mass transfer boundary layer theory - eth z€¦ · h. schlichting, k. gersten, "boundary...
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Boundary Layer Theory: Mass and Heat/Momentum Transfer
Mass Transfer
Lecture 11, 28.11.2019, Dr. M.Reza. Kholghy
Mass Transfer – Boundary Layer Theory 9-2
9.1 Fluid-Fluid Interfaces (lecture of 20.11.18)
9. Basic Theories for Mass Transfer Coefficients
9.2 Fluid-Solid Interfaces
Fluid-fluid interfaces are typically not fixed and are strongly affected
by the flow leading to heterogeneous systems that make it difficult
to development a general theory behind the MT correlations
(Cussler Table 8.3-2).
Solids typically have fixed and well-defined surfaces, allowing to
develop theoretical foundations for the empirical MT correlations
(Cussler Table 8.3-3). In contrast to fluid-fluid interfaces the models
are far more rigorous but, unfortunately, computationally
INTENSIVE.
Mass Transfer – Boundary Layer Theory 9-3
In addition to this, fluid-solid interfaces have been investigated
intensely with respect to heat transfer. We can make use of this
due to the analogy between heat momentum and mass transfer.
9.2.1 MT from a plate (boundary layer theory)
MT correlation (Table 8.3-3):
3121
D
LU646.0
D
kLSh
Example: A sharp-edged, flat plate that is sparingly dissolvable is
immersed in a rapidly flowing solvent.
L: plate length; U∞: bulk fluid velocity
Mass Transfer – Boundary Layer Theory 9-4
Prandtl first introduced the
concept of boundary layers.
Goal: Calculate the MTC for this fluid–solid interface
Literature:
R.B. Bird, W.E. Steward, E.N. Lightfoot, “Transport Phenomena”, 2nd ed. J. Wiley&Sons 2011.
H. Schlichting, K. Gersten, "Boundary Layer Theory", 8th ed., Springer 1999.
The transition from zero velocity at the plate to the velocity of the
surrounding free stream takes place in the boundary layer.
Mass Transfer – Boundary Layer Theory 9-5
Mass Transfer – Boundary Layer Theory 9-6
1. Calculate the velocity profile in the B.L.
2. Calculate the concentration profile in the B.L.
y 0
cj D |
y
and set it equal to kDc to obtain k.
3. Calculate the flux at the interface
Procedure:
Mass Transfer – Boundary Layer Theory 9-7
The relative magnitude of the fluid flow (momentum) B.L. and
the concentration B.L. is given by
kinematic viscositySc
D diffusivity
Sc > 1: Momentum B.L. > Concentration B.L. (typical)
Sc = 1: Momentum B.L. = Concentration B.L.
Sc < 1: Momentum B.L. < Concentration B.L. (rare case)
Mass Transfer – Boundary Layer Theory 9-8
Laminar B.L.
Continuity equation: 0z
w
y
v
x
u
(1)
Momentum Balance in x and y
2
2
2
2
2
2
2
2
y
v
x
v
y
p1
y
vv
x
vu
y
u
x
u
x
p1
y
uv
x
uu
at y = 0: u = 0 and v = 0
y = : u = U
= 0 (2 dim.)
Mass Transfer – Boundary Layer Theory 9-9
For flow over a flat plate 0y
p
x
p
as we are far from the entrance point (Prandtl assumption).
Then,
2 2
2 2
smallbutnot negligiblenegligible
u u u uu v ( )
x y x y(2)
2
20
u uconst
x x
Shear stress on plate
Mass Transfer – Boundary Layer Theory 9-10
(Negligible pressure changes in y (thin layer)
y = 0: u = 0 and v = 0
y = : u = U
Momentum equation in y (for steady flows):
2
2
2
2
y
v
x
v
y
p1
y
vv
x
vu
As v typically is small in the BL (for lam. case here =0), this reduces to:
0y
p
(3)
Boundary conditions:
(fluid adheres to plate)
Mass Transfer – Boundary Layer Theory 9-11
Digression: How did Prandtl come up with that?
The B.L. thickness, , is related to Re by
Equations (1) and (2) are solved by introducing the variable
U
x
y
xURe~
x
21
U
x
yRe
x
y~
y 21
Mass Transfer – Boundary Layer Theory 9-12
The two T-shirts are similar.
𝑙1
𝑙2
BL 1 and 2 are similar. They look
the same after normalization
𝛿1 𝛿2
X
Y
U
x
y
Mass Transfer – Boundary Layer Theory 9-13
A stream function (with regard to 2 Dimensional Incompressible fluid flow) is
an arbitrary function whose derivatives give velocity components of a
particular flow situation.
The stream function is mathematically defined in such a way that lines of
constant stream function are streamlines (hence the name stream
function).
In other words, iso-stream function lines are streamlines in a fluid flow.
The stream function makes a lot of calculations and understanding of 2D
Incompressible fluid flows easy.
Reminder:What is a stream function?
Mass Transfer – Boundary Layer Theory 9-14
The corresponding stream function is: )(fxU
Eq. (2) can be simplified by formulating it in terms of a stream
function Ψ. In order to satisfy the continuity equation (1), the velocity
components must be:
yu
xv
2
2
y
u
y
uv
x
uu
3
3
2
22
yyxyxy
Thus,
where f(η) is the dimensionless stream function.
yyu
fU
Ux
1fxU
Mass Transfer – Boundary Layer Theory 9-15
1 2 1 21 1
2 2
U Uν f f
x x
fx
U
2
1f
U
x
yU
2
1
x
u3
fx
UU
y
u21
fx
U
y
u 2
2
2
1 2
1 23
1 1
2 2
U yν f U x f
x x x
U
and
ffx
U
2
121
Mass Transfer – Boundary Layer Theory 9-16
Now the equation of motion (2) becomes:
0fff2
at = 0: f = 0 and f’ = 0
= ∞: f’ = 1 (see Table)
This is a third order nonlinear ordinary differential equation. A
solution in form of Blasius series expansion is available.
See attached Table from H. Schlichting (“Boundary Layer Theory”),
which gives the complete values of u and v for every x and y. The
velocity profiles have been calculated.
Mass Transfer – Boundary Layer Theory 9-17
Source: H. Schlichting, “Boundary Layer Theory”
Mass Transfer – Boundary Layer Theory 9-18
Blasius similarity solution of the velocity distribution in a laminar
boundary layer on a flat plate.P.K. Kundu, I.M. Cohen, “Fluid Mechanics” 2nd ed. 2002, Academic Press
U
u
x
Uy
Mass Transfer – Boundary Layer Theory 9-19
Mass Transfer in Boundary Layers
The diffusion equation in the B.L. is:
21
2
21
211
y
c
x
cD
y
cv
x
cu
B.C.’s: y = 0: c1 = c10
y = : c1 = c1
Introduce dimensionless variables:
U
vv,
U
uu,
cc
ccc **
101
101*1
21
2
negligibleusually
21
211
y
c
x
c
U
D
y
cv
x
cu
B.C.s:
y = 0: c1*=0
y= : c1*=1
(4)
(5)
Mass Transfer – Boundary Layer Theory 9-20
Compare to the momentum equation (2):
2
2
negligibleusually
2
2
y
u
x
u
Uy
uv
x
uu
B.C.’s: y = 0: u*=0 and v*=0
y= : u*=1
The two equations have the same form!
Sc = 1: In this special case where
U
D
U
the solution to the concentration profile is given by c1*=u*
or = D
The boundary layers for flow and concentration are IDENTICAL.
Mass Transfer – Boundary Layer Theory 9-21
For this case we write Fick’s first law 0y1 |
y
cDj
101
0y
1 ccy
cDj
101
0y
101
0y
ccy
u
Ucc
y
uj
101
0
2
221
ccf
x
UU
Uj
101
Tablefromf
21
cc332.0x
Uj
with c1*:
Mass Transfer – Boundary Layer Theory 9-22
As j = k (c10 - c1)21
x
U332.0k
21
x
U
D
x332.0
D
xkSh
2121
ReSc332.0xU
D332.0
Here, Sc = 1: 21Re332.0Sh
This is the Local Mass Transfer Coefficient to be distinguished from
the average MTC over a plate of length L (Cussler Table 8.3-3):
3121 ScRe646.0Sh
,
Mass Transfer – Boundary Layer Theory 9-23
A more realistic case is with Sc >> 1 which is typical in liquids
and particle / gas systems.
Sc >> 1: (S.K. Friedlander, “Smoke, Dust and Haze”, 1st ed., 1977)
Examples: Dissolution of solid compounds in flowing liquid streams.
Flow (deposition) of pollutants over lakes or leaves
Mass Transfer – Boundary Layer Theory 9-24
More specifically, if the B.L. (displacement) thickness is:
1/2
x* 1.72
U
For a wind blowing at a speed of 10 km/h, 0.56 mm.
E.g., at 2 cm from the leading edge of the flat surface:
Goal: To obtain the mass transfer coefficient
mm56.0m1033.072.13600sm10000
mkg1
s Pa1015m02.0
72.1 33
6
*
(Blasius, Schlichting)
Mass Transfer – Boundary Layer Theory 9-25
Again at steady-state 2
*1
2*1*
*1*
y
c
U
D
y
cv
x
cu
Expand and
near the wall (η→0) into Taylor series:
fU
uu* )(f)(f
xU2
1
U
vv
21
*
a332.00...2
)0(f)0(f)0(fU
uu
2*
disregard higher order terms because
2
21
2
21
32
21
*
xU4
a
2
332.00
xU2
1
...)0(f3
1)0(f
2
1)0(f
xU2
1
U
vv
(5)
from table
1
Mass Transfer – Boundary Layer Theory 9-26
Substitution in the above differential equation (5) gives:
Assume that c1* is a function only of η: )(gc*1
Then:
gx2
1
x
c*1
2
*
1
2*
12
21*
1
y
c
U
D
y
c
Ux4
a
x
ca
gx
U
y
g
y
c21*
1
gx
U
y
c2
*
1
2
1/2U
η = yx
with
Why?
Remember
similarity
solution
Mass Transfer – Boundary Layer Theory 9-27
Introducing the above variables in the diffusion equation:
or
0
1g
0g
Solution: Set
0
0
gP
where
gx
U
U
Dg
x
U
Ux4
ag
x2a
21
2
212
0gD4
ag 2
with
0PSc4
aP gP 2
Integrate: Sc12
a
P
Pln 3
0
Reduce it to a
boundary value
problemSeperate
variables and
integrate
Mass Transfer – Boundary Layer Theory 9-28
From the B.C’s.: at η = 0, g = 0:
From the B.C’s.: at η = , g = 1, hence:
Sc
12
aexpPP
g 3
0
dr rSc12
aexpPg
0
3
0
1
0
m
3
0 dr rSc12
aexpP
1/2U
η = yx
)(gc*1
* 1 101
1 10
,c c
cc c
=𝜕𝑔
𝜕𝜂𝜂=0
𝑚3 𝑑𝑚 =𝑎
12𝑆𝑐
13𝑑η
Mass Transfer – Boundary Layer Theory 9-29
and
1 3
3η=0
0
1 3Γ(1 3)
aSc
g 12=
ηexp -m dm
1 3a
Sc12
=0.89
Remember (Gamma function): 1
0
( ) ( 1) ( 1) exp zz z z x x dx
𝑥 = 𝑚3 → 𝑑𝑥 = 3𝑚2𝑑𝑚
3( 1) 3 2 (3 1) 3
0 0
( ) exp 3 3 expz zz m m m dm m m dm
Mass Transfer – Boundary Layer Theory 9-30
)(gc*1 dr rSc
12
aexpPg
0
3
0
0
0
gP
1 3a
Sc12
=0.89
Mass Transfer – Boundary Layer Theory 9-31
0
*1
1 1
y=0
c=D c -c
y
1 2
10 1
η=0
U g=D c -c
x η
1 2 1 3
10 1
UD a= Sc c -c
U x 0.89 12
1 3-2 3 -1 2
10 1
k
U 0.332= Sc Re c -c
0.89 12
0y
1
y
cDj
Mass Transfer – Boundary Layer Theory 9-32
2/13/2 ReScU34.0k So
This is the local mass transfer coefficient while the overall is found by:
L
1Av
y=00
-2/3 1/210 1
c1j = - D dx
L y
= 0.68 U Sc Re (c - c )
Mass Transfer – Boundary Layer Theory 9-33
Let’s calculate Sh to compare it with our Table of correlations
(Table 8.3-3)2/3 1/2
2/3 1/2
2/3 1/2 1/2
1/3 1/2
1/3 1/2
kL L0.68 Sc Re U
D D
L D0.68 u
D u L
uL0.68
D
0.68 Sc Re
So we obtained the mass transfer coefficient from theory! Very rare.
Another example is MTC for laminar flow through a short circular tube
(look at section 9.4.1 of Cussler book )
Mass Transfer – Boundary Layer Theory 9-34
In general2/13/2 ReScconst
U
k
cU
j
D
Applicable for flow around spheres, cylinders etc.
Mass transfer correlation over a wide range of Re:
3/12/1 ScRe6.02Sh
Mass Transfer – Boundary Layer Theory 9-35
9.3 Theories for concentrated solutions
The MTC’s are based typically on dilute solutions but they are VERY
successful even in concentrated ones as, typically, the volume
average velocity normal to the fluid-fluid interface is rather small.
When the MTC’s fail, it is observed typically that “the k depends
strongly on concentration” especially when mass transfer is fast.
The flux is written as 0i11i11 vccckN
2211i11i1 NVNVccck
Mass Transfer – Boundary Layer Theory 9-36
However, this is difficult and we also have the previous unknowns
again (film thickness, contact or residence times).
Instead we are looking for corrections to the dilute mass transfer
coefficient by the film theory:
0
k MTC in concentrated solution=
MTC in dilute solutionk
This framework can be used to build new film, penetration and
surface-renewal theories.
Mass Transfer – Boundary Layer Theory 9-37
Dilute Concentrated
Mass Transfer – Boundary Layer Theory 9-38
The total flux for a concentrated solution across a film:
01
11 vc
dz
dcDn with B.C.’s: z = 0: c1 = c1i
z = L c1 = c1
For concentrated solutions, n1 and v0 are constant, so the above
equation can be integrated from z=0 to L to give
D/Lvexpv/nc
v/nc 0
01i1
011
Rearranging:
Compare: 0i11i11 vccckN
0
i11i10
0
10z1 vccc1D/Lvexp
vNn
Mass Transfer – Boundary Layer Theory 9-39
Then the mass transfer coefficient is
1D/Lvexp
vk
0
0
For dilute solutions:L
Dk0
Taking the ratio k/k0, we eliminate the dependency in L:
0 0
0 0 0
/
exp / 1
k v k
k v k
Mass Transfer – Boundary Layer Theory 9-40
k can be smaller or larger than k0 depending the v0 direction