mbk produktkatalog 2016 e layout 1€¦ · mbk_produktkatalog_2016_e_layout 1 27.01.16 09:01 seite...

PRODUCT CATALOGUE

MBK_Produktkatalog_2016_E_Layout 1 27.01.16 09:00 Seite 1

COMPANY Who we are -

ABOUT US

Since mbk Maschinenbau GmbH was established in 1961 by

Georg Pfender, the company has developed to be one of the

leading producer of cage welding machines and equipment

for the building and concrete industry, by technical know-how,

inventive thinking, high quality standards and a close cooper -

ation with customers. More than 900 welding machines and a

total of over 1,100 machines have meanwhile been sold to

over 60 countries worldwide.

As a mid-sized family owned enterprise mbk excels by a fair

partnership with customers, employees and business friends.

Especially customers are treated with the highest priority. With

our long life products we offer you an optimal benefit. Our

customers enjoy competent and individual consulting, from

the first design sketch up to the production and installation,

inclusive after sales service. Customized adaptation of standard

machines and also in development projects and the construction

of special machines. Our modern machinery also enables us

to be your reliable partner for contract manufacturing and for

the production of parts and assemblies in the field of machining

and steel construction.

The quality management according DIN EN ISO 9001 is an im-

portant guarantee for the quality assurance and reliability of

our equipment and supports a permanent optimizing of all

processes.

MILESTONES

2003 Development and extension of the production plant2007 Completion and occupation of the new assembly

plant with administrative offices

2009 Foundation of the subsidiary mbk Sales & Service Inc.in the US

2011 Mario Pfender joins the company and is appointedas an additional Managing Director

2011 Certification to DIN EN ISO 9001:20082012 Founding of the Russian subsidiary mbk Komplekt2015 Sale of paint roller and brush division

1961 Company founded by Georg Pfender as mechanicalturning shop

1980 Move to the present location1985 Albert Pfender takes over corporate management

from his father Georg Pfender

1989 Expansion of the administration and mechanical production

1993 Expansion of the production spectrum to machinesfor the production of paint rollers and brushes

1999 Construction of the assembly plant for machines forthe production of paint rollers and brushes

and where we come from

Headquarters: • Kissleg, Germany

Offices:• Burlington, Iowa, USA• Togliatty, Samara, Russia

Wear and spare parts store:• Kisslegg, Germany• Burlington, Iowa, USA• Togliatty, Samara, Russia• Melbourne, Australia• Ahmedabad, India• Ho Chi Minh, Vietnam

Representatives:• Argentina• Australia• Austria• Benelux• Brazil• Cambodia• Canada• Chile• China• Columbia• Egypt• Finland• Great Britain• India• Iran

• Iraq• Ireland• Israel• Italy• Japan• Jordan• Lebanon• Malaysia• Mauritania• Morocco• Myanmar• New Zeeland• Norway• Peru• Philippines

• Poland• Portugal• Saudi Arabia• Senegal• South Africa• Spain• Sweden• Switzerland• Thailand• Tunisia• United Arab

Emirates• Uruguay• USA• Vietnam


SERVICES What we do –

QUALITY OFFENSIVE

Made in Germanymbk produces exclusively in the Kisslegg facility – concepts for individual solutions are created on a production area ofaround 10,000 square meters. Generous storage areas enable optimized logistics processes.

High quality standardsQualified employees who receive regular continued education and training to ensure the smooth handling of all customerorders and the highest safety standards in all production processes. In-house quality management guarantees not onlythe highest quality class of all the machines, but also the competent administration of and logistics for all orders. mbkcontinues to develop and is characterized by low labour turnover.

Broad range of offersThorough analysis and detailed consultation are the basis for successful cooperation. It does not matter whether it concernsnew evolutions or further developments, upgrades, modifications, custom manufacture in the field of large machines,precision-engineered application equipment or tools for manual work processes.

QUALITY OFFENSIVE

Maximum design expertiseSophisticated designs emerge from the most modern design departments. The 3D design drawings drawn-up by technicians and engineers extend up to 100% market maturity.

High-tech productionA machine park of the latest generation is prerequisite for the best production results. Only then is it possible to meetthe strict quality standards and ensure the highest precision. The machines are operated by highly qualified employeeswho are able to meet the high quality standards.

After-sales serviceThe service provided by mbk is still far from over after delivery, installation and intensive introduction on the machinesand systems that we produce. As part of the after-sales services the mbk service technicians can naturally also take overmaintenance responsibilities. The availability of essential spare parts is ensured for a period of decades. The worldwidembk sales and distribution partners make it possible.

and how we do it


BSMCage welding machine

For the production of wire cages for the manhole andconcrete pipe industry (for high production capacity)

CHARACTERISTICS Size 170 190 250 300 360 400 450 520

Version* R R / O R / O R / O R / O R / O R / O R / O

Cage diameter (mm) 220-1,700 220-1,900 330-2,500 330-3,000 330-3,600 660-4,000 660-4,500 900-5,200

Number of LD** 12/18 12/18/24 12/18/24 24/36 24/36/48 36/48 36/48 36/48

max. 1/min*** 50/60 39/46 31/36 26/31 21/25 19/24 17/20 14/17

Cage length max. (mm) 7,000 7,000 7,000 7,000 7,000 7,000 7,000 7,000

Spacing WD** (mm) 20-200 20-200 20-200 20-200 20-200 20-200 20-200 20-200

Longitudinal Ø (mm) 4-10/12 4-10/12 4-10/12 4-10/12 4-10/14 4-10/14 4-10/14 4-10/14

Wrap wire Ø (mm) 4-12 4-12 4-12 4-12 4-12/16 4-12/16 4-12/16 4-12/16

Welding capacity**** 80/100 100 100/125 100/125 100/125 100/125 100/125 100/125KVA KVA KVA KVA KVA KVA KVA KVA

* Type key: R = Round with sleeve / O = Round and ovall** LD= Longitudinal, WD= Wrap wire*** 1/min: in standard version / with feature package "Speed 1"**** Standard with 2 Phase thyristor control, optional with 3 Phase mid frequency 1,000 HzBold Standard

• Extreme reliability and long life span due to stable construction

• High productivity and flexibility

• Dimensional change over by the push of a button and link

programs for inner and outer cages

• Strictest production tolerances for exact and straight

cages. Compatibility with any standard

• Very low maintenance and energy costs

• Very user friendly by the use of Touch Panel and

IPC/PLC-control

• Conforms to the most update safety standards / CE

• No foundation required

• Only one operator required

• Back up of all production data and settings

ACCESSORIES (OPTIONAL)

• Wire decoiler with and without drive

• Double winding wire feed

• Upgrade packages for high welding and high speed capacity

• Wrap wire cutters in different styles (electrical, hydraulical

and automated)

• Cage removal carriages and fully automated cage removal

robots (incl. nesting)

• Automated feed of longitudinals

• Production of tapered cages

• LAN- / WLAN-connection for trouble shooting, updates

and production planning

• Machine colour according to customer requirements


ESMCage welding machine

For the production of wire cages for the manhole andconcrete pipe industry (for medium production capacity)

CHARACTERISTICS Size 190 250 300

Version R R R

Cage diameter (mm) 220-1,900 330-2,500 330-3,000

Number of LD* 12/18/24 12/18/24 24/36

max. 1/min 31 26 22

Cage length max. 5.000 5.000 5.000

Spacing WD* (mm) 20-200 20-200 20-200

Longitudinal Ø (mm) 4-10/12 4-10/12 4-10/12

Wrap wire Ø (mm) 4-12 4-12 4-12

Welding capacity 80 KVA 80/100 KVA 80/100 KVA

* LD= Longitudinal, WD= Wrap wireBold Standard


• High flexibility

• Dimensional change over by the push of a button and link

programs for inner and outer cages

• Strictest production tolerances for exact and straight

cages. Compatibility with any standard


• Very user friendly by the use of Touch Panel and

IPC/PLC-control


• No foundation required


• Back up of all production data and settings


• Wire decoiler with and without motorization for wire coils

up to 3,000 kg

• Switch off ramp with supervision of decoiler

• Wire deflector and wire guiding stands

• Machine tools

• Safety fence package rear side

• Electrical wire cutter



• Cage removal carriage (standard and electro hydraulical)


ISMCage welding machine

For the production of wire cages for the manhole andconcrete pipe industry (for low production capacity)

CHARACTERISTICS Size 250

Version R

Cage diameter (mm) 330-2,500

Number of LD* 18/24

max. 1/min 17

Cage length max. (mm) 3,000

Spacing WD* (mm) 20-200

Longitudinal Ø (mm) 5-10

Wrap wire Ø (mm) 5-12

Welding capacity 80/100 KVA

* LD= Longitudinal, WD= Wrap wireBold Standard


• High flexibility

• Dimension change by manual adjustment

• Tightest manufacturing tolerances for precise, straight

cages


• Extremely easy operation (without PC knowledge)


• No special foundation necessary



• Wire decoiler for wrap wire coils up to 3,000 kg



• Machine tools



• Cage removal carriage (standard and electro hydraulical)


RSM / VSMCage welding machine

For the production of square reinforcements for driven pilesand bored piles, columns and beams with or without a cone

CHARACTERISTICS VSM Type RSM VSM

Size* 045 053 057

Version E V S

Diagonal / diameter 135-450 130-530 106-570of the cage (mm)

Flange length cage* (mm) 95x95 - 315x315 110x110 - 421x421 93x93 - 450x450

Number of longitudinal 4-8 4-8 4-8 / 12

max. 1/min 20 25-50 25-50

Cage length max. (mm) 16,400 18,000 18,000

Spacing of wrap wire 30-200 30-200 30-200

Longitudinal Ø (mm) 10-20 / 25 8-20 / 25 8-20 / 25

Wrap wire Ø (mm) 5-6 5-8 5-8

Welding capacity 100/125 KVA 160 KVA 160 KVA

Production rates bis zu 720 m / 8 h bis zu 1300 m / 8 h bis zu 1300 m / 8 h

* Further diameters on requestBold Standard

• No consumption of welding gas and electrodes

• No special foundation required

• Very high production rates

• Highest flexibility due to fast changeover of the machine

• Setting of cages and welding parameters with memorized

cage programs

• Easy operation by the use of a Touch-Panel and

IPC/PLC-control

• Highest variability of the wrap wire spacing (production of

several short cages in one long cage is fully programmable)

• Ergonomical handling at the wire and cage side

ACCESSORIES VSM (OPTIONAL)

• Double-wire in the corner or wire on the flanks

• Power package for higher welding and production performance

• Spooling automat for re-spooling standard coils to a machine spool

• Integration of a feeding device to allow the welding of a nar-

row first wrap

• LAN- / WLAN-connection for trouble shooting, updates and

production planning

• Quick adjustment to reduce changeover times when changing

the diameter (only VSM-053-V)

• Automation for feeding longitudinal wires and handling the

finished cages (only VSM-053-V)

• Change system for different cage geometries (round, triangle

and square; only VSM-057-S)

CHARACTERISTICS RSM ACCESSORIES RSM (OPTIONAL)

• Manual setting of the diameter and length

• Easy to use (no PC knowledge necessary)

• Low operating and maintenance effort

• Production of cages with a taper (cone) using pre-bent

longitudinal wires


up to 3,000 kg

• Possibility of double wires in the corner



• Machine tools




LSMCage welding machine

For the production of round and square reinforcementcages for driven and bored piles, columns and beams

CHARACTERISTICS Size* 084 150

Version** R / S R / S

Cage diameter (mm) 150-840 250-1,500

Number of longitudinal Standard pitch: Standard pitch:6, 8, 12, 16 6, 8, 12, 16, 24(on customers request other (on customers request otherpartitions can be offered) partitions can be offered)

Cage length max. 24,000 mm 24,000 mm

Spacing of wrap wire (mm) 20-250 20-250

Longitudinal Ø (mm) 8-25 (incl. ribbing) 8-25 (incl. ribbing)

Wrap wire Ø (mm) 5-10/16 (incl. ribbing) 5-10/16 (incl. ribbing)

Welding capacity 100-220 KVA 100-220 KVA

Production rates In relation to the material thickness and In relation to the material thickness and quality up to 200 weld spots/min. quality up to 200 weld spots/min.

* Further diameters on request** Type key: R = Round/ S = Round and squareBold Standard

• No consumption of welding gas and electrodes

• High welding capacity and optimal welding quality due to

electronical welding point control (precise power control,

pressurization and duration of each welding pulse)


cage programs

• Highest flexibility due to a fast resetting of welding angle

positions

• Highest variability in the wrap wire spacing (programmable,

even for support ring use)

• Easy operation by the use of a Touch-Panel and IPC/PLC-

control



up to 3,000 kg

• Tapered cages and cages with varying bar numbers

• Different bar diameters an non symmetrical partitions in

one cage





SSMArc welding machine

For the production of round and square reinforcement cages fordriven and bored piles, columns and beams (gas-shielded process)

CHARACTERISTICS Size* 120 150 200 300

Version** R / S / P R / S / P R / S / P R / S / P

Cage diameter (mm) 200-1,200 200-1,500 400-2,000 1.000-3,000

Cage length max. (mm) 24,000 24,000 24,000 24,000

Spacing of wrap wire mm 50-500 50-500 50-500 50-500

Longitudinal Ø (mm) 10-32 10-32 / 40 10-32 / 40 25-50 (incl. ribbing) (incl. ribbing) (incl. ribbing) (incl. ribbing)

Wrap wire Ø (mm) 6-16 6-16 6-16 8-20(incl. ribbing) (incl. ribbing) (incl. ribbing) (incl. ribbing)

Cage weight max. 5 t 8 t 10 t 15 t

* Further diameters on request** Type key: R = Round / S = Round and square / P = Polygon/round, square, rectangular shape with longitudinal on the flanksBold Standard


• Arc welding system for highest stability of welding points

especially for bigger diameters of longitudinal and wrap

wire

• Optional with or without welding robot available

• Touch screen with colour display integrated into the

machine frame

• Straightening unit for wrap wire, adjustable via a spindle

by hand wheel or motorized as an option

• Robust, hydraulically powered cage support


cage programs


DRAWire straightening and cutting machine

For straightening and cuttingreinforcement wires from coil

CHARACTERISTICS Size 12 20 16 20

Version E E M M

Wire diameter* (mm) 4-12 8-20 6-16 8-20

Number of rotors 1 1 3-6 / 8 3-6 / 8

Production length (max.)* 3-12 m 3-12 m 8-14 m 8-14 m

Straightening speed (max.) 140 m/min. 140 m/min. 140 m/min. 140 m/min.

* Further diameters on request

• Easy handling and operation

• The wire is straightened with stones or hyperbolic rollers

• Only electrical or pneumatic components (no hydraulics)

• Maintenance friendly


• Wire decoiler for wrap wire coils up to 5,000 kg

• Quick-change system for exchanging rotors (single

straightening system)

• Measuring wheel for minimum length tolerances of the

straightened rods

• Flying shear

• Double bender for bending / cropping the wire ends





MSM-SMesh welding machine

For the production of small format meshes and strip meshes

CHARACTERISTICS Size* 040 060 / 100

Version SK SL

Mesh width (mm) 210-400 max. 1,000

Mesh length (mm) 210-400 500-6,000 (larger lengths on request)

Longitudinal Ø (mm) 5-6 5-8 (optional 4-12)

Cross wire Ø (mm) 5-6 5-8 (optional 4-12)

Number of longitudinal 3-5 2-8

Distance between Infinitely variable, min. 50 Infinitely variable, min. 50longitudinal wires (grid) (mm)

Distance between Variable, min. 30 Variable, min. 50cross wires (mm)

Welding capacity depending on the desired output 100-125 kVA


• Low rated power supply


• Setting of mesh and welding parameters with memorized

mesh programs

• Highest flexibility due to short change over time

• Easy operation by the use of a Touch-Panel and IPC/PLC-

control

• Maintenance friendly and low maintenance cost



• Different opportunities for mesh stacker available

• Automatic feeding of longitudinal and cross wire from

bundle or coil

• Straightening roller and rotor for longitudinal and cross

wire feeding





MSM-BMesh welding machine

For the production of reinforcement mesh for flat elements, box culverts,L and U shaped dry cast concrete products (boxes and rectangular pipe)

CHARACTERISTICS Size* 200 / 250 / 300 / 350 / 400

Mesh width (mm) max. 4,000

Mesh length max. (mm) 6,000-13,000 (larger lengths on request)

Longitudinal Ø (mm) 5-20

Cross wire Ø (mm) 4-16

Number of longitudinal as desired by the customer

Distance between 50 / 100 / 150longitudinal wires (grid) (mm)

Distance between variabel, min. 50/75cross wires (mm)

Welding capacity bis zu 350 kVA



• Setting of mesh and welding parameters with memorized

mesh programs

• Highest flexibility due to short change over time

• Easy operation by the use of a Touch-Panel and

IPC/PLC-control

• Maintenance friendly and low maintenance cost



• Different opportunities for mesh stacker available

• Automatic feeding of longitudinal and cross wire from

bundle or coil

• Straightening rotors for longitudinal and cross wire

feeding





MSM-MMesh welding machine

Fully flexible system for fully automated production of CAD basedreinforcement mesh for the production of precast concrete parts

CHARACTERISTICS Size 250 - 400

Mesh width (mm) max. 4,000

Mesh length max. (mm) 9,000-14,000 (larger lengths on request)

Number of wire diameter 3-6

Wire diameter (mm) Standard 6-12 from coil, optional 5-20 from coil

Longitudinal wire grid size (mm) 50

Wire length shortest (mm) 500

Production rates approx. 160 m² / h, depending on the mesh coverage (higher capacities on request)

• Low space requirement through compact plant system

(35 x 10 x 4 m / L x W x H)

• Customized solution through modular plant system.

Later expansion of system possible

• CAD based mesh welding with cut-outs, windows and

doors openings

• Robust construction, low maintenance requirements

• Extendible with systems for bending and buffering the

mesh as well as mesh handling equipment

• Connection to the Unitechnik interface




• Solutions for the mesh handling and mesh storage in

downstream circulation systems

• Bending stations for bending and cropping the wire for

the manufacture of various bending shapes

• Mesh buffer for intermediate buffering of finished welded

mesh


GTMTruss welding machine

For the production of lattice girder

CHARACTERISTICS Size* 032

Version E

Truss height (mm) 65-320

Truss width (mm) 70-120

Node spacing (mm) 200

Wire diameter upper strap (mm) 5-10 / 12

Wire diameter lower strap (mm) 5-10 / 12

Wire diameter diagonal wire (mm) 4-6

Truss length (mm) 600-6,000

Production capacity ca. 4 m/min.


• Manual changeover of the truss heights and protrusions

• Manual removal of the truss from the truss fixture



• LAN- / WLAN link for troubleshooting

• Production of thrust-loading trusses

• Butt welding unit for joining the wire ends



TSMTruss welding machine

For the production of wire trusses

CHARACTERISTICS Size* 024

Version E

Truss length programmable / endless

Truss widths (mm) 100-250 (other widths on request)

Wire diameter upper / lower strap (mm) 5-12 (from coil)

Wire diameter diagonal wire (mm) 5 (from coil)

Capacity max. 8 m/min.


• Welding of similar and different wire diameters possible

• Rigid construction of welding machine. Low maintenance

required

• Simple and user-friendly machine design


ACCESSORIESAfter-sales service

Retrofit

ACCESSORIES

We offer an extensive range of accessories, including• Coil grippers

• Wire shears

• Butt welding machines

• Aids for handling the finished products such as a cage removal carriage

• Automation of the wire handling inside the machine

• Automatic extraction and handling of the finished product, for example, a cage removal robot

• Mesh bending and mesh cutting machines

• Stirrup bending machines

• Machinery and equipment encompassing the handling and processing of rebar

AFTER-SALES SERVICE

• A team of highly motivated and well trained service engineers are

at your disposal in Kisslegg (D), Burlington (USA), Melbourne (AUS)

and Ahmedabad (India) for the installation and startup of your

machines, as well as for maintenance and trouble shooting

• Training of customers in the use, adjustment and handling of

machines

• Spare and wear parts are available in Kisslegg (D), Burlington

(USA), Samara (RU), Melbourne (AUS), Ahmedabad (IND) and

Ho Chi Minh (VN)

• LAN / WLAN connection the machinery for troubleshooting

(remote maintenance / tele-service), updates and production

planning are all possible

• Cost saving because of exchange parts program

RETROFIT

• Modernization of older generations of MBK machines

to ensure operational readiness and reduce operating

costs (various expansion stages possible)

• Conversion options for adapting operational purposes,

extending the areas of application and increasing

production capacity

• Retrofitting of safety concepts according to the latest

state of the art


mbk Maschinenbau GmbHFriedrich-List-Str. 19

88353 Kisslegg / Germany

Tel. +49 7563 9131 0Fax +49 7563 2566

[email protected]

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mbk produktkatalog 2016 e layout 1€¦ · mbk_produktkatalog_2016_e_layout 1 27.01.16 09:01 seite...

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