured with adjustablefeet. The service racks are very stable. The racks are easily assembled without tools.

Service racks with a flat shelf are very suitable for preparation of trays etc.Available as single and double models.



Storage racks have large capacity for glasses or cups and crockery or cutlery.Available as single and double models.

For glasses/crockery500 baskets Dimensions mm Shelves Glasses apprx.909 double 1100x520x1910 7 500910 590x520x1910 7 250

For glasses/crockery/cutlery Glasses/plates500 baskets Dimensions mm Shelves apprx.911 double 1100x520x1910 7 430/240912 590x520x1910 7 210/120

SERVING RACKSSTORAGE RACKS


909 double 911 double



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Serving racks are adapted so that serving staff can easily take those itemswhich are needed for laying tables.Available as single and double models.



Restaurant racks have angled shelves for easier access.Available as single and double models.

For glasses Capacity460 baskets Dimensions mm Shelves glasses apprx.951 double 1040x490x1910 7 500952 560x490x1910 7 250

For glasses/crockery Glasses/460 baskets Dimensions mm Shelves plates apprx.953 double 1040x490x1910 6 360/240954 560x490x1910 6 180/120

RESTAURANT RACKS SERVING RACKS


951double 953 double



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Service racks with a flat shelf are very suitable for preparation of trays etc.Available as single and double models.

For glasses/crockery/cutlery Glasses/plates/460 baskets Dimensions mm Shelves cutlery apprx.963 double 1040x490x1910 8 210/100/450964 single 560x490x1910 8 100/50/220

For glasses/crockery/cutlery Glasses/plates/460 baskets Dimensions mm Shelves cutlery apprx.965 double 1040x490x1910 7 70/480/900966 single 560x490x1910 7 30/240/450

Storage racks have large capacity for glasses or cups and crockery or cutlery.Available as single and double models.

For glasses/crockery460 baskets Dimensions mm Shelves Glasses apprx.959 double 1040x490x1910 8 580960 single 560x490x1910 8 290

For glasses/crockery/cutlery Glasses/plates460 baskets Dimensions mm Shelves apprx.961 double 1040x490x1910 7 430/240962 single 560x490x1910 7 210/120

SERVING RACKSSTORAGE RACKS


959 double 961 double



Stainless steel distance tubing

90 |

The Metos Nordien-System cutlery sorting rack is specially designed for sortingand storage of cutlery. The work surface has an upstand on three sides whichprevents the cutlery from falling onto the floor.Staineless steel tubing 32 mm diameter.

The rack is delivered flat packed and is easily assembled without tools.

Cutlery sorting and storage rack Dimensions mm Shelves917 1100x520x1910 7918 590x520x1910 7

The Metos Nordien-System dust-proof plastic hood for racks. Frontin transparent plastic to easily see the contents. Two zip fasteners.

Dust-proof hood Dimensions mm233 for double racks 1100234 for single racks 590

METOS DUST-PROOF PLASTIC HOOD

METOS CLIPS FOR RACKSThe Metos Nordien-System clips for racks for connecting racksto each other and making a more stable unit. Stainless steel.

Clips for racks933A for Ø 32 mm round tubing933 for 20x20 mm square tubing

METOS CUTLERY SORTING RACK

METOS BASKET RACKThe Metos Nordien-System storage racks for 9-12 baskets.Stainless steel frame,guide rails polypropylene with basket stops. Separate models for 500 mm and460 mm baskets. The rack is delivered flat packed and is easily assembled withoutbolts.

Storage racks for baskets500 baskets Dimensions mm Baskets932 590x520x1910 12460 baskets973 560x490x1910 12

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The Metos Nordien-System crate rack is designed for collecting empty bottles intocrates and for storage of beverages. The crate shelf speeds up the handling of bottles.The rack frames are in stainelss steel square tubing, 20x 20 mm. Adjustable feet.

Crate rack Dimensions mm360 For eigth crates 960x320x1540359 For four crates 510x320x1540

The Metos bottle crate shelf keeps crates firmly in place.Removal and return is fast and effortless.

METOS CRATE RACK

METOS POT AND PAN RACK

The Metos Nordien-System storage racks are ideal for storing crockery incassettes. Frames are in stainless steel tubing, 32 mm diameter. Stainless steelshelves support heavy loads. Distance between shelves 340 mm. 330 mm or520 mm deep shelves. Adjustable feet.


Storage rackdepth 330 mm Dimensions mm Shelves Plates apprx.919 1100x330x1910 5 600920 590x330x1910 5 300depth 520 mm921 1100x520x1910 5 1200922 590x520x1910 5 600

The Metos Nordien-System racks for storing pots, pans and containersetc. Frames stainless steel, tubing 32 mm diameter, grid shelves stainlesssteel wire. Distance between shelves 513 mm. Adjustable feet.


Pot and pan rackdepth 520 mm Dimensions mm Shelves357 590x520x1910 4358 1100x520x1910 4

METOS STORAGE RACK

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METOS RACK TROLLEYS FOR 500 x 500 mm BASKETS

Metos Dimensions mm Baskets/guide rail distanceBAT-6 590x590x1570 6 baskets/195 mm

AccessoiresFender BAT ordered with trolley!Water drip trayS/S shelf

Flat pack Package dimensions mmFP BAT-6 1775x610x153

Metos Dimensions mm Baskets/guide rail distance mmBAT-4 590x590x800 4 baskets/ 160/120BAT-5 590x590x1050 5 baskets/ 160BAT-8 590x590x1570 8 baskets/ 160

AccessoiresFender BAT ordered with trolley!Water drip trayS/S shelf

Flat pack Package dimensions mmFP BAT-4 1255x610x153FP BAT-5 1255x610x153FP BAT-8 1775x610x153

BAT-8 rack trolley with optionalfender and s/s shelf on top.

Metos BAT-6 dispenser trolley

METOS RACK DISPENSER TROLLEY

BAT-4 rack trolley withoptional fender

The Metos rack trolleys for transporting and storing baskets are sturdy,stable and long lasting. Frames are stainless steel complete withpolypropylene guide rails. There are basket stops to prevent gliding whilemoving trolley. Fitted with 125 mm ball bearing castors, two with brakes.Options: fender, stainless steel shelf onto top of trolley or to lower guiderails, stainless steel drip tray.

The Metos dispenser trolley for self service counters etc. Capacity is sixbaskets. The two upper guide rail sets are angled for easy access to cupsand glasses. Frames are in stainless steel complete with polypropyleneguide rails. There are basket stops to prevent gliding while moving trolley.Fitted with 125 mm ball bearing castors, two with brakes.Options: fender, stainless steel shelf onto top of trolley or to lower guiderails, stainless steel drip tray.

The water-drip tray placed on arack trolley’s lower runners preventsthe floor from getting wet and dirty.

Metos Dimensions mmDolly 520x520x205 without handleDolly 565x580x920 with handle

METOS BASKET DOLLY

The photograph shows one dolly with baskets completewith a lid, see diswashing baskets page 76-77.

The Metos basket dolly for transporting dishwashing baskets.Trolley and handle stainless steel. Fitted with 125 mm ballbearing castors, two with brakes.

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Metos Dimensions mmRDT basket dispenser 515x645x975*TDT tray dispenser 400x645x975*

*handle height 1270 mmAccessoriesHandleHolder for cutlery boxes

Metos Dimensions mm CapacityTCT-45 425x590x1005 100 traysTCT-75 765x590x1005 200 trays

AccessoriesS/S shelf TCT-45S/S shelf TCT-75

Flat pack Package dimensions mmFP TCT-45 1255x610x153FP TCT-75 1255x610x153

Metos RDT basket dispenser withan optional cutlery box holder.

Metos TCT-75 tray and cutlery trolley

Metos TDT tray dispenser

METOS DISPENSER TROLLEYS

Double sided plate cassette trolleyPCT-12 with optional fender

Plate cassette trolley PCT-6with optional fender

Plate cassettes on page 77.

Holder for cutlery boxes forTDT and RDT.Cutlery boxes on page 81.

Metos Dimensions mm CapacityPCT-6 1010x415x900 6 dinner plate cassettesPCT-8 765x630x900 8 dinner plate cassettesPCT-12 765x630x1300 12 dinner plate cassettes

AccesoiresFender PCT-8/12 ordered with trolley!Fender PCT-6 ordered with trolley!

Flat pack Package dimensions mmFP PCT-6 1480x645x380FP PCT-8 1480x645x380FP PCT-12 1480x645x380

The Metos TCT tray and cutlery trolley is sturdy and stainless steel. Capacityis approx. 100/200 trays. The shelf has a rounded profile rim and noiseinsulation underneath. Two ball bearing castors with brakes. The TCT-45 modelis fitted with two plastic cutlery boxes, TCT-75 model with four boxes.Option: stainless steel shelf

Metos dispenser trolley is used in serving lines for storing glass baskets ortrays. The basket dispenser trolley takes five baskets, the tray dispenser trolleyapproximately 70 trays. The spring mechanism brings the serving platformalways to the right height. The trolley is stainless steel and equipped with ballbearing castors, two with brakes.

Options: a push-handle to make pushing easier and a holder for plastic cutleryboxes

The Metos plate cassette trolleys for transport and storage in plate cassettes.Sturdy stainless steel construction. Fitted with 125 mm ball bearing castors,two with brakes.

Options: The trolley can be supplied with a fender.

METOS PLATE CASSETTE TROLLEYS

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METOS DISH RETURN TROLLEYS AND COMBINATION TROLLEYS

Metos Dimensions mm ShelvesCOT-75 765x585x800/1300 2 pc 730x550COT-75low 765x585x800/1100 2 pc 730x550

AccessoriesS/S waste bin 2x11 litres, holder and plastic buckets included

Flat pack Package dimensions mmFP COT-75 1480x645x380FP COT-75low 1480x645x380

Metos Dimensions mmCOT-110 1128x590x1040

AccessoriesFender COT-110 ordered with trolley!Plate cassette shelf to the right side of trolleyAdditional shelf to the left side of trolleyTray holder to the left/right side of trolleyWaste bin including holder to the left side of trolleyHolder for cutlery boxes to the left/right side of trolleyWater drip tray to the left side of trolley

Flat pack Package dimensions mmFP COT-110 1480x645x380

The Metos combination trolley for many uses such as dish return, laying andclearing tables. Stainless steel construction throughout. Fitted with 125 mm ballbearing castors, two with brakes. The trolley capacity is five 500 mm or 460 mmbaskets. Guide rail distance is 165 mm. Guide rails have basket stops to preventbaskets to glide. On the right hand side there is a plain shelf as standard, optionallyangled plate cassette shelf. As an option the trolley can be supplied with a fender.Other options: additional shelf, tray holder, waste bin, water drip tray, holder forcutlery boxes.

Well organized return of dishes increases customersatisfaction and facilitates the work of kitchen staff.The versatile Metos range of return trolleys enables

effective return arrangements even when space is limited.

Stainless steel construction throughout. Ball bearing castors, two withbrakes. Two shelves, out sliding tray support and holder for cutlery boxesincluding 4 plastic cutlery boxes. Option: waste bin

On the left Metos COT-75 dish return trolley with optionalwaste bin and on the right BAT-4 rack trolley.

Metos COT-110 combination trolley with optionals:plate cassette shelf, tray holder, waste bin and fender.

Stainless steel wastebin for COT-75

Tray holder for COT-110 and COT-282.

Holder for cutlery boxesfor COT-110

Plate cassette shelffor COT-110

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Metos COT-282 combination trolley

Metos Dimensions mm TraysTRT-10 410x590x1570 10 pc 430-530 x 325 mm

Flat pack Package dimensions mmFP TRT-10 1775x610x153 mm

Laminate covered singletrolley TRT-10C andoptional s/s shelf on top.

Laminate covered doubletrolley TRT-20C and optionals/s shelves on top.

Flat pack Dimensions mmCOT-282 1120x585x800*

*handle height 900 mmAccessoriesTray holderWaste bin including holderWater drip tray

Flat pack Package dimensions mmFP COT-282 1480x645x380

The Metos compact combination trolley for many uses such as laying and clea-ring tables. Stainless steel construction throughout. Fitted with ball bearing cas-tors, two with brakes. The capacity is three 500 mm or 460 mm baskets, guide raildistance is 165 mm. Guide rails have basket stops to prevent baskets to glide.

METOS TRAY RETURN TROLLEYS

The Metos tray return trolleys as single or double models. Standard traysize 430-530 x 325 mm. Frames are stainless steel complete with poly-propylene guide rails. Guide rail distance 125 mm, capacity 10 or 20 trays.Guide rails have basket stops to prevent baskets to glide. Fitted with 125mm ball bearing castors, two with brakes. Other tray sizes on request.

Laminate covered trolley: standard colours white, gray, birch and beech.Other materials on request.

Metos Dimensions mm TraysTRT-10C 410x590x1570 10 pc 430-530 x 325 mmTRT-20C 775x590x1570 20 pc 430-530 x 325 mm

Flat pack Package dimensions mmFP TRT-10C 1775x610x153FP TRT-20C 1775x610x153

AccessoryS/S shelf

Stainless steel shelf

METOS DISH RETURN TROLLEYS AND COMBINATION TROLLEYS

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Metos Outer dimensions mm Basin depth mm245 550x550x700 250263 cutlery chute

Metos Outer dimensions mm Basin mmAV-45 470x570x800 400x500x250AV-50 615x765x800 550x700x170AV-70 470x670x800 400x600x300AV-75 610x610x700 550x550x250AV-90 615x765x800 550x700x250AV-175 610x610x720 550x550x550

METOS LAUNDRY TROLLEY

Metos Dimensions mmLAT 800x480x900

Flat pack Package dimensions mmFP LAT 1255x610x153

The Metos laundry trolley is for collecting soiled linen in restaurants, roomservice etc. Frames are sturdy stainless steel throughout. The stong cottonsack is suspensed to frame with strings. Fitted with 125 mm ball bearingcastors, two with brakes.

METOS BASIN TROLLEY

The trolley is sturdy and stainless steel. Thanks to seamless constructionand rounded corners, the trolley is hygienic and easy to clean. Steel bodycastors Ø125 mm with ball bearings. Basin capacities are indicated bymodel numbers. The basin is fitted with a closing valve.

Metos AV-75 basin trolley

METOS CUTLERY SOAK TROLLEY

The Metos cutlery soak trolley is stainless steel. 500x500 mm dishwashingbasket fits in it. Fitted with 125 mm ball bearing castors, two with brakes.The basin is fitted with a closing valve.

As an option available a cutlery chute, which can be easily removed forcleaning.

Cutlery soak trolley

Metos LAT laundry trolley

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Metos SET-75/3 service trolley

Two tiers, interval 495 mmMetos Dimensions mm TiersSET-70/2 685x485x800* 2 pcSET-75/2 765x585x800* 2 pcSET-105/2 1120x585x800* 2 pc

*handle height 900 mm

Three tiers, interval 230 mmMetos Dimensions mm TiersSET-75/3 765x585x800* 3 pcSET-105/3 1120x585x800* 3 pc

*handle height 900 mm

AccessoriesFender SET-70 ordered with trolley!Fender SET-75 ordered with trolley!Fender SET-105 ordered with trolley!

Flat pack Package dimensions mmFP SET-70/2 1480x645x380FP SET-75/2 1480x645x380FP SET-105/2 1480x645x380FP SET-75/3 1480x645x380FP SET-105/3 1480x645x380

Metos SET-75/2 service trolley

METOS SERVICE TROLLEYS

The Metos service trolley with push-handle is sturdy and of stainless steelthroughout. Tiers have a rounded profile rim and noise insulation underneath.Fitted with ball bearing castors, two of them have brakes. Maximum load of2-tiered trolleys is 80 kg and that of 3-tiered 120 kg. As an option the trolleycan be supplied with a fender.

Metos SET service trolley tiers have arounded profile rim and noise insulationand shelf supports underneath.

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The Metos Nordien-System waste trolley in heavy duty designwith rilsan coated handles. Convex bottom for easier emptyingand cleaning. Diameter 385 mm and volume 45 litres. Separatestainless steel chassis with 75 mm castors.

Delivery includes bin and chassis. Optional lid available.

Metos Diameter Height Volume217 Ø 385 615 mm 45 litres

Metos Dimensions mm VolumeWAT-60 285x555x660 60 lWAT-120 555x555x660 2x60 1

Metos WAT-120 waste trolley

Metos WAT-60 waste trolley

Metos Dimensions mm Sack volumeSAT-60 340x340x750 60 litresSAT-125 460x450x800 125 litres

Metos Diameter Height VolumeWAB-45 Ø 458 mm 535 mm 45 lWAB-65 Ø 485 mm 580 mm 65 lAccessoryLid 45 litresLid 65 litres

Metos WAB-45 waste bin

METOS WASTE TROLLEYS

The Metos WAB conical waste bin in white plastic. Diameter and volume:458 mm/45 liters and 485 mm/65 litres. Seperate chassis made of steelwith ball bearing 75 mm castors. Two castors with brakes.

Delivery includes bin and chassis, lid is an option.

The Metos Nordien-System sack trolley is made in rilsan finished springsteel in a construction that keeps the sack stretched. Colour grey. Fittedwith 75 mm ball bearing castors.

METOS SACK TROLLEY

Metos WAT waste trolley. Plastic bin with cover. Cover opening ø 150mm. Platform with push-handle in stainless steel. Four 75 mm ball bearingcastors, two with brakes. Handle is detachable.

Metos 217 waste trolley

Metos sack trolley

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METOS WASTE TROLLEYS AND CUPBOARDS

Detachable guide collar.

The sorting of household waste has become partof modern waste management. Sorting outorganic waste from other waste for composting

decreases environmental load. From the Metos range youwill find a wide variety of solutions enabling you to linkwaste management to other kitchen activities.

Metos waste trolleys and cupboards are manufactured fromstainless steel. Detachable guide collars and open bottom makesthe construction easy to clean. Guide collar diameter is 240mm, except in model LBJVM-2 the diameter is 180 mm.Cupboard models are equipped with adjustable legs andtrolley models with 125 mm castors, two of which have brakes.A drop-down tray shelf is available as an accessory. The shelf iseasy to fit into the mounting holes.

Open construction, in hygienicstainless steel throughout, does notcollect dirt.

Metos LBJV-2 waste trolleywith tray shelf, two 30-litre bins

Metos LBJV-1 waste trolleywith a 30-litre bin

Metos LBJVM-2 waste trolleywith tray shelf, two 10-litre bins

Waste cupboards Outer dim. mm VolumeLBJK-1 400x580x850 30 lLBJK-2 800x580x850 2 x 30 l

Waste trolleys Outer dim. mm VolumeLBJV-1 400x580x850 30 lLBJV-2 800x580x850 2 x 30 lLBJVM-2 400x580x850 2 x 10 l

AccessoriesTray shelf 400x250 mmTray shelf 800x250 mmGuide collar diam. 240 mmGuide collar diam. 180 mmPlastic waste bin 30 l

Metos Italian Range ofDishwashing Products

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METOS MASTER 35 GLASSWASHER


Metos Dimensions mm El. connectionMM 35 400x470x575 2.1 kw /230v /1 ph/13 ampInstallation drawing on page 111

Metos Master 35 glasswasher is designed for washing glass and coffee services.Basket size is 350 x 350 mm and maximum glass height is 195 mm. Themachine is suitable for bars, coffee shops and other places where there is

a need for a small but efficient glasswasher.

Metos Master 35 has a 2 min washing programme and a capacity of approximately 15 basketsper hour. The rotating wash-arm and rinse-arms are designed especially to guarantee a goodwashing result for glasses. The tank volume is 10 litres. The filters of the machine are ofstainless steel. The machine is exceptionally economical to use as the tank heating is recoveredby the extra heating energy from the boiler. Therefore there is no heating element needed inthe tank! Warm water connection.

The door and the top are insulated thus providing lower surface temperatures. Noise level ofthe machine is extremely low; the machine can be placed in the immediate vicinity ofcustomers. Thanks to the small size, height only 575 mm, the machine can be placed on thetop of a counter thus saving expensive floor space.

The basic 350x350 mm baskets allow thewashing of cups, cutlery and saucers.

Basic basket 380x380 mm for cups and glasses

Metos Master 38 glasswasher is designed for washing glass and coffee services.Basket size is 380 x 380 mm and maximum glass height is 260 mm. Themachine is suitable for bars, coffee shops and other places where there is

a need for a small but efficient glasswasher.

Metos Master 38 has a 2 min washing programme and a capacity of approximately 15 basketsper hour. The machine is also equipped with a function for cooling down dishes after finalrinsing with water-net temperature water. The rotating wash-arm and rinse-arms are designedespecially to guarantee a good washing result for glasses. The tank volume is 10 litres. Thefilters of the machine are stainless steel. Warm water connection.

The fully insulated machine keeps the noise level and the surface temperature low. Thanks tothe small size, height only 625 mm, the machine can be placed on the counter top thus savingexpensive floor space.

■ Standard delivery includes: rinse aiddispenser 2 baskets■ Accessories: detergent dispenser for liquiddetergent

■ Standard delivery includes: rinse aiddispenser, 2 baskets■ Accessories: detergent dispenser for liquiddetergent

The machines on this page

allow only the washing of glasses,

cups, cutlery and saucers.

Metos Master 38

Metos Master 35

Metos Dimensions mm El. connectionMM 38 430x510x625 2.8 kw /230v /1 ph/13 ampInstallation drawing on page 111

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Metos Dimensions mm El. connectionMM 43 450x530x710 3.1 kw /230v /1 ph/20 ampMM 43-DP-1 450x530x710 3.1 kw /230v /1 ph/20 ampInstallation drawing on page 112


Metos Dimensions mm El. connectionMM 42 489x530x715 2.7 kw /230v /1 ph/15 ampMM 42-DP-1 489x530x715 2.7 kw /230v /1 ph/15 ampInstallation drawing on page 111

Metos Master 42 glasswasher is designed for washing glass and coffee services.Basket size is 400 x 400 mm and maximum glass height is 290 mm. Themachine is suitable for outlets where there is a need for a bigger glasswasher,

such as bars, coffee shops, kiosks, and for restaurants as a separate glass washingmachine.

Metos Master 42 has a 2 min washing programme and a capacity of approximately 15 basketsper hour. The rotating wash-arm and rinse-arms are designed especially to guarantee a goodwashing result for glasses, cups and saucers. The tank volume is 20 litres. The filters of themachine are stainless steel. Warm water connection.

The door and the top are insulated thus providing lower surface temperatures. Thanks to thesmall size the machine can be placed on the top of a counter or a bench thus saving expensivefloor space.

The basic baskets (2 delivered with the machine)allow the washing of cups, cutlery and saucers.

Metos Master 43 glasswashers are designed for washing glassware and alsocrockery. The basket size is 400x400 mm. Maximum glass height is 290mm.

The machine has one 2 min. washing programme and the machine has a capacity ofapproximately 15 baskets per hour. The rotating wash and rinse arms guarantee a good washingresult.The deep formed tank and door make it easy to keep the machine clean and thus improvethe hygiene. The tank volume is 6.5 litres. The machine is also equipped with a function forcooling down dishes after final rinsing with water-net temperature water. Warm water connection.

Efficient acoustic and thermal insulation keeps the surface temperature and the noise level low.The basic baskets allow the washing of cups, cutlery and saucers. The baskets are plastic-coveredsteel wire.

The rotating wash-arm and rinse-arms aredesigned especially to guarantee a good washingresult for glasses, cups and saucers. Wash armsare easy to detach for cleaning.

The rotating wash-arms are easy to detach forcleaning.

■ Standard delivery includes: rinse aiddispenser, 2 baskets■ Accessories: basket for tall glasses, stand,detergent dispenser for liquid detergent,pressure boosting pump, drain pump

■ Standard delivery includes: rinse aiddispenser, air gap, rinse booster pump,detergent pump, 2 baskets■ Accessories: basket for tall glasses, stand,stand with cupboard, detergent dispenser forliquid detergent, drain pump, remote 12 ltrwater softener, pressure boosting pump

Metos Master 43

Metos Master 42

The machines on this page

allow only the washing of glasses,

cups, cutlery and saucers.

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METOS MASTER 2 DISHWASHER

Master 2 Dimensions mm El. connectionMM2-1 590x600x850 3.1 kw /230v /1 ph/13 ampMM2 DP-1 590x600x850 3.1 kw /230v /1 ph/13 ampMM2-3 590x600x850 6.5 kw /400v /3 ph + n/16 ampMM2 DP-3 590x600x850 6.5 kw /400v /3 ph + n/16 ampInstallation drawing on page 112

The stainless steel construction of the Master2 dishwashers is very hygienic. Rounded edgesin the tank, wash arms easy to detach forcleaning.

Metos Master 2 is an efficient basicundercounter dishwasher.

Metos Master 2 mounted ona stand. The stand, tableand trolley are optionalequipment.

■ Standard delivery includes: rinse aid pump, a air gap, rinsebooster pump, detergent pump, 2 baskets

■ Accessories: stand, stand with cupboard, open basket500x500 mm, plate basket 500x500 mm, remote 12 ltr watersoftener

Metos Master 2 undercounter dishwashers are designed for demanding use ininstitutional and restaurant kitchens. The Metos Master dishwasher can be usedto build a dishwashing system for a small operation by using compatible tables,

trolleys and other fixtures around it.

Metos Master 2 is an electromechanical basic dishwasher for demanding use. The top and the doorare insulated, thus providing lower surface temperature and sound level. The control panel is clearand easy to use. Tank and rinse temperature pilot light shows when the machine is ready to use.The machine has a 2 minute washing programme, which is switched on with a push button. Hygienicstainless steel construction and rounded edges facilitate cleaning of the machine. The wash andrinse arms are easy to remove for cleaning. Tank volume is 25 litres.

The dishwasher can be mounted on a stand, available optionally, or free-standing on the floorunder the counter or beside it. Working is made easier with a pre-wash table, pre-wash shower andbasket trolleys. Optionally a standard size pre-wash table is available or it can be tailor-made.Models complete with drain pump are also available.

104 |


Master 3 Dimensions mm Electric connectionMM3-1 600x600x850 3.2 kw/230v/1 ph/15 ampMM3-DP-1 600x600x850 3.2 kw/230v/1 ph/15 ampMM3-DP-1CF 600x600x850 5.1 kw/230v/1 ph/25 ampMM3-3 600x600x850 5.1 kw/400v/3 ph+N/25 ampMM3-DP-3 600x600x850 5.1 kw/400v/3 ph+N/25 ampMM3-DP-3CF 600x600x850 6.6 kw/400v/3 ph+N/25 ampInstallation drawing on page 112

Metos Master 3 dishwashers for under-counter operationare designed for heavy duty use in professional kitchensand restaurants. A dishwashing system designed for a

small operation can easily be built around the Metos Master 3dishwasher using compatible tables, trolleys and other fixtures.

The Metos Master 3 is the right machine for under-counter operationfor the demanding user. The machine has a standard hygiene functionthat supports self-monitoring and ensures a sufficiently high temperaturein the final rinse with every wash cycle. The fully insulated unit keepsthe noise level and the surface temperatures low. The control panel istilted towards the operator, allowing him to see from the panel’s signallights what is going on in the unit and when the machine is ready toreceive dishes for washing. The machine has two wash programmes (2.2and 3 minutes).

The stainless steel structure and rounded seamless details (tank, basketguides and door) make the unit easy to keep clean. The easily removablewashing arms are easy to clean when needed. The tank volume is 17litres.

The Metos Master 3 dishwasher can be installed on a stand availableoptionally or can remain free-standing on the floor under or on the sideof a counter. Working is facilitated with a pre-wash table, pre-washshower and basket trolleys. A standard size pre-wash counter is availableoptionally or the counter can be made to order. If a hot water connectionis not available or if the water temperature is not high enough, thedishwasher is also available for cold-water connection (CF marking inthe table). Models complete with drain pump also available.

Easy to clean deep formed tank with rounded edges, sediment trap and guide rails. Washarms easily removable for cleaning. Acoustic and thermal insulation, even in the door. Thesturdy spring-loaded door is easy to open and close.

Metos Master 3 an efficient dishwasher fordemanding user.

Stylish and distinctive control panel inclines towards the user. Signal lightsindicate the different cycles and temperatures. The unit has a standardguaranteed hygiene. The wash programmes are 2.2 and 3 minutes long.

■ Standard delivery includes: rinse aid pump, a airgap, rinse booster pump, detergent pump, 2 baskets

■ Accessories: stand, stand with cupboard, openbasket 500x500 mm, plate basket 500x500 mm,remote 12 ltr water softener, drain pump

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The large and 410 mm high washingcabinet can also accommodate oneGN 1/1 container. Even the hood isthermally and acoustically insulated.

The open tank with its rounded edges,the removable strainers and washingarms are easy to keep clean. Thestrainer also has a large separatesediment container.

■ Clear operator’s panel with temperature display■ Guaranteed hygiene function is standard■ Energy saving function is standard■ Diagnostic function is standard■ Pause function allows the hood to be closed and keepstemperatures up

Metos Master 5 is a basic hood typedishwasher for the demanding user.

■ Standard delivery: drain pump, rinse aid pump, air gap, rinsebooster pump■ Accessories: detergent pump, open basket 500x500 mm, platebasket 500x500 mm, remote manual 16 ltr water softener, remoteautomatic 18 ltr water softener, associated tabling

Master 5 Dimensions mm El. connectionMM5-1 650x730x1410 7.2 kw/230v/1 ph/30 ampMM5-DP1 650x730x1410 7.2 kw/230v/1 ph/40 ampMM5-3 650x730x1410 9.6 kw/400v/3 ph+N/30 ampMM5-DP3 650x730x1410 7.2 kw/230v/1 ph/40 ampMM5A-3 650x730x1410 9.6 kw/400v/3 ph+N/40 ampInstallation drawing on page 113

Metos Master 5 is a well crafted, user-friendly and efficient hood type dishwasherfor heavy use. Its efficient thermal and acoustic insulation keeps the workingenvironment pleasant. Its spring-loaded hood is light to lift and lower.

The unit has three wash programmes of 1 min, 1,7 min and 3 min. Washing always starts automaticallywhen the hood is closed. The unit also has a pause function. With this in operation the machine is onstand-by, the hood closed, ready to receive dishes. The rinse programme only starts when the correctrinse temperature has been reached (guaranteed hygiene). The control panel has separate displaysfor wash and rinse water temperatures. The large high-opening (410 mm) washing cabinet can easilyalso accommodate a single GN 1/1 container. The tank volume is 42 litres. The energy saving functionof the machine lowers the boiler temperature during stops in the washing.

The diagnostics programme monitors the operation continuously and warns of possible error situations.The outer surfaces of the machine, the tank with rounded edges, detachable strainers and washingarms are easy to clean. The powerful pump is in a vertical position, so it is drained when the tank isdrained. The structure and the rotating washing and rinsing arms are of stainless steel.You can assemble a washing system round the Metos Master 5 dishwasher with Metos dishwashingcounters and accessories. Everything fits seamlessly together. See the accessories on page 24.

106 |

Sturdy pull-out washing basket, removablebaskets for lids and utensils. LP Zero and LP1H basket size is 550x650 mm.

Efficient rotating upper and lower wash armshave anti-clog nozzles. Wash and rinse armsare easy to remove for cleaning.

Different dishes within the basket dimensioncan be washed in the basket.

LP 1H includes cover grid to be used whenwashing lightweight items.

Metos Master LP Zero and LP 1H machines are suitable for washingserving dishes, transport containers, baking trays, pots and foodpreparation equipment. The machines are front loaded.

The LP 1H door is conveniently divided in half, which means that when thedoor is opened, the lower part forms a work counter and the total heightremains lower. In the LP Zero the door is opened as a counter. This way themachine height is not increased when the door is open.

The door has an efficient thermal and acoustic insulation, keeping the surfacetemperatures and noise level low. The free height for opening is 550 mm in the LP Zeroand 805 mm in LP 1H. This allows for the washing of high items.

The dimensions of the stainless steel basket in both machines are 550 x 665 mm.Different dishes within the basket dimension can be washed in the basket. The machineshave two programmes; 2 and 4 minutes.

The wash arms, rinse arms and nozzles are stainless steel. Both wash and rinse arms areeasy to remove for cleaning. Wash arm nozzles are anti-clog type. LP Zero has an efficient1,1 kW pump and LP 1H has a 2 kW pump. The efficient sediment trap collects residuesand the rounded edges help to make cleaning easier.

Pot washing machine Dimensions mm El. connectionMetos Master LP Zero 650x750x1490 7.1 kw/400 v/3 ph+N/16 ampMetos Master LP 1H 650x750x1690/2030 8 kw/400 v/3 ph+N/16 ampInstallation drawing on page 125

METOS MASTER LP ZERO AND LP 1H POT WASHERS

Metos Master LP Zero

Metos Master LP 1

■ Standard delivery: rinse aid dispenser, stainlesssteel basket 550 x 665 mm, ladle holder, basket forbakery platesOnly LP 1H: cover grid for washing light utensils,pressure boosting pump■ Accessories: cover grid for washing light utensilsfor LP Zero, pressure boosting pump for LP Zero

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Pot washing machine Dimensions mm El. connectionMetos Master LP 2 760x850x1850/2060 12.2 kw/400 v/3 ph+N/25ampMetos Master LP 4 1340x870x2040/2360 15 kw/400 v/3 ph+N/25 ampInstallation drawing on page 124

Sturdy pull-out washing basket, removablebaskets for lids and utensils. LP2 basketsize is 650x650 mm, LP4 basket1220x720 mm.

The unit has large easily emptied sedimenttraps. Rounded edges make tank cleaningeasier.

Easy-to-operate, well-protected controlpanel with easy-read temperature displays.The machines have 4 wash programmesand diagnostics (e.g. a closed faucet will beindicated).

Efficient rotating upper and lower wash andrinse arms. The LP4 machine has washingarms also at the side. Anti-clog nozzles.Washing arms are easy to remove forcleaning.

Metos Master LP2 pot washer

Metos Master LP4 pot washer. The divided doorprovides a work counter. The free height of the openingis 820 mm. The doors of the machines have heavy-duty insulation.

Metos Master LP machines are suitable for washing serving dishes,transport containers, baking trays, pots and food preparationequipment. The machines are front loaded. The door is conveniently

divided in half, which means that when the door is opened, the lower partforms a work counter and the total height remains lower.

The door has efficient thermal and acoustic insulation, keeping the surface temperaturesand noise level low. The free height of the opening is 650 mm for LP2 and 820 mm forLP4. The dimensions of the LP2 stainless steel basket are 650x650 mm and 1220x720mm for LP4 basket. Different dishes within the basket dimensions can be washed in thebaskets.

The units have four wash programmes (3, 6, 9 minutes and continuous wash). Themachine is easy to operate thanks to its clear control panel. Standard equipment includesdiagnostics for monitoring and identifying operator errors (for instance a warm waterfaucet left closed) from the control panel.

The wash arms are stainless steel and the wash nozzles are anti-clog. The washing andrinsing arms are easy to remove for cleaning. The LP4 machine also has washing arms atthe side, in addition to the upper and lower arms, to make the wash even more efficient.The Metos Master LP2 unit has one efficient 3 kW pump and the LP4 unit has two 2.7kW pumps. The efficient sediment trap collects residues and the rounded edges help tomake cleaning easier.

METOS MASTER LP 2 AND LP 4 POT WASHERS

■ Standard delivery: rinse aid dispenser, stainless steelbasket, ladle holder, basket for bakery plates, pressureboosting pump, diagnostics■ Accessories: detergent dispenser

108 |

METOS MASTER RACK CONVEYOR MACHINES

Metos Master features■ boosted pre-wash■ efficient thermal and acoustic insulation■ good washing and rinsing result■ hygienic stainless steel structure■ easy to use and clean■ large model range of machinesand accessories■ space-saving alternatives

The Metos Master rack conveyor dishwasher covers thedishwashing needs of most kitchens. An efficient andeconomical dishwashing area can be constructed with

standard Metos fixtures and accessories.

Running CostsMetos master machines offer an autotimer function as standardequipment. All wash and rinse sections have their own rack sensors. Theautotimer function and the rack switches enable pumps and blowers tobe turned on only when the sections contain dishes to be washed. AllMetos Master machines have a double final rinse (except Metos Master160). The double final rinse significantly reduces cold water consumptionand guarantees a superior rinsing result. The rack switch enables rinsingonly when there is a rack in the rinsing section of the machine.Metos Master machines have an efficient heat recovery system (not MM160), so the unit uses cold water and requires less ventilation. Thecondenser unit of the MM 160 cuts ventilation requirements.The machines feature a complete acoustic and thermal insulation asstandard, providing a low noise level and surface temperatures.

HygieneMetos Master washers feature vertical pumps, allowing emptying whenthe unit is drained. The corners of the basins are rounded for easiercleaning. The washing arms are stainless steel throughout and they areeasy to remove using the “twist and pull” method. The non-cloggingnozzles provide a good spray pattern and guarantee a good result. The

Metos Master machines have balanced doors making lifting and closingeasy. Large door openings make the daily cleaning effortless. The curtainsbetween the washing zones prevent water from splashing from one zone toanother. Thanks to the rack sensors in each zone, washing and rinsing takeplace only in the zone where the rack is; this lowers running costs.

Metos Master wash control system■ autotimer standard■ final rinse with fresh water saving system■ separate wash sensors in all tanks■ energy saving heat recovery / condensing■ double final rinsing in MM 250-540 models

deep sediment trap covering the whole length of the pre-wash tank collectsresidues efficiently. The pre-wash zone is always boosted in order toguarantee sufficient grime removal. The diagnostic program monitors theprogress of the wash and warns of problems. This reduces foam formationin the tank which would undermine the washing performance.

The good washing and rinsing performance of the Metos Master dishwasheris guaranteed by efficient washing pumps and well-formed washing arms.The rack conveyor pulls the rack from the side allowing the wash and rinsewater to be sprayed freely on the dishes. The placing of the rinsing arms ofthe double final rinse and the superior spray patterns ensure that nodetergent residues remain on the dishes.

Easy to OperateThe control panel has an easy read digital temperature display that clearlydisplays the status of the washing process. The spring assisted doors areeasy to open for cleaning.Metos Master dishwashers are user-friendly. The reliable push and turnswitches are easily located and ergonomic. The digital displays reveal thestatus of the washing process at a glance.All the structures of Metos Master machines are designed for easy cleaning.The housing is of hygienic and durable stainless steel throughout. Thanksto the high ground clearance the floor underneath the machine is easy tokeep clean.Installation, service and maintenance can be performed easily andeffortlessly – all components are easily accessible from the front.

User-friendly: easy read digital displays andindicator lights. The diagnostic system controls thewash and guarantees a brilliant washing result.

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1.

2.10. 5.6.7.8.9. 4. 3.11.12.

METOS MASTER RACK CONVEYOR MACHINES

Metos Master Racks/h Pre-wash Wash Rinse Dimensions mm El. connectionMetos Master 160 83 ■ Final rinse 1550*x750x1520/2100** 25,9 kW 50AMetos Master 250 107/83 ■ Double final rinse 2250*x750x1520/2100** 35,0 kW 63AMetos Master 380 190/148 ■ ■ Double final rinse 2600*x750x1520/2100** 41,9 kW 63AMetos Master 380LC*** 190/148 ■ ■ Double final rinse 2350*x750x1520/2100** 41,9 kW 63AMetos Master 540 238/185 ■ 2 x ■ Double final rinse 3500*x750x1520/2100** 54,2 kW 80AMetos Master 540LC*** 238/185 ■ 2 x ■ Double final rinse 3250*x750x1520/2100** 54,2 kW 80A*installation length**doors open***angle pre-wash Installation drawing on page 117-121

■ Accessories: dryer (not for 250), angle dryer 90˚, angle dryer 180˚,installation kit feeding conveyor, connection kit to the exit of machine,corner feeder (not for LC-model)

1. Pre-wash2. Chemical wash3. Condenser fan4. Exhaust from condenser fan5. Heat recovery unit6. Rinse arm for re-circulated final rinse water7. Final rinse with fresh water8. Air intake for heat recovery unit9. Booster heaters10. Tank for re-circulated final rinse water11. Pump for re-circulated final rinse water12. Dryer (optional)

Autotimer standard Boosted pre-washStandard fresh water savingsystem

Separate switchesin all tanks

Double final rinse minimizes freshwater consumption

Efficient heat recovery saveson energy

Rounded tank edges make cleaning easy.The conveyor pulls from the side of therack allowing the wash and rinse waterto be sprayed freely on the dishes. In thedouble final rinse the first rinse takes placewith re-circulated water and the secondrinse with 85°C fresh water.

110 |

KEY TO NUMERICAL SYMBOLS

1. Electric connection2. Cold water connection3. Hot water connection4. Drain5. Gas connection6. Steam connection7. Condensing water connection8 . Steam exhaust9. Floor drain / pit11. Alternative el. connection12. Alternative cold water connection13. Alternative hot water connection14. Alternative drain15. Alternative gas connection16. Alternative steam connection17. Alternative condensing water connection18. Alternative steam exhaust19. Alternative floor drain / pit21. Non-return valve22. Vacuum valve23. Safety valve24. Main switch25. Closing valve26. Protective tube for electric cables27. Strainer28. 2 m electric cable needed29. Heated equipment30. Maintenance space31. Horisontal area41. Heat resistant drain tube42. Inclination 5 %43. Compressed air44. Treated water45. Data cable (HACCP), min. 20 mm cover tube must be reserved46. Control cables to building for cooling and heating control. 2 pc of

min. 20 mm cover tubes must be reserved

Principal dimensions: AxBxC = width x depth x height

Installation drawings

| 111

METOS MASTER 42 & MASTER 38 & MASTER 35

112 |

METOS MASTER 43 & MASTER 2 & MASTER 3

| 113

METOS MASTER 5

METOS WD 4

114 |

METOS WD6 & WD7

| 115

METOS ICS+ 153/213/243/333 R-L

116 |

METOS ICS+ 153/213/243/333 L-R

| 117

METOS MASTER 160 L-R

METOS MASTER 160 R-L

118 |

METOS MASTER 250/380/540 L-R

| 119

METOS MASTER 250/380/540 R-L

120 |

METOS MASTER 380LC/540LC L-R

| 121

METOS MASTER 380LC/540LC R-L

122 |

METOS WD-B 51E-100E

| 123

METOS WD12

124 |

METOS LP 2 & 4

| 125

METOS LP ZERO & 1

126 |

METOS WD80GR

| 127

METOS WD100GR

128 |

METOS WD18CW

| 129

METOS WD9

KitchenIntelligenceis more thanan intelligent

kitchen

Kitchen Intelligence crystallizes our mission of raising the performanceof professional kitchens. It is based upon our ambition to contribute toour customers’ success through a deep understanding of theiroperations.

Our approach to raising the performance of professional kitchens isunique. We perceive a kitchen process as a whole where state of the artsystems and equipment adds value beyond single products. Theservices we provide ensures efficiency and reliability and appropriatelydesigned total solutions.

The foundation for our offering is knowledge, knowledge about ourcustomers and their kitchen environments and processes as well astechnologies. Because knowledge is not static, it is our ongoing interestto understand more. Therefore we ask questions, rather than tell howthings should be, and try to find the answers together.

This approach enables kitchen staff to achieve more with less resourcesand kitchen owners to secure a solid return on their investments. It alsomakes kitchen consultants work with Metos more efficient.


Metos LimitedProduct Catalogue 2004

Metos Limited8 Martinfield

Welwyn Garden CityHertfordshire AL7 1HGPhone 01707 393399

Fax 01707 393311E-mail: [email protected]

www.metos.com

metos innovative dishwashing systems innovative dishwashing systems ... (haccp, hazard analysis...

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