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    Chapter 1

    Introduction

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    ANSYS MechanicalHeat Transfer

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    Introduction

    Training ManualWelcome! Welcome to theANSYS Workbench Mechanical Heat Transfertraining

    course!

    This training course covers the basics of using Mechanical in

    performing thermal analyses. It is intended for all new or occasionalMechanicalusers, regardless

    of the CAD software used.

    Course Objectives:

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    e prerequ s te ntro uct on to ec an ca tra n ng or equ va entexperience) is assumed.

    This course is intended to expand on the thermal analysis capabilitiesoutlined in the introductory course material.

    Some ANSYS Mechanical APDL features not directly exposed in theMechanical application will be covered.

    Those users wishing to work in the classic (Mechanical APDL) interface

    should consider taking Introduction to ANSYS Parts 1 and 2 Training

    courses.

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    Introduction

    Training ManualCourse Materials

    The Training Manual you have is an exact copy of the slides

    Workshop descriptions and instructions are included

    Numerous other ANSYS product training courses are available

    See the latest training course schedule and locations on the ANSYShomepage www.ansys.com

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    Introduction

    Training ManualCourse Outline Chapter 1 Introduction

    About ANSYS Workbench Overview Starting Simulation Workbench Products

    Chapter 2 Heat Transfer Fundamentals

    Symbols and Conventions

    Heat Transfer Basics Characteristics of FEA Thermal

    Solutions Boundary Conditions Thermal Structural Comparisons Workshop 1

    Chapter 4 Continued . . .

    Model Setup

    Steady State Example

    Multiple Step Solutions

    Workshop 3

    Chapter 5 Nonlinear Thermal Analysis Nonlinear Theory Nonlinear Solution Setup Solution Feedback Workshop 4

    Chapter 6 Transient Analysis

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    Approach Workbench Review Engineering Data Preprocessing in Mechanical Thermal Boundary Conditions Function Boundary Conditions Solution Setup Workshop 2

    Chapter 4 Steady State ThermalAnalysis

    Steady State Theory

    Geometry Types

    Thermal Elements

    Time Stepping Transient Loading Transient Postprocessing Workshop 5

    Appendix A1: Advanced Heat TransferTopics

    ANSYS APDL Command Language Using Command Objects Named Selection Control

    Surface to Surface Radiation Phase Change Workshop A1

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    Introduction

    Training ManualA. About ANSYS, Inc.ANSYS, Inc.

    Developer of ANSYS family of products

    Global Headquarters in Canonsburg, PA - USA (south of Pittsburgh)

    Development and sales offices in U.S. and around the world

    Publicly traded on NASDAQ stock exchange under ANSS

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    Introduction

    Training Manual ANSYS Family of ProductsANSYS Family of Products Analysis Capabilities:

    Structural Mechanics

    Fluid Dynamics

    Explicit DynamicsElectromagnetics

    Coupled Mutiphysics Analyses

    Simulation Process and Data Management

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    Introduction

    Training Manual ANSYS Channel Partners

    ANSYS Channel Partners

    Sales and support network for ANSYS

    Over 75 offices worldwide Local expertise for ANSYS consulting and training

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    Introduction

    Training ManualB. ANSYS Workbench Overview

    What is ANSYS Workbench?

    ANSYS Workbench provides powerful methods for interacting with theANSYS family of solvers.

    ANSYS Workbench bi-directional parametric integration with CADsystems as well as supporting an entire range of CAD data sharing.

    ANSYS Workbenchis comprised of various applications (someexamples): Mechanical for performing structural and thermal analyses using the ANSYS

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    .

    Geometry (DesignModeler) for creating and modifying CAD geometry to preparethe solid model for use in analysis applications.

    Meshingfor generating Structural and CFD meshes.

    Advanced CFDusing the Fluent and CFX solvers.

    Design Explorationfor optimization.

    Finite Element Modeler (FE Modeler) for translating a NASTRAN and ABAQUS

    mesh for use in ANSYS. AUTODYN for explicit dynamics simulations featuring modeling of nonlinear

    dynamics.

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    Introduction

    Training ManualC. ANSYS Mechanical Overview Analysis types available in Mechanical:

    Structural (static and transient):

    Linear and nonlinear structural analyses.

    Dynamic Capabilities:

    Modal, harmonic, random vibration, flexible and rigid dynamics.

    Heat Transfer (steady state and transient):

    Solve for temperature field and heat flux. Temperature-dependentconductivity, convection and materials allowed.

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    Magnetostatic: Performs 3-D static magnetic field analysis.

    Design Optimization:

    Perform design of experiments and six sigma optimizations.

    Indicates preferred designs using goals driven optimization techniques.

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    Introduction

    Training ManualD. Starting Mechanical There are two methods of launching Workbench:

    From the Windows start menu:

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    From the CAD system

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    Introduction

    Training ManualE. The Workbench Environment For most situations the Workbench GUI is divided into 2 primary

    sections (there are other optional sections well see in a moment):

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    The Toolbox The Project Schematic

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    Introduction

    Training ManualThe Toolbox The toolbox contains 4 subgroups:

    Analysis systems: predefinedtemplates that can be placed in theschematic.

    Component systems: various

    applications that can be accessedto build, or expand, analysis

    systems.

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    us om ys ems: pre e ne

    analysis systems for coupledapplications (FSI, thermal-stress,etc.). Users can also create their

    own predefined systems.

    Design Exploration: Parametric

    management and optimizationtools.

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    Introduction

    Training Manual. . . The Toolbox The systems and components

    displayed in the toolbox willdepend on the installed

    products Using the check boxes in the

    View All / Customizewindow, the items displayedin the toolbox can be to led

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    on or off The toolbox customization

    window is normally left closedwhen not in use

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    Introduction

    Training ManualThe Project Schematic

    The Workbench project schematic is a graphical representation of theworkflow defining a system or group of systems

    The workflow in the project schematic is always left to right

    There are currently several applications which are native toWorkbench, meaning they run entirely in the Workbench window:

    Project Schematic, Engineering Data and Design Exploration

    Non-native a lications called data-inte rated run in their own

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    window: Mechanical (formerly Simulation), Mechanical APDL (formerly ANSYS),

    ANSYS Fluent, ANSYS CFX, Etc . . .

    Blocks of cells can be deleted by RMB menu selection

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    Introduction

    Training Manual. . . The Project Schematic In this example a Static Structural analysis type is selected for the project

    schematic

    From the toolbox the selection can be dragged and dropped onto theschematic or simply double clicked

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    Introduction

    Training Manual. . . The Project Schematic By dropping applications and/or systems into various locations in the

    schematic, an overall analysis project is defined

    Connectors indicate the level of collaboration between systems

    In the example below a structural system is dragged and droppedonto a thermal system at the Model cell (A4)

    Before completing the operation notice there are a number ofoptional drop targets that will provide various types of linkage

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    Introduction

    Training Manual. . . The Project Schematic By completing the operation from the previous page, notice the

    linkage here is only at the Model level and above

    In this case there would be no thermal/structural coupling

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    Notice too each system block is given and alphabetic designation (A,B, C, etc.)

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    Introduction

    Training Manual. . . The Project Schematic By dropping the structural system at the Solution level we obtain a

    structural system that is coupled to the thermal solution

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    Notice, the CandidateDrop Target

    Indicates Data will be

    Shared from FieldsA2 to A4, and

    Transferred from A6

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    Introduction

    Training Manual. . . The Project Schematic A schematic can also be constructed by RMB and choosing to

    Transfer Data To New or Transfer Data From New

    In using this RMB transfer feature all transfer possibilities (upstream

    and downstream) are displayed These selections will vary depending on which cell in a particular

    system you highlight

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    Introduction

    Training ManualOptional Workbench Windows The View menu (and RMB) allows additional information to be

    displayed in the Workbench environment

    Below, the geometry is highlighted and the properties are displayed

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    Introduction

    Training ManualF. Workbench File Management Workbench creates a project file and a series of subdirectories to

    manage all associated files.

    Users should allow Workbench to manage the content of these

    directories. Please do NOT manually modify the content or structureof the project directories.

    When a project is saved a project file is created (.wbpj), using theuser specified file name (e.g. MyFile.wbpj).

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    .

    above example the directory would be MyFile_files. A number of subdirectories will be created in the project directory

    (explained next).

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    Introduction

    Training Manual. . . Workbench File Management Archive: quickly generates a single

    compressed file containing all pertinent files

    File is zip format and can be opened using theRestore Archive . . . utility in WB2 or anyunzip program

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    Several options are available when archivingsystems as shown here

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    Introduction

    Training ManualG. Working With Units The Units menu in Workbench:

    Allows access to predefined unit systems

    Allows the creation of custom unit systems

    Controls unit display for Engineering Data,

    Parameters and Charts Activate the Units System dialog to control

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    Units can be Displayed in theActive Project System or asThey were Defined in TheirSource (e.g. CAD System)

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    Introduction

    Training Manual. . . Working With Units Create custom unit systems by duplicating existing systems then

    modifying

    Custom unit systems can be exported and imported

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    Introduction

    Training Manual. . . Simulation Overview The Simulation GUI is Tree-Driven:

    Depending on what ishighlighted on the OutlineTree, the available options inthe Context Toolbar andDetails View will change. TheGra hics Window will also

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    update to reflect the part of the

    branch selected.

    The Tree represents thedifferent aspects of thesimulation.

    All Workbench modules are

    Tree-Driven, so navigationthrough the GUI is donethrough selecting differentbranches of the Tree.

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    Workshop 1 ThermalBar