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DEPARTMENT OF DEPARTMENT OF MECHANICAL MECHANICAL ENGINEERING ENGINEERING Department Hand Book Department Hand Book 2013-2014 SAINTGITS COLLEGE OF ENGINEERING PATHAMUTTOM, KOTTAYAM Name Designation Contact No. E-mail ID Personal Profile : : : :

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Page 1: Mechanical Engineering Handbook 2013

DEPARTMENT OF DEPARTMENT OF

MECHANICAL MECHANICAL ENGINEERINGENGINEERING

Department Hand BookDepartment Hand Book

2013-2014

SAINTGITS COLLEGE OF ENGINEERINGPATHAMUTTOM, KOTTAYAM

Name

Designation

Contact No.

E-mail ID

Personal Profile

:

:

:

:

Page 2: Mechanical Engineering Handbook 2013

CONTENTSAbout Mechanical Engineering

About the Department

Vision, Mission, PEOs & POs

Strength

Teaching & Technical Faculty

Laboratories & Faculty In charge

Staff rooms & Class rooms

Chief Staff Advisors & Advisors

Dept. & Institutional Responsibilities of Faculty Members

Class & Placement Student Representatives

Placement Syllabus

Add on Course Syllabus

GATE Coaching

NSS Tech Cell

Department Fund Details

Retrospection 2012-2013

Uniqueness of ME Batches

GEMS of ME

Semester Plan

Saintgits College of Engineering5

Dept. of MECHANICAL ENGINEERING

6

6

6

7

8

9

9

10

11

12

13

14

18

SAE-SAINTGITS Chapter 25

Mechanical Engineering Association 21

26

26

27

36

36

37

Page No.

Page 3: Mechanical Engineering Handbook 2013

About Mechanical EngineeringMechanical Engineering is a versatile branch encompassing the dimensions of all other

engineering branches viz Structural Engineering, Computer Programming, Electrical Engineering & Mechatronics. The Mechanical Technology which drives various machines around the globe is undoubtedly a rudimentary one. In present scenario Mechanical Engineering incorporates and makes use of the developments in the Electronics and Information Technology field in order to reign as the most productive and beneficial realm of Engineering.

About the DepartmentThe Mechanical Engineering Department was established in the year 2002 with an intake

of 66 students. The four year B.Tech course consists of 8 semesters integrated with theoretical and practical sessions.Currently the yearly intake is 120 students and they are allocated in 2 batches, ME-A & ME-B. M.Tech course in Machine Design was started in 2008 with a yearly intake of 18 students. Add-on courses on modeling and analysis software are being conducted for the UG students

Vision, Mission, PEOs & Program Outcomes

VISIONProviding technical education to transform young minds into motivated, quality and environment - conscious technocrats by synergizing innovative teaching, learning and state-of-the-art research and thereby creating pioneers in cutting-edge technologies.

MISSIONEducating the students to excel professionally by:

Providing facilities and environment conducive to a high quality education, instilling the fundamentals of engineering sciences and strengthening their skills to become responsible engineers.

Responding effectively to the needs of the industry in the changing world, conducting applied research, providing consultancy and cultivating the spirit of entrepreneurship.

Emphasizing the values of leadership, contributing to economic development, protecting the environment and improving the quality of human life.

Programme Educational ObjectivesPEO 1: Professional Capability Development - Educate students in the application of mathematical, scientific and engineering principles for analyzing and solving mechanical engineering problems.

1.1 Possess an overall knowledge of basic engineering sciences1.2 Able to apply mechanical engineering technology to solve problems

PEO 2: Technical Competency and Continued learning - Technical competency to design and develop meaningful solutions to engineering problems, using modern techniques and tools and an aptitude for continued learning.

2.1 Technical competency in design2.2 Use of current engineering tools for design and analysis2.3 Impetus to continually pursue learning and personal development

Saintgits College of Engineering6

Dept. of MECHANICAL ENGINEERING

Page 4: Mechanical Engineering Handbook 2013

PEO 3: Social, Ethical and Environmental Concern: The engineer should have social, ethical and environmental concerns in technological advancements.

3.1 Effect of technological development on social and ethical aspects of society 3.2 Impact of technological progress on the environment

PEO 4:

Team player with essential management skills: Successful management of engineering projects of

varying scope with essential management skills, teamwork and effective communication.

4.1 Possess essential management skills

4.2 Be a successful individual and a team player

4.3 Acquire effective communication skills

Program Outcomes

POs describe what students are expected to know or be able to do by the time of graduation from

the program. The Program Outcomes of UG in Mechanical Engineering are:

1.The graduate shall have the ability to identify, analyze, design and realize mechanical

and thermal systems, including experiments, to meet the desired needs within realistic constraints

such as economic, environmental, social, political, ethical, health, safety, manufacturability, and

sustainability.

2.The graduate shall have the ability to apply the concepts of linear algebra, multivariate

calculus, differential equations and statistical methods to identify, formulate, solve, interpret and

analyze engineering problems, using contemporary tools.

3.The graduates shall have the ability to perform economic analysis and to plan, schedule,

and execute engineering projects.

4.The graduates shall have effective oral and written communication skills.

5.The graduates shall have the ability to function professionally as individuals and multi-

disciplinary teams.

6.The graduates shall have an appreciation to the role of engineering in modern society, in

addition to being endowed with social, ethical and environmental responsibility

Strength

· 36 Prof. - 3, Assoc. Prof. - 2, Asst. - Prof. - 32

Lab Instr. - 2, Trade Instr. - 3, Machinist - 1, Trades Man - 1· 7 · 516 [S1S2-132 S3/4- 126 S5/6- 126 S7/8-132]

· 23 [ S1S2 - 18 S3/4 - 5 ]

FACULTY:

TECHNICAL STAFF:

UG STUDENTS:

PG STUDENTS:

Saintgits College of Engineering7

Dept. of MECHANICAL ENGINEERING

Page 5: Mechanical Engineering Handbook 2013

Teaching Faculty

NAME CONTACT EMAIL

Paulson T.J.

Dr. Jason Cherian Issac

Sajan Thomas

G. Anilkumar

Muruganantham P.

Vinay Mathew John

Shiyas K.A.

Manu V. Thottakad

Jenny John Mattom

K C Joseph

Sivasubramanian P.

Francis A.J.

Sajeev A.

Bibin Jose

Rahul R.S.

Sailesh K.S.

Philip Jacob Perakathu

Ron P Mathew

Praveen K.M.

Anish R.

Vivek Chacko

Nikhil Ninan

Sreesh P S

George T S

Unnikrishnan R

Mathew Prins Korah Philip

Bijeesh P

Sarunkumar K.

Vinay T.V.

Libin P. Oommen

Parvathy Venugopal

Tobin Thomas

Tom Mathew

Liju Mathew Alexander

Arun K. Varghese

Navaneeth Haridasan

Govind M.

9995068850 [email protected]

9447733536 [email protected]

9847418708 [email protected]

9447475484 [email protected]

9995554466 [email protected]

9562474851 [email protected]

9447383629 [email protected]

9447755717 [email protected]

9947130129 [email protected]

9946557283 [email protected]

9746251316 [email protected]

9447780190 [email protected]

9497555873 [email protected]

9446238559 [email protected]

9495355925 [email protected]

9496813336 [email protected]

8547113377 [email protected]

9447337011 [email protected]

8547674715 [email protected]

9496803384 [email protected]

9847161156 [email protected]

9447324960 [email protected]

9601991619 [email protected]

9945607449 [email protected]

9496324785 [email protected]

9496909567 [email protected]

9846689406 [email protected]

9895806057 [email protected]

9446693634 [email protected]

9961296679 [email protected]

9645554414 [email protected]

9447789472 [email protected]

9496321244 [email protected]

9446683056 [email protected]

9744254337 [email protected]

9605139908 [email protected]

9496327210 [email protected]

Saintgits College of Engineering8

Dept. of MECHANICAL ENGINEERING

Page 6: Mechanical Engineering Handbook 2013

TECHNICAL STAFF

Staff Rooms & Class Rooms

Main Staff Room CLF SR1A 222-226, 232

Staff Room I CLG SR1A 228, 233

Staff Room II CLR SR1 221, 227, 229

Staff Room III CLS SR1 231

Staff Room IV ME 205, EC 204 630

STAFFROOM ROOM NO. EXTENTION NO.

TECHNICAL STAFF

Main Staff Room CLF SR1A 222-226, 232

Staff Room I CLG SR1A 228, 233

Staff Room II CLR SR1 221, 227, 229

Staff Room III CLS SR1 231

Staff Room IV ME 205, EC 204 630

Staff Rooms & Class Rooms

STAFFROOM ROOM NO. EXTENTION NO.

NAME CONTACT E-MAIL

Jacob Varghese

Rajeev. K.A.

U Joseph

Jose N.J.

Baiju Kurian

Benny M.C.

Nidheesh KK

9495544568 [email protected]

9495543604 [email protected]

9544737796 [email protected]

9446338824 [email protected]

9447063275 [email protected]

9446909477

9946007093 [email protected]

[email protected]

FM & HM LAB G Anilkumar Sarunkumar K U Joseph

MACHINE TOOL LAB KC Joseph Ron P Mathew Jacob Varghese / Jose NJ

CAD LAB Jenny John Mattam George TS

CNC LAB Jenny John Mattam Mathew Prins Korah Benny MC / Jose NJ

HEAT ENGINES LAB Francis A J Vinay TV Nidheesh KK

Adv. MACHINE TOOL LAB KC Joseph Unnikrishnan R Jacob Varghese / Benny MC

HEAT TRANSFER LAB Francis A J Bibin Jose Baiju Kurian

MECHANICAL ENGG. LAB Vinay Mathew John Nikhil Ninan Rajeev KA

MEASUREMENTS LAB Shiyas KA Liju Mathew Alexander Rajeev KA

RESEARCH LAB Manu V Thottacad Vivek Chacko

PROJECT LAB Anish R Sreesh PS

PG Lab Anish R Parvathy S. Venugopl Rajeev K.A

LAB FACULTY

INCHARGE ADDITIONAL INCHARGE

INSTRUCTOR

Saintgits College of Engineering9

Dept. of MECHANICAL ENGINEERING

Page 7: Mechanical Engineering Handbook 2013

Saintgits College of Engineering10

Legend: CL - CLC Block, F First Floor, G Ground Floor, R Third Floor, S Second Floor, SR Staff RoomLegend: CL - CLC Block, F First Floor, G Ground Floor, R Third Floor, S Second Floor, SR Staff Room

BATCH CLASSROOM

S3, S4 ME A CLC 303

S3, S4 ME B CLC 401

S5, S6 ME A CLC 302

S5, S6 ME B CLC 303

S7, S8 ME A CLC 201

S7, S8 ME B CLC 202

S1 M.Tech CLC 402

S2 M.Tech CLC 403

CLASSROOM LAYOUT

Chief Staff Advisors & Advisors

Class Staff Advisor

Manu V Thottakad

Mathew Prins Korah Philip

Libin P Oommen

Bijeesh P

Philip Jacob Perakathu

Ron P Mathew

Arun K Varghese

Nikhil Ninan

Sajeev A

Francis Augustine Joseph

Vivek Chacko

S3,S4 A Sivasubramanian P

anNavaneeth Haridas

lParvathy Venupopa

George T S

S3, S4 B

S5,S6 A G Anilkumar

Praveen KM

Anish R

Vinay TV

S5,S6 B

S7,S8 A Bibin Jose

Unnikrishnan R

Sarun Kumar R

S7, S8 B

Dept. of MECHANICAL ENGINEERING

Page 8: Mechanical Engineering Handbook 2013

Staff Secretary Francis AJ

PG Coordinator Jenny John Mattam

Academic Coordinator G Anilkumar

Association staff incharge Philip Jacob Perakath

Overall labs in charge Manu V Thottacad

International collaboration Dr.Jason Cherian Issac

ISO coordinator Vinay Mathew / Unnikrishnan R/Sajeev A

SAE collegiate club Francis A J / Sivasubramanian

Curriculum project /Seminar co ordinator Manu V Thottacad / G Anilkumar

University Exam Lab In charge Parvathy Venupopal

Series Exam Francis A J

Library in charge Philip Jacob P

Add-on course Anish R

Tour coordinator Bibin Jose

Technical talks for students Vivek Chacko

Departmental meetings Sailesh K S

Teaching Documents Bijeesh P.

Treasurer Vinay Mathew John

University Exam cell Nikhil Ninan/Sailesh K S

Placement Team Vinay Mathew John/Sailesh K.S/George T S

National Workshop G Anilkumar / Jenny John

Accreditation Vivek Chacko / Praveen KM

SCIE Advisors Dr. Jason / Philip / Vinay

FDP Vivek Chacko

PTA Ron P. Mathew

Industry/NGO tie-ups Govind M

Central Library In-charge G Anilkumar

Series Exams Jenny John Mattam

PG GATE Scholarship Francis A J

NSS Tech Cell Francis A J

Quiz Club Vinay Mathew John

SCIE Deputy Head Vinay Mathew John

SCE Handbook Editor Vinay Mathew John

Central Library In-charge G Anilkumar

Series Exams Jenny John Mattam

PG GATE Scholarship Francis A J

NSS Tech Cell Francis A J

Quiz Club Vinay Mathew John

SCIE Deputy Head Vinay Mathew John

SCE Handbook Editor Vinay Mathew John

Institutional Responsibilities

Department Responsibilities

Saintgits College of Engineering11

Dept. of MECHANICAL ENGINEERING

Page 9: Mechanical Engineering Handbook 2013

Class Name of Student

S3,S4 A Brutus Martin

Jeffin Sunny

S3, S4 B Yadhu Raj

Ligit George

S5,S6 A Alvin P Koshy

Jeen Abraham

S5,S6 B Nithin Mammen

Varughese Punnoose K

S7,S8 A Deepak Tom

Abel Christena Francis

S7, S8 B Mathews Joseph

Mathews Vargheses

S1 M.Tech Jithin Raju

Tintu Joseph

S2 M.Tech Manuel George

Student Class Representatives

Class Name of Student Contact No.

S3,S4 A Anand P N 8547894113

Geo Eucharist James 8891320465

S3, S4 B Manu P Nair 9496005992

Joseph T Daniel 9544610419

S5,S6 A Jethin Babu 9995514836

Amjith K 8893593914

S5,S6 B Sajnulal Franc 8893862888

Sethu Prakash 9447711211

S7,S8 A Bibin K Baby 8129492601

Abel Christena 8129250734

S7, S8 B Majesh Tom Mani 9496144023

Sunil Baily Thomas 8547511741

M.Tech Aju Jo Sankarathil 9496464377

STUDENT PLACEMENT REPRESENTATIVES

Saintgits College of Engineering12

Dept. of MECHANICAL ENGINEERING

Page 10: Mechanical Engineering Handbook 2013

Placement SyllabusSubject Name Professional Enhancement Programme

Subject Code PEP / SGME 234 [ Saintgits Mechanical 2nd year, 3rd year & 4th year ]

Hours 18

Modules 3

Objectives

PEP Team Vinay Mathew John / Sailesh K S/ George T S

B.Tech ME Subjects at a glance

Qualities of a Professional. Qualities of an Engineer. Interest/Passion driven life Relevance, Nurturing methodologies, Killers

Goal/Aim driven life Relevance, Student worksheet

Importance of Soft Skills Relevance, Student Worksheet

Role of Hard Skills- Relevance, Self Awareness test & Personal Evaluation.

Relevance of Maths in Engineering Aptitude , IQ, EQ & Verbal Reasoning Tests

Alumni Interaction Talks from Industry experts

Relevance of UG Seminar

Relevance of UG Project

Aptitude , IQ, EQ &

Mock Presentation by students

Alumni Interaction

Talks from Industry experts

Technical Test

Inter Batch Seminar

Guidelines for Competitive Exams

Job arena for Mechanical Engineers

Module 3 S7 & S8

Aptitude Tests Technical Mock Interview for all students Alumni Interaction Talks by Industrial experts

To craft each student into a successful human being.

To orient each student into the professional arena.

To enhance & equip the students with Professional Competitive Spirit

Module 1 S3 & S4

Module 2 S5 & S6

Saintgits College of Engineering13

Dept. of MECHANICAL ENGINEERING

Page 11: Mechanical Engineering Handbook 2013

Prepared by: Asst. Prof. Anish R., Asst. Prof. Sreesh P.S., Asst. Prof. Arun K. Varughese

Solid Works is a 3D mechanical CAD (computer-aided design) program that runs on Microsoft Windows and was developed by Dassault Systèmes SolidWorks Corp., a subsidiary of Dassault Systems, S. A. (Vélizy, France). SolidWorks is highly regarded 3D mechanical design software with powerful 3D design capabilities. SolidWorks is currently used by over 3.4 million engineers and designers at more than 100,000 companies worldwide. SolidWorks is a parasolid-based solid modeller, and utilizes a parametric feature-based approach to create models and assemblies.

Course Description This course introduces SolidWorks software as a 3-D design tool. Students in this

course will be introduced to basic sketching exercises, 3D modelling and assemblies using SolidWorks. They will explore the tools for detail drawing, 3D model construction and manipulation of computer generated models. It covers creation, retrieval and modification of 3-D and layout drawings using basic SolidWorks commands.

Course Objectives The course is designed to be a process or task based approach to learn the individual features and functions of SolidWorks, thereby emphasizing processes and procedures for completion of any task. By building actual parts and assemblies, the student should learn the necessary commands, options and menus in the context of completing a design task.

Course Content Introduction to software and interface SolidWorks Essentials

Learn how to build parametric models of parts and assemblies, and create production drawings of your models

SolidWorks Part Modeling Learn how to use multibody solids, sweeping and lofting features, and the more

advanced shaping capabilities of SolidWorks. SolidWorks Assembly Modeling

Learn how to maximize your use of the assembly files, deal with large assemblies, configurations, advanced mates and display states.3D part modelling fundamentals .

SolidWorks Drawings Learn how to make drawings of SolidWorks parts and assemblies. The

focus of this course is on the skills, tools and concepts central to successfully working with drawings.

Introduction to Simulation express basics

ADD ON COURSE - 14

(Course code: MEADD301 Duration: 42 Hrs) SolidWorks 2010

Add on Course Syllabus

Saintgits College of Engineering14

Dept. of MECHANICAL ENGINEERING

Page 12: Mechanical Engineering Handbook 2013

Course Outcome

At the completion of this course students should have acquired the skills and knowledge

necessary for a basic working knowledge of SolidWorks. The students will

Be able to apply 2D sketch geometry and dimensions Develop an understanding of 3D modeling and recognition of an object in 3D space

Understand 3D features that add and remove geometry Develop an understanding of 3D assembly modelling

Understand how SolidWorks Toolbox and library components are utilized in assembly Understand basic drawing/drafting concepts

Be able to apply drawing standards to part and assembly drawings Be able to Create drawing templates

Course Activities and Design

This course will be presented by means of short lecture/discussion sessions and laboratory projects. Individualized instruction will be provided while the student is working on assigned projects. Open laboratory time will be made available, and may be necessary to complete the given tasks.

Suited to This course is designed for Mechanical Engineering students or anyone with a mechanical

or technical background with an aptitude for design. It is suitable for students and anyone interested in modelling, as well as those looking for enhanced CAD background with 3D capability.

ANSYS 14.0 (Course code: MEADD 501 Duration: 42 Hrs)

ANSYS, developed by ANSYS, Inc., USA, is a dedicated Computer Aided Finite Element Modeling and Finite Element Analysis tool. ANSYS is known as the standard in the field of Computer Aided Engineering. The Graphical User Interface (GUI) of ANSYS enables the user to work with 3-dimensional (3D) models and also generate results from them. ANSYS Multiphysics software offers a comprehensive product solution for both multiphysics and single-physics analysis. The product includes structural, thermal, fluid and both high- and low-frequency electromagnetic analysis

Course Description This course introduces ANSYS Multi-Physics software as an Analysis design tool. Students in this course will be introduced to basic modelling exercises, Static and Dynamic Analysis for various results. They will explore the tools for design and development of various engineering devices.

Course Objectives

The course is designed to be a process or task based approach to learn the individual features and capabilities of ANSYS, thereby emphasizing processes and procedures for completion of any task. It also aims to understand the basic concepts and general working of FEA and there by equip the students in building basic knowledge in numerical analysis Techniques.

Saintgits College of Engineering15

Dept. of MECHANICAL ENGINEERING

Page 13: Mechanical Engineering Handbook 2013

Saintgits College of Engineering16

Course Content

Introduction to FEA and its advantages and limitations An Overview of the Finite Element Modeling Introduction to ANSYS Interface. Overview of the Finite Element Modeling Solid Modeling techniques Concept of Mesh Generation Advanced Solid Modeling Static Structural Analysis Advanced Structural Analysis Thermal Analysis ANSYS Report Generator

Course Outcome

At the completion of this course students should have acquired the skills and knowledge necessary for a basic working knowledge of ANSYS. The students will

Be able to apply 2D analysis of a geometry Develop an understanding of 3D modelling and analysisUnderstand element features material property concept

an understanding of meshing concept DevelopUnderstand how ANSYS Toolbox and components are utilized in analysis Vivid idea on FE and meshing conceptUnderstand concepts of stress analysis Be able to optimise the design parameters using Numerical solutions of ANSYS Be able to do post processing and infer the result from it

Able to Compare the analysis result with engineering result

Course Activities and Design

This course will be presented by means of short lecture/discussion sessions and

laboratory projects. Individualized instruction will be provided while the student is working on

assigned projects. Open laboratory time will be made available, and may be necessary to complete

the given tasks.

Suited to

This course is designed for Mechanical Engineering students or anyone with a mechanical

or technical background with an aptitude for design. It is suitable for students and anyone interested in

analysis, as well as those looking for enhanced CAD background with technical capability.

Dept. of MECHANICAL ENGINEERING

Page 14: Mechanical Engineering Handbook 2013

MSC ADAMS (Course code: MEADD 701 Duration: 42 Hrs)

MSC ADAMS is MBD (Multi Body Dynamics) software. ADAMS as acronym of

Automated Dynamic Analysis of Mechanical Systems was a former proprietary software product of

Mechanical Dynamics Incorporation which then was acquired by MSC Software Corporation. It is a

most demanding software in the industries like aomobile, robotics etc.

Course Description

Introduce MBD software to the student. Students will learn to use modeller, Preprocessor,

Solver & post processor. This topic involves engineering subjects like KOM /TOM/DOM Strength of

materials, Engineering Mechanics, FEM & Engineering Mathematics.

Course Objectives Adams helps engineers to study the dynamics of moving parts, how

loads and forces are distributed throughout mechanical systems.

Course Content Introduction about ADAMS Launching & starting the MSC.ADAMS modelling Setting Up the Model/Session Parameters Setting the coordinate systems & rotation sequences to be used in ADAMS

Models & associated database structure.

Overview of KOM, Engineering Mechanics, Strength of materials etc.

Basics of Model building & pre-processing. Basics of simulation & post processing. Practical exercise. Simulation exercises. Examination & presentation of exercise.

Course Outcome At the completion of this course students should have acquired the skills and knowledge

necessary for a basic working knowledge of MSC ADAMS. The students can

Do modelling for MBD Do Pre processing for MBD analysis. Do Post processing-report generation, graph generation etc.Confident to attend interviews for job related to ADAMS experiences.

Course Activities and Design

This course will be presented by means of short lecture/discussion sessions and

laboratory projects. Individualized instruction will be provided while the student is working on

assigned projects. Open laboratory time will be made available, and may be necessary to complete

the given tasks.

Suited to

This course is designed for Mechanical Engineering students or anyone with a mechanical

or technical background with an aptitude for MBD analysis. It is suitable for students and anyone

interested in MBD/Linkage analysis/Vibration analysis etc.

Saintgits College of Engineering17

Dept. of MECHANICAL ENGINEERING

Page 15: Mechanical Engineering Handbook 2013

GATE COACHING -14

“Arise awake and rest not till the goal is achieved”

Overview

GATE (Graduate Aptitude Test in Engineering) is an All-India examination conducted by '7'

IITs & Indian Institute of Science- Bangalore, on behalf of the National Co-ordinating Board, known as

'GATE BOARD' under the Dept of Education, MHRD, Govt. of India. More than 500 colleges including

IISc, IITs, NITs, IIITs and Govt. Colleges in kerala require GATE score for admission to various post

graduate programs. GATE qualified candidates in Engineering Disciplines are also eligible for Junior

Research Fellowship (JRF) award in Research based laboratories like CSIR, DRDO etc..GATE

qualification is also a minimum requirement to apply for many Govt fellowships and MHRD

scholarships/ assistantships. Besides these a number of PSUs like NTPC, IOCL, BPCL, BHEL, and

Power Grids are recruiting their employee through Gate Scores.

In this competitive world, were the market is getting crowded with a huge numbers of

eligible candidates with Engineering Degree, without acquiring any additional quality you may lose

yourself in the crowed. So we strongly recommend you to appear for GATE to place yourself

above others.

This year the Mechanical Engineering Department of Saintgits decided to conduct a GATE

coaching for the final year and Pre-final Year students, who prefer to appear for the Test.

Objectives:

Following are the objectives of this course

Immense self development to take up the challenges in research and development.

Improves the confidence in appearing technical competitive Examinations.

Equip students in building sound subject knowledge.

Explore them to pursue dream specializations.

Why should I take GATE?

For the past few years Gate has become literally the Golden Gate for the bright careers and

opportunities. Following are some of the benefits of taking M. Tech or qualifying GATE

Saintgits College of Engineering18

Dept. of MECHANICAL ENGINEERING

Page 16: Mechanical Engineering Handbook 2013

A good GATE score is helpful for getting admission in to IITs, IISC, IIITs, NITs It’s a min. requirement to apply for fellowships awarded by many Govt. organizations. GATE qualified candidates are also eligible for the award of Junior Research Fellowship in CSIR Laboratories and CSIR sponsored projects. GATE Preparation also helps in other prestigious PSU recruitment examinations M.Tech opens lot of careerin fields of Teaching,Research & other Core sectors. Better Placements in top PSUs, MNCs & Indian companies both in India and Abroad. Min. Stipend 8000/- per month is given to reg. students joining colleges under MHRD Opportunity to work in research positions like JRFs, in ISRO/DRDO/BARC/IITs etc. M. Tech gives chance to pursue specializations of interest.

Class Timing

This is a six months intensive coaching programme, Classes will commence on second week of August 2013 and ends in the last week of January. Classes are held during Monday to Thursday from 4.30 pm. to 5.30 pm, two evening hours per week and morning sessions 10 am to 12 pm on first and third Saturdays

Support Systems

This course offers following aids to students to get a good GATE score

GATE Qualified Experienced Faculty members

Discussion and Doubt clarification of previous GATE papers

GATE mock tests and subject wise tests

Basic concept building sessions

General Aptitude and Mathematics development classes

Course Fee

The Course Fee for the course is Rs. 3,000/- which is collected in full at the time of admission. The fee will be refunded if the candidate qualifies for the GATE-14.

GATE Syllabus

The question paper for GATE 2014 will consist of questions of both multiple-choice type

and numerical answer type. For multiple choice type questions, candidates have to choose the

answer from the given choices. For numerical answer type questions, choices will not be given.

Candidates have to enter a number as the answer using a virtual keypad. The paper includes

questions from General Aptitude, Engineering Mathematics and Engineering Subject Questions

covering the entire syllabus of Mechanical Engineering.

Engineering Mathematics Maths Dept Faculty

Engineering Mechanics: Anish R

Strength of Materials Tobin Thomas

Theory of Machines: Sreesh P S, Tom Mathew

Vibrations: George T S, Govind M

SUBJECT SESSION HANDLING FACULTY

Saintgits College of Engineering19

Dept. of MECHANICAL ENGINEERING

Page 17: Mechanical Engineering Handbook 2013

Design: Francis A J, Tobin Thomas

alFluid Mechanics: G Anil Kumar, Parvathy Venugop

PHeat-Transfer: Muruganatham, Sarun Kumar

Thermodynamics: Vinay T V, Navaneeth

Refrigeration and air-conditioning Nikhil Ninan, Unni Krishnan

Manufacturing and Industrial Engineering Sajeev A, Philip J P, Prinse M K P

Metrology and Inspection Liju M A

Computer Integrated Manufacturing Bijeesh P

Production Planning and Control Nikhil ninan, Rahul R S

General Aptitude Sailesh K S

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Saintgits College of Engineering20

Dept. of MECHANICAL ENGINEERING

Notes

Page 18: Mechanical Engineering Handbook 2013

Mechanical Engineering Association

ARMS The Association of Royal Mechanical Students of SAINTGITS had its evolution in

the year 2004 under the aegis of Prof.T J Paulson,the then HOD and ever since then, the torch is being

passed on to the emerging semesters for revealing their true spirits on this innovative platform.The

association took shape with the initiative of Mechanical Engineering Students of our college and since

then it is growing to new heights, there by setting a new trend and leaving a trail of unparalleled

success in its path.

ARMS exist to

Promote competitive spirit among faculty & students

Organise department Technical Fest

Acknowledge the Excellent among Faculty & Students

Offiice Bearers

Faculty in charge Philip Jacob Perakathu

President Deepak Tom 2000-14 S7 ME A

Vice President Samuel George John 2000-14 S7 ME B

Secretary Allen Alexander 2000-14 S7 ME A

Joint Secretary Abel Jacob 2011-15 S5 ME A

Treasurer Majesh Tom Mani 2000-14 S7 ME B

Executive Members Sajnulal Franc 2011-15 S5 ME B

Febin Cherian 2012-16 S3 ME A

Yadhu Raj 2012-16 S3 ME B

Association Activities for 2013-14

1. Technical Fest MECHNIUS

2. Alumni Interaction

3. Inter Batch Seminar

4. Best B.Tech Project Competition

5. Best M.Tech Project Competition

6. Best B.Tech Seminar Competition

7. Best Paper Presentation Competition

8. Best Mini Innovative Project Competition

9. Best Budding Engineer Competition

10. Best Designer Competition

11. Group Discussion Competition

12. Aptitude Test Competition

13. “GEM of 2013-14” Competition

14. MERIT Day

Saintgits College of Engineering21

Dept. of MECHANICAL ENGINEERING

Page 19: Mechanical Engineering Handbook 2013

Technical Fest MECHNIUS

Coined from the words Mechanical & Genius, Mechnius provided the apt platform for the

budding professionals to get transformed from an Intellectual to a Genius.It s scheduled on August

30th,2013.The office bearers are

Faculty Co-ordinators Philip Jacob Perakakth

Tom Mathew

Tobin

Project Manager Samuel George John

Asst. Project Manager Allen Alexander

Majesh Tom Mani

Alumni Interaction

Faculty In - charge Nikhil Ninan

Students Abel Jacob

Jethin Babu

Brutus Martin

Best B.Tech Project Competition

Faculty In-charge Manu V Thottackad

G Anilkumar

The Best project will be acknowledged with a cash prize of Rs 4000/-

Best M.Tech Project Competition

Faculty In-charge Jenny John Mattam

Anish R

The Best project will be acknowledged with a cash prize of Rs 1500/-

Best B.Tech Seminar Competition

Faculty In-charge Manu V Thoattackad

G Anilkumar

The Best three seminar will be acknowledged with a cash prize of Rs500/- each.

Saintgits College of Engineering22

Dept. of MECHANICAL ENGINEERING

Page 20: Mechanical Engineering Handbook 2013

Best Mini Innovative Project Competition

Faculty In-charge Sailesh K S

Sarun Kumar

Navaneeth H

The competiton is meat for the second and third year Mechanical students.The most innovative project two from each year will be acknowledged with a cash prize of Rs500/- each.

Best Budding Engineer Competition

Faculty In-charge George T S Bijeesh P Ron p Mathew

The Best Budding Engineer one from each batch [S3/4 & S5/6] will be appreciated with a cash prize of Rs 500/- each.

Best Designer Competition

Faculty In-charge George T S Unnikrishan Vinay T V

The Best Designer among the three batches of Mechanical Engineering will be awarded with a cash prize of Rs1000/.Knowledge of Design Softwares will carry weightage.

Group Discussion Competition

Co-ordinators - English Department Faculty & PEP team

The winners will be acknowledged with a cash prize of Rs300/-,Rs200/- & Rs100/- respectively

Aptitude Test Competition

Co-ordinators - SCE Placement Department Faculty & PEP team

The winners will be acknowledged with a cash prize of Rs300/-, Rs200/- & Rs100/- respectively

“GEM of 2013-14” Competition

Co-ordinators - Respective Staff Advisors

The BEST STUDENT from the Second and Third Year batch will be named as the GEM for 2013-14.The same person will be appreciated with a cash prize of Rs1000/-

Saintgits College of Engineering23

Dept. of MECHANICAL ENGINEERING

Page 21: Mechanical Engineering Handbook 2013

MERIT Day

It's the confluence of Mechanical Faculty, Technical staff and Students in the Cultural

centre on the last Academic day of 2013-14.

The respective certificates and cash awards worth Rs20,000/- will be distributed in the

function by the Top Brass Alumni.

Aswin V. Kumar 2002-2006 Batch

Scientist Engineer;RWDI Consulting Engineer [India] Pvt Ltd.

9496 3665 52

Balamurali K. 2008-2012 Batch

Apprentice Trainee, KOSO Fluid Control; Palakkad 90 480 78 955

Alexander C. Mathews 2007-2011 Batch

Engineer, Mahindra & Mahindra Ltd.

Alif-Al Salim 2009-2013 Batch

Captain of Techtop 2013 Winning Team 9961 556 776

Saintgits College of Engineering24

Dept. of MECHANICAL ENGINEERING

MECHNIUS

2013

Page 22: Mechanical Engineering Handbook 2013

SAEINDIA is a Prem ier Professional society that serves the Mobility Engineering

Community engaged in the design, manufacture and service of self propelled vehicles

and systems that move in land, sea, air and space. It is an affiliate society of SAE

International which is head quartered in USA and has a glorious record of over 100 years

of service to the mobility community.

SAEINDIA works closely with other fraternal societies such as Society of Indian

Automobile Manufacturers (SIAM), Automotive Component Manufacturers of India

(ACMA) and American Society of Engineers of Indian Origin (ASEI) for spreading

knowledge and relevant information to a wider cross section of the Indian community. It

is also a member of International Federation of Automotive Engineering Societies

(FISITA).

SAE Saintgits Collegiate Club imparts a framework to the creativity and scientific thrust of

students by providing avenues to students to solve engineering problems of real nature,

learn to manage projects in a collaborative environment and keep themselves abreast

with the latest in mobility engineering. It also helps them become more ready to work in

the industry as committed collegiate club members may develop personal and

professional attributes that may be valued by potential employers.

We have active teams in SAE Formula, SAE BAJA and SAE Efficycle, were the students

have to design, validate and manufacture automobiles of given specification.

The office bearers of SAE Saintgits for the year 2013 -2014 are

Saintgits College of Engineering25

Dept. of MECHANICAL ENGINEERING

Chairman B Nitin S7MEA

Vice Chairman Sajnu Lal Franc S5MEB

Secretary Carol C Abraham S5MEA

Joint Secretary Reval Alexander S3ME

Treasurer Mathews Joseph S7MEA

Publicity Chairman Majesh Tom Mani S7ME

Programme Committee Ligit George S3MEA

Page 23: Mechanical Engineering Handbook 2013

NSS Tech Cell

NSS Tech cell of Saintgits imprinted its mark in our campus from 2007

onwards with unit number 195. NSS Saintgits Techcell has an intake of 50

members each from second year and third year of the four year B.ech Course.

Students selected as NSS volunteers have to complete 120 hours of service in

each year. The 120 hours include orientation, community service and campus

work. Successful completion of the 240 hours of service within the two year span

will enable them to entitle for grace marks in their university grade.

Er. Francis Augustine Joseph is assigned as the Programme Officer of

the unit. The NSS activities of Mechanical department is coordinated by Er. Nikil

Ninan, Er. Tom Mathew, Er. Tobin Thomas and Er. Mathew Prince Korah.

Department Fund Details

Current Status

Fixed Deposits Rs 1,20,445/- & Rs 50,000/-

Liquid Cash Rs 17,864/-

Income for 2013-14

Rs 20,397/-Expected Interest from FD

Expected Expenditures for 2013-14

Faculty Tour Rs 14,000/-

Cash awards for 2013-14 Rs 13,000/-

Refreshment for students on Merit Day Rs 6397/-

NATIONAL SERVICE SCHEME (TECH) UNIT

Saintgits College of Engineering26

Dept. of MECHANICAL ENGINEERING

Page 24: Mechanical Engineering Handbook 2013

The Mechanical students

MY emerged as the winners of

BIG IDEA COMPETITION

conducted in 2013 March by

Saintgits Centre for

Innovation &

Entrepreneurship

BIG IDEA COMPETITION

Saintgits College of Engineering27

Dept. of MECHANICAL ENGINEERING

Retrospection 2012-2013Retrospection 2012-2013

Page 25: Mechanical Engineering Handbook 2013

Saintgits College of Engineering28

Dept. of MECHANICAL ENGINEERING

Page 26: Mechanical Engineering Handbook 2013

MoU with NGO

KRDA Kerala Rural Development Agency, K S Puram P O, Karunagapally, is a Non-

Governmental Organization working in the field of community development and research

since 1985. KRDA have been implementing various programmes with the support of national

and international organizations like UNDP, ILO, Oxfam and the Agencies/Departments of

Central and State Governments.

Mechnaical Engineering Department has taken the initiative for developing A Cost

Effective Screw Pine Weaving Machine that cuts down the amount of time needed to weave the

mats. The prototype has been approved by the respective authority and SCIE is in the process of

mass production of the Screw Pine Weaving Machine The Green Weaver Anish R is the guide

for the above mentioned project.

MoU with NGO

Saintgits College of Engineering29

Dept. of MECHANICAL ENGINEERING

Page 27: Mechanical Engineering Handbook 2013

International Collaboration

“Engineering Design of Products for the Developing World”

(E/ME105)

A Collaboration Between

Mechanical Department of SAINTGITS College of Engineering [SCE]

The California Institute of Technology [CALTECH] &

Art Center College of Design, Pasadena, CA, USA

Fall, Winter Quarters 2012-2013

The class teaches product design methodologies informed by the

special circumstances of the customers. Technologies are often indigenous

or local and not “high tech”. Issues of sustainability in the business sense as

well as the engineering sense are included, as are cultural concerns. We

particularly emphasize ultra-low cost manufacturing as well as ergonomic

design. Prototyping is an important part of the course with the second

quarter devoted to building and testing engineering prototypes in India. The

class is characterized by mixed international teams in collaboration with

SAINTGITS in Kerala, India. All lectures are teleconferenced between both

locations. To further broaden the experience, students from Art Center

College of Design also participate. Some students will go on a pre-trip to

India in early September to meet their future teammates and perform

research on peoples' needs, choosing potential issues to address when the

class commences, though this is not a requirement. Instructor: Pickar.

Other two instructors for E/ME105 are Dr.Jason Cherian Issac &

Asst. Professor Vinay Mathew John from Mechanical Engineering

department of Saintgits College of Engineering.

Each year the best team will be awarded 1000$.

Seven international teams have been formed for the Collaborative

Programme 2012-2013. To make the efforts more effective, one mentor

Saintgits College of Engineering30

Dept. of MECHANICAL ENGINEERING

Page 28: Mechanical Engineering Handbook 2013

each is assigned to each group.They all have experience either with the

class or in development activities or both. Hasit and Bhaskar are in India,

Ishwari is in New York City, Michelle now is in Shanghai, Rudy and John are

in California.

Ishwari Bendre - Screw pine Weaving, water hyacinth

Hasit Ganatra - Rice sowing

RN Bhaskar - Bio Gas

Michelle Jiang - Rubber mat punching

John Howard - Face Mask

Rudy Roy - Machine for Differently-abled &

- Team Medic

Screw Pine Weaving

Currently, worldwide demand is increasing for mats made from

dried screw pine leaves. However, artisans in Kerala, the leading exporter of

these mats, are increasingly reluctant to enter the profession due to the

tedium and physical strain imposed during the weaving process, resulting in

a decreasing supply of mats and other handicrafts. In particular, women

must sit in contorted positions and hold strands of leaf with their toes as

they weave. We aim to develop a cheap, easy-to-use device that both

facilitates the weaving process for the workers and expedites the production

of mats to meet market demand.

Rice Sowing

Kerala is in great need of increasing its rice production as it

currently produces less than one-fifth of its requirement and imports 84 %

of the consumed food grain from neighboring states. With the current

method of rice sowing, about half the seeds are wasted. Our goal was to

develop and market a suitable device that will help the paddy farmers to

efficiently sow uniformly so that they can reduce the huge losses suffered

due to manual sowing and labor scarcity, with a secondary focus of making

the task less strenuous for the farmers.

Team Medic In Indian hospitals and nursing homes, the process of transferring

an injured or bedridden patient between bed, stretcher, and wheelchair is

currently inconvenient, uncomfortable and unsafe for everyone involved.

The patient must be lifted from the bed by several nurses who then place

them on the stretcher or wheelchair. This can result in additional pain or

injury to the patient and difficulties for the nurses. Our goal is to create a

device to alleviate these problems.

Saintgits College of Engineering31

Dept. of MECHANICAL ENGINEERING

Page 29: Mechanical Engineering Handbook 2013

Biogas The development of biogas technology as an alternative energy

source is becoming increasingly important in India. Biogas is a fuel produced from the decomposition of organic waste, like food and manure. Team Biopower is aiming to make developments on individual biogas tanks, which are especially beneficial for families in rural areas where organic waste is plentiful and fuel costs are rising. The primary objective is to make the tank more popular for consumers by addressing complaints of cost, efficiency, and need for daily use. Our design is a compact floating-drum tank with additional features that should address the issues above.

Rubber mats are frequently found throughout India including

households, shops, and factories. Most of these rubber mats have holes for

proper drainage; however, the suppliers of these mats can't cut these holes

reliably. Thus they ship mats to workshops where workers manually punch

holes before selling the mats back. The workers, mostly women, punch out

each hole using a chisel and hammer. Though they are efficient, this method

still causes significant strain on their backs and arms. Our product will punch

out multiple holes at once, making the process faster and more accurate

while reducing the physical strain on workers.

Problems with dust in the workplace are faced by many different

types of workers in and out of Kerala, India as well as other developing

countries. The inhalation of wood particles, metal particles, tiny pieces of

rubber, and other particulate matter is a significant source of discomfort to

the workers, and in addition creates future health problems. While masks

intended to prevent the inhalation of particulate matter are generally

available, current masks are not only ineffective but uncomfortable, and

they do not facilitate conversation. Our goal is to engineer a product that

addresses these concerns in the most cost efficient manner.

Machine for Differently Abled Mobil ity

(Wheelchair?)

There are almost half a million people in Kerala living with mobility-

related disabilities. Many would benefit from assistive technology, such as

wheelchairs, to help achieve independence in their day-to-day lives.

However, currently available products are not only poorly designed but

often prohibitively expensive, forcing some individuals and their families to

save for months or simply go without the technology they desperately need.

Working with a former E/ME105 group, we have developed a wheelchair

that is intended to meet the specific needs of Keralites with respect to

comfort, durability, and functionality, while remaining affordable to those

who need it most.

Rubber Mat Punching

Face Mask

Saintgits College of Engineering32

Dept. of MECHANICAL ENGINEERING

visit www.pickar.caltech.eduvisit www.pickar.caltech.edu

Page 30: Mechanical Engineering Handbook 2013

Industry Department Interaction 2012-13

In 1988 Kelachandra Machines came into manufacturing large

components for a variety of machinery used in giant private sector companies,

large public sector units like Hindustan Aeronautics, Cochin Shipyard etc. As

well as government research centers like the Indian Space Research

Organization and the Vikram Sarabhai Space Centre.

Shri P P Thomas, Proprietor of Kelachandra Machines, has engaged a

session on 15th March 2013 for the Mechanical students. Shri P P Thomas has

delivered a short session on the “Relevance of “User Friendly Features” in the

products for effective marketing.

Saintgits College of Engineering33

Dept. of MECHANICAL ENGINEERING

Page 31: Mechanical Engineering Handbook 2013

MECHNIUS 2012-13MECHNIUS 2012-13

ISRO Exhibition

Saintgits College of Engineering34

Dept. of MECHANICAL ENGINEERING

Page 32: Mechanical Engineering Handbook 2013

Saintgits College of Engineering35

Dept. of MECHANICAL ENGINEERING

MECHNIUS 2012-13MECHNIUS 2012-13

Auto Expo

Page 33: Mechanical Engineering Handbook 2013

2002-2006 First to conceive and execute the idea for a National Level Technical

Fest-NAKSHATRA

2003-2007 First to get University B.Tech rank and also given birth to Saintgits

Rock Band. Above all they are the first to conceive and execute

MECHNIUS

2004-2008 University toppers in Final year result and First batch to give

Farewell party to ME staff.

2005-2009 First student selected for SSB and Batch got doubled with 120 seats.

2006-2010 First to conduct Departmental Finally year Project Exhibition

2007-2011 First batch to achieve placement in Top notch core companies viz.

BOSCH, Mahindra & Mahindra, GE etc . Also responsible for making

the Fresher's Day A "Mini NAKSHATRA"

2008-2012 First to bag State level First prize for Project-Manorama Yuva

Mastermind (Rs60,000/-)

First to have International collaboration with CALTECH

2009-2013 First to bag National Level First prize for Project-Techtop

(Rs1,00,000/)

First to design, prototype and completely develop an in-house All

Terrain Vehicle

GEMS of ME

Mr. Arjun Radhakrishnan Second Rank B.Tech 2003-07

Mr. Amith Aravind First Rank M.Tech 2008-10

Mr. Ajith Kuriakose Mani First Rank M.Tech 2009-11

Mr. Junet Babu First Rank M.Tech 2010-12

Ms. Parvathy Venugopal First Rank M.Tech 2011-13

Mr. Benrose Prasad Second Rank M.Tech 2011-13

2002-2006

2003-2007

2004-2008

2005-2009

2006-2010

2007-2011

2008-2012

2009-2013

Saintgits College of Engineering36

Dept. of MECHANICAL ENGINEERING

Uniqueness of ME Batches

Page 34: Mechanical Engineering Handbook 2013

Saintgits College of Engineering37

Dept. of MECHANICAL ENGINEERING

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Page 35: Mechanical Engineering Handbook 2013

Saintgits College of Engineering38

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Dept. of MECHANICAL ENGINEERING

Page 36: Mechanical Engineering Handbook 2013

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