NOT FOR RESIDENTIAL USE

Jackshaft/Hoist

02/2018111852.503517

This Manual Provides The Information Required To Install, Program, Troubleshoot And Maintain A GCL-MJ & MH™ Operator.

Jackshaft/Hoist Operators can be assembled in the following configurations:• Sidemount• ChainCoupleJackshaft/Hoist Operators can be installed on the following types of doors:• SectionalDoors-VerticalLift,LiftClearanceType• RollingSteelDoors

APPLICATIONS:

HP/Max Door Weight:• Sectional-1/2HPOnly-620lbs.• RollingSteel-1/2HPOnly-580lbs.

Medium Duty OperatorGCL-MJ&MH ™

INDEXSECTION 1: GeneralInformation&Instructions........................................................................................................................ 1.1 SafetyInformation&Instructions.....................................................................................................................1.2-1.3 CriticalInstallationInformation-General............................................................................................................ 1.4 CriticalInstallationInformation-EntrapmentProtection.............................................................................. 1.5

SECTION 2: Operator Installation RollingSteel-FrontofHood..............................................................................................................................2.1-2.2 RollingSteel-WallMount.......................................................................................................................................... 2.3 Sectional-ChainCouple......................................................................................................................................2.4-2.6 Clutch&BrakeAdjustment........................................................................................................................................ 2.7 Handwheel&Keeper.................................................................................................................................................... 2.8SECTION 3: Operator Wiring WiringSafetyInformation.......................................................................................................................................... 3.1 GeneralInternalWireDiagram................................................................................................................................. 3.2 LineVoltage..................................................................................................................................................................... 3.3 LowVoltage..................................................................................................................................................................... 3.4 WallControls............................................................................................................................................................3.5-3.6 AccessoryOverview...................................................................................................................................................... 3.7 Interlocks,SectionalDoors......................................................................................................................................... 3.8 Photocells............................................................................................................................................................... 3.9-3.10 SensingEdge,Hardwire............................................................................................................................................3.11 SensingEdge,Wireless..............................................................................................................................................3.12 SensingEdge,HardwirewithExpansionBoard................................................................................................3.13 OptionalRadioControls............................................................................................................................................3.14SECTION 4: Operator Programming and Menus SafetyInformation......................................................................................................................................................... 4.1 ControlPanel&Display............................................................................................................................................... 4.2 ConstantContact........................................................................................................................................................... 4.3 TravelLimits..................................................................................................................................................................... 4.4 LimitOverrun.................................................................................................................................................................. 4.5 MonitoredReversingDevices................................................................................................................................... 4.6 MaxRunTimer(MRT)................................................................................................................................................... 4.7 Mid-Stop........................................................................................................................................................................... 4.8 Open&CloseModes.................................................................................................................................................... 4.9 SPECIAL FEATURES: CycleCounter................................................................................................................................................................4.10 GDOVersion&Firmware...........................................................................................................................................4.10 GDOType........................................................................................................................................................................4.10 TransmitterProgramming........................................................................................................................................4.11

SECTION 5: Troubleshooting TroubleshootingLED’s................................................................................................................................................. 5.1 RunModeDetails.......................................................................................................................................................... 5.2 RunCodeChart.............................................................................................................................................................. 5.3 ErrorCodes................................................................................................................................................................5.4-5.7

SECTION 6: Service & Maintenance Service&MaintenanceSchedule............................................................................................................................ 6.1 PartsBreakDowns..................................................................................................................................................6.2-6.6 WARRANTY

Checkworkingconditionofdoorbeforeinstallingtheoperator.Doormustbefreefromstickingandbinding.Ifequipped,deactivateanydoorlockingdevice(s).Doorrepairsandadjustments,includingcablesandspringassembliesMUSTbemadebyatrainedservicerepresentativeusingpropertoolsandinstructions.

CAUTION!

ATTENTION!Vérifiezl’étatdefonctionnementdelaporteavantd’installerl’opérateur.Laportedoitpouvoirbougerlibrementetnepascoincer.Désactiveztouslesdispositifsdeverrouillagedelaporte(siéquipés).Lesréparationsetlesréglagesdeporte,plusparticulièrementpourlescâblesetlesressortsDOIVENTêtreeffectuésparuntechnicienqualifiéquisesertd’outilsappropriésetquirespectelesinstructions.

DONOTapplylinevoltageuntilinstructedtodoso.

WARNING!

AVERTISSEMENT!

NEPASmettresoustensiontantquel’instructionn’estpasdonnéedelefaire.

Job Site Issues to Consider/ConcernsThefollowinglistofitemsshouldbeconsideredpriortoselectinganoperatorforagivenjobsite.1. Availablepowersupply.2. Typeofdoor.3. Potentialoperatormountingobstructions.Itemstoconsiderinclude,butarenotlimitedto:sideroom,

roomabovedoorshaft,roombelowdoorshaft,availablemountingsurfaceintegrity,powersupplylocation,andconvenientchainhoistandreleasecablepositioning.

4. Sizeofdoorforappropriateoperatortorqueanddoortravelspeedselection.5. Operatormountingenvironment.Itemstoconsiderincludeoperatorlocation,dampnessoflocation,

dustinessofthelocationandcorrosivenessofthelocation.6. Dooractivationneeds/requirements.Examplesinclude3buttoncontrolstations,1buttoncontrol

stations,radiocontrols,pullcords,loopdetectors,photoelectriccontrols,keyswitches,etc.See“EntrapmentProtection”sectiononpage1.5.

7. Interlockswitchesarerequiredundercertainconditionsfordoorswithpassdoorsanddoorlocks.8. Accessoryequipment.Examplesincludereversingedgesand/orphotocellbeams,whicharerequiredfor

doorssettooperateasmomentarycontact,auxiliarycontrolrelays,warninglights,etc.See“EntrapmentProtection”section.

Section 1: General Information & Instructions

Sec-1.1

Sec-1.2

Section 1: Safety Information & Instructions

POTENTIAL HAZARD EFFECT PREVENTIONMOVING DOOR WARNING

CouldresultinSeriousInjuryofDeath

DoNotoperateunlessthedoorwayisinsightandfreeofobstructions.Keeppeopleclearofopeningwhiledoorismoving.DoNotallowchildrentoplaywiththedooroperator.DoNotchangeoperatorcontroltomomentarycontactunlessandexternalreversingmeansisinstalled.DoNotoperateadoorthatjambsoronethathasabrokenspring.

ELECTRICAL SHOCK WARNINGCouldcauseSerious

InjuryorDeath

Turnoffelectricalposerbeforeremovingoperatorcover.Whenreplacingthecover,makesurewiresarenotpinchedornearmovingparts.Operatormustbeelectricallygrounded.

HIGH SPRING TENSION WARNINGCouldcauseSerious

InjuryorDeath

DoNottrytoremove,repairoradjustspringsoranythingtowhichdoorspringpartsarefastened,suchaswoodblock,steelbracket,cableoranyotherstructureorlikeitem.Repairsandadjustmentsmustbemadebytrainedservicerepresentativeusingpropertoolsandinstructions.

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WARNINGOverheadDoorsarelarge,heavyobjectsthatmovewiththehelpofspringsunderhightensionandelectricmotors.Sincemovingobjects,springsundertension,andelectricmotorscancauseinjury,yoursafetyandthesafetyofothersdependonyoureadingtheinformationinthismanual.Ifyouhaveanyquestionsordonotunderstandtheinformationpresented,callyournearestservicerepresentative.ForthenumberofyourlocalGenieDealer,call800-OK-GENIE,andfor Genie Factory Technical Advice, call 800-843-4084.

InthismanualthewordsDanger,Warning,andCautionareusedtostressimportantsafetyinformation.Theword:DANGERindicatesanimminentlyhazardoussituationwhich,ifnotavoided,willresultindeathorseriousinjury.WARNINGindicatesapotentiallyhazardoussituationwhich,ifnotavoided,couldresultindeathorseriousinjury.CAUTIONindicatespotentiallyhazardoussituationwhich,ifnotavoided,mayresultininjuryorpropertydamage.

ThewordNOTE, is used to indicate important steps to be followed or important considerations.

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1. Readmanualandwarningscarefully.2. Keepthedooringoodworkingcondition.Periodicallylubricateallmovingpartsofdoor.3. Ifdoorhasasensingedge,checkoperationsmonthly.Makeanynecessaryrepairstokeepitfunctional.4. ATLEASTtwiceayear,manuallyoperatethedoorbydisconnectingitfromtheoperator.TheDoorshouldopenandclose

freely.Ifitdoesnot,thedoormustbetakenoutofserviceandatrainedservicerepresentativemustcorrecttheconditioncausingthemalfunction.

5. TheOperatorMotorisprotectedagainstoverheatingbyaninternalthermalprotector.Ifthemotorprotectoristripped,atrainedservicetechnicalmaybeneededtocorrecttheconditionwhichcausedtheoverheating.Whenthemotorhascooled,thermalprotectorwillautomaticallyresetandnormaloperationcanberesumed.

6. Incaseofpowerfailure,thedoorcanbeoperatedmanuallybypullingthereleasecabletodisconnecttheoperatordrivesystem.

7. Keepinstructionsinaprominentlocationnearthepushbutton.

IMPORTANTREAD PRIOR TO ANY DOOR OPERATION

Sec-1.3

DANGER POTENTIEL EFFET PRÉVENTIONPORTE EN MOUVEMENT AVERTISSEMENT

Pourraitentraînerdesblessuresgravesvoirela

mort

Utiliseruniquementsilaporteestenvueetlibredetoutobstacle.Nelaisserpersonnesetenirdansl’ouverturedelaportependantqu’elleestenmouvement.Nepaspermettreauxenfantsdejoueravecl’opérateurdelaporte.Nepasmodifierlacommandedel’opérateuràcontactmomentanéàmoinsqu’unmoyend’inversionexternesoitinstallé.Nepasfairefonctionneruneportequibloqueoudontleressortestcassé.

CHOC ÉLECTRIQUE AVERTISSEMENTPourraitentraînerdes

blessuresgravesvoirelamort

Couperlecourantavantd’enleverlecouvercledel’opérateur.Lorsquelecouvercledoitêtreremplacé,s’assurerquelesfilsnesontnicoincésniprèsdespiècesmobiles.L’opérateurdoitêtrecorrectementmisàlaterre.

TENSION ÉLEVÉE RESSORT AVERTISSEMENTPourraitentraînerdes

blessuresgravesvoirelamort

Nepasessayerd’enlever,réparerniajusterlesressortsoutouteautrepièceàlaquelleleressortdelaporteestattaché,ycomprisblocsdebois,supportsenacier,câblesouautresarticlessemblables.Lesréparationsetlesréglagesdoiventêtreeffectuéspartechnicienqualifiéquisesertd’outilsappropriésetquirespectelesinstructions.

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Lesportesbasculantessontdegrosobjetslourdsquifonctionnentàl’aidederessortssoumisàunehautetensionetdemoteursélectriques.Danslamesureoùlesobjetsenmouvement,lesressortssoustensionetlesmoteursélectriquespeuvententraînerdesblessures,votresécuritéetcelledesautresexigentquevouspreniezconnaissancedesinformationsstipuléesdanscemanuel.Sivousavezdesquestionsousivousnecomprenezpaslesinformationsci-incluses,veuillezcontacterlereprésentantdeserviceleplusprès.PourobtenirlenumérodurevendeurGenielocal,appelezle+1(800)OK-GENIE,etpourobtenir des conseils techniques de l’usine Genie, appelez le +1 (800) -843-4084.

Danscemanuel,lesmotsDanger,Avertissement,etAttentionsontutiliséspourfaireressortird’importantesinformationsrelativesàlasécurité.Lemot:

DANGERsignaleunesituationdangereuseimminentequisiellen’estpasévitée,risqued’entraînerdesblessuresgraves,voiremortelles.AVERTISSEMENTsignaleunesituationpotentiellementdangereusequi,siellen’estpasévitée,risqued’entraînerlamortoudesblessuresgraves.ATTENTIONsignaleunesituationpotentiellementdangereusequi,siellen’estpasévitée,risqued’entraînerdesblessuresoudesdommagesmatériels.

LetermeREMARQUEestutilisépoursignalerlesétapesimportantesàsuivreoud’importantsélémentsàprendreenconsidération.

AVERTISSEMENT!

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Section 1: Safety Information & Instructions

Sec-1.4

Section 1: Critical Installation Information

1. READANDFOLLOWALLINSTALLATIONINSTRUCTIONS.2. Installonlyonaproperlyoperatingandbalanceddoor.Adoorthatisoperatingimproperlycouldcause

severeinjury.Havequalifiedservicepersonnelmakerepairstocables,springassembliesandotherhardwarebeforeinstallingtheoperator.

3. Removeallpullropesandremove,ormakeinoperative,alllocks(unlessmechanicallyand/orelectronicallyinterlockedtothepowerunit)thatareconnectedtothedoorbeforeinstallingtheoperator.

4. Installthedooroperatoratleast8ft.(2.44m)ormoreabovethefloorifoperatorhasexposedmovingparts.Iftheoperatormustbeinstalledlessthan8ft.(2.44m)abovethefloor,thenexposedmovingpartsmustbeprotectedbycoversorguarding,providedbytheoperatormanufacturer.

5. Donotconnectthedooroperatortothepowersourceuntilinstructedtodoso.6. Locatethecontrolstation:(a)withinsightofthedoor,(b)aminimumof5feetabovethefloorsothatsmall

childrencannotreachit,and(c)awayfromallmovingpartsofthedoor.7. InstalltheEntrapmentWarningPlacardnexttothecontrolstationandinaprominentlocation.8. Forproductshavingamanualrelease,instructtheenduserontheoperationofthemanualrelease.

IMPORTANT INSTALLATION INSTRUCTIONSWARNING

To reduce the risk of severe injury or death: !

1. LIREETRESPECTERTOUTESLESINSTRUCTIONSD’INSTALLATION.2. Installezuniquementsuruneportefonctionnantcorrectementetbienéquilibrée.Uneportequifonctionne

malpeutprovoquerdesblessuresgraves.Demandezàuntechnicienqualifiéd’effectuerlesréparationsdescâbles,desressortsetdetouteautrequincaillerieavantdeprocéderàl’installationdel’opérateur.

3. Retireztouteslescordesdetractionainsiquetouslesverrousourendez-lesinopérants(àmoinsqu’ilsnesoientmécaniquementet/ouélectroniquementinterverrouillésàl’unitémotrices)quisontconnectésàlaporteavantdeprocéderàl’installationdel’opérateur.

4. Installezl’opérateurdeporteàunedistancede2,44m(8pi)ouplusau-dessusdusolsidespiècesenmouvementdel’opérateursontexposées.Sil’opérateurdoitêtreinstalléàunedistancedemoinsde2,44m(8pi)au-dessusdusol,lespiècesenmouvementexposéesdoiventêtreprotégéespardescouverclesousystèmesdeprotectionfournisparlefabricantdel’opérateur.

5. Nepasraccorderl’opérateurdelaporteàlasourced’alimentationavantquel’instructionnesoitdonnéedelefaire.

6. Installezlastationdecommande:(a)envuedelaporte,(b)à1,5mminimumau-dessusdusolpourquelesjeunesenfantsnepuissentpasl’atteindre,et(c)àl’écartdetouteslespiècesmobilesdelaporte.

7. Installezleposterd’avertissementdepincementàcôtédelastationdecommandeàunendroitbienenvue.8. Pourlesproduitsayantundéclenchementmanuel,indiquezàl’utilisateurcommentdéclencher

manuellement.

IMPORTANT INSTRUCTIONS D’INSTALLATIONAVERTISSEMENT

Pour réduire les risques de blessures graves ou de mort:!

Sec-1.5

Section 1: Critical Installation Information

ENTRAPMENT PROTECTION:Theinstallationofamonitoredfailsafeexternalreversingdeviceisrequiredonallmomentarycontactelectronicallyoperatedcommercialdoors.Ifsuchareversingdeviceisnotinstalled,theoperatorwillreverttoaconstantcontactcontrolswitchforoperation(Closingonly).TheReversingDevicescurrentlyULApprovedare:• MillerEdge®MEandMTseriesmonitorededgesensorsusedincombinationwithTimer-CloseModule(TCM)expansionboard.P/N

OPABTCGX.

• MillerEdge®MEandMTseriesmonitorededgesensorsusedincombinationwithMillerEdgeInterfaceModuleOPAKMEIGX.S.

(DirectconnectthroughSTBinputs.)

• MillerEdge®Wireless(MEL)monitorededgesensorOPAKMMWE2.S.(DirectconnectthroughSTBinputs.)

• ASOSentirGFSeriesMonitoredSensingEdgesusedincombinationwithEdgeExpansionModule(ESM)expansionboard.P/NOPABESX.S

• ResidentialSafe-T-Beam®MonitoredPhotocells-P/N37220R(GSTB-BX)and38176R.S(includesextensionbrackets).

• SeriesIICommercialSafe-T-Beam®MonitoredPhotocells-P/NOPAKPE2.SandOPAKPEN4GX.S(NEMA4).

• MonitoredRetro-ReflectivePhotoeye-P/NOPGAKRPEN4X.S

• MonitoredMillerEdgeLightCurtain-P/NOPAKMLC3.S&OPAKMLC6.S

MonitoredSensingEdgesareavailableinanydoorwidth.NOTE: DO NOT use take up reels in conjunction with the Monitored Sensing Edge system. Use Coil Cords Only.

IMPORTANT INSTALLATION INFORMATION

Sec-2.1

Section 2: Operator Installation

ROLLING STEELMOUNTING BRACKETS

5/16-18 X 3/4 CARRIAGE BOLT& 5/16-18 FLANGE NUT(QTY 4 EACH)

POWER HEAD SUPPORTBRACKET

USE THIS SETOF HOLES

5/16-18 X 1-1/4 CARRIAGE BOLT(QTY 4 EACH)

5/16-18 FLANGE NUT(QTY 4 EACH)USE THIS SET

OF HOLES

Fig. 1

Fig. 2

Rolling Steel/Grill DoorsFront of Hood

TheRollingSteelDoorOperatorcanbeassembledforright-hand(Hoist&Jackshaft)orleft-handFrontofHood(Jackshaftmodelonly)mountingFrontofHood.Eachmodelcanalsobewallmounted(Seepage4.3).

1. Mountinghardwareandinstructionwillbesuppliedbasedondoorspecifications.(Typicalmountingarrangementsshown.)

2. Removewallmountbracketsfromoperator.Attachrollingsteelmountingbracketstotheoperatorusingthefastenersprovided.Figure1.

3. AttachOperatortoPowerheadSupportbracketusingthefastenersprovided.Figure2.

Sec-2.2

Section 2: Operator InstallationChain Installation. Figure 3

1. Install 1 2 tooth sprocket on operator output shaft.2. Align keyways and insert key into sprocket and output shaft keyway.Do not tighten set screw at this time.3. Install door sprocket on door shaft. Do not tighten at this time.4. Assemble chain using chain master link.5. Place assembled chain over door shaft sprocket and around the 12 tooth sprocket.6. Using the slots in the mounting bracket, adjust the operator to remove slack from the chain. Be certain

operator output shaft is parallel with the door shaft.7. Tighten operator mounting bracket nuts.8. Tighten sprocket set screws.

Fig. 3

17"

12" 5-1/8"

3-1/2"

8-3/4"

11"

Sec-2.3

Section 2: Operator Installation

Fig. 4

Rolling Steel/Grill DoorsWall Mount

TheGCL-MJ&MH™RollingSteelunitcanbewallmountedwherenecessary.Fig.4.

1. Attach12toothsprockettooperatoroutputshaft.2. Alignkeywaysandinsertkeyintosprocketandoutputshaftkeyway.Donottightensetscrewyet.3. Attachdoorsprockettodoorshaft.Donottightenyet.4. Assemblechainusingchainmasterlink.5. Placeassembledchainoverdoorshaftsprocketand6. Raiseorloweroperatortoremoveslackfromthechain.Ensureoperatoroutputshaftisparallelwithdoor

shaft.7. Alignchainandsecureoperatortowall.8. Tightenoperatorchainsprocketsetscrews.9. Slideoperatorinthewallbracketmountingholesifnecessaryforfine

adjustofchaintension.

JACKSHAFT VERSION

The release cable must be attached before mounting the unit.

RELEASE CORD

5" TO 3-3/4"

12-1/4" TO 11"

19-5/8"(HEIGHT OF OPERATOR

15"(TYPICAL SIDE ROOM)

13-7/8"(OUTPUT SHAFT LENGTH)

VERTICALLY ALIGN SPROCKETS/CHAIN

(WIDTH OF OPERATOR)

LOCK DOWN HOLESMUST BE USED TO ENSURE MAINTAININGOPERATOR POSITION

LOCK DOWN HOLESMUST BE USED TO ENSURE MAINTAININGOPERATOR POSITION

NOTE: Operator must be securely fastened to the wall using lock down holes.

Sec-2.4

Section 2: Operator Installation

Fig. 5B

Sectional DoorsChain - Couple

TheWallMountOperatorcanbeassembledforrighthandmountingaboveorbelowthedoorshaft.Fig.5A.

1. Attach12toothsprockettooperatoroutputshaft.2. Alignkeywaysandinsertkeyintosprocketandoutputshaftkeyway.Donottightensetscrewatthis

time.3. Attachdoorsprockettodoorshaft.Donottightenatthistime.4. Assemblechainusingchainconnectinglink.5. Placeassembledchainoverdoorshaftsprocketandoperatorsprocket.6. Raiseorloweroperatortoremoveslackfromthechain.7. Becertainoperatoroutputshaftisparallelwithdoorshaft.8. Alignchainandsecureoperatortowallormountingpad.Fig.5B.9. Tightenoperatorsprocketsetscrews.

NOTE: The operator output shaft extends 3-7/8” on each side of the operator frame.

NOTE: If using slotted mounting holes to mount unit, you must use at least 2 lockdown holes in opposite corners to firmly mount unit to wall. Fig. 5B

INSTALLATION TIP:Whilesprocketsetscrewsareloose,ifpossible,manuallyoperatedoortohelpalignchain.Aproperlytensioneddrivechainshoulddeflectnomorethan1/2”whenthumbpressureisappliedmid-waybetweenthe2sprockets.Whilethereisnohardandfastrulegoverningchaintension,itmustbetightenoughtopreventclicking,poppingandjumpingtheteethofthesprocket.The1/2”guidelinewillinsuresufficienttension.

DOOR SHAFTIMPORTANT: DOOR SHAFT& OPERATOR OUTPUTSHAFT MUST BE PARALLEL

12”-15”CENTER

DISTANCE

LOCK DOWN HOLES

OPERATOR OUTPUT SHAFT

LOCK DOWN HOLES

NOTE: OPERATOR MUST BESECURELY FASTENED TOTHE WALL USING LOCK DOWNHOLES TO ENSURE PROPERCHAIN TENSION

Fig. 5A

Sec-2.5

Section 2: Operator InstallationChain - Couple

For Hollow Counterbalance Door Shafts:

1. Usenon-threadedholeindoorshaftsprocketasaguideanddrilla3/8”diameterholethroughonesideofthedoorshaft.Fig.6A.

2. Insertclevispinthroughsprocketandshafttoholdsprocketinposition.3. Drillthroughoppositesideofshafttoobtainproperholealignment.Fig.6B.4. Insertclevispinthroughbothholesandsecurewithcotterpin.Fig.6C.

For Solid Counterbalance Door Shafts:

1. Insertkeyintodoorshaftkeyway.2. Slidesprocketintoplaceandsecurewithsetscrews.Insertclevispinthroughbothholesandsecurewith

cotterpin.Fig.6C.

Complete the InstallationIfneeded,realignoperatorsprocketwithdoorsprocket.Ifyouhaveexcessivedoorshaftmovement,anop-tionalchaintensionplateisavailable.Fig.7A&7B,pg4.6.

I

L

Fig. 6A

Fig. 6B

Fig. 6C

Sec-2.6

Section 2: Operator Installation

Fig. 7A

Chain - CoupleSpreader BracketBracketisavailableasanoptionalkit,P/N111005.0001.S

Installation of optional chain spreader bracket: Fig 7A & 7B.1. Placesprocket,upperplateandbearingassemblyondoorshaftasshown.2. Placelowerplate,bearingassemblyandsprocketonoperatorshaftasshown.3. Installdoorandoperatorsprocketsandchainassemblyasdescribedonpage4.4.4. Installboltsandnutsthroughplates.5. Tightenandalignchainandplateandsecureoperatortowall.6. Tightenspreaderbracketbolts.

OPERATORSHAFT

DOORSHAFT

SPROCKETGOES ON FIRST

SPROCKETGOES ON LAST

PL

Fig. 7B Fig. 7C

Sec-2.7

Section 2: Operator InstallationClutch Adjustment:TheMXOperatorshaveanadjustablefrictionclutchwhichrequiresadjustmentduringinstallation.

NOTE: The clutch is intended to provide protection for the door, the operator and associated equipment. It is not intended for entrapment protection. MX Operators have a motor reversing feature that is integrated with the clutch assembly. If an obstruction is placed in the pathway of the door during operation the MX motor will stop and reverse when the clutch begins to slip. Therefore, the adjustment of the clutch should be such that the door and operator function in this manner.

To Adjust the Clutch:1. Decreasethetensionontheclutchuntiltheoperatorwill

notliftthedoor.Turntheadjustingcastlenutcounter-clockwisetodecreaseclutchtensionandclockwisetoincreaseclutchtension.

2. Aftercompletingstep1,begintoincreasetensionontheclutchuntiltheoperatoriscapableofliftingthedoorthroughthecompletecyclewithoutclutchslippage.

3. TestthereversingfeatureoftheoperatorbyplacinganobstructionunderthedoorduringaclosecycleThedoorshouldreverseontheobstructionandreturntotheopenposition.Ifthedoordoesnotclosebutcomesdownpartwayandreverseswithoutanyobstructionsinitspath,thenincreasetheclutchtensionuntilthedoorwillclosefully.

4. Finally,insertthecotterpinthroughthecastlenutandshaftandbendtheouterlegofthecotterpin.

NOTE: Periodically check the system for proper clutch action. If clutch starts to slip after working properly for some time, check manual operation of door BEFORE adjusting clutch. The door may not be operating freely or the counterbalance spring may need adjusting. Repairs and adjustments must be performed by a trained service representative using proper tools and instructions.

To Adjust the Brake:1. LoosentheAdjustmentBracketLockNut/Bolt.2. SlidetheAdjustmentBracketasneededtoreachthe

desiredspringtension.Whenproperlyadjusted,thepivotarmshouldmovewithverylittleeffort.

3. Re-tightentheAdjustmentBracketLockNut/Bolt.

CLUTCH PAD

CLUTCH PLATE

CLUTCH PULLEY

WASHER

COTTER PIN

ADJUSTING NUT

SPRING

LOCK NUT & BOLT forBRAKE ADJUSTMENT

Fig. 8

Fig. 9

Sec-2.8

Section 2: Operator Installation

Fig. 10

Hand Chain & Keeper

1. Routethehandchainthroughthechainguide,aroundthepocketwheelandbackthroughthechainguide.Fig.10.

2. ConnectthehandchainendstogetherasshowninFig11.bytwistingopenthelastlinkononeendofthechain,andslippingthelastlinkontheoppositeendontotheopenlink.

3. Twistopenlinkclosedagain.4. Mountchainkeepertowallinlinewithchainapproximately4feetfromfloor.5. Loopchainaroundkeeperasshown.Fig.12.OptionalPadlocknotprovided.6. Installreleasecable.Fig.13.

NOTE: To insure smooth operation,make sure there are no twist in the hand chain before connecting the link ends together.

RELEASE CORD

Fig. 11

Fig. 12 Fig. 13

Sec-3.1

Section 3: WiringWARNING

• DONOTapplypowertooperatoruntilinstructedtodoso.• Itisstronglyrecommended,andmayberequiredbylawinsomeareas,thatlinevoltagewiringbeperformed

byaqualifiedelectrician.• Besurethatelectricalpowerhasbeendisconnectedfromtheinputpowerwiresbeingconnectedtothe

operatorpriortohandlingthesewires.Anappropriatelock-out/tag-outprocedureisrecommended.• Linevoltagewiringmustmeetalllocalbuildingcodes.• Makesureoperatorvoltage,phaseandfrequencynameplateratingsareidenticaltothejobsitelinevoltage

ratings.• Inputpowerwiringmustbeproperlysizedfortheoperatorsamperageratinglocatedonthenameplate.• Toreducetheriskofelectricshock,makesurethechassisofthisunitisproperlygrounded.

!

• NEPASmettresoustensiontantquel’instructionn’estpasdonnéedelefaire.• Ilestfortementrecommandévoiremêmeexigéparlaloidanscertainesrégions,decontacterunélectricien

qualifiépourl’acheminementdufilélectrique.• Assurez-vousquel’alimentationélectriqueaétédéconnectéedescâblesd’alimentationd’entréeconnectés

àl’opérateuravantdemanipulercescâbles.Uneprocéduredeverrouillage/étiquetageappropriéeestrecommandée.

• Lecâblageausecteurdoitsatisfaireàtouslescodesdeconstructionlocaux.• Assurez-vousquelesvaleursnominalesdelaplaquesignalétiquepourtension,phaseetfréquencede

l’opérateurcorrespondentàcellesdestensionsdel’alimentationsursite.• Lacapacitéd’entréedoitcorrespondreàlavaleurnominaledel’ampéragedesopérateursindiquéesurla

plaquesignalétique.• Pourréduirelerisquedechocélectrique,assurez-vousquelechâssisdel’unitéestcorrectementmisàlaterre.

AVERTISSEMENT!

Installationofallwiringandconnections,includingPowerLimitedClass1andClass2circuits,shallbeperformedinaccordancewith,butnotlimitedto,thelatestNFPA,UL,andN.E.C.standardsandcodes.Inaddition,allinstallationssubjecttoCanadianstandardsshallbeperformedinaccordancewiththeCanadianElectricalCode,Part1,withrespecttowiringmaterialtype,wiringgaugerelatedtopowercapacityrequirements,circuitlengthandwiringmethods.

NOTE

Sec-3.2

OPE

NC

LOSE

N

-O

SAFE

TY

N-O

SAFE

TYO

DC

STB

OD

CST

B E

XT

INTL

K E

XT

INTL

K

OPE

N

CLO

SE

STO

P

1-B

TNST

ATIO

N

K

EYSW

ITC

HST

ATIO

N

CA

RD

REA

DER

O

/C

PULL

SWIT

CH

RELA

Y

GN

DN

OM

+ 2

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Section 3: Wiring

Sec-3.3

1) RemoveLINEVOLTAGEINPUTPLUGandinstallproperfittingsand1/2”conduit.2) RouteproperLINEVOLTAGEwiresintooperator.3) LocateLINEINPUTterminalsoncircuitboard.Usingcorrectconnectors,attachwirestoLINEINPUTS,and

GROUNDterminal.• Keeplowvoltageandlinevoltagewiresseparate.• Routealllinevoltagewiresasshown.• Plugallunusedconduitholes.

Line Voltage WiringSection 3: Wiring

.1"- &'.5" 5,.1 !-/ <B$,-000-C.05)8",9

000-C.05)8",9

./&5,$

./&5,$

00"2,+-, '(

00"2,+-, '(

'< -

HIGH VOLTAGEINPUT PLUGS

LINE INPUTTERMINALS

LINEGROUND

ROUTE LINE VOLTAGEWIRING IN SHADEDAREA AS SHOWN

L1/ L1 N/ L2

GND

LINE INPOWER CONNECTIONS

120V

240V

LINE(HOT)

NEUTRAL

LINE 1 LINE 2

Sec-3.4

1) ConnectallLOWVOLTAGEcontrolcircuitwiresusing1/2”conduitorflexibleconvolutedtubing.• Keeplowvoltageandlinevoltagewiresseparate.• Routealllowvoltagecontrolwiringasshown.Thisincludesallcontrolcircuitwiressuchaswallcontrols,

timersandsinglebuttoninputdevicesaswellassafetycircuitwiring.• Plugallunusedconduitholes.

Low Voltage Control WiringSection 3: Wiring

.1"- &'.5" 5,.1 !-/ <B$,-000-C.05)8",9

000-C.05)8",9

./&5,$

./&5,$

00"2,+-,'(

00"2,+-,'(

'< -

LOW VOLTAGECONTROL WIRETERMINALS

LOWVOLTAGEINPUTPLUGS

ROUTE LOW VOLTAGEWIRING IN SHADEDAREA AS SHOWN

Sec-3.5

Wall Controls

WARNING• WallControl(s)mustbelocatedsothatthedooriswithinsightoftheuserandisfarenoughfrom

thedoor,orpositionedsuchthattheuserispreventedfromcomingincontactwiththedoorwhileoperatingcontrols.

• AttachtheWarningplacardadjacenttotheWallControl.Fig.4A.• AttachtheCautionlabeladjacenttotheWallControl.Fig.4B.

!

AVERTISSEMENT!• Laoulescommandesmuralesdoiventêtresituéesdetellesortequel’utilisateurpuissevoirlaporteet

positionnéesdetellesortequel’utilisateurnepuissepasentrerencontactaveclaportelorsqu’ilsesertdescommandes.

• Fixezleposterd’avertissementàcôtédelacommandemurale.Fig.4A• Fixerl’étiquettedemiseengarde(Attention)àcôtédelacommandemurale.Fig.4B.

Avantd’utiliserlacommandeàcontactmomentanésurleboutonFERMETURE,undispositifd’inversionexternesurveilléetelqu’unsystèmedecellulephotoélectriqueouuncommutateurdedétectiondeborddoitêtreutilisé.Voirl’installationdesdispositifsdeprotectioncontrelecoincementen.

WARNINGBeforemomentarycontactcontrolcanbeusedontheCLOSEbutton,amonitoredexternalreversingdevicesuchasaphotocellsystemorsensingedgeswitchmustbeused.SeeENTRAPMENTSECTIONforinstallationofentrapmentprotectiondevices.

!

AVERTISSEMENT!

Section 3: Wiring

Sec-3.6

1) Forasingle3-buttoninstallation,makeconnectionsasshowninFig.1.2) Forsinglebuttonaccessorycontrols,makeconnectionsasshowninFig.2.3) Foramultiple3-buttoninstallations,makeconnectionsasshowninFig.3.4) InstallWARNINGplacardnexttocontrolstation.Fig.4

OPEN

CLOSE

STOP

CONTROL SIGNAL TERMINAL STRIP

NOTEJUMPER BETWEEN STOP AND GND TERMINALS MUST BE REMOVED

OPEN CLOSE STOP GND3-BTNStation

Entrapment Warning Placard

CONTROL SIGNAL TERMINAL STRIP

1-BTNStation

KeySwitchStation

CardReader

Open/ClosePull Switch

STOP GND 1-BTN ODCSTB

CONTROL SIGNAL TERMINAL STRIP

OPEN

CLOSE

STOP

OPEN

CLOSE

STOP

OPEN CLOSE STOP GND NOTE: JUMPERBETWEEN STOPAND GND TERMINALSMUST BE REMOVED

3-BTNSTATION

3-BTNSTATION

NOTE: If an External STOP button is NOT being installed, a jumper wire must be installed between the “STOP” and “GND” terminals as shown in Fig. 2.

NOTE: Low voltage wiring can be run a maximum of 1000 feet. DO NOT use long distance wiring kits on this operator.

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Section 3: Wiring

Sec-3.7

Section 3: WiringExternal Accessories Interlock Switches, Sectional DoorsIfaslidelockisrequiredonthedoorforpassthroughdoorsorotherrequirements,aninterlockwillberequiredtopreventtheopenerfromrunningwhenengaged.InstallaNormallyClosedinterlockswitchandwiredirectlytotheoperator.RemovethejumperbetweentheEXT-INTKterminalsonthecontrolboardandinstallwiringtotheseterminals.

Photocells, MonitoredSeeENTRAPMENTpage1.5foralistofapprovedmonitoredphotoelectricdevices.Seeinstructionsincludedwiththephotocellkitfordetailedinstallationandprogramminginstructions.WiredirectlytothecontrolboardattheODC-STBterminals.NOTE: The ODC-STB must be programmed to ON on the control board. See programming section in this manual for details.

Photocells, Non-MonitoredNon-MonitoredreversingdevicemustbeNormallyOpenrelaytype.Seeinstructionsincludedwiththephotocellkitfordetailedinstallationandprogramminginstructions.WiredirectlytothecontrolboardattheN.O-SAFEterminals.NOTE: The use of Non-Monitored photoelectric devices will NOT provide Monitored Entrapment Protection. Use of Non-Monitored devices only will require the user to maintain constant contact to close.

Sensing Edges, MonitoredSeeENTRAPMENTpage1.5foralistofapprovedmonitoredsafetyedgedevices.Seeinstructionsincludedwiththesensingedgefordetailedinstallationandprogramminginstructions.WiredirectlytothecontrolboardattheODC-STBterminals.NOTE: The ODC-STB must be programmed to ON on the control board. See programming section in this manual for details. NOTE: Monitored Sensing Edges can be used with the Timer Control Module (TCM) or External Sensing Module (ESM). See ACCESSORY MODULE section below.

Sensing Edges, Non-MonitoredNon-MonitoredreversingdevicemustbeNormallyOpenrelaytype.Seeinstructionsincludedwiththesensingedgefordetailedinstallationandprogramminginstructions.WiredirectlytothecontrolboardattheN.O-SAFEterminals.NOTE: The use of Non-Monitored edge sensing devices will NOT provide Monitored Entrapment Protection. Use of Non-Monitored devices only will require the user to maintain constant contact to close.

Sensing Edges, WirelessSeeENTRAPMENTpage1.5foralistofapprovedmonitoredsafetyedgedevices.Seeinstructionsincludedwiththesensingedgefordetailedinstallationandprogramminginstructions.WiredirectlytothecontrolboardattheODC-STBterminals.NOTE: The ODC-STB must be programmed to ON on the control board. See programming section in this manual for details. NOTE: Monitored Sensing Edges can be used with the Timer Control Module (TCM) or External Sensing Module (ESM). See ACCESSORY MODULE section below.

Accessory ModulesTheMXseriesoperatorscanaccommodate,upto,2(two)accessorymoduleboardforexpandedfeatures.SeeinstructionsincludedwiththeAccessoryModulefordetailedfeatures,installationandprogramminginstructions.

Sec-3.8

Interlock Switches, Sectional DoorsOptionalexternalinterlockswitchesarerequiredwithsomeSectionalorRollingSteelDoorstopreventthedoorfromoperatingundercertainconditionsincludingthefollowing:Fig.5• Ifthedoorisequippedwithafunctioningdoorlock,aninterlockswitch(A)mustbeinstalledtoprevent

electricoperationwhenthelockisengaged.• Ifthedoorisequippedwithapedestrianpass-throughdoor,aninterlockswitch(B)mustbeinstalledat

thepass-throughdoorinordertopreventelectricaloperationwhenthepass-throughdoorisopen.• TheSwitchesmustbesetinthefield.

CONTROL SIGNAL TERMINAL STRIP

EXTINTLK

EXTINTLK

* REMOVE JUMPER WHEN INSTALLING EXTERNAL INTERLOCK

*

NOTE: If External Interlock is used, THE JUMPER WIRE BETWEEN THE EXT INTLK TERMINALS MUST BE REMOVED.

SWITCH 075412-0000 (N.O.)

ANGLE 405964-0000

STANDARDSLIDELOCK

TRACK

SWITCH (N.C.) P/N 110324.0001 For Sectional Door

A

B

Pass door interlock: Should be open when door is open. Closed when door is closed.

Side lock interlock: Should be open when door is locked. Closed when door

is unlocked.

Fig. 5

Section 3: Wiring

Sec-3.9

Photocells

ActuatingtheoperatorbyusingconstantcontactontheCLOSEbuttonwilloverridenon-functioningexternalreversingdevices,includingphotocells.

WARNING!

AVERTISSEMENT!L’activationdel’operateurenutilisantuncontactconstantsurleboutonFERMERannuleralesdispositifsd’inversionsexternes,ycomprislescellulesphotoelectriques.

Photocellsystemsprovideentrapmentprotectionwhenmountednearthedoorwayinsuchawaythatthelowerportionofanindividual’slegwillbreakthephotocellbeamduringnormalwalkingconditions.

WARNING!

AVERTISSEMENT!Lessystèmesdecellulesphotoélectriquesfournissentuneprotectioncontrelecoincementpourlemontageàproximitédelaportedemanièreàcequelapartieinférieuredelajambed’unindividunepuissepasromprelefaisceaudelacellulephotoélectriquelorsdepassagesnormauxparlaporte.

SERIES II MONITORED PHOTOCELLS:MonitoredSERIESII(STB)photocellsandResidentialSafe-T-Beam®MonitoredPhotocellsFig.6.Wiringtothesephotocellscanbeconnectedtoeitherterminal(theyarenotpolaritysensitive.)SeeENTRAPMENTPROTECTION(page1.5)forapprovedreversingdevices.

NOTE: Installer must enable ODC STB in calibration mode. (See Programming Section)

NON-MONITORED PHOTOCELLS:Nominal24VoltDCCommercialphotocellswithnormallyopencontactscanbeconnectedasshown.Fig.7.AnyNormallyOpen(N/O)safetyreversingdevicecanbeused.

NOTE:Use of a N/O type reversing device without the addition of a Monitored Device will result in Constant Contact close only.

NOTE: Blue wire supplies 20 – 40VDC. Photocells used must be compatible with this voltage range.NOTE: If no voltage is present at Blue wire, check fuse F-1 on Control board.

MOUNTING PHOTOCELLS:1. Determinelocationformounting.Theydonotneedtobedirectlyadjacenttothedoorbutmustbe

somewherealongthewallwheretherewillbeanunobstructedlinebetweenthem.Fig.8.2. Photocellsmustextendoutawayfromthewallsufficientlythatnodoorhardwarebreakstheplaneof

thephoto-beam.3. Photocellshouldbemountedwithitslens5to6inchesfromfloor.

Section 3: Wiring

Sec-3.10

Photocells

DOOR Top of lensto floor.

SERIES II RESDENTALSAFE-T-BEAM® (STB)

CONTROL SIGNAL TERMINAL STRIP

ODCSTB

ODCSTB

CONNECT WIRES TO EITHER TERMINAL. (NOT POLARITY SENSITIVE)

N-OSAFETY

N-OSAFETY

+

-

+-

THRU-BEAMPHOTOCELLS

CONTROL SIGNALTERMINAL STRIP

RECEIVER

TRANSMITTER

EXT RADIO CONNECTOR

PWR 20-40 VDC @ 250mA MAX. CURRENT

RELAY

GNDNOM

+ 24VDC

RADIO

Blu

e

Ora

ng

e

Yello

w

Monitored Type Photocells

Non-Monitored Type Photocells

Photocell Installation

Fig. 6

Fig. 7

Fig. 8

Section 3: Wiring

Sec-3.11

Sensing Edges, Hardwired

ActuatingtheoperatorbyusingconstantcontactontheCLOSEbuttonwilloverridenon-functioningexternalreversingdevices,includingsensingedges.

WARNING!

AVERTISSEMENT!L’activationdel’operateurenutilisantuncontactconstantsurleboutonFERMERannuleralesdispositifsd’inversionsexternes,ycomprislessystèmesdedétectiondesbords.

1/2 Door Height+ 12in.

COIL CORD

MonitoredSafety Edge Red

MillerEdge®Interface Module

Install

Black

White

Red

Control WireTerminals

ODCSTB

ODCSTB

JunctionBox

1) MountjunctionboxtowallOnehalfthedoorheightplus12inchesfromfloor.2) InstallHard-wiringfromoperatorandcoilcordtojunctionboxandsecurewithconduitclamps.3) Connecthard-wiringfromoperatortocoilcordwithwirenutsandinstalljunctionboxcoverplate.These

arenotpolaritysensitive.4) Installhard-wirestoODC STBterminalsinoperator.5) AttachcoilcordtoMonitoredEdgeInterfaceModulejunctionboxandsecurewithconduitclamps.6) InstallwirestoMonitoredInterfaceModuleasshown.7) Installcoverplate.

Right hand installation shown, Left hand installation mirrored. Fig. 9

MillerEdge® Wired “DC” ME or MT Series Monitored Sensing Edge Installation with Interface Module.

NOTE: DO NOT use take up reels with Monitored Edge systems

RollingSteelDoorshown,Allinstallationsareidentical

Section 3: Wiring

Fig. 9

NOTE: Installer must enable ODC STB in Calibration mode (see programming section)

Sec-3.12

Sensing Edges, Wireless

External Radio Harness

Blue

Yellow

Orange

Control WireTerminals

ODCSTB

ODCSTB

Black

Red

WhiteGreen

MEL RECEIVER

MEL POWER CONNECTION

1) MountWirelessEdgeReceiveradjacenttooperator.Fig.72) RouteMELwirelessreceiverwiresintooperatorelectricboxusingsuitableconduitandclampsystems.3) AttachMELwirelessreceiverpowerwires(red/black)toexternalradioplugasshown.4) AttachMELwirelessreceivertripwires(green/white)toODCSTBterminals*oncontrolwireterminal

strip.5) MountMELwirelesstransmittertobottomedgeofdoorperMELinstructions.

Right hand installation shown, Left hand installation mirrored. Fig 10

NOTE: To obtain proper operation of MEL edge sensor, each transmitter/receiver set must be set to a unique address. Follow instructions provided with the MillerEdge® MEL kit to set the address.

MELTransmitter

RollingSteelDoorshown,Allinstallationsareidentical

ActuatingtheoperatorbyusingconstantcontactontheCLOSEbuttonwilloverridenon-functioningexternalreversingdevices,includingsensingedges.

WARNING!

AVERTISSEMENT!L’activationdel’operateurenutilisantuncontactconstantsurleboutonFERMERannuleralesdispositifsd’inversionsexternes,ycomprislessystèmesdedétectiondesbords.

MillerEdge® Wireless Monitored Sensing Edge Installation

*

*

Section 3: Wiring

Fig. 10

NOTE: Installer must enable ODC STB in Calibration mode (see programming section)

Sec-3.13

Sensing Edges, Hardwired with Expansion Board

1) Mountjunctionboxtowallonehalfthedoorheightplus12inchesfromfloor.Fig.112) InstallHard-wiringfromoperatorandcoilcordtojunctionboxandsecurewithconduitclamps.3) Connecthard-wiringfromoperatortocoilcordwithwirenutsandinstalljunctionboxcoverplate.These

arenotpolaritysensitive.4) Connectcoilcordtosensingedgewithwirenuts.5) Installhard-wirestoTCM or ESM inoperator.(Seeinstructionsincludedwithexpansionboardsfordetailed

installationandwiring)

MillerEdge® Wired “DC” ME or MT Series Monitored Sensing Edge Installation with Timer Control Module (TCM) or Edge Sensing Module (ESM).

ASO Sentir, GF Series Wired Monitored Sensing Edge Installation with Edge Sensing Module (ESM).

ActuatingtheoperatorbyusingconstantcontactontheCLOSEbuttonwilloverridenon-functioningexternalreversingdevices,includingsensingedges.

WARNING!

AVERTISSEMENT!L’activationdel’operateurenutilisantuncontactconstantsurleboutonFERMERannuleralesdispositifsd’inversionsexternes,ycomprislessystèmesdedétectiondesbords.

1/2 Door Height+ 12in.

JunctionBox

MONEDGE

GND

OR

TCM BoardTerminalsMillerEdge

Only withoutInterface Module.

ESM BoardTerminals

ASO &

MillerEdge

GND

MONEDGE

EDGE STATUSGREEN(ON)=WORKING

RED(ON)=OBSTRUCTIONRED(BLINKING)=FAULT

NOTE: DO NOT use take up reels with Monitored Edge systems

Section 3: Wiring

Fig. 11

RollingSteelDoorshown,Allinstallationsareidentical

Sec-3.14

1) MakewireconnectionstoExternalRadioharness(provided)asshown.2) Installharnesstoexternalradioharnessplugoncontrolboardasshown.

Installing external radio for remote operation. Fig. 12External Radio Installation (Optional)

Section 3: Wiring

NOTE: A monitored safety device must be used when installing an external radio for remote operation. Operator controls must be set for Momentary Contact for remote operation.

Blue

Orange

Yellow

External Radio Harness

NOM+24 VDC

Relay GND

3 Wire Radio

Special ApplicationExternal Radio Terminal

0-40 VDC250mA. Max Current

Fig. 12

Internal Radio Installation (Optional)• OptionalRadiokit,P/N111397.0001canbeusedtointernallymountaradiokit.

1. Removeplugfromoperatorelectricbox.2. Installnylonwasherontoradiocoaxandinsertintohole.3. Installlockwasherandnut.4. Plugribbonharnessontomaincontrolboard.5. Installantennaontoradiocoaxconnector.

NOTE: A monitored safety device must be used when installing an external radio for remote operation. Operator controls must be set for Momentary Contact for remote operation.

NOTE: Additional menu items will appear during programming. See programming section for details.

Ribbon Connector

Sec-4.1

Section 4: Programming

Afterpowerissuppliedtotheoperator,DoNotmakecontactwithcomponentsinsidethecontrolpanelexceptfortheKeypadKeys.

DANGER!

DANGER!Aprèsavoirmisl’opérateursoustension,NEPASentrerencontactavecdescomposantsàl’intérieurdupanneaudecommande,saufpourlestouchesdupavénumérique.

Thisdoorisoperatedbyalimited-dutyoperator.Topreventthemotorprotectorfromtripping,donotexceed15cyclesofopeningandclosingperhour.NOT FOR RESIDENTIAL USE

CAUTION!

ATTENTION!Cetteporteestactionnéeparunopérateurdeservicelimité.Pouréviterquelaprotectiondumoteurnesedéclenchepas,nepasdépasser15cyclesd’ouvertureetdefermetureàl’heure.NON DESTINÉ POUR USAGE RÉSIDENTIEL.

DONOTcalibrateoperatororoperatedoorunlessdoorwayisinsightandfreeofobstructions.Doorwillmoveduringsetup.Keeppeopleclearofopeningwhiledoorismoving.

WARNING!

AVERTISSEMENT!Calibrerl’opérateuretutiliserlaporteuniquementsilaporteestenvueetlibredetoutobstacle.Laportesedéplacerapendantlaprogrammation.Nelaisserpersonnesetenirdansl’ouverturedelaportependantqu’elleestenmouvement

Sec-4.2

Theseoperatorsincludeafullfunctioncontrolpanelincludingaliquidcrystaldisplay(LCD),calibrationkeysandOpen,CloseandStopkeysforonboardoperatorcontrol.SeeFig.1.Theopen,closeandstopkeysfunctionasa3-buttonwallcontrol.TheDisplaywillshowcurrentoperatorconditionsandcalibrationinformation.Duetolimitedcharacterspace,somedisplayswillbeabbreviated.Operatorincludesanon-volatilememory.Theunitwillrememberallcalibrationsettingspluserrorcodeandruncodelogs,ifpowerisremovedfromunit.

AFTER WIRING HAS BEEN COMPLETED, TURN ON POWER TO THE OPERATOR.ControlOperatingModes:Operatorcontrolboardsoperateintwomodes:RunModeandCalibrationMode.ThecontrolboardshouldnormallyoperateintheRunMode.TheoperatoriscalibratedinCalibrationMode.

With the operator standing idle:PRESSCAL/RUNTOTOGGLEBETWEENOPERATINGMODES.• ThefirstdisplayinCALIBRATIONMODEis“OPENMODE>***”(***=Currentoperatingmode).• DisplayinrunmodewillbeoneoftheconditioncodeslistedintheTroubleshootingSection.

Control PanelSection 4: Programming

LCD DISPLAY

Calibration &Run ModeToggle Key.

DisplayBacklightingToggle Key.

Scroll Keys, used inCalibration Mode.

Set/Clear Key,used to resetand adjust calibration settings.

Operation Keys, operates unitlike a 3-button wall station.

CALRUN

SETSCROLL

SCROLL

CLEAR

OPEN

STOP

CLOSE

Fig. 1

Sec-4.3

Section 4: ProgrammingSetting Constant ContactTheseoperatorsareshippedfromthefactorywithbothopenandcloseoperatingmodessettoconstantcontact–stop(C–STP)IfyourunitissettoMomentaryContact(MOM)Openand/orCLOSE,resettheoperatingmodesbytakingthefollowingsteps:1. PressCAL/RUNtoentercalibrationmode.Fig.2.2. PressSET/CLEARuntildisplayreads“OPENMODE>C-STP.”Fig.3.3. PressSCROLL(DN)untildisplayreads“CLOSEMODE.”Fig.4.4. PressSET/CLEARuntildisplayreads“CLOSEMODE>C-STP.”Fig.5.5. PressCAL/RUNtoreturntorunmode.

IDLE DOWN LIMITOPEN MODE MOM

IDLE DOWN LIMITOPEN MODE C-STP

IDLE DOWN LIMITCLOSE MODE MOM

IDLE DOWN LIMITCLOSE MODE C-STP

Fig. 2

Fig. 3

Fig. 4

Fig. 5

Sec-4.4

Setting Travel LimitsSection 4: Programming

1. EngagedoortoOperator.

NOTE: Verify open and close operating modes are set to constant contact – Stop (C-STP). See page 4.3 for details.

2. Ifunitisincalibrationmode,pressCAL/RUNtoreturntorunmode.3. PressandholdOPENKeyonControlPanel.Rundoortodesiredopenposition,releaseOPENKey.4. PushLIMITLOCKINGBARawayfromLimitSensorsandturnOpenLimitTravelNutuntiltravelnutarrow

andopenlimitsensorarrowarealignedandthedisplayreads“IDLE>UPLIMIT.”5. ReleasetheLIMITLOCKINGBARandmakesurebarseatscompletelyintobothTravelNuts.Fig.6.6. PressandholdCLOSEkeyonControlPanel.Rundoortowithin2”abovefloor,releaseClosebutton.

NOTE: If the operator stops while trying to set limits and the display reads “STOP - OPEN MRT or STOP - CLOSE MRT,” see page 4.7 “Resetting Max Run Timers”.

7. PushLIMITLOCKINGBARawayfromLimitSensorsandturnCloseLimitTravelNutuntiltravelnutarrowandcloselimitsensorarrowarealignedandthedisplayreads“IDLE>DOWNLIMIT.”Fig.7.

8. 8)RundoorfullyOpenandClosedwithOpen&CloseKeysoncontrolpanelandmakefinaladjustmentsasnecessarytomakesurethatdooropensfullyandclosesnomorethan2”abovethefloor.

UP LIMIT TRAVEL NUT

LIMIT SENSOR ALIGNMENT ARROWS

LIMIT LOCKING BAR

IDLE DOWN LIMITFig. 6

Fig. 7

Sec-4.5

A) TheLimitOverrunsettingisamatteroftrialanderror.ThegoalistoadjusttheLimitOverrununtilanappropriatesealisobtainedbetweenthebottomedgeofthedoorandthefloor.

B) TheLimitOverrunsettingcanbevariedbetween0and9.0-disablestheLimitOverrunsothatthedoorstopsatthedownlimitswitchsetting.9-causesthegreatestamountofdoortravelbeyondthelimitswitchsetting.Doorshouldclosegentlywithlighttensionondoorcables,orminimalstackingonrollingsteelslats.

1) PressSET/CLEARuntilthedisplayreadsthedesiredvalue(1-9).Fig.82) PresstheOPENkeytoopenthedoorafewfeet,thenrelease3) PresstheCLOSEkeytoclosethedoorandholduntilthe

operatorstops.4) Checkthedoorsealandrepeatsteps3-5untiltheappropriate

sealisobtainedbetweenthedoorandthefloor.5) PressSCROLLDNkeyuntildisplayreads“ODCSTBOFF”.

Setting Limit Overrun

OPEN

CLOSE

STOP

CALRUN SCROLL

SCROLL

SETCLEAR

LIMIT OVERRUN #

Fig. 8

TheLimitOverrunwilloverrideexternalreversingdevices,includingphotocellsandsensingedgesorreversingedges.Therefore,anyexternallyconnecteddeviceswillbedisabledduringthatportionofthedoortravelcontrolledbytheLimitOverrunfunction.TheDownLimitOverrunfunctionshouldbeusedtoclosethedoornomorethanthefinal2”.

WARNING!

AVERTISSEMENT!Lafonctiondedépassementdelimiteannuleralesdispositifsderenversementexternes,ycomprislescellulesphotoélectriquesetdessystèmesdedétectionoud’inversionauxbords.Enconséquence,touslesdispositifsexternesconnectésserontdésactivéspendantlapartiedelacoursedelaportequiestcontrôléeparlafonctiondedépassementdelimite.Lafonctiondedépassementdelimiteinférieuredoitêtreutiliséepourfermerlaporteuniquementauxderniers5cm.

Ifpropersealcannotbeobtainedatasettingof9,ResettheLimitOverrunbackto0andresettheDownLimitpositionasdescribedon4.4.ThenadjusttheLimitOverrunasinstructedabove.

CAUTION!

ATTENTION!Siuneadhésionappropriéenepeutêtreobtenueàunréglagede9,réinitialiserledépassementdelimiteà0puislapositiondedéplacementdelalimiteinférieureselonlesinstructionsdelapage4.4.Réglerensuiteledépassementdelimitetelqu’indiquéci-dessus.

Section 4: Programming

Sec-4.6

1) PressSET/CLEARkeytotoggleto“ODCSTB>ON”.Fig.92) PressCAL/RUNtoreturntorunmode.

Monitored Reversing Devices

OPEN

CLOSE

STOP

CALRUN SCROLL

SCROLL

SETCLEAR

ODC STB ON

NOTE: See section 1 for approved monitored reversing devices. See section 3 for wiring of approved monitored sensing devices that can be installed onto the ODC STB operator terminals.

NOTE: Turn this feature ON if monitored reversing device is connected to the operators ODC STB terminals. If using an expansion board for reversing devices, see instructions included with expansion board for additional menu items.

Fig. 9

Photocellsystemsprovideentrapmentprotectionwhenmountednearthedoorwayinsuchawaythatthelowerportionofanindividualslegwillbreakthephotocellbeamduringnormalwalkingthroughthedoorway.

WARNING!

AVERTISSEMENT!Lessystèmesdecellulesphotoélectriquesfournissentuneprotectioncontrelecoincements’ilssontinstallésàproximitédelaportedemanièreàcequelapartieinférieuredelajambed’unindividupuisseromprelefaisceaudelacellulephotoélectriquelorsdepassagesnormauxparlaporte.

Section 4: Programming

NOTE: Installation of Series II Monitored Photocells DOES NOT make the MX unit legal for residential use. This strictly prohibits any installation of an MX unit in any residentially zoned construction.

Sec-4.7

Section 4: Programming

TheMaxRunTimerissetautomaticallyoncetheunitiscycledbetweenLimits(2fullcycles).TheMaxRunTimerpreventstheunitfromrunningcontinuouslyintheeventofaproblem.TheMRTissettothetimerequiredtorunfromonelimittotheother,plus5seconds(nominal).WhentheMRTisexceeded,theoperatorstopsandwillnotrespondtoanycommanduntilitisresetbypressingoneofthecalibrationkeysorbycyclingpowertotheunit.

Resetting the MRT (Max Run Timer)

OPEN

CLOSE

STOP

CALRUN SCROLL

SCROLL

SETCLEAR

MAX RUN SET

TO RESET1) PressCAL/RUNtoentercalibrationmode.2) PressSCROLL(upordown)untildisplayreads”MAXRUNTMR>SET.”Fig.103) PressSET/CLEARuntildisplayreads”MAXRUNTMR>CLR.”4) PressCAL/RUNtoreturntoRUNmode.5) Cyclethedoorbetweenlimits.

NOTE: The Max Run Timer must be reset any time the Travel Limits are adjusted.

Fig. 10

TheMID-STOPfeaturemustbeturnedoffinordertoproperlysettheMaxRunTimer.

CAUTION!

ATTENTION!LafonctionMID-STOPdoitêtredésactivéeafinderéglercorrectementlaminuteriedecoursemaximum.

Sec-4.8

Section 4: ProgrammingMid-Stop Limit (Optional)

OPEN

CLOSE

STOP

CALRUN SCROLL

SCROLL

SETCLEAR

MID-STOP CLR

Fig. 11

1. IfoperatorisinRUNmode,pressCAL/RUNtoentercalibrationmode.2. PresstheCLOSEkeytoclosethedoortothedownlimit.3. PressSCROLL(upordown)untildisplayreads“MID-STOP>CLR”Fig.11

• Ifdisplayreads“MID-STOP>SET,PresstheSET/CLEARkeytoresetto“CLR”4. PresstheOPENkeytoopendoortodesiredheight.5. PressSET/CLEARkeytosetmid-stop.Displaywillshow“MID-STOP>SET”6. PressCAL/RUNkeytoreturntoRUNmode.

NOTE: Setting of the MID-STOP should only be performed AFTER the Travel Limits and Max Run Timer settings have been made.

TheMID-STOPfeaturemustbeturnedoffinordertoproperlysettheMaxRunTimer.

CAUTION!

ATTENTION!LafonctionMID-STOPdoitêtredésactivéeafinderéglercorrectementlaminuteriedecoursemaximum.

Sec-4.9

Section 4: ProgrammingSetting Open and Close Modes (Constant vs. Momentary Contact)

OPEN1. IfoperatorisinRUNmode,pressCAL/RUNtoentercalibrationmode.2. PressSCROLL(upordown)untildisplayreads“OPENMODE>MOM”or“OPENMODE>C-STP.”Fig.12•MOM=momentarycontact,meaningyoupressandreleasetheOPENkeyandthedoorwillcontinuetomoveuntilitreachesitstravellimit.•C-STP=constantcontact-stop,meaningifyoureleasethekeypriortothedoorreachingitstravellimit,thedoorwillstop.

3. PressSET/CLEARkeytotogglebetween“OPENMODE>C-STP”or“OPENMODE>MOM”onthedisplay.

4. PressCAL/RUNtoreturntorunmode.

CLOSE1. IfoperatorisinRUNmode,pressCAL/RUNtoentercalibration

mode.2. PressSCROLL(upordown)untildisplayreads“CLOSE

MODE>MOM,”“CLOSEMODE>C-STP”or“CLOSEMODE>C-REV.”•MOM=momentarycontact,meaningyoupressandreleasetheCLOSEkeyandthedoorwillcontinuetomoveuntilitreachesitstravellimit.•C-STP=constantcontact-stop,meaningifyoureleasethekeypriortothedoorreachingitstravellimit,thedoorwillstop.•C-REV=constantcontact-reverse,meaningifyoureleasethekeypriortothedoorreachingitstravellimit,thedoorwillreversedirection.

3. PressSET/CLEARkeytotogglebetween“CLOSEMODE>C-STP”or“CLOSEMODE>C-REV”or”CLOSEMODE>MOM”onthedisplay.

4. PressCAL/RUNtoreturntorunmode.

OPEN

CLOSE

STOP

CALRUN SCROLL

SCROLL

SETCLEAR

OPEN MODE MOM

Fig. 12

BeforemomentarycontactcontrolcanbeusedontheCLOSEbutton,amonitoredexternalreversingdevicesuchasaphotocellsystemorsensingedgeswitchmustbeused.SeeWIRINGSECTIONforinstallationofentrapmentprotectiondevices.

WARNING!

AVERTISSEMENT!Avantd’utiliserlacommandeàcontactmomentanésurleboutonFERMETURE,undispositifd’inversionexternesurveilléetelqu’unsystèmedecellulephotoélectriqueouuncommutateurdedétectiondeborddoitêtreutilisé.VoirlasectionCÂBLAGEpourl’installationdesdispositifsdeprotectioncontrelespiégeages.

Sec-4.10

Section 4: Special Features

1) PressCAL/RUNtoentercalibrationmode.2) PressSCROLLuntildisplayreads“CYCLES>1,2,3etc.wherethe

numberisthenumberofopen/closecyclestheoperatorhasperformed.Fig.1

3) PressCAL/RUNtoreturntorunmode.

Operator Cycle CountOPEN

CLOSE

STOP

CALRUN SCROLL

SCROLL

SETCLEAR

CYCLES 1

Fig.1

1) PressCAL/RUNtoentercalibrationmode.2) PressSCROLLuntildisplayreads“GDOV#>#####.”Fig.23) ThisdisplaywillcyclebetweentheversionnumberofthecurrentGDOfirmwareandthecurrentDisplay

Firmware.4) PressCAL/RUNtoreturntorunmode.

GDO Version, Display Firmware

OPEN

CLOSE

STOP

CALRUN SCROLL

SCROLL

SETCLEAR

DISPLAY V# ####OPEN

CLOSE

STOP

CALRUN SCROLL

SCROLL

SETCLEAR

GDO V# ######

Fig. 2

1) PressCAL/RUNtoentercalibrationmode.2) PressSCROLLuntildisplayreads“GDOTYPE>.”Fig.3

• ThiswilldisplaythecurrentGDOtype.3) PressSET/CLEARuntildisplayindicatescorrectGDOtype

(TROLLEY)4) PressCAL/RUNtoreturntorunmode.

GDO TypeThisOperatorisavailableforuseinTROLLEYconfigurationonly.However,thesamecontrolboardisusedforJackshaftandTrolleyconfigurations.ThecontrolboardmustbesetfortheappropriateGDOconfiguration.Aboardsetfortrolleymodewillnotworkinajackshaftoperatorandvice-versa.

NOTE: The GDO type is factory set. The installer should not have to set this feature. However, if the GDO type is inadvertently changed, or if a board needs to be replaced in the field, follow these instructions to set GDO type.

OPEN

CLOSE

STOP

CALRUN SCROLL

SCROLL

SETCLEAR

GDO TYPE TROLLEY

Fig. 3

Sec-4.11

Section 4: Special FeaturesTransmitter Programming (Optional with addition of internal radio)Adding a Transmitter1. IfoperatorisinRUNmode,pressCAL/RUNtoentercalibrationmode.2. PressSCROLL(upordown)untildisplayreads“LEARNNEWXMTR?”Fig.1• Thisquestionalongwiththeinstruction“HITSETFORYES”willcontinuouslypanacrossthedisplay

window.(PressingSCROLLorCAL/RUNwillcanceltheoperation.)3. PressSET/CLEAR.• Displaywillread“PUSHXMTRBUTTONTWOTIMESTOLEARNXMTR.”

4. PressTransmitterbuttontwotimes.• Thedisplaywillread“XMTR___LEARNED.”Whereitassignsarandomnumbertothetransmitter.That

transmitterisenteredandreadytooperatethedoor.(Label/markthetransmitter.)5. PressSCROLL(upordown)tomoveontoanothermenuitem,orCAL/RUNtoexittheCALmode.

Removing Individual Transmitter1. 1)IfoperatorisinRUNmode,pressCAL/RUNtoentercalibrationmode.2. PressSCROLL(upordown)untildisplayreads“REMOVEXMTR?”Fig.2• Thisquestionalongwiththeinstruction“HITSETFORYES”willcontinuouslypanacrossthedisplay

window.(PressingSCROLLorCAL/RUNwillcanceltheoperation.)3. PressSET/CLEAR• Amenudisplayingtheavailabletransmitternumberswillappear.• PressSCROLL(upordown)tocyclethroughthemenutothenumberofthetransmittertoberemoved.

(PressingCAL/RUNwillcanceltheoperation.)4. PressSET/CLEAR

• Thetransmitterisremoved.5. PressSCROLL(upordown)tomoveontoanothermenuitem,orCAL/RUNtoexittheCALmode.

Removing All Transmitters1. IfoperatorisinRUNmode,pressCAL/RUNtoentercalibration

mode.2. PressSCROLL(upordown)untildisplayreads“REMOVEALL

XMTRS”Fig.3• Thisquestionalongwiththeinstruction“HITSETFORYES”

willcontinuouslypanacrossthedisplaywindow.(PressingSCROLLorCAL/RUNwillcanceltheoperation.)

3. PresstheSET/CLEARkey.• Thedisplaywillread“AREYOUSURE.”

4. PressSET/CLEARkey.• Alltransmittersareremoved.

5. PressSCROLL(upordown)tomoveontoanothermenuitem,orCAL/RUNtoexitthecalmode.

OPEN

CLOSE

STOP

CALRUN SCROLL

SCROLL

SETCLEAR

LEARN NEW XMTR?OPEN

CLOSE

STOP

CALRUN SCROLL

SCROLL

SETCLEAR

REMOVE XMTR?

Fig. 1 Fig. 2

OPEN

CLOSE

STOP

CALRUN SCROLL

SCROLL

SETCLEAR

REMOVE ALL XMTRS?

Fig. 3

Sec-5.1

Section 5: TroubleshootingMXoperatorsincludeaself-diagnosticcircuitboardusingtroubleshootingLEDindicatorstosignalthetechnicianofaproblem.

TROUBLESHOOTING LED’sHOIST

INTERLOCKEXTERNALINTERLOCK

+24VDC STBENABLE

INDICATION

OFF STB DisabledON STB Enabled

ON ON ON Normal Operating ConditionOFF ON ON Hoist Interlock Switch Open:

• Hoistreleaserequiresreset• Hoistinterlockconnectornotpluggedin• Hoistinterlockdefective

OFF OFF ON External Interlock OpenOFF OFF OFF Power Supply Problem:

• CheckACpowersupply• Checkmainpowerfuse• Checksecondaryfuse(2A)

.1"- &'.5" 5,.1 !-/ <B$,- 000-C.05)8",9

000-C.05)8",9

./&5,$

./&5,$

00"2,+-,'(

00"2,+-,'(

>D3)&

*)/+.!-/

'< -STBENAB+ 24VACEXTINTLKHOISTINTLK

TROUBLESHOOTNGLED’S

STBENAB

+ 24VAC

EXTINTLK

HOISTINTLK

DETAIL

Sec-5.2

Section 5: TroubleshootingDisplay Operation in RUN ModeThisoperatorwilldisplayitsstatusontheintegrateddisplay.Eachtimetheoperatorruns,stops,reversesorrefusestorun,thedisplaywillindicatewhytheactiondid,ordidnot,takeplace.Onceanerrorcodehasbeengenerated,theOperatorwillcontinuetodisplaytheerrorcodewhiletheoperatorisnotrunning.ThiserrorcodecanbeclearedbypressingtheSTOPbuttonorSTOPkeyonthekeypad.Theerrorcodewillautomaticallyclearwhentheoperatorstopsatthedownlimit.ErrorcodeswillcontinuetobestoredintheOperator’sErrorCodeMemoryaftertheyhavebeenclearedfromthedisplayintheRunMode.TheOperatorwilldisplayanyunclearedtroublecodes,inturn,ontheintegrateddisplay,alternatingwiththeactivecondition(errororrun)code,untilallofthetroublecodeshavebeencleared.TroubleCodescanonlybeclearedaftertheconditioncausingthecodehasbeenresolved.TroubleCodesarenotclearedbypressingtheSTOPbuttonorSTOPkeyonthekeypad.TroubleCodesarestoredintheOperator’smemory.

OPEN

CLOSE

STOP

CALRUN SCROLL

SCROLL

SETCLEAR

RUN CODE 1>xx

Clearcodeinrunmode

OPEN

CLOSE

STOP

CALRUN SCROLL

SCROLL

SETCLEAR

RUN CODE 1>xxINCALIBRATIONMODE:Displays10RUNCodesstoredinmemory.SeeRUNCODESformoredetails.PressSCROLLdownkeytoadvancetonextmenuitem.

Advancetonextmenuitem

Cycle

Toaidintroubleshootingproblems,thisoperatorincludesaRunCodeMemorythatstoresthemostrecent10events.Thesecodesarestoredwithorwithoutpower.Eachtimetheoperatorrunsorstops,itgeneratesacodethatitstoresinthismemory,Usedtogetherwiththeerrorcodememory,itbecomesapowerfultroubleshootingaid.Theruncodememorystoresthelast10codesinsequence.Once10codesarestored,theoldestcodeiserasedtomakeroomforthenewestcode.Thesecodesaredisplayedincalibrationmode.Thedisplaywillflashthenumberoftheruncodeandthe2-digitruncodefollowedbyadescriptionoftheruncode.

Run Codes

OPEN

CLOSE

STOP

CALRUN SCROLL

SCROLL

SETCLEAR

CALIBRATION

Advance

OPEN

CLOSE

STOP

CALRUN SCROLL

SCROLL

SETCLEAR

ERROR CODE 1>xx

Cycle

XX>ERROR DECRIP.

-Scrolling Text-

MODE

-Scrolling Text-

INCALIBRATIONMODE:Displays10ERRORCodesstoredinmemory.SeeERRORCODESformoredetails.PressSCROLLdownkeytoadvancetonextmenuitem.

Sec-5.3

Section 5: Troubleshooting

Code Display Detailed/Expanded Description Corrective Action0C IDLE>DOWNLIMIT ThedoorisattheDownLimitposition. None

0D IDLE>UPLIMIT ThedoorisattheUpLimitposition. None

0E IDLE>MIDSTOP ThedoorisattheMid-StopLimitposition. None

0F IDLE>NOLIMIT Thedoorisatnoestablishedlimitposition. None

10 OPENING>OPENBTN

TheOpenPushbuttoninputwasactivatedcausingthedoortomoveintheopeningdirection.

None

11 OPENING>ONEBTN The1-Buttoninputwasactivatedcausingthedoortomoveintheopendirection.

None

12 OPENING>RADIO TheExternalRadioinputwasactivatedcausingthedoortomoveintheopendirection.

None

13 OPENING>AUXOPEN

TheAuxiliaryOpeninput(ontheTCMModule)wasactivatedcausingthedoortomoveintheopendirection.

None

14 OPENING>OPENKEY

TheOpenKey(onthecircuitboard)wasactivatedcausingthedoortomoveintheopendirection.

None

20 CLOSING>CLOSEPB TheClosePushbuttoninputwasactivatedcausingthedoortomoveintheclosedirection.

None

21 CLOSING>ONEBTN The1-Buttoninputwasactivatedcausingthedoortomoveintheclosedirection.

None

22 CLOSING>RADIO TheExternalRadioinputwasactivatedcausingthedoortomoveintheclosedirection.

None

24 CLOSING>CLOSEKP TheCloseKey(onthecircuitboard)wasactivatedcausingthedoortomoveintheclosedirection.

None

2A CLOSING>TCMCLS TheTCMModulesentaclosesignalcausingthedoortomoveintheclosedirection.

None

2B CLOSING>FDMCLS TheFireDoorModulesentasignalcausingthedoortomoveintheclosedirection.

None

30 HALT>WALLBUTTON

ThedoorstoppedbecausetheStopPushbuttonwasactivated. None

31 HALT>ONEBUTTON

Thedoorstopped(and/orreversed)becausethe1-Buttoninputwasactivated.

None

32 HALT>RADIO ThedoorstoppedandreversedbecausetheRadioinputwasactivated. None

33 HALT>AUX.OPEN Thedoorstopped(and/orreversed)becausetheAuxiliaryOpeninputontheTCMModulewasactivated.

None

34 HALT>KEYPADKEY ThedoorstoppedbecausetheStopKeywasactivated. None

35 HALT>N-OSAFETY ThedoorstoppedandreversedbecausetheNormallyOpenReverseinputwasactivated.

None

36 HALT>ODCSTB ThedoorstoppedandreversedbecausetheSafetyBeamorMonitoredEdgewiththeMonitoredEdgeInterfaceModulewasactivated.

None

37 HALT>N-CSAFETY ThedoorstoppedandreversedbecausetheNormallyCloseReverseinputontheTCMModulewasactivated.

None

38 HALT>MON.EDGE ThedoorstoppedandreversedbecausetheMonitoredEdgeinputontheTCMModulewasactivated.

None

39 HALT>DOORFORCE ThedoorstoppedbecausetheSpeedoftheLimitAssemblysloweddown(TrolleyModelsonly).

Checkthedoorbalance.ChecktheClutchadjustmenttomakesureit'snotslipping.Checkformechanicalissues.ReplacetheLimitModule.ReplacetheMainControlBoard.

3A HALT>LOSSOFC/C Thedoorstopped(and/orreversed)becausetheconstantcontactactivationwasremovedbeforethedoorreachedalimit.

None.Userinputwasremoved.

3B HALT>SHUTDOWN ThedoorstoppedbecausetheHoistInterlock,ExternalInterlockcircuitbecameactive(opened)orthemotoroverheated.

ChecktheHoistInterlockswitchandwires.CheckanExternalInterlockswitchandwires.IfnoExternalInterlockisusecheckthegrayjumperbetweenthetwoEXTINTLKterminals.Checkforahotmotor.

3C HALT>DOWNLIMIT ThedoorstoppedbecauseitreachedtheDownlimitposition. None

3D HALT>UPLIMIT ThedoorstoppedbecauseitreachedtheUplimitposition. None

3E HALT>MIDSTOP ThedoorstoppedbecauseitreachedtheMid-Stoplimitposition. None

Run Codes

Sec-5.4

Section 5: Troubleshooting

Toaidintroubleshootingproblems,thisoperatorincludesanErrorCodeMemorythatstoresthemostrecent10errorevents.Thesecodesarestoredwithorwithoutpower.ThelatesterrorcodedetectedisalsodisplayedontheLCDuntiltheSTOPbuttonorkeyispressedortheoperatorstopsatthedownlimit.Theerrorcodememorystoresitscodesintimesequence.Once10codesarestored,theoldestcodewillbeerasedtomakeroomforthenextnewestcode.ThesecodesaredisplayedinCalibrationMode.Thedisplaywillflashthenumberofthecodeinthesequenceandthe2digitcodeID,followedbyadescriptionofthecode.

Error Codes

OPEN

CLOSE

STOP

CALRUN SCROLL

SCROLL

SETCLEAR

ERROR CODE 1>xx

Cycle

XX>ERROR DECRIP.

-Scrolling Text-

OPEN

CLOSE

STOP

CALRUN SCROLL

SCROLL

SETCLEAR

CALIBRARATION

Advance

MODE

-Scrolling Text-

Code Display Detailed/Expanded Description Corrective Action3F HALT>MODULE

FAILThedoorstoppedbecauseitdeterminedtherewasaproblemwithanExpansionModule.(TimerCloseorAuxiliaryOutputModule)

CheckExpansionModuleLEDStatus.Powertheoperatoroff,removethemoduleandre-applypower,iftheoperatorstartsworkingreplacethemodule.

40 REV>OPENBUTTON ThedoorstoppedtravelingdownandreversedandisnowtravelingopenbecausetheOpenPushbuttonwasactivated.

ChecktheOpenPushbuttonandOpenPushbuttonwiresforaclosedcircuit.

41 REV>ONEBUTTON Thedoorstoppedtravelingdownandreversedandisnowtravelingopenbecausethe1-Buttoninputwasactivated.

Checkthe1-Buttonand1-Buttonwiresforaclosedcircuit.

42 REV>RADIO ThedoorstoppedtravelingdownandreversedandisnowtravelingopenbecausetheExternalRadioinputwasactivated.

ChecktheExternalRadioforashortcircuit.

43 REV>AUXOPEN ThedoorstoppedtravelingdownandreversedandisnowtravelingopenbecausetheAuxiliaryOpeninputontheTimerCloseModulewasactivated.

ChecktheAuxiliaryOpenInputontheTimerCloseModuleandtheAuxiliaryOpenInputwiresforaclosedcircuit.

44 REV>OPENKEY ThedoorstoppedtravelingdownandreversedandisnowtravelingopenbecausetheOpenKey(onthecircuitboard)wasactivated.

Powertheunitdownandbackup.Iftheerrorpersistthenreplacethemaincircuitboard.

45 REV>N-OSAFETY ThedoorstoppedtravelingdownandreversedandisnowtravelingopenbecausetheNormallyOpenReverseinputwasactivated.

ChecktheN-OReverseinputandN-OReversewiresforaclosedcircuit.

46 REV>ODCSTB ThedoorstoppedtravelingdownandreversedandisnowtravelingopenbecausetheMonitoredSafetyBeam(STB)orMonitoredEdgedwiththeMonitoredEdgeInterfaceModuleinputwasactivated.

ChecktheODCSTBinputandODCSTBwiresforaopenorshorted(closed)circuit.

47 REV>N-CSAFETY ThedoorstoppedtravelingdownandreversedandisnowtravelingopenbecausetheNormallyCloseSafetyInputontheTimerCloseModulewasactivated.

ChecktheNormallyClosedSafetyInputontheTimerCloseModuleandtheNormallyClosedSafetyInputwiresforaopencircuit.

48 REV>MON.EDGE ThedoorstoppedtravelingdownandreversedandisnowtravelingopenbecausetheMonitoredEdgeInputontheTimerCloseModulewasactivated.

ChecktheMonitoredEdgeInputontheTimerCloseModuleandtheMonitoredEdgeInputwiresforaOpenorshorted(closed)circuit.

49 REV>DOORFORCE ThedoorstoppedtravelingdownandreversedbecausetheSpeedoftheLimitAssemblysloweddown(TrolleyModelsonly).

Checkthedoorbalance.ChecktheClutchadjustmenttomakesureit'snotslipping.Checkformechanicalissues.ReplacetheLimitModule.ReplacetheMainControlBoard.

4A REV>LOSSOFC/C Thedoorstoppedtravelingdownandreversedbecausetheconstantcontactactivationwasremovedbeforethedoorreachedthedownlimit.

Userinputwasremoved.

Sec-5.5

Section 5: Troubleshooting4B REV>MAXRUNTMR Thedoorstoppedtravelingdownandreversedbecausethe

MaximumRunTimebetweenLimitswasexceeded.Checkthedoorbalance.ChecktheClutchadjustmenttomakesureit'snotslipping.Re-recordtheMaxRunTimervaluesinbothdirections.

4F REV>EXPMODFAIL ThedoorstoppedtravelingdownbecauseitdeterminedtherewasaproblemwithanExpansionModule.

Reviewthemenulookingforamissingmenuitem.Forexample,ifthelimitmoduleisdefectivetherewillnotbeanylimitsettinginformationinthemenu.

50 STOP>HOTMOTOR Thedoorstoppedmovingbecausethemotoroverheated. Checkforahotmotor.Checkthemotorplugonthemainboardmakingsuretheplugandwiresareseated.

51 STOP>OPENMRT ThedoorstoppedtravelingopenbecausetheMaximumRunTimebetweenLimitswasexceeded.

Checkthedoorbalance.ChecktheClutchadjustmenttomakesureit'snotslipping.Re-recordtheMaxRunTimervaluesinbothdirections.

52 STOP>CLOSEMRT ThedoorstoppedtravelingclosebecausetheMaximumRunTimebetweenLimitswasexceeded.

Checkthedoorbalance.ChecktheClutchadjustmenttomakesureit'snotslipping.Re-recordtheMaxRunTimervaluesinbothdirections.

57 STOP>OPENINTLK ThedoorstoppedbecausetheHoistInterlockortheExternalInterlockcircuitbecameactive(open).

ChecktheHoistInterlockswitchandwires.CheckanExternalInterlockswitchandwires.IfnoExternalInterlockisusecheckthegrayjumperbetweenthetwoEXTINTLKterminals

58 STOP>WRONGGDO

ThedoorstoppedbecauseitdeterminedthecircuitboardissetasaJ-Shaft(side-mountedunit)butisinstalledonaTrolleyunit.

Reviewthe"GDOTYPE"inthecalibrationsettingoftheunit.

59 STOP>DOORFORCE

ThedoorstoppedtravelingupbecausetheSpeedoftheLimitAssemblysloweddown(TrolleyModelsonly).

Checkthedoorbalance.ChecktheClutchadjustmenttomakesureit'snotslipping.ChecktheGDOTypeintheset-upmenuforthepropersettingforthemodelinstalled(TrolleyorJ-Shaft).Checkformechanicalissues.ReplacetheLimitModule.ReplacetheMainControlBoard.

5A STOP>WRONGLIMIT

ThedoorstoppedtravelingbecausetheunitwaslookingfortheUpLimitandtheDownLimitbecameactiveortheunitwaslookingfortheDownLimitandtheUPlimitbecameactive.

Reviewthecalibrationsetting.Resetmotordirectionandlimits.

5B STOP>WRONGDIR ThedoorstoppedtravelingbecausetheunitwaslookingforLimitdirectioninputinonedirectionbutreceivedinputintheoppositedirection.

Reviewthecalibrationsetting.Resetmotordirectionandlimits.

5C STALL>DOWNLIMIT

ThedoorstoppedtravelingbecauseitexpectedtheDownLimittoclear(doormovedoffthedownlimitposition)butitdidnotreceivethatsignal.

Checkdoorbalance.Reviewthecalibrationsetting.Resetmotordirectionandlimits.

5D STALL>UPLIMIT ThedoorstoppedtravelingbecauseitexpectedtheUpLimittoclear(doormovedofftheuplimitposition)butitdidnotreceivethatsignal.

Checkdoorbalance.Reviewthecalibrationsetting.Resetmotordirectionandlimits.

5E STALL>MID-STOP ThedoorstoppedtravelingbecauseitexpectedtheMidStopLimittoclear(doormovedoffthemidstoplimitposition)butitdidnotreceivethatsignal.

Checkdoorbalance.Reviewthecalibrationsetting.Resetmotordirectionandlimits.

60 CHECKSTOPBTN ThedoorwillnotmovebecausetheStopCircuit(normallyclosedcircuit)innotcompleted.

ChecktheStopPushbuttonandStopPushbuttonwires.

61 TCMDISABLED ThedoorwillnottimeoutandclosebecausetherearenoMonitoredSensing/Safetydevicesenabledand/ornotworking.

ChecktheODCSTBandODCSTBwires.ChaecktheMonitoredEdge,reviewtheset-upinthemenutoensurethepropersettingfortheinstalledsafetyinput.

62 NORADIO>>C/C Thedoorwillnotmovewitharadioinput(transmitters)becausetheunitissetforConstantContactintheOpenand/orCloseModes.

Reviewthecalibrationsetting.ResetOpenandCloseModestoMomentary

63 CHECKAUXOPEN TheunitdeterminedtheAuxiliaryOpeninputontheTimerCloseModuleisactive.Thisinputwillbeignoreduntilitchangesstate.

ChecktheAuxiliaryInputdevicewiredintotheTimerCloseModuleandAuxiliaryInputdevicewiresforaclosedcircuit.

64 CHECKSTOPKEY TheunitwillnotrunbecauseitdeterminedtheStopKeyinputonthecircuitboardisactive.

Powertheunitdownandbackup.Iftheerrorpersistthenreplacethemaincircuitboard.

65 CHECKN-OSAFETY TheunitwillnotclosebecauseitdeterminedtheNormallyOpenReverseinputonthecircuitboardisactive(shorted).

ChecktheN-OReversedevicewiredintothemainboardandtheN-OReverseInputdevicewiresforaclosedcircuit.

66 CHECKODCSTB TheunitwillnotclosebecauseitdeterminedtheODCSafe-T-Beaminputonthecircuitboardisactive.

ChecktheODCSTBandODCSTBwires.

Code Display Detailed/Expanded Description Corrective Action

Sec-5.6

Section 5: Troubleshooting67 CHECKN-CSAFETY TheunitwillnotclosebecauseitdeterminedtheNormally

ClosedReverseinputontheTimerCloseModuleisactive(Opencircuit).

ChecktheNormallyClose(N-CSafe)InputdevicewiredintotheTimerCloseModuleanddevicewiresforaopencircuit.

68 CHECKMON.EDGE TheunitwillnotclosebecauseitdeterminedtheMonitoredEdge(MONEDGE)inputontheTimerCloseModuleisactive.

ChecktheMonitoredEdge(MONEDGE)InputdevicewiredintotheTimerCloseModuleanddevicewires.

69 OVERHEATEDMOTOR

TheunitwillnotrunbecauseitdeterminedtheThermalOverloadinthemotorisactive.

Checkthedoorbalance.Checkthewiresinthemotorconnectorthatplugsintothecircuitboard.Replacethemotor.

6C NORUN>DOWNLIM

TheunitwillnotrunbecausetheDown/closeinputwasactivatedbuttheunitwasalreadyattheDownLimitposition.

Userinputerror

6D NORUN>UPLIMIT TheunitwillnotrunbecausetheUp/openinputwasactivatedbuttheunitwasalreadyattheUpLimitposition.

Userinputerror

6E NORUN>MIDSTOP TheunitwillnotrunbecausetheUp/openinputwasactivatedbuttheunitwasalreadyatorbeyondtheMidStopLimitposition.Thisactiveinputispreventingtheunitfromclosingaswell.

Userinputerror

6F EXPMODULEFAIL TheunitmaynotrunbecauseithadlostcommunicationwithoneormoreExpansionModules(LimitModule,On-boardRadio,TimerCloseModuleand/orAuxiliaryOutputModule)

Reviewthemenulookingforamissingmenuitem.Forexample,ifthelimitmoduleisdefectivetherewillnotbeanylimtsettinginformationinthemenu.

85 EXPPORTPROBLEM TheunitmaynotrunbecauseithasdeterminedthatishaslostcommunicationwithoneormoreExpansionModules(LimitModule,On-boardRadio,TimerCloseModuleand/orAuxiliaryOutputModule)

Reviewthemenulookingforamissingmenuitem.Forexample,ifthelimitmoduleisdefectivetherewillnotbeanylimtsettinginformationinthemenu.

88 TCMFAILURE TheunithasdeterminedthattheTimerCloseModulehasstoppedcommunicating.

Checktheribboncableconnection.Powertheunitdownandbackup.IftheerrorpersistthenreplacetheTimerCloseModule.

89 FDMFAILURE TheunithasdeterminedthattheFireDoorModulehasstoppedcommunicating.

Checktheribboncableconnection.Powertheunitdownandbackup.IftheerrorpersistthenreplacetheFireDoorModule.

8A AOMFAILURE TheunithasdeterminedthattheAuxiliaryOutputModulehasstoppedcommunicating.

Checktheribboncableconnection.Powertheunitdownandbackup.IftheerrorpersistthenreplacetheAuxiliaryOutputModule.

8B SPAREMODFAILURE NotUsed ContactTechnicalServices

8C LOWSYSTEMVOLTS Theunithasdeterminedthatthesecondaryvoltageislessthanacceptable.

Checksupplyvoltagetotheunit.MakesuretheMotorConnectorispluggedintothecorrectsocketforthevoltagesupplied.

8D HISYSTEMVOLTS TheunithasdeterminedthattheLineVoltageinputtotheunitistoohighfortheconfigurationoftheunit.

Checksupplyvoltagetotheunit.MakesuretheMotorConnectorispluggedintothecorrectsocketforthevoltagesupplied.ContactanElectrician

8E REVINTERRUPTED Theunitdidnotcompletea2secondreversalbeforeithadencounteredaissueandstopped.

None

Code Display Detailed/Expanded Description Corrective Action

Sec-5.7

Section 5: Troubleshooting8F LIMITMOD.FAIL TheunithasdeterminedthattheLimitModulehasstopped

communicating.Checkthelimitcableconnection.Powertheunitdownandbackup.IftheerrorpersistthenreplacetheLimitModule.

A0 OPENBTNBAD>PU TheunitdeterminedthattheOpenPushbuttoninputwasactive(shorted)whenpowerwasapplied.Thisinputwillbeignoreduntilitchangesstate.

ChecktheOpenPushbuttonandOpenPushbuttonwiresforaclosedcircuit.

A1 CLOSEBTNBAD>PU

TheunitdeterminedthattheClosePushbuttoninputwasactive(shorted)whenpowerwasapplied.Thisinputwillbeignoreduntilitchangesstate.

ChecktheClosedPushbuttonandClosePushbuttonwiresforaclosedcircuit.

A2 ONEBTNBAD>PU Theunitdeterminedthatthe1-Buttoninputwasactive(shorted)whenpowerwasapplied.Thisinputwillbeignoreduntilitchangesstate.

Checkthe1-Buttonand1-Buttonwiresforaclosedcircuit.

A3 RADIOBAD>PWRUP

TheunitdeterminedthattheExternalRadioinputwasactivewhenpowerwasapplied.Thisinputwillbeignoreduntilitchangesstate.

ChecktheExternalRadioforashortcircuit.

A4 AUXOPENBAD>PU TheunitdeterminedthattheAuxiliaryOpeninputontheTimerCloseModulewasactive(shorted)whenpowerwasapplied.Thisinputwillbeignoreduntilitchangesstate.

ChecktheAuxiliaryInputdevicewiredintotheTimerCloseModuleandAuxiliaryInputdevicewiresforaclosedcircuit.

A5 OPENKEYBAD>PU TheunitdeterminedthattheOpenKeyinputonthecircuitboardwasactive(shorted)whenpowerwasapplied.Thisinputwillbeignoreduntilitchangesstate.

Powertheunitdownandbackup.IftheerrorpersistthenreplacetheMainCircuitBoard.

A6 CLOSEKEYBAD>PU TheunitdeterminedthattheCloseKeyinputonthecircuitboardwasactive(shorted)whenpowerwasapplied.Thisinputwillbeignoreduntilitchangesstate.

Powertheunitdownandbackup.IftheerrorpersistthenreplacetheMainCircuitBoard.

A7 MULTKEYSBAD>PU

Theunitdeterminedthatmorethanoneinputonthecircuitboardkeypadwasactive(shorted)whenpowerwasapplied.Theseinputswillbeignoreduntiltheychangestate.

Powertheunitdownandbackup.IftheerrorpersistthenreplacetheMainCircuitBoard.

B0 OPENING>XMTR# Theunitreceivedavalidinputfroma"Learned"transmitterandthedooristravelingopen.ThetransmitterIDisdisplayed.

None

B1 CLOSING>XMTR# Theunitreceivedavalidinputfroma"Learned"transmitterandthedooristravelingclose.ThetransmitterIDisdisplayed.

None

B2 HALT>XMTR# Theunitreceivedavalidinputfroma"Learned"transmitterandhasstoppedthedoor.ThetransmitterIDisdisplayed.

None

B3 "Rev>XMTR#NOXMTR>CC"

Theunitreceivedavalidinputfroma"Learned"transmitterandtheclosingdoorstoppedandreversedandisnowtravelingopen

None

I2CCommError

I2CCommError ThesystemcannotcommunicateontheI2Ccommunicationline.

Whiletheoperatorispoweredstartunpluggingtheexpansiondevicesoneatatime(TimerCloseModule,AuxiliaryOutputModule,On-boardRadio,LimitModule),allowtheunittotrytore-initiate,iftheoperatorisabletore-initiatetheLCDwillupdatewiththecurrentstatus.Ifthishappensthenthelastdeviceyouhaveunpluggedisdefectiveandneedstobereplaced.ifalldeviceshavebeenunpluggedandtheoperatorstilldisplaysI2CCommError,replacethemaincontrolboard.

Code Display Detailed/Expanded Description Corrective Action

Sec-6.1

ThefollowingtableprovidesascheduleofrecommendedServiceandMaintenanceitemstobecompletedbyqualifiedservicepersonnel.

Maintenance Schedule

SERVICE ITEM SERVICE INTERVAL

MONTHLY EVERY3MO.OR

5000CYCLES

EVERY6MO.OR

5000CYCLESSENSINGEDGEOPERATION XCHECKBRAKESYSTEM XSPROCKETSETSCREWS XMANUALOPERATION X

SERVICE ITEM SERVICE INTERVAL

EVERY12MO.OR

10000CYCLES

EVERY24MO.ORTROUBLEINDICATOR

EVERY36MO.OR

30000CYCLESCHECKDRIVECHAINSANDLUBRICATE XCLUTCHADJUSTMENT XCHECKFORLOOSEORMISSINGHARDWARE XCHECKLIMITPOSITIONS XCHECKGEARTRAINWEAR X

Section 6: Service & Maintenance

FailuretoperformtherecommendedService&Maintenancemayresultinprematurefailureoftheoperator.

CAUTION!

ATTENTION!Silesinstructionsdeserviceetdemaintenancerecommandésnesontpassuivies,l’opérateurpourraittomberenpanneprématurément.

ToavoidSERIOUSINJURYorDEATH:• DisconnectpowerBEFOREperformingANYadjustmentormaintenance.• ALLmaintenanceMUSTbeperformedbyqualifiedservicepersonnel.

PouréviterLESBLESSURESGRAVESOUMORTELLES:• Coupezl’alimentationavantd’effectuertouteopérationderéglageoud’entretien.• Lesopérationsd’entretiendoiventobligatoirementêtreeffectuéesparunpersonnelqualifié.

WARNING!

AVERTISSEMENT!

Sec-6.2

Section 6: Service & Maintenance

1

2

12

3

5

6

7

8

9

10

11

13

4

14

15

1617

18

19

21

22

2325

24

26

27

20

Service Parts: Hoist Parts

Item Part Number Description

1 110380.0001 Motor,1/2Hp,120Vac

110380.0002 Motor,1/2Hp,230Vac

2 110953.0001 BrakeSolenoid,120Vac

110954.0001 BrakeSolenoid,230Vac

3 110956.0001 BrakeBand

4 110833.0001 BrakeReleaseLever

5 110975.0001 InterlockSwitch

6 110443.0002 BrakePulley

7 110977.0001 HoistRelease

8 110835.0001 OperatorChassis,Left

9 111051.0002 OperatorChassis,Right

10 110425.0001 LeftMountingBracket

11 110425.0002 RightMountingBracket

12 110952.0001 BrakeSolenoidCover

13 107979.0001 ReleasePulley

14 111010.0001 Belt,Poly-V

15 110803.0001 SupportBrace

16 110804.0001 SupportBracket

17 110808.0001 BrakeAdjustmentPlate

18 110877.0058 Chain,#35X58P

19 086565.1013 Chain,#25X62P

20 110968.0001 LimitShaftKit

21 110824.0001 BrakeReleaseSpring

22 111001.0001 Hook,Z-Bend

23 110986.0001 OutputShaftAssy

24 110990.0001 ClutchShaftAssy

25 110970.0001 ClutchKit

26 110973.0001 HandwheelKit

27 ElectricBox(Page6.6)

Sec-6.3

Section 6: Service & Maintenance

1

2

12

3

5

6

8

9

10

11

4

14

15

1617

19

21

22

24

25

7

18

13

23

20

Service Parts: Jackshaft Parts

Item Part Number Description

1 110380.0001 Motor,1/2Hp,120Vac

110380.0002 Motor,1/2Hp,230Vac

2 110953.0001 BrakeSolenoid,120Vac

110954.0001 BrakeSolenoid,230Vac

3 110956.0001 BrakeBand

4 110833.0001 BrakeReleaseLever

5 110805.0001 Bracket,WireGuard

6 110443.0002 BrakePulley

7 110979.0001 JackshaftRelease

8 110835.0001 OperatorChassis,Left

9 111051.0002 OperatorChassis,Right

10 110425.0001 LeftMountingBracket

11 110425.0002 RightMountingBracket

Item Part Number Description

12 110952.0001 BrakeSolenoidCover

13 110986.0001 OutputShaftAssy

14 111010.0001 Belt,Poly-V

15 110803.0001 SupportBrace

16 110804.0001 SupportBracket

17 110808.0001 BrakeAdjustmentPlate

18 110877.0058 Chain,#35X58P

19 086565.1013 Chain,#25X62P

20 110968.0001 LimitShaftKit

21 110824.0001 BrakeReleaseSpring

22 111001.0001 Hook,Z-Bend

23 110994.0001 ClutchShaftAssy

24 110970.0001 ClutchKit

25 ElectricBox(Page6.6)

Sec-6.4

Section 6: Service & MaintenanceService Parts: Shaft Assemblies

110970.0001 CLUTCH KIT

9

12

11 13

171415

16

10

2

41

110990.0001 HOIST CLUTCH SHAFT KIT 3

5

86 8 7

6

29

110994.0001 JACKSHAFT CLUTCH SHAFT KIT

22 23

24 25

26

27 28 8

6 5

1765

8720 19 18 21 6

29

110973.0001 HANDWHEEL KIT

8 Item Part Number Description

1 110463.0001 Shaft,Clutch,Hoist

2 110313.0003 Pin,Spring,.188DiaX1.13

3 110313.0008 Pin,Spring,.188DiaX1.38

4 110465.0001 Sprkt,11T,#35

5 080415.0021 Ring,Rtng,5/8”

6 110819.0001 Washer,Plain,.651Id

7 110818.0001 Washer,WaveSpring,.650

8 110813.0001 Bearing,.625Id

9 111324.0001 PulleyAssy,Clutch

10 108015.0001 MovableClutchPlate

11 075193.0000 ClutchLining

12 111037.0001 ClutchDisc

13 110881.0001 DowelPin

14 075197.0000 Spring,Clutch

15 110472.0001 Nut,Hex,Slotted,5/8-11

16 080401.0624 Pin,Cotter,3/16X1-1/2”

17 086649.0029 Washer,Thrust.64

18 110872.0001 Handwheel

19 110411.0001 ChainGuard

20 110391.0001 Washer,Spacer

21 112389.0001 HandwheelSpring

22 110392.0001 Shaft,JackshaftClutch

23 110817.0001 Sprkt&EngagementPlate

24 110816.0001 Key,RoundEnd,.188X1.50

25 110387.0001 Slider,Jackshaft,Mx

26 110389.0001 Spring,JackshaftRelease

27 110820.0001 Bushing,.627IdX.88

28 110821.0001 Bushing

29 110313.0010 Pin,Spring,1/4X2

Sec-6.5

Section 6: Service & MaintenanceOUTPUT SHAFT ASSEMBLYHOIST & JACKSHAFT

3

2

14

4

5

5

6

7

7

8

9

9

10

110986.0001

LIMIT SHAFT ASSEMBLYHOIST & JACKSHAFT

112

2

3

3 4

45

6

6

7

7

110968.0001

8

9

Item Part Number Description

1 111048.0001 Shaft,Limit

2 110459.0001 Nut,Travel

3 110550.0001 LimitTrigger

4 110823.0001 RetainingRing,Push-On

5 110818.0003 Washer,WaveSpring,.397ID

6 077538.0000 Bushing,3/8”ID

7 109876.0003 Ring,Rtng,.338Dia.

8 601332.0001 Sprocket,14T

9 080300.1604 SetScrew,1/4-20

Item Part Number Description

1 110478.0002 Shaft,Output

2 110482.0001 Sprkt,40T,3/8P

3 110313.0005 Pin,Spring,.313X2.25

4 080415.0025 Ring,Rtng,63/64

5 110819.0002 Washer,Plain,1.026Id

6 110818.0002 Washer,Wave,Spring,1.051ID

7 080300.1604 SetScrew,1/4-20

8 110460.0003 Sprkt,23T,1/4P

9 106064.0001 Bushing,1”

10 080340.0074 Key,Sq,1/4X7/8

Sec-6.6

Section 6: Service & MaintenanceService Parts: Electric Box

Item Part Number Description

1 110429.0002 ElecBox

2 110869.0002 Cover

3 112365.0001 Kit,PCB

4110846.0001 Transformer,120V

110846.0002 Transformer,240V

5 110962.0001 Capacitor,115V

5 110963.0001 Capacitor,230V

6 110958.0001 LimitRetainer

7 110950.0001 Hinge

8 110951.0001 Latch

9 34004C0002 Fuse,2A

10 34004DR315 Fuse,.315A

N/S 110957.0001 FuseKit,10pcsea.(9&10)

1

23

6

4

5

7

8

10

9

.315 AMP (FUSE WITH YELLOW MARK)

2.0 AMP (FUSE WITH GREEN MARK)

Sec-6.7

BLANK

Commercial Operator Limited Warranty

ModelNumber:__________________________ SerialNumber:___________________________________

OriginalPurchaser:_______________________ InstallationAddress:_______________________________

Seller:__________________________________ DateofInstallation:________________________________

TheGenieCompany(“Seller”)warrantstotheoriginalpurchaserofthiscommercialdooroperator(”Product”),subjecttoallofthetermsandconditionshereof,thattheProductandallcomponentsthereofwillbefreefromdefectsinmaterialsandworkmanshipundernormaluseforthefollowingperiod(s),measuredfromthedateofinstallation.

Two(2)yearsorWhentheOperatorexceeds20,000cyclesofoperation,asmeasuredbytheintegratedcyclecountercontainedintheOperator.

Seller’sobligationunderthiswarrantyisspecificallylimitedtorepairingorreplacing,atitsoption,anypartwhichisdeterminedbySellertobedefectiveduringtheapplicablewarrantyperiod.Anylaborchargesareexcludedandwillbetheresponsibilityofthepurchaser.

ThiswarrantyismadetotheoriginalpurchaseroftheProductonly,andisnottransferableorassignable.ThiswarrantydoesnotapplytoanyunauthorizedalterationorrepairoftheProduct,ortoanyProductorcomponentwhichhasbeendamagedordeterioratedduetomisuse,neglect,accident,failuretoprovidenecessarymaintenance,normalwearandtear,oractsofGodoranyothercausebeyondthereasonablecontrolofSeller.

THISWARRANTYISEXCLUSIVEANDINLIEUOFANYOTHERWARRANTIES,EITHEREXPRESSEDORIMPLIED,INCLUDINGBUTNOTLIMITEDTOANYIMPLIEDWARRANTYOFMERCHANTABILITYORFITNESSFORAPARTICULARPURPOSE.

INNOEVENTSHALLSELLERBERESPONSIBLEFOR,ORLIABLETOANYONEFOR,SPECIAL,INDIRECT,COLLATERAL,PUNITIVE,INCIDENTALORCONSEQUENTIALDAMAGES,evenifSellerhasbeenadvisedofthepossibilityofsuchdamages.Suchexcludeddamagesinclude,butarenotlimitedto,lossofgoodwill,lossofprofits,lossofuse,costofanysubstituteproduct,interruptionofbusiness,orothersimilarindirectfinancialloss.

Claimsunderthiswarrantymustbemadepromptlyafterdiscovery,withintheapplicablewarrantyperiod,andinwritingtotheSellerortotheauthorizeddistributororinstallerwhosenameandaddressappearbelow.

ThepurchasermustallowSellerareasonableopportunitytoinspectanyProductclaimedtobedefectivepriortoremovaloranyalterationofitscondition.Proofofthepurchaseand/orinstallationdate,andidentificationastheoriginalpurchaser,mayberequired.

1DoorDriveMt.HopeOHIO44660

1-800-843-4084