melting by natural convection

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1 Melting by Natural Convection Solid initially at T s = uniform Exposed to surfaces at T > T s , resulting in growth of melt phase Important for a number of applications: Thermal energy storage using phase change materials Materials processing: melting and solidification of alloys, semiconductors Nature: melting of ice on structures (roadways, aircraft, autos, etc.)

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Melting by Natural Convection. Solid initially at T s = uniform Exposed to surfaces at T > T s , resulting in growth of melt phase Important for a number of applications: Thermal energy storage using phase change materials - PowerPoint PPT Presentation

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Page 1: Melting by Natural Convection

1

Melting by Natural Convection

• Solid initially at Ts = uniform

• Exposed to surfaces at T > Ts, resulting in growth of melt phase

• Important for a number of applications:– Thermal energy storage using phase change

materials– Materials processing: melting and solidification of

alloys, semiconductors– Nature: melting of ice on structures (roadways,

aircraft, autos, etc.)

Page 2: Melting by Natural Convection

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Melting by Natural Convection

• Solid initially at Ts = uniform

• At t = 0, left wall at Tw > Ts

– Ts = Tm

• Liquid phase appears and grows• Solid-liquid interface is now an unknown

– Coupled with heat flow problem– Interface influences and is influenced by heat flow

Liquid Solid, Ts

Tw

Page 3: Melting by Natural Convection

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Melting by Natural Convection

Page 4: Melting by Natural Convection

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Melting by Natural Convection

• Conduction regime

• Heat conducted across melt absorbed at interface

• s = location of solid-liquid interface

• hsf = enthalpy of solid-liquid phase change (latent heat of melting)

• ds/dt = interface velocity

)101.10(~dt

dsh

s

TTk sf

sw

Page 5: Melting by Natural Convection

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Melting by Natural Convection

• Non-dimensional form:

• Where dimensionless parameters are:FoSte

#2

FourierH

tFo

#Stefan

h

TTcSte

sf

sw

)102.10(~ 2/1H

s

Page 6: Melting by Natural Convection

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Melting by Natural Convection

• Note that melt thickness, s ~ t1/2

• Nusselt number can be written as

• Mixed regime:– Conduction and convection– Upper portion, z, wider than bottom due to

warmer fluid rising to top

– Region z lined by thermal B.L.’s, z

– Conduction in lower region (H-z)

)105.10(~~ 2/1s

HNu

Page 7: Melting by Natural Convection

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Melting by Natural Convection

• Mixed regime

• At bottom of z,

(boundary layer ~ melt thickness)

• Combining Eqs. (10.107, 10.106, and 10.102), we can get relation for size of z …

)107.10(~ 4/1zz Raz

swz

TTzgRa

3

)106.10(~ sz

Page 8: Melting by Natural Convection

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Melting by Natural Convection

• Height of z is:• Where we have re-defined:

• Thus:– Convection zone, z, moves downward as t2

– z grows faster than s– We can also show that:

– Constants K1, K2 ~ 1

ConvCond

KKNu )110.10(2/32

2/11

3

z

HRaRa z

)108.10(~ 2RaHz

Page 9: Melting by Natural Convection

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Melting by Natural Convection

• From Eq. (10.110), we can get two useful pieces of information:z ~ H when

• Quasisteady Convection regime• z extends over entire height, H• Nu controlled by convection only

)112.10(~~ 2/1min

4/1min

RaatRaNu

)111.10(~ 2/11

Ra

)113.10(~ 4/1RaNu

Page 10: Melting by Natural Convection

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Melting by Natural Convection

• Height-averaged melt interface x-location:

• Average melt location, sav extends over entire width, L, when

• Can only exists if:• Otherwise, mixed convection exists during

growth to sav ~ L

)115.10(~ 4/12

RaH

L

)114.10(~ 4/1 RaHsav

12

Page 11: Melting by Natural Convection

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Melting by Natural Convection

• Numerical simulations verify Bejan’s scaling• Fig. 10.25: Nu vs. for several Ra values

Page 12: Melting by Natural Convection

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Melting by Natural Convection

• Nu ~ for small (conduction regime)

• Numin at minRa (in mixed regime)

• Nu ~ Ra (convection regime)

Page 13: Melting by Natural Convection

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Melting by Natural Convection

• For large (– sav ~ L

– Scaling no longer appropriate– Nu decreases after “knee” point

Page 14: Melting by Natural Convection

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Melting by Natural Convection

• Fig. 10.26 re-plots data scaled to Ra-1/2,Ra1/4 or Ra-1/4