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4
990-4063F-001 07/2007 *990-4063F- Installation Symmetra PX 10-40 kW 208 V IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS Warning: ALL safety instructions in the Safety Sheet 990-2984 must be read, understood, and followed when installing the UPS system. Failure to do so could result in equipment damage, serious injury, or death. Warning: The UPS system has no built-in disconnection devices for AC output and DC input. An AC output over- current protection and AC output disconnect must be provided by the customer. Warning: After the UPS has been electrically wired, do not start it up. Start-up is commissioned to APC-authorized personnel only. Caution: For customer-supplied external batteries, over- current protection and a disconnection device for the battery circuits must be provided. Note: Ensure that the unit is in its final location prior to the installation. Cable Entry Rear Cable Entry Loosen the screws to remove the plate. Punch holes as required and reinstall the panel before mounting the wiring hardware. Bottom Cable Entry Loosen the screws to remove the plate. Punch holes as required and reinstall the panel before mounting the wiring hardware. AC Input, AC Output, and Ground Cable Landings Caution: Ensure clockwise phase rotation and neutral location. Caution: Power terminal lug diameter is 8 mm. Torque value is 6 Nm.. Connect power input and output wiring to terminate as shown. Route the input and output cables in separate conduits. Make ground connections as shown. Emergency Power OFF Switch Keep EPO wire routing isolated and use separate EPO conduit AC Output AC Input DC Input (Optional XR) 2 3 4 Emergency Power OFF Switch Keep EPO wire routing isolated and use separate EPO conduit AC Output AC Input DC Input (Optional XR)

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990-

4063

F-00

107

/200

7*990-4063F-

Inst

alla

tion

Sym

met

ra P

X 10

-40

kW 2

08 V

IMPO

RTA

NT

SAFE

TY IN

STR

UC

TIO

NS

SAVE

TH

ESE

INST

RU

CTI

ON

SW

arni

ng: A

LL

safe

ty in

stru

ctio

ns in

the

Safe

ty S

heet

99

0-29

84 m

ust b

e re

ad, u

nder

stoo

d, a

nd fo

llow

ed w

hen

inst

allin

g th

e U

PS sy

stem

. Fai

lure

to d

o so

cou

ld r

esul

t in

equi

pmen

t dam

age,

seri

ous i

njur

y, o

r de

ath.

War

ning

: The

UPS

syst

em h

as n

o bu

ilt-in

dis

conn

ectio

n de

vice

s for

AC

out

put a

nd D

C in

put.

An

AC

out

put o

ver-

curr

ent p

rote

ctio

n an

d A

C o

utpu

t dis

conn

ect m

ust b

e pr

ovid

ed b

y th

e cu

stom

er.

War

ning

: Aft

er th

e UPS

has

bee

n el

ectr

ical

ly w

ired

, do

not

star

t it u

p. S

tart

-up

is c

omm

issi

oned

to A

PC-a

utho

rize

d pe

rson

nel o

nly.

Cau

tion:

For

cus

tom

er-s

uppl

ied

exte

rnal

bat

terie

s, ov

er-

curr

ent p

rote

ctio

n an

d a

disc

onne

ctio

n de

vice

for t

he b

atte

ry

circ

uits

mus

t be

prov

ided

.

Not

e: E

nsur

e th

at th

e un

it is

in it

s fin

al lo

catio

n pr

ior t

o th

e in

stal

latio

n.

Cab

le E

ntry

Rea

r Cab

le E

ntry

�Lo

osen

the

scre

ws t

o re

mov

e th

e pl

ate.

�Pu

nch

hole

s as r

equi

red

and

rein

stal

l the

pan

el b

efor

e m

ount

ing

the

wiri

ng h

ardw

are.

Bot

tom

Cab

le E

ntry

�Lo

osen

the

scre

ws t

o re

mov

e th

e pl

ate.

�Pu

nch

hole

s as r

equi

red

and

rein

stal

l the

pan

el b

efor

e m

ount

ing

the

w

iring

har

dwar

e.

AC

Inpu

t, A

C O

utpu

t, an

d G

roun

d C

able

Lan

ding

sC

autio

n: E

nsur

e cl

ockw

ise

phas

e ro

tatio

n an

d ne

utra

l lo

catio

n.

Cau

tion:

Pow

er te

rmin

al lu

g di

amet

er is

8 m

m. T

orqu

e va

lue

is 6

Nm

..

�C

onne

ct p

ower

inpu

t and

out

put w

iring

to te

rmin

ate

as sh

own.

Rou

te

the

inpu

t and

out

put c

able

s in

sepa

rate

con

duits

.

�M

ake

grou

nd c

onne

ctio

ns a

s sho

wn.

� �

Emer

genc

yPo

wer O

FF

Switc

hKe

ep E

PO

wire

rout

ing

isolat

ed an

d us

e sep

arat

eEP

O co

ndui

t

AC Outp

utAC In

put

DC In

put

(Opt

iona

l XR)

2 3 4

��

Emer

genc

yPo

wer O

FF

Switc

hKe

ep E

PO

wire

rout

ing

isolat

ed an

d us

e sep

arat

eEP

O co

ndui

t

AC Outp

utAC In

put

DC In

put

(Opt

iona

l XR)

2

EPO

Sw

itch

Wiri

ngTh

e U

PS m

ust b

e co

nnec

ted

to e

ither

a d

ry c

onta

ct o

r a 2

4 V

dc

Emer

genc

y Po

wer

Off

(EPO

) sw

itch.

The

EPO

circ

uit i

s con

side

red

Cla

ss 2

and

SEL

V (S

afet

y Ex

tra L

ow

Volta

ge).

A S

ELV

circ

uit i

s iso

late

d fr

om p

rimar

y ci

rcui

try th

roug

h an

is

olat

ing

trans

form

er a

nd d

esig

ned

so th

at u

nder

nor

mal

con

ditio

ns, t

he

volta

ge is

lim

ited

to 4

2.4

Vac

peak

or 6

0 V

dc. S

ELV

and

Cla

ss 2

circ

uits

m

ust b

e is

olat

ed fr

om a

ll pr

imar

y ci

rcui

try. D

o no

t con

nect

any

circ

uit t

o th

e EP

O te

rmin

al b

lock

unl

ess i

t can

be

conf

irmed

that

the

circ

uit i

s SE

LV o

r Cla

ss 2

.

For i

nsta

llatio

ns in

US.

–C

L2C

lass

2 c

able

for g

ener

al p

urpo

se u

se.

–C

L2PP

lenu

m c

able

for u

se in

a v

ertic

al sh

aft o

r fro

m fl

oor t

o flo

or.

–C

L2R

Rac

er c

able

for u

se in

dw

ellin

gs a

nd ra

cew

ays.

–C

L2X

Lim

ited

use

cabl

e fo

r dw

ellin

gs a

nd ra

cew

ays.

For i

nsta

llatio

ns in

Can

ada.

–C

L2R

Cer

tifie

d, ty

pe E

LC (E

xtra

-Low

-Vol

tage

Con

trol C

able

).

–C

L2X

Cer

tifie

d, ty

pe E

LC (E

xtra

-Low

-Vol

tage

Con

trol C

able

).

Com

mun

icat

ion

Cab

les

Side

pan

el re

mov

alW

arni

ng: E

nsur

e To

tal P

ower

Off

bef

ore

rem

ovin

g th

e si

de p

anel

(see

Tot

al P

ower

Off

pro

cedu

re in

the

Safe

ty

Shee

t).

Not

e: U

se 2

0-fo

ot st

anda

rd C

at 5

dat

a ca

ble

(sup

plie

d). I

f the

ca

ble

leng

th is

inad

equa

te, a

long

er C

at 5

cab

le, o

r cou

pler

s, ca

n be

use

d (n

ot su

pplie

d).

Not

e: If

bot

tom

rout

ing

is re

quire

d, fo

llow

step

s 1 to

5 b

elow

to

gai

n ac

cess

to th

e co

mm

unic

atio

n ca

bles

. If n

ot, p

roce

ed to

C

onne

ctin

g co

mm

unic

atio

n ca

bles

.

�U

nloc

k th

e rig

ht-s

ide

pane

l usi

ng k

ey.

�D

epre

ss th

e la

tche

s.

�Pu

ll ou

t the

pan

el.

�Li

ft th

e pa

nel a

t an

angl

e aw

ay fr

om th

e en

clos

ure.

�R

oute

the

com

mun

icat

ion

cabl

es th

roug

h th

e fr

ont h

oles

of t

he

encl

osur

es. E

xit t

he e

nclo

sure

s fro

m th

e bo

ttom

or t

op a

s req

uire

d.

Not

e: If

you

r UPS

has

bee

n in

stal

led

betw

een

devi

ces a

nd

side

pan

els c

anno

t be

rem

oved

, the

Byp

ass S

tatic

Sw

itch

Mod

ule

can

be re

mov

ed to

gai

n ac

cess

.

How

to c

onne

ct c

omm

unic

atio

n ca

bles

�C

onne

ct th

e ne

twor

k co

mm

unic

atio

n ca

ble.

�C

onne

ct th

e X

R c

omm

unic

atio

n ca

ble.

See

Als

o: R

efer

to th

e gu

ide

supp

lied

with

the

batte

ry

encl

osur

e fo

r fur

ther

det

ails

on

how

to c

onne

ct

com

mun

icat

ion

cabl

es b

etw

een

the

UPS

and

the

XR

Bat

tery

En

clos

ures

.

Inst

alla

tion

and

wiri

ng o

f opt

iona

l A

PC M

aint

enan

ce B

ypas

s Pa

nel

Wiri

ng o

verv

iew

J6

Inpu

t/Out

put W

iring

of A

ncilla

ry E

quip

men

t

J61

1 In

tern

al Po

wer

+24V

Sup

ply

2 43

2/3Re

lay C

oil 1

4Gr

ound

EPO

Cont

rol f

or P

SX P

DUEm

erge

ncy

Powe

r OFF

Sw

itch

Keep

EPO

wi

re ro

utin

g iso

lated

and

use s

epar

ate

EPO

cond

uit

AC Outp

utAC In

put

DC In

put

(Opt

iona

l XR)

1/2

Batte

ry B

reak

er p

rese

nt

4 Gr

ound

N/O

EPO

Cont

rol

N/C

EPO

Cont

rol

3/2

Relay

Coi

l 11

Inte

rnal

Powe

r+2

4V S

uppl

y

8 Gr

ound

7/6

Relay

Coi

l 25

Inte

rnal

Powe

r+2

4V S

uppl

y

3/4

Ext.

batte

ry fu

se/B

atte

ry B

reak

er 1

(N/O

pos

ition

)5/6

Ex

t. ba

ttery

fuse

/Bat

tery

Bre

aker

2 (N

/O p

ositi

on)

7/8

Tem

p. se

nsor

, ext

. bat

tery

9/10

Tem

p. se

nsor

, ext

. bat

tery

pre

sent

11/12

Iso.

traf

o te

mp.

switc

h (N

/C p

ositi

on)

13/14

Iso.

traf

o te

mp.

switc

h pr

esen

t

Emer

genc

y shu

t-dow

n wi

th in

tern

al su

pply

INTE

LLIG

EN

CE

MO

DU

LE

INTE

LLIG

EN

CE

MO

DU

LE

DO

CUM

ENT

STO

RAG

E

XR C

omm

unic

atio

ns

?

XR C

omm

unic

atio

ns

Por

t 1

Port

2

Dis

play

/ C

ompu

ter I

nter

face

Dis

play

Rem

ote

Pow

er V

iew

Com

pute

r

Inte

rface

Rese

t

Link-

RX/T

X

Sta

tus

10Ba

se-T

AP96

06 P

ower

Net N

etw

ork

Adap

ter

Syst

em P

ower

Sup

ply

Bat

tery

Mon

itor

MB

P (o

ptio

nal

equi

pmen

t)

Out

put

Pow

er

Inpu

tP

ower

Bat

tery

Enc

losu

re(O

ptio

nal,

4 M

ax.)

EPO

AC

Pow

er

DC

Pow

erIn

terf

ace

wiri

ng

UPS

3

APC

Mai

nten

ance

Byp

ass

Pane

l ins

talla

tion

and

wiri

ng p

roce

dure

�M

ount

the

APC

Mai

nten

ance

Byp

ass P

anel

(MB

P) o

n a

wal

l clo

se to

th

e U

PS a

ccor

ding

to th

e ill

ustra

tion

belo

w:

�C

onne

ct th

e ca

bles

from

the

upst

ream

util

ity to

the

mai

n in

put

term

inal

s on

the

MB

P.

�C

onne

ct th

e ca

bles

from

the

UPS

AC

inpu

t to

the

inpu

t ter

min

als o

n th

e M

BP.

�C

onne

ct th

e ca

bles

from

the

UPS

AC

out

put t

o th

e ou

tput

term

inal

s on

the

MB

P.

�C

onne

ct th

e ca

bles

from

the

MB

P m

ains

out

put t

erm

inal

s to

the

load

eq

uipm

ent/d

istri

butio

n.

�C

onne

ct c

ontro

l wire

s bet

wee

n th

e U

PS a

nd th

e M

BP.

Mai

nten

ance

Byp

ass

Pane

l wiri

ng c

heck

list

�En

sure

that

bot

h th

e D

C b

reak

er a

nd th

e sy

stem

ena

ble

switc

h ar

e in

th

e O

FF o

r STA

ND

-BY

pos

ition

s.

�To

rque

term

inal

scre

ws t

o 1.

6-1.

8 N

m a

nd te

rmin

al b

olts

to 6

Nm

. Ve

rify

wire

s in

term

inal

blo

ck X

010.

Wire

s 1-1

0 co

nnec

t to

equi

pmen

t int

erfa

ce 1

-10.

�A

pply

pow

er to

syst

em in

put o

f MB

P an

d m

easu

re v

olta

ges a

t inp

ut

term

inal

blo

ck (X

001)

. Mea

sure

and

reco

rd v

olta

ges b

elow

bet

wee

n:L1

and

Neu

tral:_

____

___

L2 a

nd N

eutra

l:___

____

____

_ L3

and

Neu

tral:_

____

____

_M

easu

red

volta

ges m

ust b

e 96

and

130

. If n

ot, S

TOP!

Ver

ify

corr

ect w

irin

g fr

om th

e po

wer

sour

ce to

the

inpu

t wir

ing

conn

ectio

ns a

nd r

epea

t the

pro

cedu

re.

�En

sure

that

the

phas

e ro

tatio

n is

cor

rect

.

�En

sure

that

the

wiri

ng is

cor

rect

.

�Sw

itch

on Q

001,

Q00

3, a

nd Q

002.

�M

easu

re a

nd re

cord

vol

tage

s bet

wee

n in

put a

nd o

utpu

t poi

nts o

n th

e Sy

mm

etra

PX

L1 in

put a

nd L

1 ou

tput

:___

____

L2

inpu

t and

L2

outp

ut:_

____

___

L3 in

put a

nd L

3 ou

tput

:___

____

Mea

sure

d vo

ltage

s mus

t be

0 Vo

lt +/

- 2 V

olt.

If n

ot, S

TO

P! V

erify

co

rrec

t wir

ing

from

MB

P to

the

Sym

met

ra P

X.

�Su

cces

sful

com

plet

ion

of st

eps 1

thro

ugh

7 in

dica

tes t

hat t

he M

BP

is

prop

erly

inst

alle

d an

d fu

nctio

ning

cor

rect

ly. T

urn

off b

reak

ers a

nd

switc

hes a

nd sh

ut d

own

inpu

t pow

er to

the

syst

em. R

eins

tall

all

wiri

ng a

cces

s pan

els o

n th

e Sy

mm

etra

PX

.

Spec

ifica

tions

Cau

tion:

All

elec

trica

l pow

er a

nd p

ower

con

trol w

iring

mus

t be

inst

alle

d by

a q

ualif

ied

elec

trici

an, a

nd m

ust c

ompl

y w

ith

loca

l and

nat

iona

l reg

ulat

ions

for m

axim

um p

ower

ratin

g.

Not

e: A

ll cu

rren

t val

ues a

re b

ased

on

a 40

kW

max

imum

co

nfig

urat

ion

of th

e U

PS.

Not

esR

ecom

men

ded

sour

ce c

onne

ctio

n.

�In

put e

lect

ricity

to b

e pr

ovid

ed fr

om a

ded

icat

ed, g

roun

ded

4-w

ire

WY

E ut

ility

pow

er so

urce

with

a g

roun

ded

neut

ral.

�If

a g

roun

ded

3-w

ire u

tility

is p

rese

nt, a

Del

ta-to

-WY

E is

olat

ion

trans

form

er o

n U

PS in

put i

s req

uire

d.

�En

sure

clo

ckw

ise

volta

ge p

hase

rota

tion

(L1,

L 2,L

3).

B =

33.

84 in

. / 8

60 m

m

A =

25.9

9 in

. / 6

60 m

m

.

Fix

ing

hole

s in

th

e ba

ck o

f box

� ���

MA

INTE

NA

NC

E B

YPA

SS

PA

NE

L

SY

MM

ETR

A P

X U

PS

L1L2

L3

L1L2

L3

L1L2

L3L1

L2L3

L1L2

L3

L1L2

L3

12

34

56

78

910

78

910

12

34

56

1314

Mai

nten

ance

Byp

ass

Mon

itor

Boa

rd

UTI

LITY

INP

UT

208V

WY

E4

WIR

E +

GR

OU

ND

SY

STE

M O

UTP

UT

208V

4 W

IRE

+ G

RO

UN

D

X00

1

X00

2

X00

4

X00

3U

TILI

TY O

UTP

UT

UTI

LITY

INP

UT

AC

INP

UT

AC

OU

TPU

T

J2

NG

NG

NG

NG

X01

0

NG

NG

Inpu

t

Inpu

t vol

tage

3-Ph

ase

208

V

(166

V-2

40V

)

Inpu

t cur

rent

(nom

inal

, per

pha

se)

123

A

Max

imum

inpu

t cur

rent

(con

tinuo

us, a

t min

imum

m

ains

vol

tage

)16

2 A

Inpu

t cur

rent

pro

tect

ion

(ext

erna

l to

UPS

, not

su

pplie

d)17

5 A

*no

te 4

Inpu

t fre

quen

cy40

-70

Hz

Out

put

Out

put v

olta

ge (o

n lin

e)3-

Phas

e 20

8 V

Out

put c

urre

nt (n

omin

al, p

er p

hase

)11

1 A

Max

imum

out

put c

urre

nt (i

n by

pass

onl

y at

125

%

over

load

, per

pha

se)

139

A

Neu

tral o

utpu

t cur

rent

(with

100

% sw

itch

mod

e lo

ad)

192

A *

note

7

Out

put c

urre

nt p

rote

ctio

n (e

xter

nal t

o U

PS, n

ot

supp

lied)

150

A *

note

5

Out

put f

requ

ency

(on

line,

in b

ypas

s)Sy

nchr

oniz

ed to

inpu

t

Out

put f

requ

ency

(on

batte

ry)

50/6

0 H

z

Ove

rcur

rent

dev

ice

and

disc

onne

ct sw

itch

for

exte

rnal

safe

ty

DC

bus

vol

tage

+/- 1

92 V

DC

vol

tage

ratin

g of

the

batte

ry su

pply

250

V

Max

imum

ava

ilabl

e ba

ttery

supp

ly fa

ult c

urre

nt10

kA

4

Rec

omm

ende

d cu

rren

t pro

tect

ion.

�In

put:

175

Am

p. 3

-Pol

e A

C c

ircui

t bre

aker

with

30

kAIC

. N

ote:

If y

our i

nsta

llatio

n do

es n

ot in

clud

e an

Isol

atio

n Tr

ansf

orm

er

and

a M

BP

(opt

iona

l equ

ipm

ent),

use

a 1

75 A

mp

Cla

ss “

J” c

urre

nt

limiti

ng fu

se o

n ea

ch in

put p

hase

.

�O

utpu

t: 15

0 A

mp

3-po

le A

C c

ircui

t bre

aker

with

30

kAIC

.

Rec

omm

ende

d w

iring

for a

104

o F (4

0o C) t

empe

ratu

re e

nviro

nmen

t.

�In

put w

ires:

2/0

AW

G 9

0o C (1

94o F

) rat

ed c

oppe

r wire

.O

utpu

t wire

s: 1

/0 A

WG

90o C

(194

o F) r

ated

cop

per w

ire.

Ref

er to

NEC

Arti

cles

310

-15,

310

-16

and

315

for f

urth

er

info

rmat

ion.

�N

eutra

l out

put w

ires:

rate

for 1

73%

of o

utpu

t pha

se c

urre

nt if

feed

ing

all S

witc

h M

ode

Pow

er S

uppl

y lo

ads w

ithou

t pow

er fa

ctor

co

rrec

tion.

�G

roun

d w

ires:

size

d in

acc

orda

nce

with

NEC

Arti

cle

250-

122

and

Tabl

e 25

0-12

2.

�M

axim

um c

able

size

s: 2

50 k

cmil.

�R

ecom

men

ded

cabl

e lu

gs a

nd c

rimpi

ng to

ols.

Man

ufac

ture

r: Fr

amat

ome

Con

nect

ors I

nter

natio

nal (

FCI)

(see

tabl

e).

Che

cklis

tN

ote:

Do

not i

nsta

ll po

wer

or b

atte

ry m

odul

es.

�En

sure

all

pow

er w

iring

is to

rque

d to

a m

inim

um o

f 53

lb-in

(6 N

m).

�En

sure

that

the

syst

em e

nabl

e sw

itch

and

the

DC

bre

aker

are

in th

e O

FF o

r STA

ND

-BY

pos

ition

.

�A

pply

util

ity p

ower

to th

e sy

stem

inpu

t and

mea

sure

the

volta

ge a

t th

e in

put t

erm

inal

blo

ck. R

ecor

d vo

ltage

s bet

wee

n:L1

and

N:_

____

____

____

_ L2

and

N:_

____

____

____

L3

and

N:_

____

____

____

__M

easu

red

volta

ge m

ust b

e be

twee

n 96

and

130

. If n

ot, S

TO

P!

Veri

fy c

orre

ct w

irin

g (c

orre

ct lo

catio

n of

N) f

rom

the

pow

er

sour

ce to

the

inpu

t wir

ing

conn

ectio

ns. R

epea

t Ste

p 3.

�Ve

rify

cloc

kwis

e ph

ase

rota

tion

usin

g a

phas

e ro

tatio

n m

eter

.

�Tu

rn o

n sy

stem

ena

ble

switc

h. W

ait 1

min

ute

for s

yste

m to

self

test

. Ig

nore

dis

play

war

ning

(fau

lt lig

ht w

ill b

e on

).

�Te

st th

e EP

O sw

itch.

The

syst

em e

nabl

e sw

itch

shou

ld tr

ip to

the

STA

ND

-BY

pos

ition

, and

the

syst

em sh

ould

shut

dow

n co

mpl

etel

y. If

no

t, ch

eck

the

conn

ectio

ns a

nd th

e EP

O sw

itch

to e

nsur

e th

at th

ey a

re

inst

alle

d an

d fu

nctio

ning

cor

rect

ly.

�Su

cces

sful

com

plet

ion

of st

eps 1

thro

ugh

6 in

dica

tes t

hat t

he U

PS

wiri

ng is

pro

perly

inst

alle

d an

d fu

nctio

ning

cor

rect

ly. T

urn

off

brea

kers

and

switc

hes a

nd sh

ut d

own

utili

ty p

ower

to th

e sy

stem

in

put.

See

Tota

l Pow

er O

ff pr

oced

ure.

�R

eins

tall

all w

iring

acc

ess p

anel

s on

the

UPS

.

Con

tact

Info

rmat

ion

For l

ocal

, cou

ntry

-spe

cific

cen

ters

: go

to w

ww

.apc

.com

/sup

port/

cont

act

or se

e th

e ba

ck c

over

of t

he o

pera

tion

man

ual f

or p

hone

num

bers

.

Cab

le S

ize

(AW

G)

Term

inal

bol

t dia

met

er: 8

mm

Cab

le L

ug T

ype

Cri

mpi

ng T

ool

Die

8YA

8CL2

TC38

MD

7-34

RW

8CV

T

6YA

6CL2

TC38

MD

7-34

RW

5CV

T

4YA

4CL2

TC38

MD

7-34

RW

4CV

T

3YA

3CL2

TC38

Y35

U3C

RT

2YA

2CL2

TC38

MD

7-34

RW

2CV

T

1YA

1CL2

TC38

MD

7-34

RW

1CV

T

1/0

YA25

CL2

TC38

MD

7-34

RW

25V

T

2/0

YA26

CL2

TC38

MD

7-34

RW

26V

T

3/0

YA27

CL2

TC38

MD

7-34

RW

27V

T

4/0

YA28

CL2

TC38

MD

7-34

RW

28V

T