building global structures

Metals and Minerals Capability Brochure

About Us

Our Services

Our Values

Main West Coast Facility

Our Locations

Health, Safety and Environment

Quality

Our Focus

Our People

Innovation, Technology and Value Engineering

Our Experience

Contact Us

TABLE OFCONTENTS

Civmec is an integrated, multi-disciplined construction and engineering services provider to the metals and minerals, oil and gas, infrastructure, and defence markets.

From inception as a private company to our 2012 listing on the Singapore Exchange and beyond, the Civmec of today has experienced exponential growth and undertaken major works on some of the most prestigious projects in Australia.

Civmec’s success to date can be attributed to its creative leadership, ability to embrace new ideas, focus on unlocking the value of innovation, collaboration with clients, a dedicated and safety-focused workforce and a strong commitment to quality. It is our agile, dynamic leadership - together with the confidence and ongoing loyalty, commitment and talent of our people - that allows us to achieve success time and time again. Our drive to be the industry’s best and be proactive is what differentiates us.

Our large scale operations and office headquarters, uniquely situated on a 12 hectare waterfront site within the Australian Marine Complex (AMC) in Henderson, Western Australia, are enhanced by the superior land and marine-based supporting infrastructure of the AMC’s Common User Facility. This enables us to offer flexibility and budget benefits through economies of scale, allowing us to meet the demands of our clients’ critical time frames and individual project-specific requirements.

ABOUT US

OUR SERVICESA COMPLETE TURNKEY SOLUTION

COMMITMENT

INNOVATION

VALUE DRIVEN

MAKE A DIFFERENCE

EXCELLENCE

COLLABORATION

Our individual commitment to safety and the environment means our company targets are achieved.

Our innovative thought process develops our company’s drive to continually improve.

Our consciousness of controlling waste means our company delivers value.

Our desire to care for our community means our company can make long-term sustainable change.

Our aspiration to be the best at what we do results in our company being a world-class service provider.

Our focus on working together means we will retain our team and our clients for now and in the future.

OUR VALUES

OUR LOCATIONS

Main West Coast Facility

Perth, Western Australia

Main East Coast Facility

Newcastle, New South Wales

Registered Office

Singapore

MAIN WEST COAST FACILITY

HEALTH, SAFETY AND ENVIRONMENTWe are committed to achieving zero harm across our business so that each day at Civmec is a ‘Safe Day Good Day’.

This safety philosophy drives our behaviours, attitudes and actions within the business to achieve a working environment free from injury or incident.

Our dedicated safety program is designed to empower every person in the organisation to ensure their work practices are focused on achieving zero harm.

This program is supported through our:

• ‘Never Assume’ campaign to further advance the safety culture in our organisation;• Onsite Fitness for Work Health Centre; and• Registered Training Organisation to increase our employees’ safety awareness skills.

We acknowledge the stringent surroundings in which many of our projects are located and we remain committed to minimising our impact on the environment. Our people are trained to recognise how critical it is to protect our environment while being respectful of heritage sites for future generations to enjoy.

We hold certificates of accreditation for Occupational, Health and Safety Management Systems and Environmental Management Systems.

We believe this pride plays a big part in producing a quality product and our culture is based on achieving excellence. We also ensure our people are adequately trained and highly skilled. Another key component of our quality lies in our in-house developed, web-based integrated business management, quality and tracking system - Civtrac. This system manages all aspects of project delivery including document control, project reporting and quality compliance and is a fully integrated system allowing for “live” project data to be recorded.

Civtrac is also used to provide our clients with opportunities to monitor and improve the outcome of their project via a remote login where they have visibility on the project’s progress. We manage every aspect of the project life cycle with data captured throughout all phases of project delivery from fabrication through to on-site installation, providing our clients with:

• Transparency across their entire project from material control to delivery and installation;• Increased productivity through our multi-disciplinary service offering; and• The implementation of innovative, best practice solutions, which utilise state-of-the-art technology and equipment.

This information is easily collated and utilised for the benefit of the project. Civtrac also allows for weld and material traceability reports to be produced along with Manufacturers’ Data Reports, ensuring all elements of project quality deliverables are met.

We are accredited to ISO 9001 – the internationally-recognised standard for quality management.

QUALITYWe pride ourselves on our high quality standards, a level achieved through our work on some of Australia’s most complex fabrication and construction projects.

Our focus is to offer solutions to our clients. We aim to deliver projects as efficiently as possible with the highest levels of safety and quality.

Civmec strives to deliver high quality workmanship in the supply of fabrication and construction projects for the metals and minerals market.

Our knowledge and experience extends to fabrication and assembly; surface treatment; testing of structural steel; materials handing equipment; bridge girders; modularised structures; piping; rail car dumpers and tunnels; tanks and platework; storage tanks; and conveyor systems. Through our involvement on some of the largest metals and minerals projects undertaken in Australia, our capabilities extend to the supply of multi-disciplined construction services such as Structural, Mechanical, Piping and Electrical Instrumentation (SMP&EI); insulation installation; refractory; bulk and detailed earthworks; precast concrete works; site and in-situ concrete; and trenching works.

We have the expertise to provide tailored solutions for small or large Greenfield and Brownfield projects. Our facilities, complemented by our large and experienced workforce and extensive construction equipment base, enable us to provide technical, administrative and logistical support to service projects of all sizes and complexities.

Our robust quality management controls and systems enable us to deliver the high integrity products required by the metals and minerals industry. Our proven record of project delivery across the resources sector reaffirms our position in this market as a leading contractor in the supply of high quality complex fabrication, SMP&EI, site civil works and associated construction. Additionally, we provide maintenance and refractory services, ensuring the longevity of our clients’ assets.

By thinking proactively and using innovative construction methods, we have the potential to make significant savings for our clients on the cost of their construction projects. We constantly challenge ourselves in everyday situations in order to apply the most efficient techniques possible.

We specialise in delivering projects of all sizes including, but not limited to:

• Process plants; • Materials handling; • Non-process infrastructure;• Power stations;• Dewatering;• Tailings facilities;• Wharfs and bridges; • Tank building; and• Fuel storage and refuelling stations.

Our success is a direct result of an unwavering commitmentto provide our clients with solutions. This is underscored by our

responsive and flexible approach in conjunction with creativity and precision in meeting their complex requirements.

OUR FOCUS

We offer a full range of civil works services and are at the forefront of creating innovative construction techniques. We also have an extensive

range of plant and equipment to ensure site efficiency.

We have the capabilities to provide complex site Structural, Mechanical, Piping and Electrical Instrumentation (SMP&EI) services

for the metals and minerals market, along with offshore logistics, access solutions and maintenance.

“The greatest thing you can instil in a workforce is a pride in who they are, what they do and who they work for. At Civmec, our people are proud of the growth we have achieved together and are genuinely excited about our future.” - Pat Tallon, CEO

Civmec has grown and developed a highly skilled and competent workforce capable of constructing, assembling, maintaining and servicing complex offshore and onshore modularised steel structures and civil construction works. Our recruitment strategy is to attract, develop and retain the right people; those with values that are aligned to ours.

Our success is attributed to applying the best ideas, people and technology in forming highly experienced project management teams and a committed workforce who are engaged and dedicated to the realisation of our core values and vision. We acknowledge that the development and professionalism of our people underpins our performance; they drive continuous improvement, deliver outcomes and continually pursue excellence.

We ensure the right people deliver the right projects, providing our clients with the best technical knowledge, industry experience and capability to drive high performance and exceed expectations.

We have made a commitment to stay at the forefront of our industry, providing our people with the right skills and training for today and a pathway for the future. The company is a Registered Training Organisation and places high importance on developing and expanding the skills of our workforce.

OUR PEOPLE

THINKING INNOVATING LEADING. .

INNOVATION, TECHNOLOGY AND VALUE ENGINEERINGAt Civmec, we challenge existing processes and practices. We look beyond constraints for more practical solutions. We work smarter to achieve better project outcomes.

We seek opportunities to become involved in projects in partnership with our clients, where possible. Our experience tells us that early involvement during the project concept phase gives greater ability to influence design. This, in turn, can have a positive effect on construction and scheduled outcomes. This early involvement, and subsequent value engineering, ensures schedule and cost benefits for the project.

Maximum results are achieved through early contractor involvement, addressing issues such as:• Design and specification critique;• Materials selection;• Standardisation in selection and sizing of equipment;• Offsite fabrication and modularisation;• Automation of installation process;• Constructability;• Programming and scheduling refinements; and• Commissioning process finalisation.

Our fresh and open-minded approach to problem solving, together with technical expertise and cost effectiveness, has earned Civmec an enviable track record as well as that all important vote of confidence - repeat business.

Finucane Island Blending Yard Systems, WA: Date: October 2012 Client: BHP Billiton Iron Ore

Civmec was awarded the contract for the supply, fabrication and modular assembly of systems T, Y and U for Finucane Island Blending Yards. The three systems consist of 36 pre-assembled modules with a total weight of approximately 2,300T. Our dedicated Bay 4 (25m wide x 149m long) of their waterfront manufacturing facility in Henderson, Western Australia, to fabricate and assemble the modules. The 150-man team completed the assembly of all modules in June 2013, recording zero safety incidents for the duration of the project. Throughout the project, our workforce achieved zero works-to-go notices on all pre-assembled modules and met all delivery dates.

Hope Downs 4 and Marandoo Expansion Projects Eastern Stream, WA: Date: September 2011 Client: Rio Tinto Iron Ore

Rio Tinto developed the Hope Downs 4 and Marandoo Expansion projects to improve the annual production capacity. At Hope Downs 4, we delivered the primary and secondary crusher buildings; primary crushed ore conveyor; screening feed conveyor; screen building; screens oversize conveyor; lump and fines product conveyors; transfer station; wet screening building; transfer station surge bin; scrubber feed conveyors; trommel oversize conveyor; classification and separation building; and train loadout station. At Marandoo, we provided the primary crushing facility and discharge conveyor; transfer station surge bin; scrubber feed, lump sum, fines and oversize transfer conveyors; wet screening facility; classification and filtration facility; thickening and flocculent storage facilities; and transfer stations. On both projects, we were also engaged to deliver concrete and earthworks.

Single Cell Tandem Rail Car Dumpers, WA: Date: March 2011 Client: Rio Tinto Iron Ore

Civmec was awarded a contract for supply, fabrication and assembly of the first single cell tandem iron ore rail car dumper in March 2011, followed by the subsequent award of two further single cell tandem rail car dumpers in March and May 2012. Civmec’s highly skilled multi-disciplinary team undertook the complex fabrication, machining and assembly of the 450T units. Overhead cranage capability enabled the 180T bare cage to be lifted and transferred (80m) onto the stillage ready for shop assembly of further components. The large assembly bay allowed this project to be manufactured without causing interruptions to other projects running simultaneously. The rotating machine has an operating lifespan of 30 years and has been welded to AS1554.5 for extreme fatigue structures.

Cape Lambert Project, WA: Date: December 2009 Client: Rio Tinto Iron Ore

Civmec was awarded the supply, manufacture, surface protection, storage and transport to the loadout area for the wharf topside modules as part of the marine works for the Cape Lambert Project. Components which also formed part of the topside modules included: secondary steel work; in-situ and precast concrete; chutes; conveyor stringers; pulley frames; s/s sumps; pipe work; and drive bases. The wharf topside modules consisted of three modules: Module A - L 24,000mm, W 32,220mm, H 21,772mm, Weight 990T; Module B - L 24,800mm, W 26,500mm, H 21,772mm, Weight 1,104T; Module C - L 43,200mm, W 21,300mm, H 9,000mm; Weight 630T.

Yandicoogina Sustaining Project, WA: Date: July 2013 Client: Rio Tinto Iron Ore

Civmec was awarded a contract for detailed onsite earthworks and in-situ concrete at the Yandi Junction South West (JSW), Central and Junction South East (JSE) areas. This was followed with a contract for the supply, fabrication and installation of SMP works at the JSE Wet

Plant. Our scope of works included: foundations, slabs and equipment supports for the iron ore processing plant; all offsite fabrication and modularisation; and onsite SMP assembly including the wet plant, conveyor systems and major tie-ins to the existing plant. In total, we delivered

approximately 27,000m3 of concrete; 6,500T of structural steel; 30km of fabricated piping; 15,000m2 of grating; and 10,000 linear metres of handrail for the Yandi Sustaining Project. Our peak manning levels reached 700.

Nammuldi Below Water Table Project, WA: Date: August 2013 Client: Rio Tinto Iron Ore

Civmec delivered a vertical package including earthworks, civil works, SMP&EI on the Nammuldi Below Water Table (NBWT) Project. Our experienced civil team mobilised to site in October 2013, commencing the earthworks and civil works on the Nammuldi Transfer Pump Station,

Nammuldi Fuel Facility and Nammuldi Train Load Out Vertical Package. Over the course of the NBWT project, we poured 8,300m3 of concrete. By September 2014, our workforce numbers peaked with 300 workers mobilised on site. We went on to supply and install 7,800 linear metres of

pipework and erect 1,200T of structural steel before demobilisation in December 2014.

Mungari Gold Project, WA: Date: June 2013 Client: Sedgman

Civmec delivered numerous contracts on the Mungari Gold Project, including a civil contract for detailed earthworks and concrete construction, supply and fabrication of tanks, SMP installation and erection works. Delivering more than 3,000m3 of concrete and approximately 750T of steel

for the project, our scope included works on the following: plant roads and drains; process, raw and overflow dams; primary, secondary and tertiary crushing; screening station; conveyor concrete; crushed ore bin; grinding mill station; CIL station; elution area and gold room; re-agents; services and

substations; infrastructure buildings; LPG storage concrete; and tanks, conveyors, chutes, structural steel and piping.

Roy Hill, WA: Date: February 2015 Client: Samsung C&T

Civmec delivered the site installation of more than 2,000T of modules including SMP&EI works for the rail train unloading car dumper, conveyor system and switchrooms on the Roy Hill Project. Scope of works included: installation of 33 structural steel modules with a maximum weight of 160T

and total tonnage of 780T; 750T of platework; 50T of stick build steelwork; a car dumper; indexers, apron feeder and associated mechanical equipment with a heavy lift of approx 480T; construction of switchrooms, control room and associated electrical equipment; installation of instrumentation items

consisting of 58km of electrical cable connection, 7.7km of instrumentation and communication cabling; and 5,500m3 of excavation for cable trenches. We were also awarded the civil earthworks component including excavation, installation of underground services and utilities, backfill and compaction.

Port Hedland Inner Harbour Project, Nelson Point and Finucane Island, WA: Date: August 2011 Client: BHP Billiton Iron Ore

Civmec was awarded the contract for the works including the supply and fabrication of components along with logistics associated with the Nelson Point and Finucane Island upgrades. On Nelson Point, scope of works included the supply and fabrication of structural steel; conveyers; platework including the workshop modularisation and fitout of shuttles; and transfer stations, with the team delivering the TS560 Transfer Station and Shuttle Truss feeds ship loaders 5 & 6; P560 conveyor; P564 conveyor; P510 conveyors and shuttle truss; LRP3 lump screening plant; and P730 conveyors and shuttle truss. On Finucane Island, approximately 4,500T of steelwork structures were modularised and assembled with the team delivering the TS910 Transfer Station; P910 Tunnel Conveyors; P910 Shuttle Truss; CD5 Building; and P911 and P914 Belt Reeling Truss.

Our success is a direct result of an unwavering commitment to providing our clients with solutions. This is underscored by our responsive and flexible approach in conjunction with creativity and precision to meeting their requirements. We are delivering some of the most significant resources projects of the future.

OUR EXPERIENCE

From fabrication to installation, we are constantly challenging ourselves to apply the most efficient techniques possible.

MAIN WEST COAST FACILITY16 Nautical Drive, Henderson WA 6166Telephone: +61 8 9437 6288 Facsimile: +61 8 9437 6388 Email: civmec@civmec.com.au

MAIN EAST COAST FACILITY40 Old Punt Road, Tomago NSW 2322Telephone: +61 2 4028 0300 Facsimile: +61 2 4964 8316 Email: civmec@civmec.com.au

SINGAPORE REGISTERED OFFICE80 Robinson Road #02-00 Singapore 068898

www.civmec.com.au