max. feed axes 4 axis feed axes x/z/(cs) controlled axis ...Ⓔ smec 2013.04-no.1 ... engineering...

SMEC Co., Ltd.667-1, Gasul-ri, Daesan-myeon, Changwon-si Gyeongsangnam-do, Korea 641-921

Tel +82 55 250 4832(4800) Fax +82 55 250 4901(4902)

http://www.esmec.com

Ⓔ SMEC 2013.04-NO.1

www.esmec.com

▒ NC Unit Specifications / FANUC Series

Item Specification 0i-TD

Controlled axis

Max. feed axes 4 AXIS

Feed axes X/Z/(Cs)

Max. simultaneosly controlled axis 4

Least command increment 0.001mm / 0.0001" ◯

Operation functions

Pulse handle feed X1, X10, X100 ◯

Feedrate per minute G98 ◯

Feedrate per revolution G99 ◯

Interpolation functions

Linear interpolation G01 ◯

Circular interpolation G02, G03 ◯

Dwell G04 ◯

Polar cordinate interpolation G12.1, G13.1 ◯

Cylindrical interpolation G70.1 ◯

Variable lead thread cutting G34 ◯

Continuous threading ◯

Reference position return G28 ◯

Reference position return check G27 ◯

Feed functionRapid traverse rate override F0, 25%, 50%, 100% ◯

Feedrate override 0~150%

Spindle functionSpindle orientation ◯

Rigid tapping ◯

Tool functions

Tool number command T4-Digt / T2-Digt ◯

Tool nose radius compensation G40 ~ G42 ◯

Tool offset pairs ◯

Tool geometry/wear offset GEOMETRY & WEAR DATA ◯

Tool life management ◯

Tool path graphic display ◯

Automatic tool offset G36, G37 ◯

Direct input of tool offset value measured B ◯

Program input

Absolute/incremental programming ◯

Multiple repetitive cycle G70 ~ G76 ◯

Canned cycles G90, G92, G94 ◯

Inch/metric conversion G20 / G21 ◯

Program restart ◯

Retraction for rigid tapping ◯

Max. programmable dimension ±99999.999mm/±9999.9999" ◯

M function M3 digit ◯

Custom macro ◯

Canned cycle for drilling ◯

Direct drawing dimension programming ◯

Programmable data input G10 ◯

Optional block skip ◯

Workpiece coordinate system G52 ~ G59 ◯

Number of registerable programs 400EA

Setting and

display

Alarm & Operator history display ALARM & OPERATION DISPLAY ◯

Run hour and parts count display RUNNING TIME & PART NO. DISPLAY ◯

Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY ◯

Self-diagnosis function ◯

Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM ◯

Display screen 10.4" color

Data input/outputMemory card input/output ◯

USB memory input/output ◯

Editing operation Part program storage size 512Kbyte(1280m) ◯

Manual guide i Manual Guide i ◯

SAMSUNG

CNC TURNING CENTER

Machine ToolsPL 20M/25 / 25M / 30

· Cast iron structure for superior dampening characteristics and thermal displacement

· Rigid 30 degree slant bed design for heavy-duty machining· Torque tube design to minimize bending and twisting· Integrated box ways for long-term rigidity and heavy-duty machining

SAMSUNG'S Advanced Engineering and Machine Design

Spindle Speed

4,000 rpm (PL 20LM)

3,500 rpm (PL 25)

2,500 rpm (PL 30)

Spindle Motor(30min/cont.)

15/11 kW (PL 20LM)

22/18.5 kW (PL 25/25LM/30)

Rapid travel(X/Z)

18/24 m/minFeed Motor(X/Z)

3/3 kW

PL 20M/25/25M/30 is a heavy duty, ultra precision Turning Center, combined with Samsung's advanced technological features.

■Highly Reliable and Rigid Structural Design · One piece Meehanite casting with heavily ribbed torque tube design ·Rigid bed supports for powerful cutting ·Excellent vibration dampening and thermal displacement design

Max. Turning Diameter

Ø380 mm (PL 25)

Ø365 mm (PL 20LM/25LM)

Ø400 mm (PL 30)

Max. Turning Length

530 mm (PL 25)

520 mm (PL 25LM)

1,030 mm (PL 25L/30L)

1,020 mm (PL 25LM)

SAMSUNG MACHINE TOOLS 32

Variety of FunctionsPL 20M/25/25M/30SAMSUNG Machine ToolsCNC TURNING CENTER


High Accuracy, High Rigidity Spindle■ Pin Tube Rib Design for

Minimal Axis Heat Transfer Radiator fan-l ike pin tube r ib design

d i s s i pa tes hea t gene ra t ed by ax i s

movements, maintaining minimal thermal

expansion.

Precision double row cylindrical roller

bearings and angular contact ball

bearings are located at the front of

the spindle, and a double row of

cylindrical roller bearings is located

in the rear to ensure heavy cutting

capabilities with precision.

■ SPINDLE & HEADSTOCKThe Spindle and Headstock are machined and ground in temperature controlled environment and assembled in a clean room.

PL 25LM

■ C-Axis With C-axis control, users get synchronized

control on 3axes which enables integrated

processing, such as milling, drilling & rigid

tapping.

▒ Spindle Power & Torque Diagram

PL 25 (10"/ 3,500rpm) PL 25M (10"/ 3,500rpm) PL 30 (12"/ 2,500rpm)

2

345

10

20

30

40

10 30 50 100 300 500 1000 2000

246 1479

2500

Torque

=628

.7 ft.lb

s

Torque

=528

.7 ft.lb

s

25hp

30hp

14.7hp11hp

SPINDLE SPEED[rpm]

PO

WE

R [

hp

]

Bore [PL 25 /25M/30: Ø86 Big bore :Ø105]

▒ Machine Structure

Indexing time

0.25 sec.Number of tool positions

12 stations

PL 25 PL 30

Indexing time


12 stations

PL 25LM is equipped with standard 12-station BMT turret

capable of accepting rotary tools at any station, providing

flexible machining thru various machining operations in just

one set-up. Each BMT holder is securely tightened by 4

screws, allowing the turret to perform heavy-duty cutting,

milling and drilling operations. Turret indexing is non-stop,

bi-directional with a fast 0.2 second next station index time.

■High Speed Servo Turret (BMT Milling Turret)

■High Speed, Heavy Duty Hyd. Index TurretDriven by a high torque hydraulic index motor, the 12-station heavy-duty turret can accept tools on both the left and right side

of each station. Turret indexing (repeatability ± 0.0002") is non-stop, bi-directional with a fast 0.25 second next station index

time. A large diameter (Ø8.27") Curvic coupling with 6,404 lbs clamping force enables precision as well as heavy-duty cutting.

■Turret Torque Diagram

PL 20M / 25M

Indexing time


12 stationsSPINDLE SPEED[rpm]

PO

WE

R [

KW

]

40

30

20

10

54

3

2

3500

2515

419

10 100 1000300 500 500030 50

Torque

=51.1k

gf.m

Torq

ue=4

3kgf.m

18.5kW

22kW

SPINDLE SPEED[rpm]

PO

WE

R [

KW

]

20

18

13

12

11

10

0 100 500 1000 3500 10000

18.5kW

22kW

SPINDLE SPEED[rpm]

POW

ER [k

W]

TORQ

UE [l

bs.ft

]4

2

0

3.7 kW

2.2 kWCONTINUOUS

15 Min, S3 -60%

30001500

40001000 2000

6

1

3

5

2

5000

1

3

2.40kgf.m

1.43kgf.m



▒ Machine Structure

■ Programmable Tailstock [PL 20M/25M:Std.] (carriage direct-coupled)

The programmable tailstock body mounted is on wide

guide ways to ensure rigid work piece support.

■ Hexahedral Slide Way Frame Wide integral way is machined from the casting, induction

hardened and precision ground to ensure long-term

rigidity, machining accuracy and heavy-duty machining.

■ Swivel Operation Panel Swivel operation panel of 10.4 inch color TFT LCD monitor

can turn to 90 degree, providing operators with easy

access to the control panel while working on the machine.

■ Rigid 45 degree Slant Bed 45 degree slant torque tube design bed and wide

guide sl ide way ensure long term rigidity and

machining accuracy.

Featuring superior workability and chip-discharging capability, the bed is designed in a single tube structure boasting strong durability even in heavy-duty cutting.

90deg

Cross-Section of the Bed

110mm

MT5

Ø110mm

■ Pre-tensioned and Double Anchored Ballscrews

All axes bal lscrews are pre-

tensioned, heat treated, and

fixed by double anchors on both

ends, providing ultimate rigidity

and minimal thermal growth.

▒ Standard Accessories

Automatic LubricatorTool Presetter

▒ Processing Speed

Spindle speed

940 rpmCutting speed

130 m/min (426 fpm)Depth of cut

7 mm <Spindle Load 50%>Feedrate 0.3 mm/rev (0.08 ipr)

Heavy-duty cutting (O.D) <1 inch×1inch qualified tool>

■ Turning Performance (material:SM45C) PL 30

▒ Optional Accessories

Part CatcherChip ConveyorAuto Door

7 mm

▒ High Precision

■ Surface Roughness <O.D. cutting> ■ Roundness

10㎛

0.35㎛(actual result)

●Model : PL 30

1.73㎛ R y12㎛

10㎛

-10㎛

-12㎛3.98mm

Peak To Valley=2.311㎛

Cutting condition

ToolDiamond tool <nose radius 0.020 inch>

Material AL150<Aluminum>

Cutting speed 230 m/min

Feedrate 0.05 mm/rev

Depth of cut 0.1 mm

Outer diameter Ø200 mm

Filter 1-50

Programmable Tailstock

Zaxis




▒ Tooling System

Boring Bar

Boring Bar

Ø60(Ø1 12 ")

Drill

Center Work Holder

BITE PLATE

(10)

(12)

Boring Holder

(4)

Face Holder

(2)

U-Drill Holder

(2)

U-Drill

25(1 ") Tool

Boring Bar SleevesØ 8-D40Ø10-D40Ø12-D40Ø16-D40Ø20-D40Ø25-D40Ø32-D40

-D1½"-D1½"-D1½"-D1½"-D1½"

""

""

Ø38

Ø12

"58Ø

Ø34

"14

Ø1 Ø1 -D1½"

(1)

Drill SocketsMT#2-D40MT#3-D40

MT#2- D1½"MT#3- D1½"

(1)

U-Drill SleeveØ20-D40Ø25-D40Ø32-D40

-D1½" -D1½"

""

Ø34

"14

Ø1 Ø1 -D1½"

(1)

PL 25

PL 30

Boring Bar

Boring Bar

Ø50(Ø2")

Drill

U-Drill

25(1 ") Tool

12-station Turret(BMT65)

Face Holder

O.D Holder

Boring Holder

Axial Driven Holder

Radial Driven Holder

Milling ColletsER32(Ø3-Ø20)

(3)

(1)

(4)

(2)

(2)

U-Drill Holder

Drill SocketsMT#2-D50MT#3-D50

MT#3- D2 "MT#4- D2 "

(1)

Boring Bar SleevesØ10-D50Ø12-D50Ø16-D50Ø20-D50Ø25-D50Ø32-D50

-D2 "-D2 "-D2 "-D2 "-D2 "

""

""

Ø38

Ø12

"58Ø

Ø34

"14

Ø1 Ø1 -D2 "

Ø40-D50 "12Ø1 -D2 "

(1)

(1)

PL 20MPL 25M

( ) : Standard Set Numbers

▒ Machine DimensionsUnit : mm

▒ Work RangeUnit : mm

3,023[3,305](3,043){3,023}

78{53}1,328[1,155] 680[705] [Door Open]

1,237.7[953.1](1208.1)

1,670[1,681](1,722){1,722}

1,7

66[1

,750](1

,750){1,7

50}

1,0

00

1,0

32[9

75]

(1,0

21){1,0

21}

1,9

46[1

,935](1

,935){1,8

90}

PL 20M PL 25/25L

1,000[102.3]

1,021[975] 1,900

1,202[1,192]3,605[3,615]

1,755[1,750]

1,740[1,537](1,675)

PL 30/25/25M/20M

PL 25L/30L/25LM

12-Station Turret

PL 25

A2-6

MT5

177.5

X-a

xis

Zero

Retu

rn42.5 2

5

225

X-a

xis

str

oke

195

X-a

xis

Zero

Retu

rn

255

X-a

xis

str

oke

70

95

126.5

260 8"

CH

UC

K

100

Tailstock spindlestroke

490 Tailstock stroke

560 Z-axis stroke 7

5

182.5

40

182.5

62.5

490 Z-axis Zero Return 100

5

41

40

A2-8

MT5177.5

X-a

xis

Zero

Retu

rn30 3

0

220

X-a

xis

Str

oke

177.5

X-a

xis

Zero

Retu

rn

220 X

-axis

Str

oke

60 93

125

150 [130]

254

10"

CH

UC

K

80 [100]

Tailstock SpindleStroke

490 [990] Tailstock Stroke

590 [1090] Z-axis Stroke

12.5

12.5

750540 [1040] Z-axis Zero Return

40

210

210

40



▒ Major Specifications

▒ Optional Accessories

•HARD JAWS 1 SET

•CHIP CONVEYOR

•PARTS CATCHER

•AUTO DOOR

•AIR BLOW UNIT

•AUTO MEASURING SYSTEM

•PROGRAMMABLE TAILSTOCK (PL 25, PL 30)

•TOOL PRESETTER

DESCRIPTION PL20M PL25 PL25L PL25M PL25LM PL30 PL30L

CAPACITY

Swing over the bed mm Ø650 Ø520 Ø650

Swing over the cross slide mm 480 350 480

Max. machining diameter mm Ø365 Ø380 Ø365 Ø400

Max. machining length mm 520 530 1,030 520 1,020 550 1,050

MAIN SPINDLE

Chuck size inch 10 10

Speed rpm 4,000 3,500 3,500 (Big Bore:2,500)

Spindle nose ASA A2-6 A2-8

Bore diameter mm Ø78 Ø86 Ø86 (Big Bore:Ø105)

Draw tube I.D. mm 66 77 77 (Big Bore:91)

Motor(30min/cont.) kW 15/11 22/18.5

TRAVEL

X/Z axis travel mm 225/540 220/590 220/1,090 225/540 225/1,040 230/600 230/1,100

X/Z rapid traverse rate m/min 18/24 18/24

X/Z feed motor kW 3/3 3/3

TURRET

Number of tool positions st. 12 10(12) 12 10(12)

Indexing time sec 0.20 0.25 0.2 0.25

Shank size for square tool mm □25 □25

Shank diameter for boring bar mm Ø50 Ø50

Live tool speed rpm 4,500 - 4,500 -

Milling motor mm 3.7 / 2.2 - 3.7 / 2.2 -

TAILSTOCKTailstock quill travel mm 100 80(100) 100 100 80(100) 100

Tailstock quill diameter mm 110 85(110) 110 110 85(110) 110

ELECTRIC POWER SUPPLY kVA/V 39 / 220 39 / 220

REQUIRED FLOOR SPACE mm 3,190×1,675 3,305×1,681 3,880×1,681 3,300×1,722 3,800×1,722 3,305×1,740 3,880×1,740

MACHINE WEIGHT kg 5,100 5,000 6,200 5,300 6,600 5,100 6,500

CONTROLLER Fanuc Oi-TD

▒ Standard Accessories

•COOLANT SYSTEM

•BUILT-IN WORK LIGHT

•SPLASH GUARD

•HAND TOOLS

•TOOL HOLDER

•8˝HYDRAULIC CHUCK (PL 20M)

•10˝HYDRAULIC CHUCK (PL 25)

•12˝HYDRAULIC CHUCK (PL 30)

•Figures in inches are converted from metric measurements.•Design and specifications subject to change without notice.

•SOFT JAWS 3 SETS

•LEVELING BLOCK

•PROGRAMMABLE TAILSTOCK (PL 20M, PL 25M)

▒ Turret Head InterferenceUnit : mm

▒ Work RangeUnit : mm

PL 30 PL 25M10-Station Turret

10-Station Turret

12-Station Turret

12-Station Turret

PL 25 PL 20M

PL 25M/25LM PL 30/30L

A2-8

MT5177.5

X-a

xis

Zero

Retu

rn42.5 2

5

225

X-a

xis

str

oke

195

X-a

xis

Zero

Retu

rn

225

X-a

xis

str

oke

70 67[47]

130 [100]

254 10"

CH

UC

K

100Tailstock spindle

stroke

490 [1,020]Tailstock stroke

540 [1,040] Z-axis stroke 7

5

182.5

40

40

182.5

62.5

440 [940] Z-axis Zero Return 1005

Z-axis strokeZ-axis Zero Return

Tailstock strokeTailstock spindlestroke

X-a

xis

stro

ke

X-ax

is Z

ero

Ret

urn

40210 190 30

250 220 [X-axis Stroke]

470

∅380

[Max. Machining Dia.]

40

40

106

25

∅279

.4

4040

106

∅28

5

∅294

∅594 [Max. Turning Dia.]

507

106

40

262.5

∅63

1[M

ax. T

urning

Dia.]

25

40

182.5 42.5

∅21

4.9

225 [X-axis Stroke]

182.5

95

∅222.7

∅21

2.6

∅36

5

[Max. Mach

ining D

ia.]

487.5

62.540

7

96

94Ø20

∅50

96

82.5

11.2

1.6

10

1

15.7

9.8

7.9 7.9

9.1

1.6 1.9

∅631

∅20

65

∅525

∅50

∅490

32

62.5

182.5

262.5 225

182.540 40 42.5

∅365

25

max. feed axes 4 axis feed axes x/z/(cs) controlled axis ...Ⓔ smec 2013.04-no.1 ... engineering...

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