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MECHANICAL V(S:RAT?0?v! MEASUREMENT EDWARD PATRICK APPERT m^ ?^''.'^\ t iifis Mi^ilvf?.! m':&

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Page 1: Mechanical vibration measurement. · 2016-06-02 · MECHANICALVI3RATI0I!T-EASUREMENT by EdwardFa-brickAppert Lieutenant,UnitedsiatesNavy Submittedinpartialfulfillment oftheRequirements

MECHANICAL V(S:RAT?0?v! MEASUREMENT

EDWARD PATRICK APPERT

m^

?^''.'^\

t

iifisMi^ilvf?.!

m':&

Page 2: Mechanical vibration measurement. · 2016-06-02 · MECHANICALVI3RATI0I!T-EASUREMENT by EdwardFa-brickAppert Lieutenant,UnitedsiatesNavy Submittedinpartialfulfillment oftheRequirements

Library

U. S. Naval Postgi'adtiate Schqol

Monterey, California

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MECEWICAL VI3l.^TI0N MEASURKt^E^IT

E. P. APTERT

? V'.d.- ''lLaA

Moat^

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MECHANICAL VI3RATI0I! T-EASUREMENT

by

Edward Fa-brick AppertLieutenant, United siates Navy

Submitted in partial fulfillmentof the Requirementsfor the degree ofMASTER OF SCIENCE

inMECE'llIICAL ENGINEERING

United States Naval Postgraduate SchoolMonterey, California

1553

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4^«

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This work is accepted as fulfilling

the thesis requirements for the degree of

MASTER OF SCIMCE

in

from the

United States Naval Postgraduate School.

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PREFACE

In the calibration of mechanical vibration pickups the accuracy

of the calibration depends upon how accurately the displacement of

the pickup can be measured.

This thesis has been a study into the feasibility of calibrat-

ing vibration Tlol-nips by means of an optical Lnterferometer system.

The unit used iii the study was designed by Professor S, K, Gatcombe

in 1952 and work was done by this author from January 1953 through

May 19^3 at the United Staters "aval Postgraduate School, Monterey,

California,

The author is indebted to Professor Gatcombe for his valuable

guidance throughout the entire work ?aid to Professor S, H. KaLnbach

for his helpful assistance. Grateful aclaiowledgement is due bo Joe

Oktavec for the excellence of the machine work involved.

11

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TABLE OF CONTENTS

Page

Certificate of Approval i

Preface ii

Table of Contents iii

List of i.ij.ui> l:rat,ions v

Table of Symbols and Abbreviations vi

Chapter I Sujmnar/ 1

1. Introduction 1

2. Objective of this Thesis 1

3. General Methods Employed 1

h» Fiiioiii^s 3

Chapter II Theory of Interferometer Operation h

Chapter III Design Considerations and Changes Required 6

1» Li._t,j.iiaj. uilit 6

2, Mercury Light Source 6

3. Quartz Flats 7

U, Photoelectric Tube 10

Chapter IV Interpretation of the Results 12

1, Phototube Output 12

2. ^icceicromuboi' ouv/put 12

3« Presentation of the Outputs 12

Chapter V Results li*

-u, Xtob L'JJiS lU

2. The Test Unit iU

3. Accelerometer Calibration lU

XiJ.

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TABLE CF CC5NTENTS (con't)

Page

Chapter VI Conclusions j.6

Feasibility of the Method l6

2, Suggestions for further study l6

A^'pendix I 17

liibliograph^ 21

IV

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LIST OF rLLUSTRATIOlCS

Page

Figure 1 Diagram of interferometer unit tL

Figure 2 Fabry-Ferot interferometer U

Figure 3 Ilaidinger fringe pattern 5

Figure 4 Haidiuger fringe intensity contours 8

Figure 5 Intensity of transmitted light 9

Figure 6 Standard spectral response, S-l^ ii

Figxu-e 7 Interferometer ouu^ut. 13

Figure 8 Test, setup I8

Figure 9 Calibration unit 19

Figure 10 Oiacillograph wave patterns 20

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TAELE OF SYMBOLS AMD ABBRSVIATiaiS

d Distance between optical flats,

m All integer greater than zero.

^ ..avelength of light scarce,

V .^i^ ._ . ce and refraction,OpA Angstrom Units, 1 A : 10'^ cnu

mm Mllimeters.

^ "requency of vibration in radians per second.

r Amplitude of vibration in inches.

vi

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CHAPTER I

SUIMART

!• Introduction.

An important consideration in the employment of a seismic

pickup is the accuracy and reliability of the criteria set up to

evaluate the response characteristics of the instrument.

In the calibration of any seismic pickup the accuracy of the

calibration will be directly dependent on how accurately one knows

and can describe the motion imparted to the picloip.

The methods generally employed for applying a known motion to

the pickup are:

(1) Mechanical Methods

(2) Transfer Function Methods

(3) Secondary Standard Methods.

The mechanical method and the transfer function method are

adequate for calibrations over a narrow frequency raiige, SLaiidard

references are available delineating the Lmits of these methods,

2, Objective of thlc thcaic.

This thesis is ^1 ^nve^ Ligation into the use of an optical

secondary standard of displacement for a seismic pickup, specific-

ally as applied to the development of an accelerometer piclcup,

3. General Methods Employed.

Reference to figure 1 will show the schematic arrangement of

the components employed in the test setup. These components include

a mercury laiup, filters, a collimating lens, silvered optical flats,

a condensing lens, a field stop, a photoelectric tube, and a means

of visual presentation of the output of the phototube.

1

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OscL //o Si opc

-J I-

Fhoio iu 6c

Field Siof^

TTT-T^ ^"^^ ' ^^'^ ^»V^

Cdfricr3 Lens

^ villi! II' I! I l:i > Movih^ Optical Fl^^

Stationary Op^icd/ f/af

'^^^^^

sV^'/

PlKure 1

foil nvfndt ina Lcn5

Fill e\r

Mercer ''J I ay^ / Bmp

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When the optical flats are made parallel (by external adjust-

ments) the laiage of the extended soarcc ro flirted in tho. ilv film

between the two plane silvered flaUc prouuccs the well laiown

HaidLnger fringes. A displacement of one optical flat by an amount

equal to half a wavelength of the monochromatic light source will

cause the central image of the fringe pattern to undergo one cyclic

change as from dark to light. By proper adjustment of the optical

stop and the phototube the change in the central dot will be recorded

on the cathode ray oscilloscope.

In the test setup the moving optical flat is vibrated by an

electromagnetic vibration inducer. The oscilloscope indicates the

changes in the displacement of the optical flat per cycle of the

vibration inducer,

k» Findings,

The interferometer principles provide an excellent method of

measuring displacements. In the calibration of pickups the calibra-

tion curve of the pickup and the amplitude response c^arvs may be

readily obtained. The apparatus is complex to build, but e:>rtremely

stable once adjusted. The success of the unit is indicated by its

ability to operate over a wide frequency and amplitude range.

Critical design features are the method of keeping the oj^-tical

flats parallel during vibration of the moving flat, and maintaining

the stationary flat -vdthout any motion.

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CHU"TER II

THEORY. OF HvTEREERO^ETER OPER.iTION

The employment of Haidinger fringes in the Fabr/-Ferot inter-

feronetei' ^- ^uu_Lua j-i m^aer^raauate coui-oQ in optics.

A brief review of the principle is given here to refresh the prin-

ciples ill the minds of the readers so that the design problems in-

Figure 2

n. monochromatic light ray from point A on the extended source

transverses the silvered -.^....^^1 flats SE. ^^.^.c ont^ ^^.^o;. ^x; y^--

allel the multiple reflected emergent beams are all parallel to the

direction of the incident rai/-. If the emergent beams are collected

by lens L, they form at point B .- ^^. idinge^ .....i£,c^ ^^c.^xxi.

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riie condition for reinforcement of the transmitted rays ii. j:

This condition will yield a circle at the intersection c ^jcis

of the lens with the acreen. The circle diameters are proportional

to the focal length of the image-forminii —.versel^ -- 4 <i ,

where d is the separation of the two flats. Altering the distance

between the flats by one-half the wavelength of the light source

will cause the central image of the Haidinger fringes to complete

one cycle of change of the light intensity (from light to dark in

the case of figure 3)«

Figure 3

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b^

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CHAPTER III

DESIGN CCNSIDERATIONS AND CHANGES REQUIRED

The unit as designed by Proressor GatcomV isted of:

Hanovia merciiry light source, two quartz optical flats surfaced

of 38 iiutt fooal Ifcugth, a field stop and an RCA l-F-]42 vacuum photo-

electric tube. Reference to figure 1, page 2, shows the arrange-

Ttiis original unit failed to function properly for numerous

reasons, each of which will be taken up under the heading of the

com^ 01 . fi -\ \. involved,

2, liuruory Light Source.

Tne obvious choice for monochromatic lig. Interferometry

is the green light of the mercur;^' air ^vfilength of 5l4^1A.

jiercury light source is readiljy aveo-laijle ci.s are the required

filters to render the light almost perfectly monochromatic. These

advantages outweigli \>..^ ..-. ^ „ ..-^..

liigher frequeiicies and the reduced i'coponoci of ooiiuucxcial phototut'Ca

to this wavelength,

operate jibioiactorily, Ihe bulb wciu^ v^f the high pressui'e design

rapidly heated up and introduc ..e broadening effects wliich

^^^..^ „._ „^_^^.,„,- ..„. ^ .-^-.. ^- -.^...^^."'

; .. ^.>ioblem was

rectified by the purchase f- \^mpany ^Z iaciadena,

-fornia of a special low pressure mercury light arranged in a

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riat spiral. Care was taken in the design of the bulb that it

the calibration tests, A high intensity light is desired since the

greater the intensity of the monochi'omatic light source" the stronger

the signal produocii i^^, oi.u photoelectx xo ou-'c, x.tc o^^ollc limitations

of the calibration unit restricted the size of the R (St M light to

one of about Uo watts,

3« *iuartz Flats,

Three important design considerations are associated with the

quartz flats, viz: the sharpness of the fringes observed, the

intti.^j. t./ of the light which arrivo.^ -.0 ci- ^.^.v. tv. wu.^t , u.iiyi ^.1..:^

size of the central image at the optical stop. The successful

operation of the unit depends upon satisfying these highly critical

cui..^ iiii.^ cacij. '-tv^dn-nii-' u J. t^i-^uj-i-'tJinents,

The sharpness of the fringes (distribution of intensity) has

been set in classical form by Airy (Reference 3)« L^ figure U is

shown the intensity contours for the Haidinger fiu-.-t,—^j w.^w^i.^,

how their sharpness depends upon the reflecting power. When the

mirror surfaces reflect between 80 to S0% of the incident light

the bright fringes almost equal the incident light into.-^^^^ ^-.^^

absorption, while the dark friiiges represent aliaost complete ex-

clusion of the incident light,

^w U...V, reflecting coefficient ^^.(.-^-'iches 100^ the fringe

sharpness improves, but tlie intensity of the light received by tlie

phototube becomes too low to be effective. This consideration re-

quires that the mutually contradictcj.^ .^..^..^^ ^^ —i-gh refleo^^....

and high transmission be comproirdsed. Figure 5 shows the i-elation

7

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F^^^^lj^U ^fTSU^fUT

•HP-4

/^^;^'cc^,uP^j_ A^,,u^j,/r

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ucw.-coa uic rciiccLjjie, coeiTlcicao aiid. i'l-action transmitted for

both aluminum and silver films. A satisfactoiy compromise between

figures h and 5 ccupled vdth several experirfion t^- ._^^^ -....^oed

±1. cuj Co;e i-fc-ifccu^i^ powfci- coating as the most dfeblrable for the

unit involved.

'70 ^eo ^<fo

Figure 5

ii:t; L/ixgxi>cil Uij-... _-.! ocxxiicu. ^j-coi ..J. u^ aj-ijrixixum laiiTors. The

poor efficiency of the aluminum mirror as indicated by figure 5

dictated the change to the silver mirror,

9

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the silver from a tungsten filament under a vacuum of about 10"^

The quartz flats were prepared for silvering by the ionic

boiTibardment technique. The silvering w^^ ^ ... x ,j..,.t.^ ^j .^^i.^^xalln^

inni

of Hg. To obtain optimuia purity oi^ the deposited silver tliereby

reducing absorpo-^.. ^.v.^^,.^ required the preparabi.^xi ^T ^ j.^^- ^•-^^-

ber of mirrors before acceptable ones were obtained.

The distance between the optical flats (d) in the original

unit was 0.286 inches. This produced a central image at the focus

of the condensing lens with a dianieter of about 0.015 inches. In

order to increase the diameter of this image the distance betweeen

the optical flats was decreased to 0.l50 inches, resulting in an

increase in the central image to 0.015 inches. The moving optical

flat was designed to vibrate with a maximiun amplitude of 0.0075

inches, giving a 100!^ factor of safety before fl^.^ „ .aid col-^^..^.

U. Photoelectric Tube.

The original unit was designed to utilize an RCA photoelectric

tube l-F-l|2. This tube was chosen for its response to the 5ii6l A

mercuiv light and its desirable size. It is only about 1 inch in

length by ^ inch in diameter with the photocathode at the end of

its tubular structui^e. Figure 6 indi.cates the spectral rn-r.^ onie

characteristics of the tube.

Reference again to figure 1 shows that the tube is required

to pick up the light passed through the field stop and forward it

to the recording instrument. The tube performed tiiis specific

function satisfactorily, and did transmit a signal indicating a

change in the central image from a bright tc a l.fT: iiiage. How-

ever, even after the changes to the mercury ligLt cuid to the optical

10

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100

flats the intensity of the light wliich the phototube received re-

sulted ill a curi-ent flow of the order of 10""^'^arrittxts, TMs

current flow was so low that it was difficult to distinguish be-

tween the noise of the electronic equipment and the signal output

of the phototube. :.^.... ..., ^_. ^^ ...x^-u^^o^- .la^c ieit.no room

for a larger phototube, the entire physical structure of the

assembly was changed to accoruiiodate a photomultiplier tube.

The photoDiultipli.

.

chosen, the RCA l-F-21j

has the same spectral

response as the 1-F-1|2

(figui'e 6), Tills tube

is capable of producing

a iTiajcLmum cui'rent .ampli-

fication of 2,000,000 at

an applied voltage of

100 volts per stage.

Since aiuplification was

now accomplished in the

phototube, the reduc-

tion in the noise level

resulted in a relatively

low noise to signal

toO

x-cio^o ^0 one recoi-ding

instrument.

2 40

to

^ 20

VPC

1

\

1

1

\

\

\

\

\

\

i

!

\

J ^iOOO 5000

Plgure 6

JOOC

11

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CHAPTER 17

IIJTERPRETATION CF THE R22ULTS

i, Fhototul.e Output.

Eacit Liiut the sepai'ation between the optical flats is changed

'py one-half of the wavelength of the ir.ercui^ light source the cen-

tral irnage of the Ilaidinger fringe completes one cii'clic change,

oFor the mei-ouiv j-iae SkOlk this corresponds to a ciiange of

0, 00001071 inches in the separation of the plates. If the moving

optical flat is vibrating at 1000 cycles per second through an

amplitude of 0.0001 iiiclies the phototube will be acted upun by a

change in light cycles equal to

UL 1000 0.0001 or 37355 cycles per second.O.O0CC1071

2. Accelerometer Output.

If an accelerometer is attached in some manner to the moving

optical flat this amplitude and frequency would correspond to an

acceleration of:

I z

Correlation of the accelerometer output with the output of

the phototul^ yields a triie calilr-atlon for t'ne ace elerotneter.

3. Presentation of the Outputs.

Figure 8 shows the test setup. The output of the phototube

is displayed on the Y axis of the Cathode Ray Cscillojoope, "..lien

the time sweep of the oscilloscope li; ..la^Lo equal Lo u^ie one vibra^

tion of the unit, the number of peaks on the curve in one cycle

will equal tlie number of changes in distance between the optical

flats in units of half wave lengths of light. See figui'e <, _j

12

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c/his neUiod one may

imraediateli'' detei -

mine the amplitude

of displacement

occurri..^ _.. _.

accelerometer which

vibrates through

the same disp-c.^;^-

ment as the moving

optical flat.

K p J. CYCUS

In{crferon\dcr Oulp^^

figure /

13

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CHAPTER V

RESIjLTS

1, Test Runs,o

Figure "5^ shows a composite of photographs taken during test

runs. The rims were made at several frequencies and amplitudes of

vibrations. The variation of the central Laage is super-imposed

on a 60 cycle wave, ^ utiliging the 60 cycle wave as a time base,

and knowing the frequency of vibration one may readily count tlie

"pips" and ascertain the number of halfwave length changes in dis-

placement between the optical flats.

Had a D,C, mercury light source been used the time base could

be tlie frequency of the vibration, Ihe photographs would tlien be

as in figure ?• Lack of a 3000 volt D,C, supply voltage prevented

the author from using this more direct ^proach,

2, The Test Unit,

The unit used in tlds investigation easily complied with all

the criteria by vhich we judge a measurement standard:

a. It has a wide frequency and amplitude range.

b. It is extremely stable as regards time, temperature

and rugged use,

c. It does not introduce any hannonic distortion,

d. The output is rcj-abea to the mechanical motion only,

e. It is simple to use and easy to calibrate,

3» Accelerometer Calibration:

The accelerometer calibration is obtaint;a by recording the

voltage across the bridge circuit of the transducer in the com-

mercial type strain gage accelerometer. Calibration curves

lU

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obtained directly are: (l) amplitude of vibration vs. acceleroineter

uabj,.^t at ccnstaiit frequency and (2) frequency vj, o..^t.a^x-v.;n.utj.

output per "g"# No calibration runs were actually made.

15

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CHAPTER VI

CONCLUSIONS

1, ffeasibility of the Method,

The autlior is of the opinion that an optical standard for

the measurement of small displacements can be successfully em-

ployed to calibrate seismic pickups . . ..n «o^ujici<^^ ^r within

one percent, (See appendix I), The unit used in the thesis

work is extremely stable and capable of operation over a wide

range of frequencies and amplitudes, 1x6 ^-il'on ou^ uaJ.v/ j£ a

new design there are features wliich requii-e further study and

improvement to make the unit more than an experimental laboratoiy

test piece, ux ^articular importance is to reduce the degree of

mechanical coupling between the moving flat and the stationary flat,

and to increase the intensity of the mercury lamp,

2, Suggestions for further study.

Improvements in the electronic arrangements for the calibra-

tion tests are a fertile field of study. The limitations of thesis

time prevented building ^^^^^al circidts for measuia..x^ v ... -M^..^uts

involved. Of great value in the calibration would be a circuit to

record transient variations in the displacement and in the acceler-

ometei' ^al.j,ub. The stuc^ -^ i^ransient accelerometer measurements

represents a field all too long neglected, and this unit coupled

with an electron counting circuit would afford a comparatively

direct >'i^<^.^ .f iiive^- v.-Lo.->..j.:.„ ^.i-. j^...v..omenom.

16

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ErJP.C" nCT>.TSIT)'^-^'^'^''!'^'S

LSSUTu IS

ouiy Ij^ht ©A pUol Ay $/6 cycles of a sine wave ^«iL ,'

the displacement of the platt 5 5/6 x 5U^'l or 26Bk5 S.

If the number of cycles on the scope is read to the nearest 30 the!->

CVC COJ. t-. i.c-ci>iuj. cjiiGn u u-kj i^j-u; ..^j-UUO ^i!~. oCj.a.-i-'v-'i;UU^t;

cycle or II4 A,

The erroi .lis displacement (about ,0001 inches) corres-

• nil

Obviously

t.il'^L V -H.'V- W ^-/O. »-''-'.«

.iTialler displacements the errors are larger

Another source of error is in the frequency measurements.

There are available standards of frequency measurement acciorate

to ..^^ J.11 ^«j./' '-^i' xesSj ; v^' ^1 i '.>. ' >w X JL V' X _!_ W> -.. j.e.

In actual vrork one might a.-:ticipate slightly higlier errors,

possibly due to slight vibrations of stationary optical flat. How-

1^ in any measureinent made.

17

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OFFiC^Al ^HDTOll^^H

:m TO 3^ -^1 p:]3LiGArio?j

THE CHIEF OF NAVAL OPERATIONS

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BIELIOGRAPHT

1. Den Hartog, J.F, Mechanical Vibrations, !Iew York, I!cGraw-Hill. 191+7.

2. Tolansky, S. Multiple Beam Interferometry, London, OxfordUniversity Press. 15l;8,

3. Jenkins, F.A, and White, H.E, Fimdamentals of Optics.New York, McGraw-Hill, 19^0.

4. Zworykin, U.K. and Raiuberg, E,G, Photoelectricity and itsApplication, New York, John Wiley Sc Sons, Inc. 19U9.

5. HuTid, A, High Frequency Measurements, New York, McGraw-Hill. 195^1.

c. Tolansl<y, S. High Resolution Spectroscopy, New York,PitJiian Publisliing Corporation. 19U7.

7, Phototubes for Light Operated Relays, Light KeasuremenLa,Sc. ^ ioii, " -crison, N.J. Radio Corporation

8. Biewer, F,N, T t of Small High Fj j VibratingBeam Amp'^^s.^--^-^-^ >j^ Interferometer Pij.:.^.-^ ^.os, U.S,Naval lost^x^aduate Scliool, Annapolis, Md, 195l.

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Library

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Mechanical vibration measurement.

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