METALLOVATION G I E N A N T H I S

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METALLOVATION Innovative metal design -

tailor-made to our customer‘s needs

May 3, 2018 Gienanth Group

G I E N A N T H ABOUT

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LOCATIONS

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Hand and machine molding divisions

Melting shop with cupola and induction furnaces

Core production with 9 shooters

(Cold-Box, Beta-Set & Beta-Set – Chromium Ore)

5 Disamatic-molding lines

Hand molding division:

0.5 – 5 tons per part

Up to a maximum of 28,000 tons p.a.

Machine molding division:

0.5 – 20 kg per part

Up to a maximum of 78,000 tons p.a.

Eisenberg

Fronberg

Hand molding division

Melting shop with induction furnaces

Core shooting machines &

Manual core shop

0.5 – 12 tons per part

Up to a maximum of 11,000 tons p.a.

May 3, 2018 Gienanth Group

LOCATIONS

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An impressive industrial complex of

33,500 m² with modern metal workshop,

neo-classical mansion, „Hammerweiher“ and

own country park is a worthwile testimony of

the early industrial development of Palatine.

Eisenberg

Fronberg

The iron works was built on a small

island, surrounded by the

„Hammergraben“ and the river „Naab“,

founded more than 500 years ago.

May 3, 2018 Gienanth Group

HISTORY

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280 years of foundry history

Foundation as large forging

hammer in Eisenberg

Start of production for

automotive industry

Company health insurance

is established

Start of production of crankcases

for large engines

1735 1920

1857 1935

Start of large-scale mass production on Disamatic molding lines

1964

May 3, 2018 Gienanth Group

HISTORY

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280 years of foundry history

Introduction of robotics in hand molding division

Modernization and capacity expansion of hand molding division

Acquisition of „Fronberg Guss GmbH“ (founded in 1449)

2002

1998 2005

Extention of hand molding

Modernization of fettling shop and installation of sand blasting equipment (Fronberg Guss)

3D measurement with optical scanners

Hall extension for large castings &

capacity expansion of cooling area

(Fronberg Guss)

2007 2009

2008

May 3, 2018 Gienanth Group

HISTORY

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280 years of foundry history

Modernization of fettling shop hand and machine molding

Extension of logistics capacity (Fronberg Guss)

Installation of a smart control system of sand reclamation for machine molding division

Capacity expansion and

automation of core shop

(Fronberg Guss)

2012 2014

2013

Optimization of logistics with extended storage capacity

automated wire feeding system in melting shop

Optimization of sand reclamation in machine molding division

2016

2017 Investment in automatic Disamatic molding line of latest generation

2015

May 3, 2018 Gienanth Group

FACTS & FIGURES 2016

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• 130 m EUR turnover

• 80,000 tons delivered

• 800 employees Hand

molding

34%

Machine

molding

66%

Turnover

May 3, 2018 Gienanth Group

EXPORT MARKETS

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PRODUCTS G I E N A N T H

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CRANKCASES G I E N A N T H

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CRANKCASES

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Material GJV-300 to GJV-450

EN-GJS-400-18-LT to EN-GJS-700-2

EN-GJL-250 to EN-GJL-300

Part weight 1 – 12 tons

Production process Hand molding

Product portfolio

May 3, 2018 Gienanth Group

MECHANICAL PARTS G I E N A N T H

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MECHANICAL PARTS

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Material EN-GJS-400-18-LT to EN-GJS-700-2

EN-GJL-250 to EN-GJL-300

Part weight up to 12 tons

Production process Hand molding

Core-intensive parts for mechanical engineering

Product portfolio

May 3, 2018 Gienanth Group

AUTOMOTIVE PARTS G I E N A N T H

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AUTOMOTIVE PARTS

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Material GJV-300 to GJV-450

EN-GJS-400-18-LT to EN-GJS-700-2

EN-GJL-250 to EN-GJL-300

Part weight up to 20 kg

Production process Large-scale mass production in machine molding division

Product portfolio

May 3, 2018 Gienanth Group

PRODUCTION G I E N A N T H

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INVESTMENTS & EQUIPMENT

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Investments of more than 50 m EURO since 2010 • Zero defect by 100% inline measuring

technology in machine molding

• Capacity expansion with new Disamatic line of latest generation and modernization of existing lines

• Modernization of melting shop and installation of modern wire feeding system

• Modernization and capacity expansion of sand reclamation

Gienanth Group

QUALITY MANAGEMENT

Gienanth Group 21 03.05.2018

Certificates

Germanischer Loyd

Lloyd‘s Register of Shipping

Bureau Veritas

DIN-EN-ISO 9001

Energy Management EN ISO 50001 RINA

ABS Certificate of castings facility

and process approval

IATF 16949:2016 DIN-EN-ISO 14001

DESIGN & INNOVATION

G I E N A N T H

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DESIGN

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Consulting services Right from the beginning: • Consulting on material and design

• Development of new products

• From first idea to tool making to final raw or finished part

• Cost optimization based on production optimized product design

Gienanth Group

DESIGN

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Research & Development Material • Tailor-made solutions in grey

iron, ductile iron and compacted graphite iron in hand and machine molding divisions

• New material grades such as solid solution strengthened ductile iron

• Crankcases in compacted graphite iron

May 3, 2018 Gienanth Group

DESIGN

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Design & Simulation CAD-System Using Siemens NX for providing optimized casting designs from your final part geometry

Magma

Optimization of mold filling, solidification and component stress using state-of-the-art simulation techniques

Gienanth Group

INNOVATION

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Measurement technology Optical measurement technology • Sampling inspection and surface

analysis of all product groups using optical measurement technology

• 100%-testing of the tightest tolerances in automated, linked systems

Gienanth Group

INNOVATION

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Measurement technology Tactile measurement technology • State-of-the-art CNC-controlled

measuring machines

• Measuring machines for largest component geometries

Gienanth Group

DESIGN

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Innovative partnership More than just castings. • Partner in innovative designs

• From first idea to final product

• Perfectly matched to your needs

Tailor-made and highest quality.

May 3, 2018 Gienanth Group

REFERENCES G I E N A N T H

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CUSTOMER

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Crankcases

Gienanth Group

CUSTOMER

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Crankcases

Gienanth Group

CUSTOMER

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Mechanical parts

Gienanth Group

CUSTOMER

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Automotive parts

Gienanth Group

CUSTOMER

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Automotive parts

Gienanth Group

HOW CAN WE HELP YOU?

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