Siemens Aktiengesellschaft

Automation and Drives

P. O. Box 32 40, D-91050 Erlangen

www.s iemens .com

drive solutions

MASTERDRIVES Vector Control.For demandingcontinuous processes

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SIMOVERT MASTERDRIVES Vector Control:The drive system which distinguishesyour machine from the rest

If continuous processes, with power ratings up to 6000 kW, place high demandson the automation and drive technology, then the right choice for you has tobe SIMOVERT® MASTERDRIVES Vector Control – the worldwide successful ACdrive. You will be selecting a drive system which, like no other, is dynamic,efficient and flexible across the complete range.

MASTERDRIVES Vector Control is unique in its philosophy:• A single engineering tool is used from the process control level through theautomation level up to the drive – Drive ES• From 0.55 kW to 6000 kW, a single control principle, a single parameter andoperator control concept

MASTERDRIVES Vector Control leaves the competition behind when it comesto control accuracy and reliability – with Active Front End for clean line supplies.It is also second to none when it comes to compactness with Vector ControlCompact PLUS. Comprehensive, integrated intelligence creates the flexibilityrequired for optimum machine concepts and highest productivity.In short – a consequentially unified system resulting in reduced engineeringcosts, the ability to be used worldwide, high precision, flexibility and perfor-mance – and of course, perfectly harmonized with Totally Integrated Automation.

MASTERDRIVES – a completeprogram which is unique in theworld

Our range of drives comprises twocontinuous series which are ideallyharmonized with one another:Vector Control (VC) for demandingcontinuous processes and MotionControl (MC) for cyclic highlydynamic machines.

Whether for single or multi-motordrive applications, in compact,chassis or cabinet unit design –MASTERDRIVES Vector Control areprecisely the right fit for everyindustry sector and are internation-ally certified to IEC, EN, UL, CSA.

The universal drive with whichto tackle all drive problems

MASTERDRIVES Vector Control canbe used universally and can supplyany three-phase induction motorfor all of the relevant voltages upto 690 Volt. Modular, plug-in op-tion cards such as fieldbus inter-faces, terminal expansions or tech-nology boards can be used to solveevery task - fast and reliably. Inte-grated “free function blocks” makeyour drive solutions significantlymore flexible.

The standard for productive drivesolutions

• 0.55 kW to 6000 kW

• Voltages up to 690 V

• Fully certified to IEC/EN/UL/CSA

• Single and multi-motor drives

• For all induction motors,

all industry sectors, all applications

• With and without encoder

• Comprehensive, integrated

intelligence

• Perfect logistics, worldwide service

3

New: also in the Compact PLUS design

The modular system that’s got it all:So that your solution shines

MASTERDRIVES Vector Control of-fers highly efficient drive solutionsfor all industry sectors – whetherin the packaging, printing andpaper industries, or in wood-working, textile processing, manu-facturing, conveyor technologyand high bay racking vehicles.

This is because all of the industrysectors are served from a modularsystem which is completely orien-tated to provide cost-effective so-lutions. No matter what the de-mand and drive quality required –MASTERDRIVES Vector Control of-fer the fitting modular and flexiblesolution. For stand-alone as wellas coordinated drive applications– and extremely simple for theuser.

High power density in thesmallest space: Compact PLUS

MASTERDRIVES Vector Control,with their extremely compactdesign, are a perfect fit in everysituation. They have the idealdimensions – for example, for the0.75 kW Compact PLUS these are45 mm wide, 260 mm deep and300 mm high. This makes themsuitable for 300-mm-deepcabinets.

An especially attractive feature:drive converter and two invertersin one, making multiple axis sys-tems even more compact. Youcan connect two inverters to anautonomous drive converter unitof the Compact PLUS design – fullyfunctional without a rectifier unit.And here’s a piece of genius: DClink busbars ensure fastest possibleinstallation. Higher rating rectifiermodules are available for morecomplex multiple-axis systems.

For the highest productivitydemands:MASTERDRIVES Vector Controlwith Active Front End

In every industry sector and everyapplication, MASTERDRIVES VectorControl are the optimum solution.For instance, they can also be sup-plied with Active Front End.

No matter what the line supplycharacteristics are:Active Front End always suppliesthe drive with a precisely regulatedDC link voltage and also optimallyprotects the drive using active andpassive safety functions. This sig-nificantly increases the availabil-ity of your production systems.

Always our goal: the cost-effectiveness of your plant

MASTERDRIVES Vector Controloffer the security of system com-ponents which are harmonizedwith one another – for example:• Radio interference suppressionfilters, line reactors• Braking units and matchingbraking resistors• Output reactors, output filters• Encoder and motor cables, alsoavailable preconfigured

Functional safety usingSafety Integrated

The “Safe STOP” function has beencertified for the MASTERDRIVESseries by a German regulatorygroup for safety at work.This means that you can be certainthat your drives will only startwhen you want them to.

Motors – perfectly matched tothe drive system

MASTERDRIVES Vector Control areoptimally matched to the compactand highly dynamic Siemens in-duction motors – they controlthem perfectly. It goes withoutsaying that standard and trans-standard induction, reluctance andSIEMOSYN® motors can also beused.Water-cooled versions to keep

your production running cool

Water-cooled MASTERDRIVES areespecially at home in applicationssuch as wire and cable machines,printing units, injection moldingmachines and marine drives. Thepower losses are easily and reliablydissipated. Systems with degreeof protection up to IP 65 can beachieved by mounting these drivesin suitable cabinets.

18.5 kW

37 kW

2300 kW

6000 kW

0.55 kW

Whether as Compact

PLUS, compact, chassis

or cabinet version:

the MASTERDRIVES

Vector Control program

is unified from 0.55 kW

to 6000 kW – for all

worldwide voltages:

• 3-ph. 380–480 V AC

• 3-ph. 500–600 V AC

• 3-ph. 660–690 V AC

Modularity, which createssecurity for every drive concept

• Unified system

• Always the right fit

• Space saving

• Highest productivity through high

availability

• Water cooling for IP 65

4

Excellent communicator:Completely open

First-class drives should be in theposition to be flexibly integratedinto every automation solution.MASTERDRIVES Vector Control aresuch first-class drives.

Best connections in everyautomation environment

MASTERDRIVES Vector Controlcreate the best connections in anyautomation environment. No mat-ter whether communication isestablished via PROFIBUS®-DP orCAN, whether integrated inSIMATIC or another automationsystem, whether data is trans-ferred at the speed of light viaSIMOLINK or menu-promptedoperation with DriveMonitor®.

Communication viaPROFIBUS-DP

MASTERDRIVES Vector Controldrives can be simply connected toa PROFIBUS-DP bus, the most suc-cessful fieldbus standard world-wide with data transfer rates of12 Mbit/s: thanks to slave-to-slave communication, communi-cation between slaves functionsperfectly using the CBP2 board.This enables setpoints to be routedfrom drive to drive without load-ing the automation system. It isalso extremely easy to integratethem into the SIMATIC automa-tion environment using Drive ES(more information on this is pro-vided on the next page).

Serial interfaces with USSprotocol

MASTERDRIVES have as standarda serial interface (USS interface).You can use this as RS232 forpoint-to-point couplings or asRS485 for bus operation. This canbe used to connect DriveMonitor– the commissioning and diag-nostics tool – to commissionyour drives.

DriveMonitor: astonishinglysimple commissioningusing PC or SIMATIC

DriveMonitor is a PC-based toolrunning under Windows 95/98/ME/NT/2000 and which sup-ports drive commissioningand drive-related diagnostics.DriveMonitor is used for menu-prompted operator control and vis-ualization; reading, writing, man-aging and printing parametersets, both online and offline.

The intelligent operator panelfor fast local commissioning anddiagnostics

The OP1S operator panel has aplain text, alphanumeric displayin German, English, French, Italianand Spanish.This means that commissioning,operator control and diagnosticsare always fast and straightfor-ward using the keypad and easy-to-understand menu prompting.The OP1S can save up to six param-eter sets and, using upload anddownload operations, these canthen be copied to other drives.

Full communication capability

• Menu-prompted operator control

and monitoring

• For all popular interfaces

• For all popular bus systems

• For all automation systems

• Powerful engineering tools

• Optimum degree of user-

friendliness for commissioning,

communication and service

6

Totally Integrated Automation:MASTERDRIVES Vector Control fit seamlessly intoyour automation environment – also in the future

Do you require integrated datamanagement, integrated commu-nication and integrated engineer-ing? Thanks to Drive ES, withMASTERDRIVES you have madethe right choice. This is becauseit makes things a lot easier foryou. There is nothing comparablewhen it comes to simply integratingdrive technology into the SIMATICand SIMOTION environments –straightforward, time-saving andcost-effective!

Totally Integrated Automation:everything is straightforwardwith Drive ES

Drive ES – Drive Engineering Sys-tem – has been especially de-veloped for Siemens drives andintegrates MASTERDRIVES perfect-ly into the SIMATIC and SIMOTIONenvironments via PROFIBUS-DP –just as you want it.

Drive ES Basic: the entry intothe world of Totally IntegratedAutomation

Commissioning, parameterediting, tracing and fault evalu-ation:Using the basic package Drive ESBasic, you can work with your au-tomation and drives via theSIMATIC Manager interface.Drive ES Basic is the startingpoint for common, shared dataarchiving of complete projectsand also for using SIMATICTeleservice for your drives. Andif you have to replace the drive,then you no longer have toprogram it: you can simply down-load the settings from theSIMATIC-CPU!

Drive ES Graphic: freelyconfigure your drive functions

The Drive ES Graphic operator in-terface is optional and is based onDrive ES Basic. Drive ES Graphicallows the functions of Siemensdrives to be tracked in a user-friendly fashion – online, offlineor in test mode. For example, ifyou manually changed parameters

in the drive, then you can readback these changes and simplycorrect the generated charts.

Using Drive ES Graphic, you can• save all of the charts in SIMATICformat• configure the drive functions inBICO technology using CFC• fully utilize the online and offlinefunctionality.

Drive ES SIMATIC:parameterize communication

Drive ES SIMATIC provides functionblocks and typical projects for theSIMATIC CPU. These can commu-nicate with Siemens drives viaPROFIBUS or USS.The decisive advantage:you no longer have to programthe complete communication –parameterization is sufficient.

Drive ES PCS 7: for user-friendlyintegration into the PCS 7 system

You can simply integrateMASTERDRIVES Vector Controlinto the PCS 7 process controlsystem using Drive ES PCS 7 – it’schild’s play. In this case, Drive ESPCS 7 provides the control blockfor the automation station andalso a harmonized faceplate forthe operator station.

Consequentially unified:Drive ES

• For simple configuring

and process optimization

• For fast diagnostics

• For simple, prompted

commissioning

• Unified data management

• Perfect integration into

the automation and

process environment

SIMOREG

DC Drives Engineered DrivesAC Drives

DriveMonitor

PROFIBUS DP

USS

SIMOREGDC-MASTER

MICRO-MASTER

COMBI-MASTER

Operator panelEngineering Stationwith Drive ES SIMOTION

SIMODRIVEPOSMO A

SIMATIC S7

SIMOVERTMASTER-DRIVES VC SIMOVERT

MASTER-DRIVES MCSIMOLINK

MICROMASTER Vector

9

Distributed intelligence inside:With function blocks for every task

The automation system is signif-icantly relieved if the drive han-dles technological and controlfunctions. It simplifies the con-figuring, service and reducesthe system and engineering costs.

MASTERDRIVES Vector Controlfor the highest dynamicresponse and distributedintelligence

The control software is the coreof Vector Control. This ensures thebest dynamic response, excellentcontrol characteristics and highflexibility. It handles all of themotor-related control tasks withor without encoder and has anexceptionally large number offree function blocks, which canbe used to flexibly implementdrive-related control systems.

Comprehensive BICO library foropen-loop and closed-loopcontrol and logic functions

The control structure ofMASTERDRIVES Vector Control ispre assigned in the factoryand can be selected using param-eters. Furthermore, the signalscan be injected and picked offat specified points. This meansthat you can interrupt connec-tions established in the softwareand establish new connections.BICO technology makes this allpossible. This is used to freely con-nect closed-loop and open-loopcontrol blocks – just the same asfor programmable logic con-trollers. This means no longerhaving to program the system – itjust has to be parameterized. Notonly this, MASTERDRIVES VectorControl has the same functionalityas a basic SIMATIC PLC.

The blocks are simply intercon-nected using binectors and con-nectors. Binectors connectbinary signals, connectors,connect 16-bit or 32-bit data.

In this case, the advantage is thatyou always use the optimumfunctional scope. Simply select astructure from the permanentlyinstalled standards and commis-sioning has been completed andthe drive is ready to be poweredup.

The frequently required standardfunctions in the package can beimmediately used:

• User-friendly ramp-function generator• Wobble generator• Technology controller• Arithmetic blocks and many more.

This means that you can imple-ment practically any function –from simple, technologicalfunctions up to complex applica-tions, for example a winder (referto the diagram).

Distributed intelligenceinside

• For high dynamic response

• For excellent control

characteristics

• For high flexibility

• Free function blocks

• BICO library for open-loop

and closed-loop control

and logic functions

K0541

Fset [%] x y

U381 (0)B

Set basic ramp-fct. gen.

U380 (0)K0406

Ramp-down time0,00...100,00U383.02 (0,5)

Ramp-up time0,00...100,00U383.01 (0,5)

U382 (0)K

Setting value basic ramp-fct. gen.

U951.87 = 4U961.87 = 1755

Y valuesU192.01 bis .10 (0)

K0501U190 (0)

U951.07 = 4U961.07 = 1070

x

y1

x

y

+200%

x10

x1

1

2 34

65

78

9

10y10

-200% y

U191.01 bis .10 (0)

The clearancebetween twoadjacent X or Yvalues can bemax. 199.99%

U174 (

K000U175 (

B042

K054

Unwinder: 0Winder: 1

K0001

Festcon.100%

100,0 %

Dact [%] (Output, limiter)

Ktaper

from [35.B7]

Example: direct closed-loop tension control with tension transducer using torque limiting

Maneuvering

Vset

Overcontrol

FactM

Fset 1

Power moduleSpeed controller Current controller

Friction torque

dn/dt

Dactnact Diameter

computer

Fact

Kp adaptation

J

Kpadaptation

Dact

Windinghardness characteristic

Jog setpoint

Vconst n+

M+F

Tension controller

Dact

Inertia characteristic

1 2 3 4 5 6 7 8

7 81 2 3 4 5 6

F

E

D

C

B

A

F

E

D

C

B

A

Date

Contact Hr. Mustermann

09.11.01 5

Automation and Drives Winder concept, basic unit VC

Siemens AG

File vc_02.vsd

PageWinding hardness characteristic / tension setpoint

U951.04 = 4U961.04 = 1765

K0467K0577

U107 (0).01

yK0525

.02

x1x2100 %

x1x2

200%

-200%

K0577

K0541

Fset [%] x y

U381 (0)B

Set basic ramp-fct. gen.

U380 (0)K0406

Ramp-down time0,00...100,00U383.02 (0,5)

Ramp-up time0,00...100,00U383.01 (0,5)

U382 (0)K

Setting value basic ramp-fct. gen.

U951.87 = 4U961.87 = 1755

Y valuesU192.01 to .10 (0)

K0501U190 (0)

U951.07 = 4U961.07 = 1070

x

y1

x

y

+200%

x10

x1

1

2 34

65

78

9

10y10

-200% y

U191.01 to .10 (0)X values

The clearancebetween twoadjacent X or Yvalues can bemax. 199.99%

.01

U174 (0)

U951.76 = 4U961.76 = 1760

K0525

K0001U175 (0)

B0425

.02K0541

0

1

Unwinder: 0Winder: 1

K0001

Festcon.100%

100,0 %

Ref. tension setpoint

Dact [%] (Output, limiter)

Fset_taper [%]

Ktaper [%]

to [15.A1]

from [35.B7]

11

Comprehensive range of boards:No restrictions – no matter what the application

Complex technology functionswith T100/T300/T400 boards

These boards offer a wide rangeof versatile functions for foil-making and paper machines, coat-ing plants, textile, printing andwire-drawing machines and more:these boards can be used to im-plement electronic shafts, axialwinders, position controllers, etc.

CBP2 and CBC boards foruniversal communication

The CBP board for PROFIBUS-DPand CBC for CAN guarantee uni-versal, open communication forMASTERDRIVES Vector Control.

SLB board for drive-to-drive datatransfer via SIMOLINK

This is an option board for fastdata transfer between the variousdrives via SIMOLINK.

EB1 and EB2 boards to expandthe inputs and outputs

The digital and analog I/O ofMASTERDRIVES Vector Control canbe expanded using these boards– to provide even more possibil-ities. Additional option boardssuch as SCB1 and SCB2 supple-ment the modular range.

SBP board for setpoint inputusing an external pulse encoder

This board allows a pulse encoderor a frequency generator tobe connected, e.g. to input afrequency or speed setpoint forMASTERDRIVES Vector Control.

Expansions using boards

• Technology boards

• Communication boards

• I/O expansions

12

The technology:Unique integration capability, unique flexibility,unique high performance

Voltage Rated output Design

0.51.11.52.23.04.05.57.5111518.522303745557590110132160200250315400500630710800900100011001200130014001500170019002300Higher output ratings as driveapplication

3-p

h. 3

80

V–

48

0 V

AC

DC

51

0 V

–6

50

V

3-p

h. 5

00

V–

60

0 V

AC

DC

67

5 V

–8

10

V Co

mp

act

PLU

S

Co

mp

act

un

its

Inve

rter

cab

inet

s

3-p

h. 6

60

V–

69

0 V

AC

DC

89

0 V

–9

30

V

Dri

ve c

abin

ets

Cabinet unitsIP 20/IP 21/IP 23/IP 43/IP 54 prepared

• Ready to connect up for

single and four-quadrant

operation, 6- and 12-pulse

• Small footprint

• Standard dimensions:

2000 mm high,

600 mm deep

• Operator control and pa-

rameterizing unit in the

cabinet door

Technology which you candepend on – around the globe

We provide a sophisticated supplyand logistics system so thatMASTERDRIVES Vector Controlarrives where you require it.The result: Shortest deliverytimes and straightforward order-

Compact PLUS drivesbooksize IP 20

• Extremely compact de-

sign with the ideal di-

mensions 45 x 260 x 360

mm (WxDxH) e.g. for

0.75 kW

• Drive units can be lined

up without any inter-

mediate spaces

• Extremely simple wall

mounting

• Mounting in 300-mm-

deep cabinets

• Can be directly lined up

with MASTERDRIVES MC

Compact PLUS units

Compact drivesbooksize IP 20

• Small footprint

• Drive units can be lined

up without any inter-

mediate spaces

• Simple mounting on

G rails

Chassis unitsIP 00/IP 20

• Compact design

• High power density

• Shockproof according to

VDE 0106 Part 100/VBG4

• Extremely simple wall

mounting in IP 20 panels

(option kit required

– possible for drive units

up to size G)

• Drive units can be lined

up without any inter-

mediate spaces

More information is availableonline under:http://www.siemens.com/machine

ing for every product. We have acomprehensive worldwide servicenetwork, we provide training for per-sonnel and we support you whereverand whenever you require us so thatyour drive is always up to speed.We can support you locally or im-mediately by telephone.

General technical data

MASTERDRIVES Vector Control Without AFE* With AFE*

Rated supply voltage Up to 690 V(refer to the adjacent table)

Up to 690 V(refer to the adjacent table)

Rated frequency

Power factor (at rated load)

50/60 Hz +/– 6%

3-ph. 0 V AC up to max.supply voltage

50/60 Hz +/– 10%

3-ph. 0 V AC up to max.550 V for 400 V units680 V for 500 V units815 V for 690 V units

• Fundamental

• Total

Efficiency

> 0.98

0.93 to 0.96

0.96 to 0.98

1

> 0.99

0.96 to 0.97

Maximum output frequency

• V/f textile

• V/f characteristic

• Vector Control types

500 Hz

200 Hz in the constant flux range

500 Hz

200 Hz in the constant flux range

300 Hz or 5 x 300 Hz or 5 x

Rated motor frequency in thefield weakening range

Permissible ambient temperature orcooling medium temperature in operation 0 degrees up to 45 degrees Celsius 0 degrees up to 45 degrees Celsius

Degree of protection IP 20 IP 20

Radio interference suppression

• Standard

• Option

No radio interference suppression

Class A1/B1 (conducted) Class A1/B1 (conducted)

No radio interference suppression

* AFE stands for Active Front End - a self-commutated, pulsed rectifier-regenerative feedback unit– which supplies the inverter with a precisely controlled DC link voltage using step-up operation,independent of the line supply voltage.

Rated motor frequency in thefield weakening range

Output voltage

14