measurements of the rate of gas diffusion in rigid...

17
I Ref Ser TH1 Natlonrrl Reseafch Cond natlonal no. 1620 ' BLDG Institute for lnstitut de Research in recherche en b. -- - -- -- L - - Construction construction I ' IRC PUB Measurements of the Rate of - Gas Diffusion in Rigid Cellular Plastics by N.V. Schwartz, M.T. Bomberg and M.K. Kumaran Reprinted from Journal of Thermal Insulation Vol. 13, July 1989 p. 48-61 (IRC Paper No. 1620) NRCC 30906

Upload: others

Post on 02-Nov-2020

4 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Measurements of the rate of gas diffusion in rigid ...web.mit.edu/parmstr/Public/NRCan/nrcc30906.pdf · tive diffusion coefficient. Since only one diffusion coefficient may be determined

I R e f Ser TH1 Natlonrrl Reseafch C o n d natlonal

no. 1620 ' BLDG Institute for lnstitut de

Research in recherche en b. -- - -- ~ --

L - - Construction construction

I ' IRC PUB

Measurements of the Rate of - Gas Diffusion in Rigid Cellular

Plastics

by N.V. Schwartz, M.T. Bomberg and M.K. Kumaran

Reprinted from Journal of Thermal Insulation Vol. 13, July 1989 p. 48-61 (IRC Paper No. 1620)

NRCC 30906

Page 2: Measurements of the rate of gas diffusion in rigid ...web.mit.edu/parmstr/Public/NRCan/nrcc30906.pdf · tive diffusion coefficient. Since only one diffusion coefficient may be determined

mm Ce document dCcrit une mCthods & mesme de diffusion d a gaz dnns les plastiqaes cellulairts. Un Cchanltillon est plact dans unc chambre, qui est ensuite fern&? h d r i q u e m a t et mist en pression h l'aide du gaz d'essai. L'aagmentadoo de la pression fat pCdm une cerrmne quantitt de gaz dans L'tchantiilon, a qui rtduit la pression dans Ia chamhe. En analysant l'tvolunon dt cem pression en f d o n du temps, on dtmmine le coefficient de diffusion du mattriau.

~aut~mrs~~tmI'app~&cctaemCttaods1des6chsnt iU0l l~pnwenamdelapart ie cenaale d'un pmmu de polystyrhc~ exrmde.

Page 3: Measurements of the rate of gas diffusion in rigid ...web.mit.edu/parmstr/Public/NRCan/nrcc30906.pdf · tive diffusion coefficient. Since only one diffusion coefficient may be determined

Measurements of the Rate of Gas Diffusion in Rigid Cellular Plastics

N. V. SCHWARTZ, M. T. BOMBERG AND M. K. KUMARAN National Research Council of Canada Institutr~ for Research in Construction

Montreal Road, Building M24 Ottawa, Ontario, Canada KIA OR6

ABSTRACT: This paper dcscribcx a method for measuring gas diffusion through cellular plastics. A spccirnen is placed in a chamber, which is thcn scaled and prcssur- izcd with the t c ~ t gas. The prcssurc increase causes some gas to enter the spccimcn, and this entry results in a reduction of the chambcr prcssurc. By following the change in chamber prcssurc with time an appropriate transport characteristic for the rnatcrial is determined.

An application of this method to a core spccimcn of an extruded polystyrcnc board is presented.

INTRODUCTION

G AS-FILLED CELLULAR PLASTICS (GFCP) are usually manufactured us- ing blowing agents, e.g., chlorofluorocarbons (CFC), that provide

these products with thermal resistance higher than that of air-filled cellular plastics. During the service life of GFCP, a simultaneous inward diffusion of air components and outward diffusion of the blowing agent take place. This causes a progressive dilution of the blowing agent present in the cell-gas and results in decreased thermal efficiency, a process often referred to as aging. Thus, to predict the rate of changes in thermal performance of the GFCP one needs information on the rate of transfer for all gases which participate

I in the aging process. I Usually, rate of gas transfer through a material is measured on a specimen

placed between two chambers with different gas pressures; the rate of gas flow and the corresponding pressure difference are then measured. These

L measurements [I-41 require careful sealing of the specimen to the partition I

Reprinted from JOURNAL OF THERMAL INSULATION I.i>lunrc, 13-July 1989

Page 4: Measurements of the rate of gas diffusion in rigid ...web.mit.edu/parmstr/Public/NRCan/nrcc30906.pdf · tive diffusion coefficient. Since only one diffusion coefficient may be determined

dividing the high and low prcssurc chambers. I'crforming thcsc. types of .' measurements, the authors found that effective scaling around the spccitncn could be achieved only for cylinders with thickness larger than the dia1nctc.r. Attempts to increase the diameter to thickness ratio wcrc itnsucccssfi~l bc- cause the specin~en would dcflcct and danlage the scal when the prcssurc

! difference was applied.

Since the main difficulty in thcsc mcasurcnlcnts is with the quality of the seal, any method which docs not rc>quirc a scal around the spccinlcn would be worth considering. Thcrcforc, a concept proposed in 1963 151, in which the specimen is placed inside a scaled chanlbcr was sclcctcd for this in- vestigation. In this method (51, the initial gas prcssurc thoughout the whole specimen volume had to be itniform. This condition may not be satisfied when testing CFC transfcr through a CFC-blown cellular plastic. As the rate of C F C transfcr is 10 to 1000 times lower than that of thc air conlpo- nents, it takes 10 to 1000 tinlcs longer to conditiotl the spccinlcn with CFC than with air. Thcrcforc, a non-unifornl distribution will prevail cvcn after lengthy conditioning of the specimen. The CFC transfcr, therefore, needs to be determined from another cxpcrinlcnt; c.g.. from the measurement of thermal resistivity versus time.

The fact that the aging proccxs of GFCP involves the transfer of two gases (or more) in and out of the specimen, leads to an additional requirement; the method must permit the analysis of a simultaneous transfer of a minimum of two gases. To perform calculations of chamber pressure versus time one must solve numerically a set of differential cquations. These equations, one for each gas being transferred, describe the conservation of mass along the gas flow path, from chamber to the specimen center. Similar cquations were solved by the procedure developed for an aging model [6], and therefore this procedure was used for calculations of the pressure chamber-time curves.

METHOD

Experimental Set-Up

A schematic of the experimental set-up 1s shown in Figure 1. A test cham- ber is immersed in a liquid bath which is equipped with a heater and a con- troller maintaining the requlred temperature within 0.02 C. The test cham- ber is connected, through a valvc, to an auxiliary chamber, whlch in turn is connected through another valve to a supply of pressurized gas. Each of the chambers is connected to a differential pressure transducer with a measuring range of 0 to 133 kPa, measuring the difference between atmospheric and chamber pressures. An a b s o l v t ~ pressure tyansducer, with nwasuring range of 0 to 133 kPa, is used to measure the atmospheric pressure. All pressure

Page 5: Measurements of the rate of gas diffusion in rigid ...web.mit.edu/parmstr/Public/NRCan/nrcc30906.pdf · tive diffusion coefficient. Since only one diffusion coefficient may be determined

I

TRANSDUCER

GAS SUPPLY LINE

- - -

FIGURE 1. Schematic rcprcscntation of the sct-op to Incasurc the rate of gas transfcr through cellular plastics.

transducers are connected to a PC computer used as the data acquisition system.

The test chamber is a brass cylinder with internal diameter of 153 mm, depth of 38 mm and cell wall thickness of 8 mm. The cylinder is soldered to the bottom plate. The top plate is removable and is fastened by eight bolts to the bottom plate. The sealing between the top plate and the cylinder walls is achieved by an indium gasket positioned in a groove of the top plate and melted before each assembly of the chamber. The pressure lines, of 6 mm copper tubing, are soldered to the brass chamber.

Test Procedure

SPECIMEN CUTTING I

i Specimens are prepared in two stages. First a thin sheet approximately 2 mnl thicker than the required specimen thickness is cut using a horizontal band-saw. Discs, 150 mm in diameter, are then cut from this sheet and smoothed to the required thickness with a vertical spindle surface grinder

! equipped with a Carborundum disc.

Page 6: Measurements of the rate of gas diffusion in rigid ...web.mit.edu/parmstr/Public/NRCan/nrcc30906.pdf · tive diffusion coefficient. Since only one diffusion coefficient may be determined

Mc~sun~mi*ri ts i$ thc Kotc c ! f <;'IS L)itfirsiorr irr K ( ~ i t / < : c * / / r r / ( r r . I'/,r.ific-s 5 1

S P E C I M E N C O N D 1 7 7 0 N I N ~ ;

AS previously stated, one nlust know the initial prcssurc distribution of all gases considered in the experiment. (In case of CFC, one ]nay cstimatc its pressure distribution with help of the aging model caIc.i~lations.) Thc gas I pressure distributions arc known cithcr for a freshly manufactured foam or for the foam subjected to a suitable conditioning. The Icllgth of thc condi- tioning period is approxinlatcd assunling a diffi~sion into a slab iindcr condi- tion of constant anlbicnt gas prcssurc and for ;I Fourier number of 0.5 (71. Thus, for the spccimcn with thickness, L, and a n cstim;ltcd effective diffii- sion coefficient, D, the required period, t , may bc, calcul;ltcci as:

The mcasurcmcnt is pcrfi)rnlcA in ail apparatus shown in Figurc 9. which consists of two cylindrical pc~lynlt.thyti1~cthacwlatc (Plrxiglass) chambcrs. The source c h a t ~ ~ h ~ r with ;I volu~nc I ', = 0 5 0 111l. is counectrd through a valvc to a supply of prcsstrrizcii air, and through another valvc to a s.~mplt. chambcr. A diEcrciiti,~l prcssurc trattsdt~ccr, with tttrasuring rangc up to 13 kPa, is attachcd to the sottrcc r-hanib'.r. The* saiiiplc c h ~ t i i b ~ r has at1 inside dianirtcr of 175 nun and volume Is2 = '380 ml. Thc samplc chnmber is cquippcd with a valve ct>rlnru-ting it t i ) at~nosphrric prcssurc.

Thc rnrasurr.mcnt starts with thc sprci~iirn in the sarnplc chamhcr and both cha111bc.n a t a tr~lr,sphcric prcssurc. Thcs valvc cormccting rhc two chambcrs is closrd arid thr. sourr-c chari~bcr is prcssurizcd to d b i ~ t 1.3 kl'a above atnlosphcrlc prcssurc. Thc prcssurc difference is rccordcd as y,. The valve conncctlrlg both ch~lllbcrs is then opcncd ~ n d ~ f t c r prcssurc ~u both chambcrs has cqual~zcd, the diffcrentl~l prcssurc r c ~ d i n g is rccordcd as y,. Using the ideal gas law, the cffcct~vc spccllncn volume, I.,/, IS given by:

DIFFERENTIAL PRESSURETRANSDUCER

NITROGEN

:: +

SUPPLY y CHAMBER^ SOURCE SAMPLE

CHAMBER

FIGURE 2 . Sc.licmatic rcpriscnt:~tic)~i 01' the, .;ct-tcp to t i~r . i surc~ tlir c K ~ t i \ ~ c voh~riic oi the. spccimcil.

Page 7: Measurements of the rate of gas diffusion in rigid ...web.mit.edu/parmstr/Public/NRCan/nrcc30906.pdf · tive diffusion coefficient. Since only one diffusion coefficient may be determined

In this research, the effective volume was determined on three or four slices

I stacked together, and reported as the average of nine repeated measurements.

THICKNESS O F DESTROYED SURFACE LAYER (TDSL)

Specimen thickness is measured with a micrometer. For calculations of gas transfer, however, the specimen thickness must be corrected for the thickness of the destroyed surface layer (TDSL) [8]. This correction accounts for the fact that during specimen preparation some cells at the material sur- face are broken. To determine the TDSL, one measures the effective volume of the specimen using a gas displacement technique, and calculates the dif- ference between geometric and effective specimen volume. This difference divided by the specimen surface area gives the thickness of the destroyed surface layer.

PRESSURE MEASUREMENTS

After the specinlens are placed in the test chamber and sealed the record- ing of pressure in the auxiliary and test chamber is started. Now, the aux- iliary chamber, which is used to impose a controlled pressure step in the test chamber, is pressurized to thc required level and the valve to the test cham- ber is opened. This valve is closed when the pressure in both chambers is equalized (approximately 5 seconds). The output from the absolute pressure transducer which measures atmospheric pressure, and the output from the differential pressure transducer are added to give the absolute pressure in the chamber. This is done by a computer used as the data acquisition system. The chamber pressure-time curve may now be used to determine the effec- tive diffusion coefficient.

Since only one diffusion coefficient may be determined from a single ex- periment, the need to acconlmodate simultaneous diffusion of two or more gases implies a need for performing two or more experiments and then using an iterative procedure to optimize all determined material characteristics. Such an iterative procedure to calculate diffusion coefficients for oxygen, nitrogen and CFC, comprising three steps, is presented below.

Step 1. A conditioned specimen is placed in the test chamber, the oxygen pressure in the chamber is increased in the manner discussed above and the decay of the chamber pressure is measured. To calculate an approximate

C transport coefficient for oxygen, one may either take a CFC diffusion coeffi- cient from the literature or disregard CFC diffusion for this initial calcula- tion. Then, assuming an oxygen diffusion coefficient one calculates a pres-

I! sure decay curve and compares it with the measured one. The value of the oxygen diffusion coefficient is then adjusted proportionately to the differ-

Page 8: Measurements of the rate of gas diffusion in rigid ...web.mit.edu/parmstr/Public/NRCan/nrcc30906.pdf · tive diffusion coefficient. Since only one diffusion coefficient may be determined

ence between measured and calculated curves. This process is repeated until the agreement between measured and calculated chamber prcssurc-time curves is judged acceptable, i.c., whcn it givcs, in a graphic display, a suffi- cient correspondence with mcasurcnlcnts.

Identical operations arc then performed aftcr cumplctinp the r~ras i t r rmcnt of chambcr prcssurc-tirnc curvus for nitroger1 diffusion.

Sftp 2. Using the apprt)ximatr oxygen 3rd ~i i tmgcn diffilsion cncfficic~~ts. undcr ~ i v c n initial (oxygen. nitrogen. CFC concrntrations) and boundary conditions, thc change in thermal resistivity with timr. is calcx~latcd with thc aging model [6] and cotnparcd with the results of mcasurcnlcnts (using a thin layer o f the material). lliffcrcnt valucs of the CFC diffusion cocfficicnt are tried, until a sufficient corrcspondcncc with the Incasurcnlcnt is ob- tained.

Step 3. Using the above determined CFC diffusion cocfficicnt, the cham- ber pressure-time curvcs arc calculated again, as in step 1 , and steps arc rc- peated until the final selection of the cffcctivc diffi~sion cocfficicnt for oxy- gen and nitrogen is made.

Use of the Relative Pressure

Use of the relative prcssurc is convcnicnt whcn comparing tests pcr- formed on the same material but undcr different conditions. The dimension- less relative prcxsurc is defined as:

where is the relative prcssurc, P i s the actual prcssurc which changes from the initial valuc of P, to the final valuc at equilibrium, P,. To use the relative pressure, howtvcr, one must either mcasurc or estimate the initial and final prrssurc valucs. If a constant diff~~siori coefir-icnt is assunlrd, otw nlny usc Equations (4) m d (5) to calcalatc the initial and final prcssurcs.

T h r proccsr; oF gas transfitr from the charnbcr t c ~ thc spcdmen conlpriscs two stagcs. Whcn prcssurc is incrcoscd in the tcst chanlbcr, thc gas cntcrs holes and crcviccs on rhc spcdmctl surfacc, some of which arc induccd dur- ing the sample preparation. Only after a certain period, whcn the pressure reaches some initial Icvcl, P,, the second stage o f gas transfer process begins and gas starts to diffuse into the closed-cell volunlc of the specimen. At this moment the process becon~cs independent of the open cclls and cracks adja- cent to the material surfaces.

To determine the pressure separating thcsc two stages, P,, one must know the quantity of gas injected to the test chamber. This information conlcs from the use o f a calibrated volunlc, called hcrc an aux~liary chamber. Thus, the initial .pressure level is dctcm~incd from Equation (4):

Page 9: Measurements of the rate of gas diffusion in rigid ...web.mit.edu/parmstr/Public/NRCan/nrcc30906.pdf · tive diffusion coefficient. Since only one diffusion coefficient may be determined

1 where P, is the equilibrium pressure before the introduction of the gas from the auxiliary chamber, P, is the pressure level in the auxiliary chamber, V,,, is the volume of the auxiliary chamber, Vf, is the free volume of the test chamber, i.e., the difference between the chamber volume, V,,, and the effec- tive volume of the specimen? Ve.

For an ideal gas, the final equilibrium pressure is:

Pi ' v, + P, . v, - (1 - ,I,) P, =

1;. + ife (I - d" ) (5)

where d, is the ratio between densities of the foam and the solid polymer. Having defined the initial and final pressure levels, the actual pressure may

be presented in the form of a relative pressure, Equation (3). Moreover, if the use of Equations (4) and (5) is permissible and the final equilibrium pressure is estimated, the measurements may be ended before reaching the final equi- librium conditions.

APPLICATION OF THE METHOD

Materials

All measurements discussed in this paper were performed on the middle part (core) of an extruded polystyrene with average density of 35.5 kglm3. Measurements of gas transfers were made on three discs with mean thick- ness of 8.64 mm and diameter of 150.2 mm. Measurements of thermal resis- tivity were made on 5.2 mm thlck, 300 mm square specimens. The core layer of the extruded polystyrene is assumed to be homogeneous enough to disre- gard differences in structure of 5 and 9 mm thick layers.

This material was also characterized with the values of the initial thermal resistivity and the mass extinction coefficient. The latter property, measured with an infrared spectrophotometer by the Division of Physics NRCC, gave an average mass extinction coefficient of 46 m2/kg.

Results

Results of the measurements of helium, oxygen and nitrogen diffusion are shown in Figure 3. Results of the measurements of thermal resistivity versus

i time, that were performed on 5 mm thick specimens, are shown in Figure 4.

' *For semi-flexible and flexible foams, a correction must be introduced for specimen'comprer sion under increased pressure.

Page 10: Measurements of the rate of gas diffusion in rigid ...web.mit.edu/parmstr/Public/NRCan/nrcc30906.pdf · tive diffusion coefficient. Since only one diffusion coefficient may be determined

, .,flative pressure

time, hours

helium + oxygen * nitrogen

FIGURE 3. Ilclativc prcxstirc curves k)r hcliuin, oxygcn .ind nitrogcti diffi~sion mca- surmlcnts.

44 - thermal resistivity, m.K/W

42 t F

40 t I

1 38 !' 36 -'$

32

30

34

!! 4. 28 - 0 50 100 150 200 250 300 350

time, days \ 5.15 mm + 5.26 mm -- calculated

FIGURE 4. Aging curvc for core layers o f cxtrudcd polystyrene; the continuous curvc was calculated using model o f aging 161 and the cxpcr~n~cntally dctcrn~incd oxygcn, nitrogcn diffu- sion coeficients. Selected CFC-12 diffus~on coefficient 1s I x m21s.

5 5

Page 11: Measurements of the rate of gas diffusion in rigid ...web.mit.edu/parmstr/Public/NRCan/nrcc30906.pdf · tive diffusion coefficient. Since only one diffusion coefficient may be determined

56 N. V. SCHWARTZ, M. T. BOMBERG A N D M. K. KUMARAN

Table I . Measurements of the thickness of the destroyed surface layer from the difference between geometrical, V,, and effective, V,, volumes and the standard

deviation in V, measurements on core of the extruded polystyrene board.

! Georn. Difference Standard Destroyed Edge Thick. (v, - v.1 Deviation Layer Seal (rnrn) (YO) (mm)

no 8.80 19.1 0.76 0.18 Yes 7.86 17.2 2.08 0.16 Yes 8.57 19.3 1.48 0.18 Yes 8.64 21.4 1.97 0.20

Results of the measurements of the thickness of destroyed surface layer (TDSL) are given in Table 1.

The best correspondence with measured aging curve, in step 2 listed above, was obtained with a CFC-12 diffusion coefficient of 1 x m2/s, see Figure 4. Using this CFC-12 diffusion coefficient, the measured mass extinction coefficient of 46 m2/kg and assumed initial pressure distribution of CFC-12 (estimated in such a manner that the measured initial thermal resistivity of 48 m-KIW would be obtained), calculations of the chamber pressure were performed for nitrogen and oxygen. It was found that the best correspondence to the chamber pressure curves, in step 3, was given by an effective diffusion coefficient 4.6 x lo-" m21s for oxygen, cf Figure 5, and 6.5 x lo-'' m2/s for nitrogen, cf Figure 6.

The uncertainties in the optimized values for the diffusion coefficients are discussed below. However, to check the reliability of the values arrived at, two independent series of measurements were performed on the same mate- rial as follows.

In one series, changes in nitrogen pressure in the chamber were intro- duced as five successive step changes, as shown in Figure 7. The figure also shows calculated changes in pressure for which the previously determined diffusion coefficients were used. The agreement between the measured and calculated pressure changes is good.

In the second series, one side of the specimen was coated with an epoxy resin to simulate one-sided nitrogen diffusion. Figure 8 compares the ex- perimental data with those calculated using the previously determined diffu- sion coefficient. Once again the agreement is sound.

UNCERTAINTY OF THE DIFFUSION COEFFICIENT DETERMINATION

b There are two sources of uncertainty in effective diffusion coefficient:

1. Uncertainty in pressure and effective volume measurements

Page 12: Measurements of the rate of gas diffusion in rigid ...web.mit.edu/parmstr/Public/NRCan/nrcc30906.pdf · tive diffusion coefficient. Since only one diffusion coefficient may be determined

135 pressure, kPa

I 105 0

I 1 1 I I

5 10 15 20 2 5

time, hours

- measured * 4.6 x l o - " m2/s

FIGURE 5. Mcasurcd and calculated oxygen ch:lnlhcr pressure curves. Oxygen diKi~sion co- rfficicnt of 4.6 x 10P' t11~1s was usrd in the c.11~~1l.ltion.

pressure, kPa 145

TO time, hours

-- measured . 6.2 x 1 0 - l 1 m2/s x 6.8 x 1 0 - l 1 m2/s

FIGURE 6. Measured and calculated nitrogen chanlbcr pressurc curves. Nitrogen diffusion coefficients 6.2 x lo-'= m'ls and 6.8 x lo-" m'ls wen. used.

Page 13: Measurements of the rate of gas diffusion in rigid ...web.mit.edu/parmstr/Public/NRCan/nrcc30906.pdf · tive diffusion coefficient. Since only one diffusion coefficient may be determined

pressure, kPa

100 1 I t I I - 0 50 100 150 200 250 300

time, hours

= measured + calculated FIGURE 7. A series of step changcs in nitrogen prcssurc.

110; I I I I I 20 40 60 80 100

I time, hours

pressure, kPa 140 r

135 1 130 9

I i measured + calculated I FIGURE 8. Nitrogcn diffusion from onc sidc.

i . .

2 5

120

115

- \ - 'k".i + ,b

wb+*-,*+.

-

Page 14: Measurements of the rate of gas diffusion in rigid ...web.mit.edu/parmstr/Public/NRCan/nrcc30906.pdf · tive diffusion coefficient. Since only one diffusion coefficient may be determined

Mrasun,mi,nts cf rhc Kntc, c!f'C;as lli~iisiorr irc Ki,qitl (:c.//rr/t~t. /'ltwric.s 59

2. Uncertainty in selection of the diffusion cocfficicnt that gives best fit to the measured chamber pressure-time curvcs

The first source of unccrtainty has much smallcr contribution to the total uncertainty than the sccond source. The uncertainties in physical Incasilrc- merits are as follows:

1. The standard deviation of series of the thickness measurements per- formed on a specimen with carefully ground surface was 0.03 mm. Nor- mally, 7 measurements are performed on a specimen with 5 mm thick- ness. Assuming normal distribution of errors (t-distribution) and probability level of 95'/0, one may calculate a two-sided confidence inter- val. For 7 measurements at 95% probability t-factor of 1.9 may be found [9], and the percentage uncertainty of thickness measurement becomes (1.9 x 0.03)/(5 x 7) = 0.0043 or 0.43'%1.

2. Percentage uncertainty o f diameter rncasurcmcnt, even though only three readings are taken is much smalIcr bccausc it relates to a large measured value. For the same standard dcviation of 0.03 mm and 95% probability level but three measurements, I-factor is 235 and thc uncertainty is (2.35 x 0.03)1(150 x 3) = 0.0003 or 0.03%.

3. The differential pressure transducer is calibrated with a transfer standard with an accuracy 0.08 percent.

4. The uncertainty of the data acquisition systcm is estimated 0.1 percent. 5. A 25 mm thick alu~ilinuti~ disc was precision nlachincd and the gconlct-

ric volume of 431.98 cm3 was determined. Using the technique described above, the cffcctivc volume was determined as 432.61 cm3, i.c., within 0.2%) of the geometric volume. The standard dcviation of these measure- ments was 1.8 cm3. Norn~ally, 9 mcasurcmcnts arc made on a specimen with approximately 400 cm3 cffcctivc volu~l~c~. For 9 ~ncasurcmcnts and for 95% probability Icvcl, I-factor is 1.83 and the unccrtainty of cff'cctivc volume is (1.83 x 1.8)/(400 x 9) = 0.0027 or 0.27'%1.

The sccond sourcc of unccrtainty is thc sc~lsitivity of thc crrrvc fit uscd for selecting diffusion cocfficicut. Thc importallcc of this uncrrtainty sourcc is displayed in Figurc 6 whew chanlbcr prcssun. rccordsd during nitrogcn dif- fusion nlcasurcnlcnts is shown in a scnli-lqarithrnic scale. Such a plot should br linmr cxccpt f i r thc initial and final stagcs oFthc diftilsion prorcss, and the intcrmcdiatc part o f thc plot can bc uscd for curvc firting.

Two curvcs wcrc calct~lat~d with thc cffirtivc diffi~sion cocficicnt of 6.2 x 10-" m21s and 6.8 x lo-" m21s. For each of thc~il, during a period from 3 to 20 hours (linear part of the curvc) an average diffcrcncc between calculated and measured pressures was established in the same manner as one calculates standard deviation, i.c., a square root of the sum of the squares of

Page 15: Measurements of the rate of gas diffusion in rigid ...web.mit.edu/parmstr/Public/NRCan/nrcc30906.pdf · tive diffusion coefficient. Since only one diffusion coefficient may be determined

the diffcrcnccs between calculated and measured pressures divided by 11,

where i r is the number of measurements. The average diffcrcnccs were 499 and 439 l-'a for cach of calculatcd curvcs respectively. In relation to the avcr-

I age pressure of 122700 Pa, these differences were 0.41 and 036'%,. For all practical purposes, cach of the curvcs whether calculated with cf-

fcctivc diffusion coefficient of 6.2 x 10-I' m21s or 6.8 x lo-" ni21s is equally probable. Thus, despite high precision of pressure, volunlc and thickness measurements, as shown above, determination of the cffcctivc diffusion may not be reliable to niore than one significant figure.

COMMENTS O N LIMITATION OF THIS METHOD

The limitations of this test nlethod stem from the limitations in the valid- ity of the governing equations, which assume:

(a) Constant effective diffusion coefficient (since diffusion coefficient is a ratio of permeability to mass storage factor this assumption implies that both permeability and mass storagc factor remain constant)

(b) For a given changc in partial pressure of the gas the changc in niass (niass storagc factor) follows ideal gas equation.

(c) Predominantly one directional transfer in presence of unidirectional gradient of pressure, i.c., prcdonlinantly isotropic structure

(d) Specimen volume is large enough to consider material property as indc- pendent of the volunic tested.

Concern (a) requires a fundamental analysis of gas sorption and penctra- tion into polymer matrix, and is not easy to address. To address concern (b), two cdmputcr programs were written. One program used separate values of gas permeability and mass storage factors, and allowed modification of each of the values. The other program used an effective diffusion coefficient, i t . , a ratio of these two variables and ideal gas law to calculate the mass storage factor. For the measurements examined in this work, namely nitrogen and oxygen diffusion in polystyrene, both programs gave the same results.

Concerns (c) and (d) were partly addressed by Shankland [3] who postu- lated that the specimen thickness must exceed 20 cell-layers, i t . , the thick- ness of cellular plastic specimens must not be less than 3-5 mm.

CONCLUDING REMARKS

This paper presented an iterative procedure to calculate gas diffusion coefficients involving two sets of measurements:

b 1. The rate of gas diffusion in cellular plastics 2. Changes in thermal resistivity with time

Page 16: Measurements of the rate of gas diffusion in rigid ...web.mit.edu/parmstr/Public/NRCan/nrcc30906.pdf · tive diffusion coefficient. Since only one diffusion coefficient may be determined

Mi,asurc.rnc,tits id'tlrc. Kntc, of' <;(is Djflirsiorr irr Kiyirl <.'c~lIrrL~r. I'l(rstic.2; 6 1

Both heat and gas flow measurements were pcrforiiicd on thin niatcrial layers, not only to reduce the measurement period but ~ l s o to prcparc test specimens with structure as uniform as possible.

The procedure was applied to a core of an extruded polystyrene board and three effective diffusion cocfficicnts were determined. Thcsc cocfficicnts

! were then used for calculations and conipared with other independent ex- periments, see Figures 5-8. One may observe that thc values of oxygen, nitrogen and CFC diffusion cocfficicnts dctcrinincd with the proposed pro- cedure were representative for the cxaniiilcd material and can be iiscd in evaluation o f long-term thermal resistance.

ACKNOWLEDGEMENTS

The authors arc indebted to C;. l? Mitalas for assistaiicc in numerical cal- culations and to J. G. Thcriaillt and K. G. Marchand who constructed the apparatus described. Thanks arc also due to Dr. N. L. Kowcll, Division of Physics, NRCC for determination of the extinction coefficient of the foain.

REFERENCES

I. Ilayncs, H. A. "The l'roccss ofl)iK~~sion through a Rubber Mcnlbranc," I'roc. Roy. Sir . , A97:286-307 (1920).

2 . Hcnncssy, l3. J., J. A. Mead 2nd T. C. Stcnning. Tlrc- R,rrrrc,rlbility qf'l~lli2;rics Alrrrs, The Plastics Institt~tc. England, N I X rcfcrcncc number 678.5; 539.23; 539.217, pp. 1-60 (1967).

3. Shankland, I . R. "Gas Transport in Closed Cell Foanis:' in A~l~uirtrts irr Fi)rlrrr A.~irr,y, M)I. 1 . Brandrcth, cd. Yorklyn, 1lE:Caissa Editions (1986).

4. Mukhcrjcc P. S. "A Study of the I)iKt~sion and I'crnic.;~tion Characteristics o f Fluorocarbons through Polymcr Films," Thcsis. Widcncr Uliivcrsity. School of Engineering, Chcstcr, PA (1988).

5. Michacls. A. S., W. R. Victh and H. J. L3ixlcr.J. i!/'l'i~lyrrrc.r Scii,rrcc; 1'1irt H: R)lyrrrrr Lettc~rs, 1 : 19-23 (1 963).

6. Bomberg, M. "A Model of Aging for Gas-Filled Cellular Plastics:'J. i$'Cr~ll~.rlnr Plaslics, 24:327-347 (July 1988).

7. Carslaw, H. S. and J. C. Jacgcr. Corrd1rctii)rr qf H t u ~ in Solids. Oxford at Clarcndon Press, p. 97 (1959).

8. Bombcrg, M. "Scaling Factors in Aging of Gas-Fillcd Cellular Plastics," sub- mitted to J. i$ Cc~lltrlar Plastics.

9. Natrclla, M. G. Exyi~rinrc~trtolStatistics, Natit)tral Burisau cfStnrrlk~rtt: Handbtwk 91, US Dcpt. of Commerce (1963).

Page 17: Measurements of the rate of gas diffusion in rigid ...web.mit.edu/parmstr/Public/NRCan/nrcc30906.pdf · tive diffusion coefficient. Since only one diffusion coefficient may be determined

This paper is being distributed in reprint form by the Institute for Research in Consnuction. A list of building practice and research publications available from the Institute may be obtained by writing to the Publications Section, Institute for Research in Construction, National Research Council of Canada, Ottawa, Ontario, KIA OR6.

Ce document est dishbud sous forme de M-&-part par 1'Institut de recherche en construction. On peut obtenir une liste des publications de l'lnstitut portant sur les techniques ou les recherches en matikre de Mtiment en eaivant B la Section des publications. Institut de recherche en construction. Conseil national de recherches du Canada, Ottawa (Ontario). K 1A 0R6.