me 530-lecture #4,5-dislocations, schmid factor.pptx
TRANSCRIPT
1
Plas'cdeforma'onduetoslip
Slipduetoaperfect
disloca0on
Callister(2000)
slippedstateIntrinsicstackingfault
t2
t1 l
b1
b2
extendeddisloca0onAperfectdisloca0onmaysplitintopar0aldisloca0ons…
Leeetal.,ActaMater(2001)
Intrinsicstackingfault
ME530Lecture#4-H.Sehitoglu
2
Plas'cflowinfccmaterials:slipandcross-slip
Polycrystallinematerial
Singlecrystal/grain
twinning
sliplowSFEmetale.g.:pureAg
lowSFEalloyse.g.:nitrogensteels
strain
stress
StageI
StageI
twinningstarts
StageIII
medium/highSFEmetale.g.:pureAl
cross-slip
Fujietal.,Mater.Sci.Engg.A319(2001)415-461.Disloca0oncells
Karamanetal.,ActaMater(2001).disloca0onarrays
stackingfaultribbons
TEMimagefrom:Whelan,Hirsch,HorneandBollmann,Proc.Roy.Soc.London(1957).
4
Intrinsicstackingfault
( )111 plane ( )111 plane
1/ 2 110⎡ ⎤= ⎣ ⎦b
Plas'cdeforma'onduetocross-slip
IfSFEislow,cross-slipmaybedifficult–twinningcanoccur.
cross-slipduetoanextendeddisloca0on
W.Puschl,Prog.Mater.Sci.47(2002)415-461. Fujietal.,Mater.Sci.Engg.A319(2001)415-461.
PureAl 3003Al-alloy
5
Energylandscapeforastackingfault(g-surface)
xu1<110>2
zu1<112>6
isfγ
maxγ
S.Kibey,J.B.Liu,M.W.Cur0s,D.D.JohnsonandH.Sehitoglu,ActaMater.54(2006)2991-3001
usγunstablestackingfaultenergy(Rice,1992)
A
C
s
B <112> u
m
EnergyforSFforma0onduringpassageofaShockleypar0al=areaunderthissurface
Slip plane and Directions (Burger’s vectors)
• Eachcrystalstructure(e.g.,fcc,bcc,andhcp)hasdifferentallowedslipplanes,occurringatspecificanglestoappliedstress,anddifferentslipdirec/ons,occurringatotherangles.• Shearstress(notnormalstress)iswhatcausesplanarsliptooccur.• Ac3veslipplaneistypicallythemostCLOSE-PACKEDPlanes.• Ac3veslipdirec/onisthemostCLOSE-PACKEDDirec3ons.
b b
(111)planesinthedirec3onof Slipsystems:4x3=12
�
< 11 0 >
FCC Slip plane and Directions
BCC Slip Planes and Directions
{110}planesinthedirec3onof
Slipsystems:6x2=12
�
< 1 11>
{211}planesinthedirec3onof
Slipsystems:12x1=12
�
< 1 11>
{321}planesinthedirec3onof
Slipsystems:24x1=24
�
< 1 11>
Principalslipsystem,butotherclosed-packeddirec3ons
�Fe,K
�Fe,Mo,W,Na
�Fe,Mo,W,�brass
HCP Slip Planes and Directions
{0001}planesinthedirec3onof
Slipsystems:1x3=3
�
< 112 0 >
planesinthedirec3onof
Slipsystems:3x1=3
Principalslipsystemcandependonc/aandrela/veorienta/onofloadtoslipplanes
�
{10 1 0}
�
< 112 0 >
planesinthedirec3onof
Slipsystems:6x1=6
�
{10 1 1}
�
< 112 0 >
c/a≥1.6333(ideal)
c/a≤1.6333(ideal)
hcp Zinc single crystal
Adapted from Fig. 7.9, Callister 6e.
Adapted from Fig. 7.8, Callister 6e.
Cd,Zn,Mg,Ti,Be…
Ti
Mg,Ti
(111)fccplane Par'alDisloca'onsb=b1+b2
�
a2
1 01[ ] = a6
2 11[ ] + a6
1 1 2[ ]
bb1y b2x
b1 b2b2y
b1x
b1yandb2yareaMrac3vescrewsegmentsb1xandb2xarerepulsiveedgesegments
Herepar'alsform,edgerepulsionwinsout,whichcreatesstackingfaultedregioninbetween.
FCC Partial Dislocations and Stacking Faults
EnergiesofFullandPar'alsare
�
E1 = Gb2 E1+2 = Gb12 + Gb2
2
�
E1+2 = 2Ga2
36(4 + 1+ 1) = Ga2
3
�
E = Gb2 = Gb •b = a2
4(1+ 0 + 1) = a2
2>
Favorableforpar'alstoform,i.e.disloca0ondisassociate.
Disloca'onsmaybesessileifnotonthecorrectslipplane.
Ifenergyisfavorable,Gb2>Gb12+Gb22,thenpar'aldisloca'onform.(Show:Ga2/2>Ga2/3)
b
dueto…ABC…stacking
Par3aldisloca3onsmoveapart.AstheymoveapartleavehcpSFribbon.ABC=3layersAB=2layersABCABCconvertstoABABAB
(111)fccplane Par'alDisloca'onsb=b1+b2
�
a2
1 01[ ] = a6
2 11[ ] + a6
1 1 2[ ]
b InFCC,dueto…ABC…stacking,ifpar'alsform,edgerepulsionwinsout,whichcreatesstackingfaultedregioninbetween.GreenPar/alsSeparate.
A AB BC
FCC
HCP
C
par'al
FCC Partial Dislocations and Stacking Faults
StackingFaultsaredefectsthatcostenergyEnergybalancebetweensepara3ngpar3alstolowerelas3cenergyandcrea3onofmoreSF.
Mo'onofpar'als
Separa'onofpar'als
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Deforma'ontwinning
Deforma0ontwininFe-Mn-Csteel[001]orienta0on3%strain
TEMimagefrom:I.Karaman,H.Sehitoglu,K.Gall,Y.I.ChumlyakovandH.J.Maier,ActaMater.(2000).
fcc
fcc
twin
B
C
C
A
B
A
C
<112>
<111>
fcc
fcc
twin
Mirrorsymmetryisseenacrossthetwinboundary.
Twinboundary
Twinning:mechanismofplas0cdeforma0onatcrystallevel.
twinboundary
twinningshear
a a
17fcc
uz fcc0.5
usγu
unstable
1.0 1.5 2.0 2.5 3.0
[ ]111
112⎡ ⎤⎣ ⎦
A
A
BC
BC
A
fcc
primi0vecell
pq
rs
(111)
Energypathwayforastackingfault
hcp
isfγs
isf
ABC
AC
A
intrinsicstackingfault(isf)
B
Generalizedstackingfaultenergy(GSFE)
(Vitek,1968)
12bp bp
maximum
maxγ
m
AB
AA
C
BC
12bp
Specimensurfaceafertest
Specimensurfaceafertest
(112)[111]
__
Mode Plane Angle[°]
Schmidtfactor
Twin (-1-12)[111] -75.7 0.49
Twin (1-12)[-111] -59.5 0.43
Twin (112)[-1-11] 74.4 0.41
Twin (-112)[1-11] 53.3 0.49
(112)[111]
__
Ex-situDIC(10x)–SEMresults
[001]tension,εmean=0.32%
εxx[%]
Ex-situDIC(10x)–SEMresults
[001]tension,εmean=0.32%
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εxx[%]
Deforma'onleadstoPlas'cSlip
• Defini'onofslip–theslidingofplanesofatomsoveroneanother
• Slipmo'onisaccomplishedbythemo'onofdisloca'ons
• Sliptypicallyoccursalongthecrystal’sslipdirec'onontheslipplane
• Asanexample,wewillexamineaFCCcrystalstructure(Cu,Al,Ni,etc.)– 12totalslipsystems– 4dis'nctslipplanes:{111}
• Largestdistancebetweenplanes– 3dis'nctslipdirec'onperplane:<110>
• Smallestdistancebetweenatoms
SchmidFactor
• Thestressrequiredtoinduceslipinacrystallaqcecanbecalculatedasafunc'onofit’sorienta'on
• SchmidFactor,m:Thera'oofmaximumshearstressonaslipsystemtotheuniaxialstressapplied
PicturefromSim,2008
3-CFPSPECIMENFE47.8–CRPOLY-CRYSTAL
COMPRESSIONTEST
WaelAbuzaid,LucaPatriarca
Prepara'onofthespecimen
• MaterialFe–47.8Cr,poly-crystal• HeatTreatment900°Cfor1hr,quenchedinwater(January252011)
• Polishing(March182011)• EBSD(March182011)• Spekle(March192011)
• Compressiontest(March202011)• Geometryinforma'onsw=3.93mm,t=3.89mm,Lo=9.99mm
EBSDresults
EBSDresults–Eulerangles⎥⎥⎥
⎦
⎤
⎢⎢⎢
⎣
⎡
5.283.351.56
⎥⎥⎥
⎦
⎤
⎢⎢⎢
⎣
⎡
2.55.434.85
⎥⎥⎥
⎦
⎤
⎢⎢⎢
⎣
⎡
1.812.239.200
⎥⎥⎥
⎦
⎤
⎢⎢⎢
⎣
⎡
4.313.195.343⎥
⎥⎥
⎦
⎤
⎢⎢⎢
⎣
⎡
0.261.199.344
⎥⎥⎥
⎦
⎤
⎢⎢⎢
⎣
⎡
6.771.171.298⎥
⎥⎥
⎦
⎤
⎢⎢⎢
⎣
⎡
0.436.486.338
⎥⎥⎥
⎦
⎤
⎢⎢⎢
⎣
⎡
5.48.231.278
1
2
3
4
56
7
8
EBSDresults–Eulerangles
1
2
3
4567
8
EBSDresults–Eulerangles
1
2
3
4567
8
[111]
[133]
[011]
Singlecrystal
StressHistoryVsGripdisplacement
Ex-situanalyses5x
0.1 2.4
εresidual=0.48%
5x
Ex-situanalyses5x
0.1 2.4
εresidual=0.48%
5x
25x
SchmidtFactor0.33
Ex-situanalyses5x
0.1 2.4
εresidual=0.48%
5x25x
Twin(121)[111]_
Slip(321)[111]_
Twin(121)[111]_
Slip(321)[111]_
SchmidtFactor0.44
SchmidtFactor0.2
Ex-situanalyses5x
0.1 2.4
εresidual=0.48%
5x
25x
SF0.46
SF0.5
SF0.35
Ex-situanalyses5x
0.1 2.4
εresidual=0.48%
5x
25x
SF0.46 SF0.39
SF0.37
Ex-situanalyses5x
0.1 2.4
εresidual=0.48%
5x
25x