metal and nonmetal fatal accident review cy - 2008
DESCRIPTION
Metal and Nonmetal Fatal Accident Review CY - 2008. MNM Fatalities. MNM Fatalities by Commodity. * Lead/Zinc, Industrial Sand, Marble, Lime, Potash. MNM Fatalities by Classification. MNM Fatalities by Mine Size. MNM Fatalities by Occupation. MNM Fatalities by Activity. - PowerPoint PPT PresentationTRANSCRIPT
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Metal and NonmetalMetal and NonmetalFatal Accident ReviewFatal Accident Review
CY - 2008CY - 2008
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Contractor Employees, 5
Mine Employees, 17
MNM Fatalities
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Copper, 14%
Other*, 22%
Crushed Stone, 23%
Gold, 14%
Sand & Gravel, 18%Cement, 9%
MNM Fatalities by Commodity
* Lead/Zinc, Industrial Sand, Marble, Lime, Potash
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Other, 8%
Machinery, 14%
Fall of Back, 14%
Electrical, 9%Falling Material, 14%
Powered Haulage, 23%Fall of
Person, 18%
MNM Fatalities by Classification
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1-5 Employees,
5%5-10
Employees, 14%
10-20 Employees,
14%20-50
Employees, 26%
50-100 Employees,
5%
100+ Employees,
36%
MNM Fatalities by Mine Size
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MNM Fatalities by Occupation
Supervisor, 9%
Machinery/Plant
Operator, 6%
Repairman/Technician,
30%
Mobile Equipment Operator,
32%
Laborer/Utility, 20%
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Other, 20%
Production, 38%
Maintenance, 42%
MNM Fatalities by Activity
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MNM Fatalities by Total ExperienceMNM Fatalities by Total Experience
30+ Years, 14%
0-1 Year, 27%
10-15 Years, 5%
1-5 Years, 31%
5-10 Years, 5%
15-30 Years, 18%
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MNM Fatalities by Job ExperienceMNM Fatalities by Job Experience
20+ Years, 18%
0-1 Year, 23%
6 - 10 Years, 4%
1-2 Years, 18%2-5 Years,
23%
10-20 Years, 14%
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50-60, 23%
25-40, 27%
40-50, 23%
60+, 27%
MNM Fatalities by Age
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MNM Fatalities by Day of WeekMNM Fatalities by Day of Week
Saturday, 18%
Monday, 27%
Thursday, 18%
Tuesday, 5%
Wednesday, 18%
Friday, 14%
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5-9 p.m., 10%5-9 a.m, 15%
9-10 a.m., 9%
10 - 11 a.m., 30%11 a.m. - 12 p.m.,
5%
1-3 p.m., 10%
3-4 p.m., 12%
MNM Fatalities by Hour of Day
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Root CausesRoot Causes
No Risk Assessment ConductedNo Risk Assessment Conducted
Inadequate Policies, Procedures, ControlsInadequate Policies, Procedures, Controls
Did not use Personal Protective EquipmentDid not use Personal Protective Equipment
Lack of Pre-operation ChecksLack of Pre-operation Checks
Equipment not MaintainedEquipment not Maintained
Failure to Conduct ExaminationsFailure to Conduct Examinations
Training InadequateTraining Inadequate
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47
61
5155
47
30
42
26 27
35
2633
22
0
10
20
30
40
50
60
70
MNM Fatalities – 1996-2008
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ElectricalElectrical
YearYear ‘03 ‘03 ‘04 ‘04 ‘05 ‘05 ’06 ’06 ’07 ’07 ‘08‘08
FatalitiesFatalities 2 2 1 1 2 2 55 1 1 2 2
MCC fires / explosionsMCC fires / explosions
ContractorsContractors– ManageManage contractors!! contractors!!
Power line clearancePower line clearance
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Fall of Material or HighwallFall of Material or Highwall
YearYear ‘02 ‘02 ‘03 ‘03 ‘04 ‘04 ‘05 ‘05 ’06 ’06 ’07 ’07 ‘08‘08FatalitiesFatalities 3 3 3 3 3 3 3 3 77 3 3 3 3
Cover or secure openingsCover or secure openingsBarricade area below work Barricade area below work Avoid suspended loadsAvoid suspended loads
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Fall of Roof or BackFall of Roof or Back
YearYear ‘02 ‘03 ‘02 ‘03 ‘04 ‘04 ‘05 ‘05 ’06 ’06 ’07 ’07 ‘08‘08
FatalitiesFatalities 0 0 0 0 0 0 0 0 0 0 3 3 33
Two years of setbacks year after 5 years of Two years of setbacks year after 5 years of outstanding performanceoutstanding performance
Examine and support ground in adverse Examine and support ground in adverse conditionsconditions
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Slip / Fall of PersonSlip / Fall of Person
YearYear ‘02 ‘02 ‘03 ‘03 ‘04 ‘04 ‘05 ‘05 ’06 ’06 ’07 ’07 ‘08‘08
FatalitiesFatalities 22 3 3 66 3 3 3 3 6 6 4 4
Many serious fall injuriesMany serious fall injuries
Assess and control risksAssess and control risks– Inadequate walkwaysInadequate walkways
and scaffoldsand scaffolds– Fall protection not usedFall protection not used
– Persons not anchoredPersons not anchored – Holes not covered or protectedHoles not covered or protected
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Human ElementHuman Element
Safe Work Practices Safe Work Practices notnot Established or Enforced – Established or Enforced –
They did not assess the risksThey did not assess the risksThey did not attach fall protectionThey did not attach fall protectionThey did not wear a life jacketThey did not wear a life jacketThey did not wear a seat beltThey did not wear a seat beltThey did not barricade belowThey did not barricade belowThey worked near an open holeThey worked near an open holeThey did not cover openingsThey did not cover openingsThey circumvented a guardThey circumvented a guard
Take Two… SLAM Risks
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Stop Isolate each step in a task and identify past and potential accidents, injuries, and violations.Measure Evaluate the risks associated with the task and barriers that have allowed hazards to cause injuriesAct Implement controls to minimize or eliminate any hazards that make the risk unacceptableReview Conduct frequent work site visits to observe work practices and audit accidents, injuries, and violations to identify root causesTrain Develop a human factor-based action plan and then involve and train the miners
The majority of fatal accidents have these common root causes
•Failure to identify hazards
•Failure to manage risks
SLAM Risks the SMART Way!Miners:
Mine Operators:
Stop Think through the taskLook Identify the hazards for each job stepAnalyze Determine if you have the proper knowledge, training, and toolsManage Remove or control hazards and use proper equipment
Make the RIGHT Decision!
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