mc turning lt series brochure

16
High Performance CNC LATHES TURNING CENTERS

Upload: innovate-technologies

Post on 06-Apr-2016

227 views

Category:

Documents


0 download

DESCRIPTION

 

TRANSCRIPT

Page 1: Mc Turning LT Series Brochure

High Performance CNC LATHES

TURNING CENTERS

Page 2: Mc Turning LT Series Brochure

• Rigid Precise linear guideways ensure the longevity and performance of each and every machine.

• Increased rapid travel speed improves cutting efficiency.

• The highly rigid servo driven turret provides heavy duty cutting capability.

• The full enclosure design prevents the chips and coolant from splashing providing a safe and clean working environment.

• The auto oil lubrication system provides rails, ballscrews and key units precise and adjustable oil volume control

High Performance CNC LATHES

2 w w w . m c m a c h i n e r y . c o m2

Page 3: Mc Turning LT Series Brochure

• The main machine body is designed as a one-piece cast construction. The 30-degree slant bed provides the spindle head, turret and tail stock with an excellent supporting base with low gravity.

• Enhanced rib design in the major construction areas provides extra rigidity for heavy duty or high speed cutting. This added rigidity also prolongs the cutting tool service life.

• The major construction elements are made using FC30 Meehanite cast iron, which is a very stable precision-proven structure.

• The X and Z axes are driven by absolute AC servo motors. This high torque/high power motor provides fast acceleration and deceleration movement while the absolute encoder technology eliminates the usage of a limit switch. The home position operation is no longer needed when the machine is first powered up.

High Rigidity, High AccuracyCONSTRUCTION DESIGN

3

Page 4: Mc Turning LT Series Brochure

Collision Protection Device• The machine is equipped with an axis collision protec-

tion device which can absorb and reduce the collision force. Machine accuracy is maintained if any axis malfunction occurs

• The X and Z axes uses heavy duty linear guideways to ensure high rigidity low noise and low friction machining to achieve high speed feederates and contour cutting accuracy.

High Speed & High Accuracy Linear Guide Ways• The zero backlash linear guideway ensures consis-

tent cutting service during curve or slope cutting.

• Suitable for high speed travel and helps to minimize power consumption.

• The linear guides’ rolling contact instead of sliding contact, reduces friction loss and increases posi-tioning accuracy.

• Loading capacity and rigidity is excellent for multiple direction cutting.

• The roller type linear guideways high durability guar-antees long service life and high accuracy.

High AccuracyTRANSMISSION SYSTEM

• High speed feedrates are 787 ”/min in X-axis and 945 ”/min in Z-axis.

• A direct drive coupler is used to link the servo motors and high precision ball screws in both the X and Z-axes.

• The auto-lube system provides the proper lubrication to both the ball screws and their support

bearings providing long life and high precision.

• Extremely large C3 grade ball screws are used for both high rigidity and high precision.

4 w w w . m c m a c h i n e r y . c o m

Page 5: Mc Turning LT Series Brochure

Spindle System• Super precision P4 grade spindle bearings are

arranged with an optimized span to maximize sta-bility and ensure extreme cutting accuracy over a long service life.

• The spindle bearing arrangement: double row

roller bearing x 1 and angular ball bearings x 2 at the front side; and double row roller bearing x 1 at the rear side to provide maximum support.

Spindle Power Transmission System• A high-performance V-belt drive is used for power

transmission. A belt drive reduces maintenance and the heat generated by a gear type drive. Using the pulley’s gear ratio, maximum spindle torque can be obtained and the maximum cutting capacity is achieved.

• Rigid tapping capability is standard on the machine. Setting up the threading operation is easy providing high accuracy while achieving maximum product output.

• The spindle can be orientated and stopped at multiple positions. This is handy for any specific angle operation, as well as for the manual workpiece loading/unloading.

Heat Emission System• The thermal fin design is standard on the

spindle head. The generated heat is effi-ciently removed by circulating air around the head.

Spindle Head andSPINDLE SYSTEM

5

Page 6: Mc Turning LT Series Brochure

Servo Turret• The robust turret is driven by a servo motor providing

adjacent tool to tool time of 0.9 seconds and opposite tool change time of 2.0 seconds.

• A large turret shaft is used for its high rigidity and high positioning accuracy. The turret rigidity ensures cutting capability for a wide variety of applications.

• There is no interference between the maximum inner tool and the chuck or workpiece when the turret is fully loaded.

Tail Stock Unit• The high accuracy tail stock provides high

rigidity and loading durability. The move-ment of the tail stock quill is programmable with hydraulically adjustable thrust force.

High PerformanceACCESSORIES

6 w w w . m c m a c h i n e r y . c o m

Page 7: Mc Turning LT Series Brochure

Separated Coolant Tank System• The isolated coolant tank is designed for easy for maintenance.

The high pressure pump and large coolant flow can efficiently remove the heat generated by the machining process.

• The chip conveyer system is located under the front side of the machine. This sys-tem can easily remove the large volume of chips generated by the turning process.

High EfficientCHIPS REMOVAL SYSTEM

7

Page 8: Mc Turning LT Series Brochure

• Themainspindlemotorhasbothhightorqueatlowspeedandhighspeedcharacteristics

providingthebestrangeofoverallperformance.

InnerTurningProcess(CuttingConditions) Model ODBefore ODAfterTurning: Spindle Feedrate: CuttingDepth: Spindle ChipRemovalRate: Cutting: in(mm) Speed: in(mm)/rev in(mm) Load: cu.in(cc)/min in(mm) RPM

LT-350 2.75(70) 2.99(76) 682 .009(.24) .118(3.0) 115% 7.1(117)LT-400 2.91(74) 3.15(80) 646 .013(.33) .118(3.0) 110% 9.4(154)LT-520 3.07(78) 3.38(86) 816 0.14(.36) .157(4.0) 105% 18.4(301)

OuterTurningProcess(CuttingConditions) Model ODBefore ODAfterTurning: Spindle Feedrate: CuttingDepth: Spindle ChipRemovalRate: Cutting: in(mm) Speed: in(mm)/rev in(mm) Load: cu.in(cc)/min in(mm) RPM

LT-350 3.54(90) 3.37(85.6) 1000 .015(.39) .086(2.2) 105% 14.4(236)LT-400 2.44(62) 2.06(52.4) 1000 .015(.39) .189(4.8) 133% 20.5(336)LT-520 3.62(92) 3.15(80) 1000 .015(.39) .236(6.0) 125% 41.5(680)

8 w w w . m c m a c h i n e r y . c o m

Spindle Torque OUTPUT CHART

Page 9: Mc Turning LT Series Brochure

Hardware - Includes state-of-the art 64 bit RISC processing unit with ultra-high speed fiber-optic backplane. Allows for extensive program look-ahead (337 blocks) and 33,700 BPM processing. Distributed architecture that delegates routine motion control operations to intelligent servo and spindle amplifiers for reduced cycle processing time. Industry standard CF memory cards, Eth-ernet, and TCP/IP networking technologies.

Software – Includes user interface (HMI) optimized for ease of operation and intuitive access to critical information such as edit-ing, set-up, and monitoring functions. On-board electronic manual information for quick reference as well as conversational program generation for rapid part programming and program validation in 3D solid model graphic.

Operation – Includes playback function for on-the-fly program edits via teach mode. Multi-program background edit and checking, Modal program research feature to restart cutting operations at the exact point of interrupt or power failure. Tool life monitoring for rapid setup.

Technology – High-speed and high-accuracy machining with ad-vanced control technologies. Complete Nano processing from the program values to the servo commands that are rolled up into an Easy Navigation System with the highest performance levels.

9

CNC ControlOPERATION SYSTEM POWERED BY

Page 10: Mc Turning LT Series Brochure

Laser Inspection• All the machines are manufactured

under the control of ISO9001 quality management system.

• The full stroke is inspected and compen-sated by the laser measurement instru-ment.

• Standard process for every machine built is a 100 hour test run.

Rail Straightness Measurement• Every linear guide rail is inspected by an elec-

trical level gauge to ensure accuracy before final installation.

Rail Parallelism Inspection• The linear guide ways are calibrated

to ensure the parallelism during their installation.

Standard Workpiece Test• The standard workpiece test is executed

to ensure turning accuracy.

AdvancedQUALITY CONTROL

w w w . m c m a c h i n e r y . c o m10

Page 11: Mc Turning LT Series Brochure

Tool Setter Option•TheReinshawHPMAautomatictoolsetterservesasanoptional,fullyautomatictoolmeasurementprocess.Thesystemcanmeasurethetoolsautomaticallywhilethepre-setworkpiecequantityisreached.Thisoptionenhancesproductionperformanceandaccuracy.

Part Catcher Unit Option•Max.workpiecedia.:1.97”(50mm)•Max.workpiecelength:5.12”(130mm)•Max.workpieceweight:4.4lb.(2kg)

Workpiece Bucket Option•Theworkpiecebucketislargeenoughtoprovideconvenientspaceforautomation.

Bar Feeder System Option•Thebarfeederisaveryusefulunitformassproductionapplications.TheBarFeederSystemcanbeintegratedwiththePartCatcherforfullautomation.

Automation CAPABILITY

11

Page 12: Mc Turning LT Series Brochure

Machine Specifications Units LT-350 LT-400 LT-520

Travel

X-Axis inch (mm) 5.51 (140) 7.09 (180) 8.66 (220)

Z-Axis inch (mm) 13.77 (350) 20.87 (530) 27.95 (710)

Spindle

Spindle Speed RPM 40-6,000 30-4,000 30-3,500

Spindle Nose A2-5 A2-6 A2-8

Front Bearing Inner Dia. inch (mm) 3.14 (80) 3.94 (100) 5.12 (130)

Thru-Hole Dia. inch (mm) 2.20 (56) 2.48 (63) 3.46 (88)

Capacity

Chuck Size inch (mm) 6 (152.4) 8 (203) 10 (254)

Swing Over Bed inch (mm) 13.77 (350) 15.75 (400) 20.47 (520)

Swing Over Side inch (mm) 11.02 (280) 12.6 (320) 15.75 (400)

Center Distance inch (mm) 17.91 (455 25.39 (645) 33.27 (845)

Standard Turning Dia. inch (mm) 7.48 (190) 8.5 (216) 11.30 (287)

Max Turning Dia. inch (mm) 9.44 (240) 12.6 (320) 15.75 (400)

Max Turning Length inch (mm) 13.77 (350) 20.86 (530) 27.95 (710)

Bar Capacity inch (mm) 1.77 (45) 2.05 (52) 3.07 (78)

Turret

No. of Stations 12 12 10

Size of Holder (sq) inch (mm) .787 (20) .984 (25) .984 (25)

Boring Holder Dia. inch (mm) 1.25 (32) 1.57 (40) 1.97 (50)

Tailstock

Travel inch (mm) 11.41 (290) 17.13 (435) 22.83 (580)

Quill Stroke inch (mm) 3.94 (100) 3.94 (100) 5.90 (150)

Size of Taper MT4 MT5 MT5

Quil I.D. inch (mm) 2.95 (75) 3.54 (90) 4.33 (110)

Feedrate

X-Rapid in/min (M/min) 944 (24) 794 (20) 794 (20)

Z-Rapid in/min (M/min) 1,180 (30) 944 (24) 794 (20)

12 w w w . m c m a c h i n e r y . c o m

Technical INFORMATION

Page 13: Mc Turning LT Series Brochure

Machine Specifications Units LT-350 LT-400 LT-520

Travel

X-Axis inch (mm) 5.51 (140) 7.09 (180) 8.66 (220)

Z-Axis inch (mm) 13.77 (350) 20.87 (530) 27.95 (710)

Spindle

Spindle Speed RPM 40-6,000 30-4,000 30-3,500

Spindle Nose A2-5 A2-6 A2-8

Front Bearing Inner Dia. inch (mm) 3.14 (80) 3.94 (100) 5.12 (130)

Thru-Hole Dia. inch (mm) 2.20 (56) 2.48 (63) 3.46 (88)

Capacity

Chuck Size inch (mm) 6 (152.4) 8 (203) 10 (254)

Swing Over Bed inch (mm) 13.77 (350) 15.75 (400) 20.47 (520)

Swing Over Side inch (mm) 11.02 (280) 12.6 (320) 15.75 (400)

Center Distance inch (mm) 17.91 (455 25.39 (645) 33.27 (845)

Standard Turning Dia. inch (mm) 7.48 (190) 8.5 (216) 11.30 (287)

Max Turning Dia. inch (mm) 9.44 (240) 12.6 (320) 15.75 (400)

Max Turning Length inch (mm) 13.77 (350) 20.86 (530) 27.95 (710)

Bar Capacity inch (mm) 1.77 (45) 2.05 (52) 3.07 (78)

Turret

No. of Stations 12 12 10

Size of Holder (sq) inch (mm) .787 (20) .984 (25) .984 (25)

Boring Holder Dia. inch (mm) 1.25 (32) 1.57 (40) 1.97 (50)

Tailstock

Travel inch (mm) 11.41 (290) 17.13 (435) 22.83 (580)

Quill Stroke inch (mm) 3.94 (100) 3.94 (100) 5.90 (150)

Size of Taper MT4 MT5 MT5

Quil I.D. inch (mm) 2.95 (75) 3.54 (90) 4.33 (110)

Feedrate

X-Rapid in/min (M/min) 944 (24) 794 (20) 794 (20)

Z-Rapid in/min (M/min) 1,180 (30) 944 (24) 794 (20)

Units LT-350 LT-400 LT-520

Motor

Spindle Motor HP (Kw) 7.4/10 (5.5/7.5) 10/15 (7.5/11) 20/25 (15/18.5)

X-Servo Motor HP (Kw) 1.6 (1.2) 1.6 (1.2) 1.6 (1.2)

Z-Servo Motor HP (Kw) 2.4 (1.8) 3.5 (2.5) 3.5 (2.5)

Turret-Servo Motor HP (Kw) 1.0 (.75) 1.6 (1.2) 1.6 (1.2)

Control Unit

Mitsubishi M70-V M70-V M70-V

Machine Size

Weight lb (kg) 7,716 (3,500) 9,480 (4,300) 11,023 (5,000)

Width inch (mm) 74.2 (1,885) 88.6 (2,250) 112.2 (2,850)

Height inch (mm) 67.7 (1,720) 69.7 (1,770) 74.6 (1,895)

Depth inch (mm) 63.0 (1600) 65.7 (1,670) 70.9 (1,800)

Miscellanious

Power Requirement V/ KVA 220 / 15 220 / 15 220 / 25

Compressed Air Supply PSI (kg/cm²) 85 (6) 85 (6) 85 (6)

Coolant Capacity gal (L) 42 (160) 53 (200) 61 (230)

Control Unit Specs.

64-bit RISC Processor

33700 BPM Processing Speed

8.4” Color LCD Display

Graphics Display

512 KB Machine Memory

337 Block Look Ahead

Editable Data Server Flashcard Type

Communications: Ethernet with TCP/IP Protocol & RS 232

Parts Count & Run Hour Display

Inch/Metric Switching

Tool Life Management

NAVI (Conversational) Programming

13

Page 14: Mc Turning LT Series Brochure

Standard Accessories LT-350 LT-400 LT-520Stepless Spindle Motor X X XHydraulic Servo Turret X X X3-Jaw Thru-Hole Chuck (Soft/Hard Jaw, T-Block) 1 Set Each X X XWork Light X X XAlarm Light X X XTool Box X X XOperation Manual X X XProgrammable Hydraulic Tailstock Quill X X XProgrammable Hydraulic Chuck X X XFoot-Step Switch X X XAuto Power Off System X X XChip Conveyor (Includes Chip Cart) X X XBoring Bar Tool Holder 5 pcs 5 pcs 4 pcsI.D. Tool Holder 2 pcs 2 pcs 2 pcsO.D. Tool Holder 12 pcs 12 pcs 10 pcsBoring Bar Bush Dia. mm 6, 8, 10, 12, 8, 10, 12, 16, 10, 12, 16 16, 20, 25 20, 25, 32 20, 25, 32, 40 2 pcs each 2 pcs each 2 pcs each Taper Bush MT1 - MT2 - MT3 MT1 - MT2 - MT3 MT2 - MT3 - MT4U-Drill Bush Dia. mm 20, 25 20, 25, 32 20, 25, 32, 40U-Drill Tool Holder 1 pc 1 pc 1 pcCoolant Pump X X XParts Catcher X X XTool Setter X X X

Optional Accessories

• Auto Front Door System • Transformer• Bar Feeder Interface • Robot Interface• Bar Feeder • Collet Chuck• Workpiece Counter

14 w w w . m c m a c h i n e r y . c o m

Standard and OptionalACCESSORIES

OPTIONAL EQUIPMENT

Page 15: Mc Turning LT Series Brochure

OPTIONAL EQUIPMENT

Model Units A B C D E F G H ILT-350 inch (mm) 74.2 (1885) 67.7 (1720) 63.0 (1600) 36.6 (930) 36.6 (930) 74.2 (1885) 0 41.7 (1060) 11.6 (295)LT-400 inch (mm) 88.6 (2250) 69.7 (1770) 65.7 (1670) 36.0 (916) 42.1 (1069) 84.2 (2140) 7.1 (180) 41.7 (1060) 11.8 (300)LT-520 inch (mm) 112.2 (2850) 74.6 (1895) 70.9 (1800) 39.4 (1000) 35.6 (905) 102.4 (2600) 9.8 (250) 41.7 (1060) 13.4 (340)

Model Units A B C D E F G H I J K L M N O P Q R S TLT-350 inch 17.09 12.36 13.78 3.15 4.72 0.94 1.14 3.58 3.94 1.18 5.51 5.9 18.27 9.45 6.85 1.18 4.72 13.78 1.18 1.26LT-400 inch 24.8 19.21 20.86 3.54 5.59 1.89 1.5 4.09 3.94 1.18 7.09 7.87 22.44 12.6 8.58 1.18 6.3 16.53 1.18 1.18 LT-520 inch 32.68 26.53 27.95 3.94 6.14 2.55 1.69 4.45 5.9 1.57 8.66 9.25 25.27 15.75 11.02 1.57 7.87 17.72 1.57 1.57

Model Units A B C D E F G H I J K L M N O P Q R S TLT-350 mm 434 314 350 80 120 24 29 91 100 30 140 150 464 240 174 30 120 350 30 32LT-400 mm 630 488 530 90 142 48 38 104 100 30 180 200 570 320 218 30 160 420 30 30LT-520 mm 830 674 710 100 156 65 43 113 150 40 220 235 642 400 280 40 200 450 40 40

15

Page 16: Mc Turning LT Series Brochure

THE INDUSTRY’S MOST RESPONSIVE SERVICE AND SUPPORT

When you choose a turning machine from MC Machinery Systems, Inc., you get industry-leading

technology for peak milling performance - but that’s just the beginning.

Long before your purchase, you’ll know the difference the Mitsubishi Experience can make. Our

field service managers and applications engineers have technical expertise and industry specific

knowledge, combined with MC Machinery’s wide array of machine tools and modular automation

options. This potent combination gives the flexibility to deliver a custom system designed to make

your business its most efficient and competitive.

From installation and on-site training to support and

service to keep you running at peak performance

throughout the life of your system, our national service

network is just a phone call away. No other company

has greater depth of experience and resources than

Mitsubishi and MC Machinery Systems Inc.

1500 Michael Drive, Wood Dale, IL 60191 | Tel: 630-616-5920 Fax: 630-616-4068 | www.mcmachinery.com

RP 1,000 7 14