/CTO sk_cha@acs.co.kr

2008 ( )

, ICT,

: SMLC(Smart Manufacturing Leadership Coalition) , ,

-

Industry 4.0: Internet of Things Cyber-Physical Production System

OPEN & CLOSE, , ICT "

, ICT,

SMLC Industry 4.0

http://www.google.co.kr/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0CAMQjRxqFQoTCJP-qNelqMgCFYYSlAodoYYBOw&url=http://global.rakuten.com/ko/store/tospa/item/49261-01b/?s-id%3Dborderless_recommend_item_ko&psig=AFQjCNGn660MRb8bffUmmOWTkxweYtY0jQ&ust=1444030160568837

SNS,

,

http://www.google.co.kr/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&docid=lIeiso9dje81hM&tbnid=flQe6iJaSVwKuM:&ved=0CAUQjRw&url=http://www.ilbe.com/1245186560&ei=ps73U6SRIonl8AWPj4KgAQ&psig=AFQjCNFx1rullh61NJpew2EW533SbtR9AQ&ust=1408835360452672http://www.google.co.kr/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&docid=lIeiso9dje81hM&tbnid=flQe6iJaSVwKuM:&ved=0CAUQjRw&url=http://www.ilbe.com/1245186560&ei=ps73U6SRIonl8AWPj4KgAQ&psig=AFQjCNFx1rullh61NJpew2EW533SbtR9AQ&ust=1408835360452672

ICT 4M SW

- 3 , ,

- 5 , 4 Zero , 4M1E , , - Traceability

1. (-)

2. 4 Zero

3. 4M1E

4.

5.

4M1E: Man, Machine, Material, Method, Energy 4Zero: Zero Waiting-time, Inventory, Defect, Down-time

- Lot

Exclusive

Inven

tory

Deliv

ery

,

, Cost

, Small item, large quantity

Large item, small quantity

/

- Lot

, ,

,

, ,

?

,

IT

,

, ,

ERP

USN (4M1E) (ISO/IEC JTC 1 WG 7 Sensor Network)

(ISO22400 KPI for MOM)

Digital Dashboard

DI/O AI/O

PLM Server ERP Server MES Server Gateway

RFID IoT/M2M

M2M Device

M2M Device TCP/IP

OPC

TCP/IP

OPC

Mobile

RFID

BardCode

Enterprise Service Bus

KPI for MES

, ,

, ,

Lot /

4M 1E 4M1E KPI

4M1E (Man, Machine, Material, Method & Energy) - (TPC/IP, OPC, MIMOSA, MCConnect ), - I/O (IEEE 1451 TEDS, Digital In/Out, TTL ) - I/O (IEEE 1451 TEDS interface, 4-20mA current Loop, Voltage In, T/C ) - LAN, IEEE 802.15.4, Zigbee, IP-USN, ISA100 )

Wireless M2M node generates XML data for sever

4M1E (Man, Machine, Material, Method & Energy) - Touch screen, Mobile Device - _Display

Management server

Auto-Configuration - - XML TagConfiguration / / / layout

Point Manager -

Real Time Data Manager - Point Manage ()

Application Template Manager - Application - DATABASE

(Common API) - XML, SOAP -

- IEEE 802.x - Mesh-net IEEE 802.15.4 PAN (Personal Area Network)

- M2M Auto-configuration - Point Manager - Common API (DB Wizard Manager)

- , ,

- , , ,

DBWizard Manager

ERP - - - - Simulation - Direct Buffering - Business Logic , Process . - . Batch / Real-time

Point Manager

. - - /PLC, - , - Plug-In Moodule - Device Type - Data - -

Tag

Tag

Real Time Data Manager

Point Manage () (, / , ) Performance - , , , - - -

/ list

/

/

DB

Application Templage Mager

Application DATABASE . DABOM-MES Database - . - CONFIG . - - GUI - ACS

M2M ( )

Legacy Device

Database

DABOM-Gateway

4M1E

Legacy Device ,

, , Database

ERP/SCM/PLM/MES

ICT 4(2008~2012)

MES

10 , , , POP

30% , 10% .

TP

TP TP -

MES KPI

- 1 MES ( )

- 2 ( / MES )

- KPI

MES

() POP Templates

2009 PM100 2012 5Star

/ , zero

ERP++MES

USN

, MES, PPS

(, )

/

Data

Manufacturing Execution System

76%

64%

55%

52%

48%

30%

Sourcr : Aberdeen Group, 2007

ERP ERP

, , WIP/Tracking

ERP & CONTROL ( POP )

POP/ ( 950 )

Sourcr : TIPA , 2010

[ ] [ ]

MES

- 3 ( /MES / KPI )

- (- ) MES

- S ( 1,2 MES

P

Interface ,

55%, 15%

(4M1E(Man, Machine, Material, Method, Energy))

(IoT )

(IoT)

,

(4M+E)

(,)

/

/

/

&

Man (

)

Machine ()

Material ()

Method (, )

Smart Device Smart Device Smart Device Smart Device

& I/F

/