metallurgical engineering master modulhandbuch 4 2011
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Compendium of Modules
Master programme
Metallurgical Engineering
RWTH Aachen University(April 2011)
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Deepening of knowledge in engineering science (basic
subjects):
Course Master Metallurgical Engineering
Name of Module Fabrication Technology of Metals
Type of Module Basic course
Courses a) Lecture Introduction to Metal Formingb) Lecture Foundry Technologyc) Exercise Introduction to Metal Formingd) Exercise Foundry Technology
Semester Summer semester
2
nd
semester of master courseDates of Courses a) Tuesday 11:45h - 13:15h
b) Wednesday 11:45h - 13:15hc) Tuesday 14:00h 15:30hd) TBA
Please check the dates in Campus Office.
Responsibility Prof. Dr.-Ing. G. Hirt
Lecturer Prof. Dr.-Ing. G. Hirt
Prof. Dr.-Ing. A. Bhrig-PolaczekLanguage English
Curriculum M.Sc. Metallurgical Engineering
Hours per week Lecture: 4Exercises: 2
Work load Presence-study = 68 hHome-study = 172 h
Credit points8
Requirements
Basis for:
Learning targets /competences to bereached
a); c):Knowledge:The students know the basic technologies of metalforming as well as selected solution methods.
Comprehension:The students understand the coherences between
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essential process and material parameters.
Application:The basic equations of the elemental theory for analysisand interpretation of basic processes of metal forming
can be applied.b); d):Knowledge:The students possess an overview and know the basicsof foundry technology.
Comprehension:The students understand the connection betweenprocess technology, casting materials and theirsimulation.
Application:The students are enabled to meet technology baseddecisions on complex foundry processes and materials.
Contents a); c)
Introduction to basics: plasticity, plastomechanics,boundary conditions and heat transport, solutionmethods
Technology and solving methods of bulk-forming:forging, extrusion, bar extrusion, drawing, rolling
Technology and solving methods of sheet forming:forming of sheet metal, tribology, deep-drawing,
stretch-forming, flow formingb); d)
Physical and technological basics: metallic melts,undercooling, nucleation, casting-, feeding- andgating techniques
Moulding and casting technology: high-pressure-die-casting, die-casting sand-casting as well as mouldingmaterials and applicable rapid-prototyping techniques
Casting materials (cast iron, aluminium- and
magnesium alloys): metallurgy, casting properties,micro-structure and its properties as well as therelationship between them
Simulation of foundry processes: heat-balance incasting and mould, flow and convection
Aspects of economic and ecological challenges infoundry technology
Examination Written exam:180 min
Media Lecture: Power Point with short videosExercises: Overhead-projector, board, power-point
Literature T. Altan: Metal forming, American Society for MetalsLange: Handbook of Metal Forming, Volume 1
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Scriptum and hand-outsD. M. Stefanescu: Science and Engineering of CastingSolidification, Kluwer Academic, New York, 2002.
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Course Master Metallurgical Engineering
Name of Module Fabrication Technology of Mineral Materials
Type of Module Basic subject
Courses a) L/E Glass
b) L/E Ceramics
c) L/E Mineral Raw Materials
Semester Summer semester
2ndsemester of master course
Dates of Courses a) Mon. 10:00 11:30h
b) Fri. 11:45 13:15h
c) TBA
Please check the dates in Campus Office.
Responsibility Univ.-Prof. Dr.rer.nat. Reinhard Conradt
Lecturer Univ.-Prof. Dr.rer.nat. R. Conradt
Univ.-Prof. Dr.rer.nat. R. Telle
Dr.rer.nat. A. Kaiser
Language English
Curriculum M.Sc. Metallurgical Engineering
Hours per week Lecture: 3
Exercises: 3
Work load Presence-study = 68 h
Home-study =172 h
Credit points 8
Requirements
Basis for:
Learning targets /
competences to be
reached
a), The students know the entire chain of industrial glass
production from the acquisition of energy carriers and
raw materials via the calculation and mixing of the batch,
the melting process and the most common forming
processes to quality control. They are able to set up
mass, energy, and CO2emission balances.
b), The students know how to handle and to characteriseceramic raw materials and green bodies. They
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understand the principles and physico-chemical
background of the manufacturing processes and are
aware of the micro-structural peculiarities introduced by
the respective treatment. In particular they are able to
recognise microstructural defects and their origins.c), The students possess fundamental knowledge about
the occurrence and properties of industrial raw materials
in respect to their genesis in earth crust, mineral phases,
impurities, and intergrowths. They know about the
temperature and pressure-dependent stability of minerals
and the relative enrichment of particular elements in the
crystal lattices.
Contents a), Flow chart of the melting process; design of glass
melting furnaces and their components; the furnace
treated as a thermal reactor and as a chemical reactor;
combustion calculation; quality, availability, and stock
keeping of raw materials; batch calculations; redox
control; forming principles for a visco-elastic medium;
production of tubes, fibres, containers, sheets; quality
control cycles.
b), Production and properties of selected oxides,
carbides, and nitrides. Powder production and
characterisation; milling and mixing procedures,
screening, technology of granulation; rheology of slurries,viscosity, zeta-potential; technology of slip casting, tape
casting, extrusion, injection moulding, dry pressing, and
cold isostatic pressing.
c), Evolution of the earth crust; availability of elements;
element enrichment by geochemical processes; igneous
rock forming processes; plutonic, volcanic, metamorphic,
and sedimentological generation of mineral species;
gravitational differentiation; crystallisation of magmatites;
occurrence of primary and secondary industrial minerals
and their properties, in particular quartz, feldspars, and
related compounds; role of weathering and
transportation; formation of carbonates, clays, bauxites.
Examination Written exam 180 min; 60 min for each sub-topic
Media Lectures: power-point presentation and hand-outs;
Exercise: blackboard, overhead
Literature a) Trier: Glass melting furnaces. Springer Verlag 1984.
Own scriptum on fabrication technology. Own
scriptum on glass technology.b) D. W. Richerson, Modern Ceramic Engineering,
Marcel Dekker, New York 1992; Munz, Fett,
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Ceramics Mechanical Properties, Failure
Behaviour, Materials Selection, Springer Verlag,
1999; Materials Science and Technology Vol.17B:
Processing of Ceramics Part II, Verlag Chemie,
Weinheim 1996c) Baumgart, Dunham, Process Mineralogy of Ceramic
Materials; Enke-Verlag 1984
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Course Master Metallurgical Engineering
Name of Module Metallic Materials
Type of Module Basic course
Courses a) L/E Metallic Materials (Prof. Bleck)b) Lecture and exercise "Microstructures, Microscopy &
Modelling" (Dr. Zaefferer)
Semester Summer semester2ndsemester of master course
Dates of Courses a) L/E: Tue. 10:00h 11:30h / Wed. 8:15h 9:45hb) on appointment
Please check the dates in Campus Office.Responsibility
Univ.-Prof. Dr.-Ing. W. Bleck
Lecturer Univ.-Prof. Dr.-Ing. W. BleckDr. S. ZaeffererDr. F. RotersDr. U. Prahl
Language English
Curriculum M.Sc. Metallurgical Engineering
Hours per week Lecture: 4Exercises: 2
Work load Presence-study = 68 hHome-study = 172 h
Credit points8
Requirements
Basis for:
Learning targets /competences to bereached
Students are proficient in the metalphysical phenomenaand their different possibilities for systematic influence onmetals properties. Further on, students manage thetransfer of the learned theories on practical applicationsof metallic materials. For selected examples, studentsare capable of analysing the development ofmicrostructure through process chain.
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Contents Physical properties of metallic materials; substitutionaland interstitial solid solution; selected binary and ternarysystems; steel groups: unalloyed mild steels, structuralsteels, soft magnetic steels, stainless steels, phasetransformation, precipitation and aging, pearlite, bainite,
martensite; heat treatment of steels; steel processing:continuous casting, hot rolling, cold rolling, annealing,development of microstructure, modern methods ofelectron microscopy, materials and microstructuresimulation, examples of new materials andmicrostructures.
Examination Written exam 180 min
Media Lecture: Power-Point, transparencies, short videos,models und exhibitsExercises: Power-Point, transparencies, short videos,
models und exhibitsLiterature - W. Bleck: Material Science of Steel, Verlag Mainz, 2007
- W. Bleck: Material Characterisation, Verlag Mainz,2009- handoutsAdditional literature references are given in lectures.
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Course Master Metallurgical Engineering
Name of Module Mineral Materials
Type of Module Basic subject
Courses a) L/E Glass
b) L/E Ceramics
c) L/E Crystallography of Mineral Materials
Semester Winter semester
1stsemester of master course
Dates of Courses a) Mon. 08.15h 09.45h
b) Tue. 14.00h 15.30h
c) Wed. 10.00h 11.30h
Please check the dates in Campus Office.
Responsibility Univ.-Prof. Dr.rer.nat. R. Conradt
Lecturer Univ.-Prof. Dr.rer.nat. R. Conradt
Univ.-Prof. Dr.rer.nat. R. Telle
Univ.-Prof. Dr.rer.nat. G. Roth
Language English
Curriculum M.Sc. Metallurgical Engineering
Hours per week Lecture: 4
Exercises: 2
Work load Presence-study = 68 h
Home-study = 172 h
Credit points 8
Requirements
Basis for:
Learning targets /
competences to be
reached
a) Lecture: The students conceive glass as a special
aggregate state of matter and know how to describe it
in terms of thermodynamic, structural, and kinetic
categories. They understand the meaning of chemical
bonds in oxide systems, and are able to derive the
short-range order entities of the glass structures.
They gain an overview over spectral, optical, andthermo-mechanical properties of industrial glasses.
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b) Lecture: The students understand the chemical and
physico-chemical properties of ceramic materials;
they know about the most important structure-
property relations such as brittle behaviour, thermal
properties; ion and super conductivity, piezo effect,medical behaviour; they know what kind of material is
used for what purposes and recognise advantages
and disadvantages.
c) Lecture: The students acquire a basic understanding
of the building principles of crystal structures in terms
of chemical bonding and structural topology. This
includes an overview over the most important
structure types and of structure-property relations in
inorganic (non-metallic) engineering materials.
d) Exercise: The students know to derive the viscosity-temperature function from the chemical composition
of a glass, to determine working and cooling range.
They are able to derive the crystallization curve for a
given glass. They know how to influence the colour of
a glass. They know how to set up a cooling
programme for an industrial product.
e) Exercise: The students know about fundamentals of
sintering behaviour and are able to give qualitative
estimates on the microstructural evolution duringdensification; they are able to estimate the stress-
failure behaviour of ceramics by means of Griffith-
Equation.
f) Exercise: The students will learn hands-on how to
understand, draw and interpret crystal structures both
qualitatively (identify structure type, identify
coordination, describe polyhedral linkage etc.) and
quantitatively (derive bond-lengths and -angles,
discuss bond-strength and derive structure related
properties).
Contents a) Glass: Thermodynamic functions of a glass, the glass
transition, random network versus cluster hypothesis
of the glass structure, viscosity (VFT, Angell, and
Gibb-Adam plot), crystallization and nucleation. Ionic
versus covalent bonds, hybrid bonds, anion-cation
packing, Dietzel field strength, electronegativity,
short-range order building blocks of oxide glasses;
optical and spectral properties; thermal expansion,
thermal stresses, strength and fracture mechanics ofa material having no internal microstructure
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b) Ceramics: Definitions of ceramics, chemical
composition and interatomic bonding; sintering
phenomena; introduction to brittle fracture; ceramics
in application: high-temperature properties:
refractories, insulating materials, ceramics inautomotives and energy technology; electrical and
electronic properties, ion conductivity, super
conductors, NTC, PTC, medical properties.
c) Crystallography of Mineral Materials: Basic syste-
matic crystal chemistry: Chemical and topological
classification; fundamental structure types. Structure
and chemical bonding. Principles of structure-pro-
perty relations in inorganic solids (mechanical,
electrical, magnetic, thermal properties etc.). Struc-
tural defects and structural phase transitions and theirinfluence on macroscopic properties. Crystal chem-
ical tailoring of materials properties (doping, substi-
tution etc.); Selected examples of technically import-
ant materials (e.g. perovskites, spinells, semicon-
ductors, oxide- and non-oxide ceramics, ultra-hard
materials, refractories etc.)
d) Glass: Calculation of viscosity by Lakatos factors,
derivation of VFT parameters from experiments, set-
up of Angell and Gibbs-Adam plot; determination ofthe crystallization time law from crystallite geometry;
design of a full-fledged industrial cooling programme
e) Ceramics: Microstructural evolution during sintering;
thermal expansion; thermal shock; lambda probe,
SOFC, linings of gas turbines; corrosion in liquids and
gasses, active and passive oxidation; dental and
bone implants.
f) like c)
ExaminationWritten exam 180 min; 60 min for each sub-topic
Media Lectures: power-point presentation and hand-outs;
visualization software for crystal structures; hand-on
samples
Exercises: blackboard, overhead, calculator worksheets,
use (on own PC or CIP-pool) of freely available software
for constructing and drawing crystal structures; simple
structure optimization (molecular mechanics) software
Literature a) Own scriptum, Scholze: Glass Nature, Structure &
Properties, Springer Verlag, Berlin 1998. R. H.Doremus: Glass Science. John Wiley, New York
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1994.
b) D.W. Richerson, Modern Ceramic Engineering,
Marcel Dekker, New York 1992; Munz, Fett,
Ceramics Mechanical Properties, Failure
Behaviour, Materials Selection, Springer Verlag,1999; W.D. Kingery, H.K. Bowen, D.R. Uhlmann,
Introduction to Ceramics John Wiley & Sons, New
York, Chichester, 3rdEd.1976; Yet-Ming Chiang,
Dunbar Bernie III, W.D. Kingery Physical Ceramics -
Principles for Ceramic Science and Engineering,
Wiley, MIT-Series in Materials Science and
Engineering 1977
c) A.F. Wells: Structural Inorganic Chemistry, scripts,
handouts
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Course Master Metallurgical Engineering
Name of Module Physical Metallurgy
Type of Module Basic course
Courses a) L/E Physical Metallurgy
Semester Winter semester1stsemester of master course
Dates of Courses a) Thu. 10:00 11:30h; 17:00 18:30h /Fri. 08:30 10:00h
Please check the dates in Campus Office.
Responsibility Prof. Dr. rer. nat. G. Gottstein
LecturerProf. Dr. rer. nat. G. Gottstein
LanguageEnglish
Curriculum M.Sc. Metallurgical Engineering
Hours per week Lecture: 4
Exercises: 2Work load Presence-study = 68 h
Home-study = 172 h
Credit points 8
Requirements
Basis for:
Learning targets /competences to bereached
The students will get familiar with the physical
fundaments of material science. The students will beenabled to study more specialized and fundamentaltopics of material science. They will learn to use theconcepts and methods in material science independentlyand will practice this in exercises accompanying thelecture. The students will deepen their understanding ofthe learnt contents during these exercises.
Contents Microstructure; atomic structure of solids; crystal defects;alloys; diffusion; mechanical properties; recovery,recrystallization, grain growth; solidification; solid statephase transformations; physical properties
Examination Written exam 180 min
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Media Lecture: presentation, black board and charc, computerpresentation, e-learning progam Metis (available viainternet)Exercises: presentation, black board and charc, self dependent solving of exercises with guidance through
the exercises.Literature Physical Foundations of Material Science,
G.Gottstein, Springer, 2004
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Study Program Master Metallurgical Engineering
Name of Module Process Metallurgy and Recycling
Type of Module Basic course
Courses a) Lecture Iron & Steel Metallurgyb) Lecture Nonferrous Metallurgyc) Tutorial Iron & Steel Metallurgyd) Tutorial Nonferrous Metallurgy
Semester Winter semester1stsemester of master course
Dates of Courses a) Lecture: Mon 14:00h 15:30hb) Lecture: Tue. 10:30h 12:00h
c) Tutorial: Wed. 14:00h 15:30h, (bi-weekly)d) Tutorial: Wed. 14:00h 15:30h, (bi-weekly)
Please check the dates in Campus Office.
ResponsibilityUniv.-Prof. Dr.-Ing. K. B. Friedrich
Lecturer Dr. -Ing. R. FuchsUniv.-Prof. Dr.-Ing. D. G. Senk
LanguageEnglish
Curriculum M.Sc. Metallurgical Engineering
Hours per week Lecture: 4Exercises: 2
Work load Presence-study = 68 hHome-study = 172 h
Credit points8
Requirements
Basis for: Study major(s) Process Technology of Metals,Physical Metallurgy, Materials Science of Steel andMineral Materials
Learning targets /competences to bereached
Non-ferrous Metallurgy:The students should become capable to understand thematerial flow, the primary and secondary processingroute, the necessary aggregate with parameters ofprocess and the chemical reaction in the metallurgicalprocess of Copper, Aluminium, Zinc, Lead and Titanium,as well as the consideration of the problem of
environment and location and especially energyrequirements.Iron and steel:
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The students should know the most important propertiesof the production of Iron and steel. They should be ableto describe the plant specific relationship between theaggregates of process, the thermo-chemical properties ofeach middle-production and the kinetical process
procedure.Contents Non-ferrous metallurgy:
Basics of nonferrous metallurgyEconomical significance, primary and secondary rawmaterial, global material management.
Metallurgical processes of Copper:Pyrometallurgy: flash smelting; Converter metallurgyand direct production; Recycling and pyrometallurgicalRefining; Refining electrolysis and casting
Metallurgical processes of Aluminium:Bauxite to Al-Hydroxide; Al-Hydroxide to Metal;Recycling, melt treatment and casting.
Metallurgical processes of Zinc :Hydrometallurgy; Extraction electrolysis andhydrometallurgical Recycling; Pyrometallurgy;pyrometallurgical refining of lead and zinc
Metallurgical processes of Titanium:Sorel-process, Kroll-process, remelting
Iron and steel:
Introduction, historical review;
preparation of ore, production of coke;
thermodynamic, heterogeneous equilibrium,kinetics;
reduction technology, production of Iron;
production of steel;
secondary metallurgy;
casting and solidification
slag in the production of Iron and steel
recycling of the steel scrapes
environment protection and sustainability
Examination Written exam 180 min
Media Lecture: Power-Point; Videos, Models, Samples,Overhead,Exercises: Power-Point; Overhead, Samples, whiteboard;
Literature Schmitz, C.Handbook of Aluminium Recycling -Fundamentals, Mechanical Preparation,Metallurgical Processing, Plant DesignVulkan Verlag GmbH, 2006, EssenISBN 978 3 8027 2936 2
Habashi, F.Handbook of Extractive Metallurgy; Vol. 1, 2VCH Verlagsgesellschaft mbH, Weinheim 1997
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ISBN 3 527 28792 2
Ullmann's Encyclopedia of Industrial Chemistry;Vol. A1, A7,A14, A15, A26, A27, A28VCH Verlagsgesellschaft mbH, Weinheim, 1985,Fifth Completely Revised Edition
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Course Master Metallurgical Engineering
Name of Module Process Control Engineering
Type of Module Basic course
Courses a) L/E Process Measurementb) L/E Process Control Engineering
Semester a) Winter semester; 1stsemester of master course
b) Summer semester; 2ndsemester of master course
Dates of Courses a) Tue. 08:15h 09:45h / Wed. 08:15h 09:45h(14d)b) Thu. 11:45h 13:15h / Thu. 14:00h 15:30h (14d)
Please check the dates in Campus Office.
Responsibility Univ.-Prof. Dr.-Ing. U. Epple
LecturerUniv.-Prof. Dr.-Ing. U. Epple
LanguageEnglish
Curriculum M.Sc. Metallurgical Engineering
Hours per week Lecture: 4
Exercises: 2Work load Presence-study = 68 h
Home-study = 172 h
Credit points 8
Requirements
Basis for:
Learning targets /competences to bereached
a), b)
ability to- apply measuring methods,- handle measured data ,- evaluate measuring informationbasic knowledge of- main physical measuring principles- requirements in industrial instrumentationc), d)ability to- analyse basic control problems- construct hierarchical control solutions
- handle industrial control languages- work with structural models of plants and processesbasic knowledge of
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- industrial control systems- requirements in industrial control
Contents a), b)measuring methods, processing and validation ofmeasuring data, distribution functions, error analysis,
physical measuring principles (temperature, flow, level,mechanical quantities..), industrial instrumentationc), d)- process control systems- communication systems- modelling technics- modelling plants, products, processes,- control engineering
discrete control, hybrid control,hierarchical control schema,control languages, (CFC, SFC, StateCharts..)formal methods
Examination Written exam 180 min
Media a), c) Prepared procedure documentation is fulfilledduring the lecture (TabletPC, Beamer)b), d) Black board, Beamer
Literature Script
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Course Master Metallurgical Engineering
Name of Module Thermochemistry
Type of Module Basic course
Courses a) Lecture Thermochemistryb) Exercise Thermochemistry
Semester Winter semester1stsemester of master course
Dates of Courses a) Tue. 17:30h 19:00h, Thu. 18:45h 20:15hb) Thu. 11:45h 13:15h
Please check the dates in Campus Office.
Responsibility Prof. J. Schneider, Ph.D.
LecturerProf. J. Schneider, Ph.D.
LanguageEnglish
Curriculum M.Sc. Metallurgical Engineering
Hours per week Lecture: 4
Exercises: 2Work load Presence-study = 68 h
Home-study = 172 h
Credit points 8
Requirements
Basis for:
Learning targets /competences to bereached
The students get to know the basics of thermochemistry,
enabling them to evaluate the thermodynamic and kineticproperties of materials to select or develop suitablematerials for different processes and requirements.
Contents Chemical equilibrium
Phase diagrams
Properties of mixtures
Statistical thermodynamic
Rate of chemical reactions
Elastic properties
Properties of surfaces
Examination Written exam 180 min
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Media Lecture: Power-Point, eLearningExercises: Black board, eLearning, Power-Point
Literature P. Atkins & J. de Paula, Physical chemistry
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Course Master Metallurgical Engineering
Name of Module Transport Phenomena
Type of Module Basic subject
Courses a) Lecture Transport Phenomena 1
b) Exercise Transport Phenomena 1
c) L/E Transport Phenomena 2
Semester a), b) Winter semester; 1stsemester of master course
c) Summer semester; 2ndsemester of master course
Dates of Courses a) Mon. 10:00h 11:30h
b) Wed. 11:45h 13:15h (14d)
c) Wed. 10:00h 11:30h / Thu. 08:15h 09:45h (14d)
Please check the dates in Campus Office.
Responsibility Univ.-Prof. Dr.-Ing. H. Pfeifer
Lecturer Univ.-Prof. Dr.-Ing. H. Pfeifer
Language English
Curriculum M.Sc. Metallurgical Engineering
Hours per week L/E 6
Work load Presence-study = 68 h
Home-study = 172 h
Credit points 8
Requirements
Basis for:
Learning targets /
competences to be
reached
a), b)
The students are trained to classify the kinds of energy-
and mass-transport in technical systems and to examine
this with numerical and analytical methods quantitatively.
They can derive the mathematical model equations from
the balance equations. In the lecture and the
supplementary exercises examples are preferred from
the field of the material engineering (Industrial FurnaceTechnology, Metallurgy, )
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c)
The students are trained to classify the types of flows
and to analyse the basic equations analytically. In the
lecture and the supplementary exercises examples are
preferred from the field of the material engineering(Industrial Furnace Technology, Metallurgy, )
Contents a), b)
Fundamentals of heat transfer and mass transport.
General equations of conduction, convection and
radiation, 1stlaw of thermodynamics, systems, system
boundaries, Fouriers law, Fouriers differential equation,
one dimensional steady state heat conduction, transient
heat conduction, numerical methods for heat conduction
problems, fundamentals of convective heat transfer,
similarity theory, Buckingham theorem, heat radiation,
radiation exchange, gas radiation
c)
Fundamentals of the fluid flow mechanics (momentum
transport), Fluid, Newtons shear stress approach,
fundamentals of the rheology, hydrostatics, aerostatics,
hydrodynamics, frictionless and friction-afflicted flows,
Bernoulli, momentum law, tube flow, dimensionless
numbers, Navier-Stokes-equations
Examination a), b) Written exam 90 min, (50 %)c) Written exam 90 min, (50 %)
Media Lecture: Power-Point, overhead, blackboard
Exercises: Power-Point, overhead, blackboard
Literature a), b)
Manuscript High Temperature Engineering 1 available
at IOB
Incropera, F.P.: Heat and Mass Transfer, Wiley, 2002
Baehr, H.D.; Stephan, K.: Heat and Mass Transfer,
Springerc)
Manuscript High Temperature Engineering 2 available
at IOB
Smits, J.: Fluid Mechanics, Wiley, 2000
Fox, R.W.: Introduction to Fluid Mechanics, Wiley, 2004
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Subject-specific emphasis
Area of specialism Materials Science of Mineral Materials:
Course Master Metallurgical Engineering
Name of Module Glass
Type of Module Module N1 from study major Materials Science ofMineral Materials
Courses a) Lecture / Lab Physical Chemistry & Technologyb) Exercise Physical Chemistry & Technologyc) Exercise Reaction Kinetics
Semester a, b, c) Summer semester, 2n semester of master
course
(Lab) Winter (3rd) or Summer semester (2nd) on request
Dates of Courses a) Wed. 14:00 15:30hb) Mon. 11:00 12:30h, Wed. 15:45 16:30hc) Mon. 15:45 16:30hLab) Mon. Fri. (consent of faculty)
Please check the dates in Campus Office.
Responsibility Prof. Dr. rer. nat. R. Conradt
Lecturer
Prof. Dr. rer. nat. R. Conradt
LanguageEnglish
CurriculumM.Sc. Metallurgical Engineering
Hours per Week Lecture: 2Exercise: 2Labwork: 3
Work load Presence Study = 79 hHome Study = 131 h
Credit Points 7
Requirements Basic subject Mineral Materials
Basis for:
Learning Targets /
Competences to bereached
The students understand the physical, chemical, andthermodynamic concepts by which oxide glasses andglass melts can be described in a quantitative way. Theyare able to apply these concepts to fabrication processesas well as to the performance of the products. They areable to design glasses according to specific property
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profiles. They are acquainted with They know how totreat chemical reactions in multicomponent multiphaseparticulate systems. They understand the parameters bywhich the industrial melting process is controlled. Theyare able to suggest reasonable measures to for the
optimization of product quality, energy utilization, andproduction efficiency.
Contents Lecture and Exercise:- Quantitative treatment of multicomponent glasses
and glass melts; crystalline reference states; partiallycrystalline materials
- Viscosity, surface tension, atomic mobility as afunction of chemical composition; role of thesequantities in the melting process; bubble and particleswarms; multi-phase fluid systems
- Redox- and acid-base properties; chemistry of water
and sulfur in oxide melts; fining, refining, colorgeneration
- development of glasses according to given propertyprofiles
- Corrosion of glasses in aqueous media- Different types of heterogeneous reactions; time laws
as a function of local reaction type, particle shape,dimensionality, and size distribution
Labwork:Experiments are performed on- batch melting (batch-free time test),
- determination of glass color and spectral properties,
- redox control,- dilatometry (determination of glass transition and
thermal expansion coefficient of glass and melt),- chemical durability of glass,- corrosion of refractories by glass melts.
Examination Written exam 180 min
Media Lectures: power-point presentation and hand-outs; videosequences
Exercise: blackboard, PC with specific EXCELworksheets; commercial and self-made simulationprogrammes
Labwork: hand-outs, PC for compositional calculations
Literatur - Scholze: Glass Nature, Structure, and Properties- Vogel: Glass Chemistry, Springer- Zarzycky: Glasses and amorphous materials, VCH- Paul: Glass chemistry, Chapman & Hall
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Course Master Metallurgical Engineering
Name of Module Ceramics
Type of Module Module N2 from study major Materials Science ofMineral Materials
Courses a) L/E Sintering and Microstructureb) L/E Fracture Mech. and Reinforcementc) Labwork Ceramics Lab
Semester a) Winter semester, 3r semester of master course
b) Summer semester, 2ndsemester of master coursec) Winter (3rd) or Summer semester (2nd) on request
Dates of Courses a) Mon.10:00 11:30hb) Thu. 13:30 14:45hc) Mon. to Fri. (consent of faculty)
Please check the dates in Campus Office.
ResponsibilityProf. Dr. rer. nat. R. Telle
LecturerProf. Dr. rer. nat. R. Telle
Language English
Curriculum M.Sc. Metallurgical Engineering
Hours per Week Lecture : 2Exercise : 2Labwork: 3
Work load Presence Study = 79 hHome Study = 131 h
Credit Points7
RequirementsBasic subject Mineral Materials
Basis for:
Learning Targets /
Competences to bereached
The students understand sintering phenomena and areable to correlate processing conditions, microstructures,and mechanical properties.
Contents Sintering phenomena, driving forces, diffusionmechanisms, time- and temperature dependence ofgrain growth and pore closure; grain boundary structure,liquid-solid interaction, hot pressing kinetics. Background
of brittleness, fracture energy, fracture resistance,hardness, testing methods, reinforcing mechanisms suchas crack deflection, microcracking and transformation
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toughening; correlation of microstructure and mechanicalproperties by means of Weibull statistics. Relationbetween processing methods and conditions, sinteringphenomena and mechanical properties.
Examination Written exam 180 min
Media Lectures: power-point presentation and hand-outs;Exercise: blackboard, overhead;Labwork: hand-outs, blackboard
Literature D.W. Richerson, Modern Ceramic Engineering,Marcel Dekker, New York 1992; German, Randall M.,Sintering Theory and Practice, John Wiley and SonsNew York, 1999. Munz, Fett, Ceramics MechanicalProperties, Failure Behaviour, Materials SelectionSpringer Verlag, 1999
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Course Master Metallurgical Engineering
Name of Module Thermochemical & Dynamical Materials ModelingConcepts
Type of Module Module N3 from study major Materials Science ofMineral Materials
Courses a) Lecture Thermochemistry of Mineral Materialsb) Exercise Thermochemistry of Mineral Materialsc) Lecture Materials Modelingd) Exercise Materials Modeling
Semester a, b) Summer semester, 2ndsemester of master course
c, d) Winter semester, 3rdsemester of master course
Dates of Courses a) Wed. 11:45 12:30b) Wed. 12:30 13:15
c) Wed. 14:00 14:45d) Wed. 15:00 16:30
Please check the dates in Campus Office.
ResponsibilityProf. Dr. Ing. H. Emmerich
Lecturer (a-b) Prof. Dr. rer. nat. R. Conradt(c-d) Prof. Dr. Ing. H. Emmerich
LanguageEnglish
Curriculum M.Sc. Metallurgical Engineering
Hours per Week Lecture: 2Exercise: 3
Work load Presence Study = 57 hHome Study = 93 h
Credit Points5
Requirements Basic Course Thermochemistry;Basic Course Mineral Materials
Basis for:
Learning Targets /
Competences to bereached
(a-b) The students understand the structure ofthermodynamic tables and databases, and thecorresponding reference states. They are able tocomplete data sets for mineral materials by applyingestimation methods, and to derive materials propertiesfrom databases. They can describe thermochemicalreactions involving mineral materials in a quantitativeway. They know different approaches to mixing in
multicomponent systems.(c-d) The students understand the concepts of scale
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bridging modeling and statistical modeling and they knowthe differences between statistical modeling andcontinuum modeling. They get the basic knowledge ofinterfaces, interface dynamics, solidification andnucleation processes.
Contents Thermochemistry of Mineral Materials:- Standard and formation properties; most important
thermochemical tables, their units and peculiarities;- Atomistic theories of heat capacity;- Calculation of partial molar quantities and chemical
potentials;- Relation between thermochemical and physical
properties;- Mixed phase thermodynamics for the solid and liquid
state with mixed covalent-ionic bonds- Introduction to irreversible thermodynamics.
Materials Modeling:- Introduction to the modeling with cellular automata
(CA)- Wolfram Automata- Modeling of transport phenomena with petri nets- CA and transport dynamics- Continuum modeling based on concepts of grain
growth and recrystallization- Continuum modeling based on concepts of
continuum mechanics- Continuum modeling based on concepts of fluid
dynamics
Examination Oral exam (30 min) on the contents of (a-b),
Written exam (90 min) on the contents of (c-d)
Media Lecture: blackboard; powerpoint presentations and hand-outs; data sheets from thermodynamic tables
Exercise: blackboard, PC, EXCEL worksheet;commercial and self-made simulation programmes andsimulation software
Literatur- Kubaschewski: Materials thermochemistry, Pergamon
Press- Philpotts: Principles of igneous and metamorphic
petrology, Prentice Hall- Gaskell: Introduction to metallurgical
thermodynamics, Taylor & Francis- Mchedlov-Petrossyan: Thermodynamics of Silicates.- Jost: Diffusion in solids, liquids, gases. Academic
Press.- special publications
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Course Master Metallurgical Engineering
Name of Module Functional Design of Ceramics and Composites
Type of Module Module N4 from study major Materials Science ofMineral Materials
Courses a) L/E Wear and High-Temperature Behaviour ofCeramics
Semester Summer semester, 2ndsemester of master course
Dates of Courses a) L/E Mon. 10:00-11:30h
Please check the dates in Campus Office.
Responsibility
Prof. Dr. rer. nat. R. Telle
Lecturer Prof. Dr. rer. nat. R. Telle
Language English
Curriculum M.Sc. Metallurgical Engineering
Hours per Week Lecture: 1Exercise: 1
Work Load Presence Study = 23 hHome Study = 37 h
Credit Points2
RequirementsBasic subject Mineral Materials
Basis for:
Learning Targets /
Competences to bereached
The students understand the fundamental role ofmicrostructure on physical and chemical properties, in
particular the influence of grain size, grain shape, grainboundaries, second particulate or continuous phases.They know about the principle influence on mechanical,corrosive, electrical, thermal, piezo, and biologicalproperties and understand how to design and optimisemicrostructural parameters accordingly.
Contents Principles of mechanical reinforcement, corrosion underchemical and thermal influences; high-temp plasticdeformation and creep; transport properties dependingon microstructure, role of grain size and shape as well asgrain boundaries; functionally graded materials.
Examination Written exam 90 min
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Media Lectures: power-point presentation and hand-outs;Exercise: blackboard, overhead
Literature Czichos, H., Saito, T., Smith, L. [Eds.]: SpringerHandbook of Materials Measurement MethodsSpringer (2006); Munz, Fett, Ceramics MechanicalProperties, Failure Behaviour, Materials Selection,Springer Verlag, 1999;
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Area of specialism Materials Science of Steel:
Course Master Metallurgical Engineering
Name of Module Materials Science of Steel
Type of Module Module N1 from study major Materials Science ofSteel
Courses a) Lecture Materials Science of Steelb) Lecture Steel Designc) Exercise Materials Science of Steeld) Practical Training Materials Science of Steel
Semester b) Summer semester, 2ndsemester of master course
a, c, d) Winter semester, 3rdsemester of master course
Dates of Courses a) Tue. 15:45h 17:15h
b) Mon. 15:45h 17:15hc) Tue. 11:45h 12:30hd) Mon. 10:00h 11:30h, Practical Test (P2) is fixed
during semester
Please check the dates in Campus Office.
ResponsibilityUniv.-Prof. Dr.-Ing. W. Bleck
Lecturer Univ.-Prof. Dr.-Ing. W. Bleckapl. Prof. Dr.-Ing. Ulrich Brillapl. Prof. Dr.-Ing. Andreas KernDr.-Ing. Klaus PetersDipl.-Ing. Lothar MudersDr. Axel KulgemeyerPriv.-Doz. Dr.-Ing. Klaus Peters
Dr. Andr Schneider
Dr.-Ing. Evelin RatteDr.-Ing Claudia Ernst
Language English
Curriculum M.Sc. Metallurgical Engineering
Hours per week Lecture: 4Exercises: 1Practical Training: 4
Work load Presence-study = 102hHome-study = 168h
Credit points9
Requirements
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Basis for:
Learning targets /competences to bereached
a, c, d) Students are able to link metal-physicalphenomena with materials properties. They knowmethods and processes to analyse and influencecorresponding materials properties. For selectedprocesses, students are able to set up a process chain,including lifecycle assessment and cost effectiveanalysis.b) For selected steel groups, students are proficient indefining correlations between microstructure andproperties. They know the industrial implementation ofthese materials.
Contents a, c, d) Basic aspects of strength, toughness, fracture:conventional stress-strain-diagram, influence of
temperature and strain rate, yielding behaviour, thermalactivated flow stress, superplasticity, anisotropy;strengthening mechanisms, materials failure: fracturemechanics, cold forming properties, high temperaturebehaviour; economical importance of steel;environmental aspects of steel production and products.b) High strength steels for automotive application, highstrength structural steels, high temperature steels, multi-phase steels, special deep-drawing steels, rail steels
Examination a, c, d) Written exam 120 min + 15-30 min oral exam,successful passed practical training to the admission of
examination. Practical training is successful passed ifcertificate is given. (75 %)b) Written exam 60 min (25 %)
Media a, b) Lecture: Power-Point, transparencies, short videos,models und exhibitsc, d) Exercises: Power-Point, transparencies, shortvideos, models und exhibitsPractical training: Power-Point, transparencies, shortvideos, models und exhibits, laboratory equipment
Literature - W. Bleck: Material Science of Steel, Verlag Mainz, 2007
- W. Bleck: Material Characterisation, Verlag Mainz,2009- handoutsAdditional literature references are given in lectures
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Course Master Metallurgical Engineering
Name of Module Introduction to Texture Analysis
Type of Module Module N2 from study major Physical Metallurgy an dMaterialsModule N2 from study major Materials Science ofSteel
Courses a) L/E Introduction to Texture Analysis
Semester Winter semester3ndsemester of master course
Dates of Courses a) on appointment
Please check the dates in Campus Office.Responsibility
Prof. Dr. rer. nat. G. Gottstein
Lecturer Priv.-Doz. Dr.-Ing. Olaf Engler
Language English
Curriculum M.Sc. Metallurgical Engineering
hours per week Lecture: 2Exercises: 1
Work load Presence-study = 34 hHome-study = 56 h
Credit points3
RequirementsBasic course: Physical Metallurgy recommended
Basis for:
Learning targets /competences to bereached
The introduction to texture analysis enables students toread textures independently, further students are able tointerpret their meaning.The students deepen their knowledge by application oftexture analysis to macro texture simulations. Thestudents get confident with different modelling tools formacrotexture simulations of the deformed andrecrystallized state.
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Contents Introduction to the two principle concepts of textureanalysis (macrotexture - microtexture), fundamentals(definitions, orientation, misorientation, orientationspaces, diffraction for texture analysis), measurements ofmacrotexture (X-ray diffraction, neutron diffraction, ODF-
analysis), measurements of microtexture (Kikuchi-patterns, SEM-based techniques, TEM-basedtechniques, evaluation and representation of micro-texture data, single grain orientation measurements,orientation relationships, misorientations), orientationmicroscopy, other techniques (OIM, orientation mapping,etching techniques, synchrotron and ultrasonic methods)
Examination Written exam 60 min
Media Lecture: presentation, black board and chalk, computerpresentation, e-learning progam Metis (available via
internet)Exercises: presentation, black board and chalk
Literature V. Randle, O. Engler, Introduction to Texture Analysis:Macrotexture, Microtexture and Orientation Mapping,Gordon and Breach Science Publishers (2000)
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Course Master Metallurgical Engineering
Name of Module Materials Characterisation
Type of Module Module N3 from study major Materials Science ofSteel
Courses a) E / Practical Training Materials Characterisation
Semester Summer semester2ndsemester of master course
Dates of Courses a) Mon. 09:00 - 09:45h / Mon. 10:00 - 11:30h
Please check the dates in Campus Office.
Responsibility
Univ.-Prof. Dr.-Ing. W. Bleck
Lecturer Dr. S. MnstermannDr. U. Prahl
Language English
Curriculum M.Sc. Metallurgical Engineering
Hours per week Exercises: 1Practical Training: 2
Work load Presence-study = 34hHome-study = 56h
Credit points3
Requirements
Basis for:
Learning targets /competences to bereached
Students know common methods to characterisematerials properties. They are able to perform andanalyse selected experiments.
Contents Tensile test, high speed tensile test, hardness test,Charpy test, fracture mechanic test and fatigue test,safety analysis; hot deformation test, Bulge test, sheetmetal forming test
Examination Certificate of participation if all experiments and apresentation of one practical test are passedsuccessfully.
Media Lecture: Power-Point, transparencies, short videos,
models und exhibitsExercises: Power-Point, transparencies, short videos,models und exhibits
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Practical training: Power-Point, transparencies, shortvideos, models und exhibits, laboratory equipment
Literature - W. Bleck: Material Science of Steel, Verlag Mainz, 2007- W. Bleck: Material Testing, Verlag Mainz, 2007- handouts
Additional literature references are given in lectures
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Course Master Metallurgical Engineering
Name of Module Physical Metallurgy Lab
Type of Module Module N4 from study major Materials Science ofSteel
Courses a) E/Practical Training Physical Metallurgy Lab
Semester Winter semester3rdsemester of master course
Dates of Courses a) Fri: 08:15h 14:15h
Please check the dates in Campus Office.
Responsibility
Prof. Dr. rer. nat. G. Gottstein
Lecturer Apl. Prof. Dr. rer. nat. Dmitri Molodov
Language English
Curriculum M.Sc. Metallurgical Engineering
hours per week Exercises: 1Practical Training: 5
Work load Presence-study = 68 hHome-study = 112 h
Credit points6
Requirements
Basis for:
Learning targets /competences to bereached
The students are enabled to carry out metallographicsample preparation independently. They can conduct
experiments on their own with respect to the topicspresented during the physical lab. They can interpret anddiscuss results obtained from own experiments.
Contents Solidification with respect to phase diagram Al-Zn ;microstructure and concentration distribution in a castbronze after solidification and homogenization; tensiletests of Cu single and polycrystals; hardening of Alalloys; recrystallization; texture measurements
Examination Report for every experiment
MediaExercises: presentation, black board and chalk
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Literature Physical Foundations of Material Science,G.Gottstein, Springer, 2004
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Area of specialism Physical Metallurgy and Materials:
Course Master Metallurgical Engineering
Name of Module Advanced Physical Metallurgy
Type of Module Module N1 from study major Physical Metallurgy an dMaterials
Courses a) L/E Advanced Physical Metallurgy
Semester Summer semester2ndsemester of master course
Dates of Courses a) Thu. 13:30h -15:00h / Thu. 15:15h - 16:45h
Please check the dates in Campus Office.
Responsibility Univ.-Prof. Dr. rer. nat. Gnter Gottstein
Lecturer Prof. Dr. Lasar Shvindlerman
Language English
Curriculum M.Sc. Metallurgical Engineering
hours per week Lecture: 2Exercise: 2
Work load Presence-Study = 45 hHome-study = 75 h
Credit points 4
Requirements Basic course Physical Metallurgy recommended
Basis for:
Learning targets /
competences to bereached
The students gain a deeper understanding and are
trained in quantitative description of the phenomena andthe processes in condensed matter. They can apply thethermodynamic and kinetic basics of internal interfacesand junctions in polycrystalline materials.
Contents Thermodynamics of interfaces, grain boundary migration,grain growth in polycrystals, grain boundary engineering
Examination Oral exam 30min
Media Lecture: presentation, black board and chalk
Literature G. Gottstein, L.S. Shvindlerman; Grain BoundaryMigration in Metals: Thermodynamics, Kinetics,Applications, 1999 CRC Press
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Course Master Metallurgical Engineering
Name of Module Micromechanics of Materials
Type of Module Module N3 from study major Physical Metallurgy an dMaterials
Courses a) L/E Micromechanics of Materials
Semester Summer semester2ndsemester of master course
Dates of Courses a) Fr. 10:00 13:00h
Please check the dates in Campus Office.
Responsibility Prof. Dr. rer. nat. G. Gottstein
Lecturer Apl. Prof. Dr.-Ing. Dierk Raabe
Language English
Curriculum M.Sc. Metallurgical Engineering
hours per week Lectures: 3
Exercises: 1Work load Presence-study = 45 h
Home-study = 75 h
Credit points4
Requirements Basic course Physical Metallurgy recommended
Basis for:
Learning targets /competences to bereached
The lecture enables students to understandmicromechanics in terms of mechanisms based on latticedefects which are valid for certain conditions. Thestudents are able to apply their knowledge to basic aswell as more advanced engineering problems.
Contents Introduction to mechanics of lattice defects (dislocations,interfaces etc.);
Introduction to collective lattice defect behaviour (microbands, shear bands, orange peel, interface mechanics,basics of yield surface, strain percolation, Ridging)
Grain mechanics and polycrystal mechanics (Taylor-
Bishop-Hill, theory of poly crystals, Eshelby Theory).Interface and surface mechanics (grain boundary
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mechanics)
Mechanics of layered structures (polymer coatings onmetals).
Mechanics of biocompatible materials
Mechanics of bilogical materials (bone, Chitin, collagen,cellulose)
Examination Written exam 60 min
Media Lecture: presentation, black board and chalk, computerpresentation, e-learning progam Metis (available viainternet)Exercises: presentation, black board and chalk
Literature D. Raabe, F. Roters, F. Barlat, L.-Q. Chen (eds.), Wiley-VCH, Weinheim, Juni 2004, ISBN 3-527-30760-5,Continuum Scale Simulation of Engineering Materials:
Fundamentals - Microstructures - Process Applications
D. Raabe: Wiley-VCH, Weinheim, ISBN 3-527-29541-0,1998,Computational Materials Science
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Course Master Metallurgical Engineering
Name of Module Comprehensive Physical Metallurgy Lab
Type of Module Module N4 from study major Physical Metallurgy an dMaterials
Courses a) Exercise Comprehensive Physical Metallurgy Labb) Exercise Seminar I (Presentation of theoreticaltopics)c) Exercise Seminar II (Presentation of study relatedtopics)
Semester a) Winter semester, 3r semester of master course
b) Summer semester, 2ndsemester of master coursec) on appointment
Dates of Coursesa) Fri. 8:15h 14:00hb) on appointmentc) on appointment
Please check the dates in Campus Office.
Responsibility Prof. Dr. rer. nat. G. Gottstein
Lecturer Apl. Prof. Dr. rer. nat. Dmitri Molodov
Language English
Curriculum M.Sc. Metallurgical Engineering
hours per week Practical Training: 7Exercises: 3
Work load Presence-study = 113 hHome-study = 187 h
Credit points10
Requirements
Basis for:
Learning targets /competences to bereached
a) The students are enabled to carry out metallographicsample preparation independently. They can conductexperiments on their own with respect to the topicspresented during the physical lab. They can interpret anddiscuss results obtained from own experiments.b, c) The students will improve their presentation skillsand will learn how to become familiar with a new topic
that was not covered in the lectures.
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Contents a) Solidification with respect to phase diagram Al-Zn ;microstructure and concentration distribution in a castbronze after solidification and homogenization; tensiletests of Cu single and polycrystals; hardening of Alalloys; recrystallization; texture measurements.
b) Changing topics of Physical Metallurgy and MaterialsScience.
c) Presentation about a study-integrated thesis or masterthesis.
Examination a) Report for every experimentb) Presentationc) Presentation
Media Exercises: presentation, black board and chalk
Literature Physical Foundations of Material Science,
G.Gottstein, Springer, 2004
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Area of specialism Process Technology of Metals:
Course Master Metallurgical Engineering
Name of Module Melt treatment and continuous casting
Type of Module Module N1 from study major Process Technology of
Metals
Courses a) L/E/P Unit Operations in Ferrous Metallurgy
Semester Summer semester
2ndsemester of master course
Dates of Courses a) Tue. 15:45h 17:15h / on appointment
Please check the dates in Campus Office.Responsibility Prof. Dr.-Ing. D. Senk
Lecturer Prof. Dr.-Ing. D. Senk, scientific staff
Language English
Curriculum M.Sc. Metallurgical Engineering
Hours per weekLecture: 2
Exercises: 1
Practices: 1
Work load Presence-study = 45 h
Home-study = 75 h
Credit points 4
Requirements Basic subject Process Metallurgy and Recycling
Basis for:
Learning targets /
competences to be
reached
The students will be enabled to apply metallurgical
processes and to decide about the most suitable
aggregates for modern iron- and steelmaking. The
students will be capable to dimension the production
processes of different steel types based on
thermodynamic and reaction kinetic principles, types of
aggregates, operation practices and other boundary
conditions.
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Contents Most important processes and operations for the
production of iron and steel
Details of preparation of raw materials (sintering,
pelletising, coke-making) Special topics of production of hot metal and sponge
iron (blast furnace, smelting and direct reduction),
Steel making (basic oxygen furnace, electric arc
furnace), special topics
Melt treatment (ladle and vacuum metallurgy)
Continuous Casting Technology
Examination Written exam 60 min, admission only after successfully
passing of the practice experiments
Media Lecture: Power-Point, Videos, Models, SamplesExercises: Power-Point, Samples;
Practices: Lab-Equipment at the IEHK; online model
Literature Lecture and exercise handouts, state-of-the-art
publications
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Course Master Metallurgical Engineering
Name of Module Unit Operations in Nonferrous Metallurgy
Type of Module Module No2 from study major Process Technology of Metals
Courses
a) Lecture: Unit operations in nonferrous metallurgy
b) Tutorial for the pyro/hydro lab
c) Practice: pyro/hydro lab reduction processes
SemesterSummer semester
2ndsemester of master course
Dates of Courses
a) Lecture: Wed. 14:00h 15:30h
b) Tutorial: prior and after the lab experiments
c) Practices: dates to be fixed mutually in a kick off meeting
Please check the dates in Campus Office.
Responsibility Prof. Dr.-Ing. B. Friedrich
Docents Prof. Dr.-Ing. B. Friedrich, scientific assistants
Language English
Curriculum M.Sc. Metallurgical Engineering
hours per week
Lecture: 2
Tutorial: 1
Practices: 2
Work loadPresence-study = 57 h
Home-study = 93 h
Credit points 5
Requirements Basic course Process Metallurgy and Metal Recycling
Basis for:
Learning targets /
competences to
be reached
The students become capable to define criteria for the selection
of suitable reactors and to conduct a benchmark study of
competing processes including design, development and
analysis.
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Contents
Reaction-metallurgy of the most important processes for
winning/refining of non ferrous metals:
Rotary kiln, fluidized bed reactor, metal/slag interactions in
converters, aluminothermic reduction, bath melting operations
(ISA-smelt, TBRC, QSL), gas purging, leaching, solventextraction and electrolysis, separation techniques, each with
- Process determining mechanism and parameters
- Thermochemical fundamentals
- Principles of equipment design and scale up
- Methods for product-assessment
- Environmental issues
- Process examples
Examination
written test (duration: 60 min), offered min. three times per year;
admission only after successfully passing the practice
experiments (all signatures)
Media
Lecture: Power-Point; Videos, Models, Samples;
Tutorial: Power-Point; Overhead, Samples, white board;
Practices: Lab-Equipment of the IME (arc furnace; rotary kiln;
pressure leaching, aqueous electrolysis cell, data logging
systems
Literature
Supporting documentation for the lecture and practice tutor.
Additional literature to be recommend are:
1). Rosenquist, Terkel; Principles of Extractive Metallurgy;
Material Science and Engineering Series, McGraw-Hill.Inc,1974;
2). C.B. Alcock, Principles of Pyrometallurgy, Academic
Press,1976;
3). T.Abel, Engh, Principles of Metal Refining, Oxford University
Press,1992;
4). David J. Pickett, Electrochemical Reactor Design, Elsevier
Scientific Publishing Company, 1977;
5). Julion Szekely, Fluid Flow Phenomena in Metals Processing,
Academic Press, 1979;6). Sohn, Wadsworth, Rate Processes of Extractive Metallurgy,
Plenum Press,1979;
7). Ullmanns Encyclopaedia of Industrial Chemistry, Fifth,
Completely Revised Edition, VCH Verlagsgesellschaft mbH
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Course Master Metallurgical Engineering
Name of Module Casting Processes and Casting Alloys
Type of Module Module No3 from study major Process Technology ofMetals
Courses a) L/Tut/Lab Casting Processes and Casting Alloys
Semester Winter semester3rdsemester of master course
Dates of Courses a) Tue. 10:15h 11:45h / prior and after the labexperiments / dates to be agreed in kick off meeting
Please check the dates in Campus Office.
Responsibility Prof. Dr.-Ing. A. Bhrig-Polaczek
DocentsProf. Dr.-Ing. A. Bhrig-Polaczek, scientific assistants
LanguageEnglish
Curriculum M.Sc. Metallurgical Engineering
Hours per week Lecture: 2Tutorial: 1Practices: 1
Work load Presence-study = 45 hHome-study = 75 h
Credit points4
RequirementsBasic course Fabrication Technology of Metals
Basis for:
Learning targets /competences to bereached
The students will know the metallo-physical basis for themost important characteristics of solidification of castingsand of casting processes under theoretical and hands onaspects. The students will be enabled to identify therelevant relations especially between material propertiesand process parameters. The knowledge of cast alloysand their processing principles will be deepened by labexperiments and tutorial examinations.
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Contents Casting Processes and Casting Alloys:
Basic of solidification; nucleation and grain growth,metallurgy of foundry alloys; sand casting, core making,permanent mold casting; Aluminum, Magnesium and
Steel alloys; Cast iron; Simulation and Modeling ofcasting processes.
Examination Written exam 60 min, admission only after successfullypassing the practice experiments
Media Lecture: Power-Point; Videos; Samples;Tutorial: Power-Point; Overhead; Samples;Practices: Lab-Equipment of the Foundry Institute(furnace; casting equipment; metallographic lab; materialchracterisation).
LiteratureLecture, tutorial text book, literature.
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Course Master Metallurgical Engineering
Name of Module Fundamentals and Solving Methods in Metal Forming
Type of Module Module No 4 from study major Process Technology ofMetals
Courses a) Lecture Fundamentals and Solving Methods in MetalFormingb) Tutorial Fundamentals and Solving Methods in MetalFormingc) Laboratory Fundamentals and Solving Methods inMetal Forming
Semester Winter semester3rdsemester of master course
Dates of Courses a) Tuesday, 08:15 09:45hb) Monday, 15:45 17:15hc) Tuesday, 14:00 15:45h
Please check the dates in Campus Office.
Responsibility Prof. Dr.-Ing. G. Hirt
LecturerProf. Dr.-Ing. G. Hirt, scientific assistants
LanguageEnglish
Curriculum M.Sc. Metallurgical Engineering
hours per week Lecture: 2Tutorial: 1Laboratory: 1
Work load presence-study = 45 hhome-study = 75 h
Credit points 4
Requirements Basic course Fabrication Technology of Metals
Basis for:
Learning targets /competences to bereached
Knowledge:The students know the possibilities and boundaries ofsolving methods in metal forming including FEM andsimilarity theory.
Understanding:
The students have a detailed understanding ofplastomechanics.
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Application and Analysis:The students are able to analyse the basic processes inmetal forming, to choose an adequate solving methodand to derive the elementary coherences to describe andestimate certain metal forming processes.
Contents Basics of plastomechanics, stress and deformationstates, yield law, differential equations for elementarytheory, boundary conditions
Elementary theory for basic metal forming processes
Similarity theorem and modelling techniques, basicsof FEM
Examination Written exam 60 min, admission only after successfullypassing the practice experiments
Media Lecture: Power-Point; Videos, Models, Samples;Tutorial: Power-Point; Overhead, Samples, white board;
Laboratory: Lab-Equipment of the IBFLiterature T. Altan: Metal forming, American Society for Metals
Lange: Handbook of Metal Forming, Volume 1
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Course Master Metallurgical Engineering
Name of Module Industrial Furnaces
Type of Module Module N5 from study major Process Technology ofMetals
Courses a) L/E Industrial Furnaces
Semester Winter semester
3rdsemester of master course
Dates of Courses a) Wed. 08.15 11.30h
Please check the dates in Campus Office.
Responsibility Prof. Dr.-Ing. H. Pfeifer
Lecturer Prof. Dr.-Ing. H. Pfeifer, scientific assistants
Language English
Curriculum M.Sc. Metallurgical Engineering
Hours per week L/E 4
Work load Presence-study = 45 h
Home-study = 75 h
Credit points 4
Requirements Basic subject Transport Phenomena
Basis for:
Learning targets /
competences to be
reached
The students are supposed to be put in the situation to
understand the unit operations which are carried out inindustrial furnaces. They are supposed to classify
furnaces and to be able to evaluate furnaces (energy
balance, efficiency, heat losses). Ultimately they are
supposed to be in the situation to select the suitable
furnace type for a heat treatment task.
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Contents Introduction to Industrial Furnaces
Melting Furnaces
- Electric Arc Furnace Technology
- Induction Melting Furnaces
- Al-Melting Furnaces- Resistance Heating Furnaces
Reheating Furnaces
- Fundamentals of Fuels and Combustion
- Burners
- Energy Balance of Industrial Furnaces
- Efficiency, Air Preheating
- Furnaces for the Production of Semi-Final
Steel Products
Heat Treatment Furnaces
- Batch and Continuous Furnaces
- Annealing under pure H2-atmospheres
- Furnaces for the Heat Treatment of Al
Examination Written exam 60 min
Media Lecture: Power-Point; Overhead
Tutorial: Power-Point; Overhead
Literature Manuscript Industrial Furnaces available at IOB
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Other modules:
Supplementary subject:
Course Master Metallurgical Engineering
Name of Module German Language Course
Type of Module Supplementary subject
Courses Exercises Deutsch als Fremdsprache
Semester Summer semester
2ndsemester of master course
Dates of Courses Please check the dates in Campus Office.
Responsibility Dr. Annedore Hnel
Lecturer Dr. Annedore Hnel
Frances Klein
Language German
Curriculum Deutsche Sprachprfung fr Studierende in
englischsprachigen Master-Studiengngen (DSM)Hours per week Exercises: 4
Work load Presence-study = 45 h
Home-study = 45 h
Credit points 3
Requirements
Basis for Master thesis
Learning targets /
competences to be
reached
German Language courses impart basic knowledge
of the German culture
German Language courses enable to manage
linguistically the workaday communication in the
university environment (residential accommodation,
cafeteria, etc.)
German Language courses provide qualifications for
culturally adequate application documents (CV, letter
of application)
German Language courses impart insights in cultural
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actualities at German universities (aspects of office
hours, contacting with lecturers via email, behaviour
in seminars and lectures
ContentsWeek 1
Get to know
Introduction
Week 2
Orientation in the city
Techniques: learning words and keeping
them in mind
Week 3 Buying foods
Week 4
Communication via phone
Techniques: learning grammar
systematically
Week 5 Calendar, festivals
Holidays
Week 6 Learning and forgetting
Learning psychology
Week 7 German-speaking newspapers
Reading habits
Week 8 When in Rome, do as the Romains do
Cross-cultural experiences
Week 9 Media
Week 10 Applied German geography
Week 11 Inventions and progressWeek 12 Between the cultures
Week 13 Environmental protection
Week 14 The project Europe
Week 15
Job market Germany
Applications
CV
Examination Written exam 180 min
Media
Literature Eurolingua 1-3
So gehts Fertigkeitstraining fr die Grundstufe
Deutsch
At the institute compiled material
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Practical training:
Course Master Metallurgical Engineering
Name of Module Practical Training
Type of Module Practical Training
Courses
Semester Winter semester
3rdsemester of master course
Dates of Courses Please check the dates in Campus Office.
Responsibility All Professors of the department of metallurgy andmaterials technology
Lecturer
Language English
Curriculum M.Sc. Metallurgical Engineering
Hours per week
Work load Industrial Training = 300 h
Credit points 10
Requirements
Basis for Master thesis
Learning targets /
competences to bereached
The industrial training provides the students an insight
into the chosen occupational field; delivers a first guidefor a future professional life and an impression of the
social relations in industry. The possibility to get to know
industrial processes enables a deeper understanding of
and motivation for their studies.
Contents Fabrication and processing of materials
Business procedures
Examination Presentation
MediaLiterature
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Student research project:
Course Master Metallurgical Engineering
Name of Module Student Research Project
Type of Module Student Research Project
Courses Please check the dates in Campus Office.
Semester Winter semester
3rdsemester of master course
Dates of Courses
Responsibility All Professors of the department of metallurgy and
materials technology
Lecturer
Language English
Curriculum M.Sc. Metallurgical Engineering
Hours per week
Work load Student Research Project = 240 h
Credit points 8
Requirements
Basis for: Master Thesis
Learning targets /competences to be
reached
Independent working on a problem in the area ofexpertise of the student within a given period according
to scientific methods guided by a supervisor.
Contents Selected task within a research and development project,
theoretically or experimentally, including independent
information sourcing, structuring of the topic, and
exposition of the investigations, presentation and
defence of the thesis.
Examination Written thesis
Media
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Literature Dependent on thesis topic
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Master thesis:
Course Master Metallurgical Engineering
Name of Module Master Thesis
Type of Module Master Thesis
Courses Please check the dates in Campus Office.
Semester Summer semester
4thsemester of master course
Dates of Courses
Responsibility All Professors of the department of metallurgy and
materials technologyLecturer
Language English
Curriculum M.Sc. Metallurgical Engineering
Hours per week
Work load Written thesis = 810 h
Colloquium = 90 h
Credit points 30
Requirements
Basis for:
Learning targets /
competences to be
reached
Independent working on a problem in the area of
expertise of the student within a given period according
to scientific methods guided by a supervisor.
Contents Selected task within a research and development project,
theoretically or experimentally, including independent
information sourcing, structuring of the topic, exposition
of the investigations, presentation and defence of the
thesis.
Examination Weighting
Written thesis 90 %