masoneilan condensed catalog - finkova oy

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Masoneilan*

Condensed CatalogProcess Control Solutions • Control Valves

• Smart Valve Positioners

• Liquid Level Transmitters

• Pressure Regulators

• Control Equipment and Accessories

Quality Control SolutionsBHGE's Masoneilan automated process control solutions are known throughout the world for their quality and dependability. These solutions, including the Masoneilan 41005 Series Cage-Guided Globe Valve, are part of the portfolio of Masoneilan valve technology that has helped customers maintain smooth operations for more than 100 years.

Advanced Digital TechnologySVI provides industry leading control and diagnostic solutions for all your valve needs. We lead the industry with non-contact position sense technology and are well known for simple setup, rugged construction, and high performance control in critical service valve and level transmitter applications. SVI* and accomanying ValVue* diagnostics software works with all major DCS and plant asset management systems.

Global Customer Service Our network of service and repair facilities around the world are ready to meet your needs day and night with onsite support, spare parts, and equipment maintenance programs.

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Delivering for our customersGlobal CapabilitiesBHGE's global infrastructure of sales offices, manufacturing operations, and technical centers of excellence supports our worldwide customers throughout the plant’s life cycle.

Field Support ServicesThe global network of Masoneilan Authorized Repair Centers (MARC*) and field service technicians offers factory-certified support including OEM components, onsite service , hands-on training, and post-installation analysis to support your MRO needs and maximize performance efficiencies.

Maintenance Management ServicesBHGE offers ValvKeep* for managing installed equipment and assets throughout your plant. Plant surveys, equipment data, maintenance schedules, project planning and repair details are all easily managed using a single interface regardless of valve type or brand.

Genuine OEM PartsWe know you need us to respond quickly to your requests for the replacement parts and overhaul services that will keep your plants operating and efficient. Our global aftermarket program meets that critical need for fast responsiveness. Using OEM parts provides you with refurbished equipment meeting the original specifications.

Diagnostic Tools and ServicesMasoneilan diagnostic tools and services from BHGE improves process loop performance and reduces unplanned downtime. Available field diagnostic tools include: ValScope* - diagnostics for analog valve positioners, ValVue - control valve diagnostic and configuration tool, and BHGE's premier Valve Lifecycle Management service which offers online valve diagnostics with no impact to process control, regardless of valve positioner brand.

The Masoneilan valve heritage: In 1882, William Mason invented an automatic steam reducing valve. Today, Masoneilan valves protect process industry assets around the world.

Enhancing your resultsAutomated Sizing and SelectionBHGE's user-friendly Masoneilan ValSpeQ* program for sizing and selecting valve solutions are based on current industry standards and calculation methods. These tools can significantly reduce the time needed to accurately specify and configure products so that you can select and implement the right solutions for your applications.

Resident EngineeringOur Resident Engineer Program gives you effective up-front design support. It provides onsite technical assistance early in the design process to help mitigate costly design changes that may happen late in the project cycle.

Advanced Process Control and Level Transmitter TechnologyMasoneilan digital field instruments reduce costs throughout their lifecycle, by simplifying installation and setup, providing industry leading control performance, and reducing maintenance and support. SVI provides high precision HART® and FOUNDATION® Fieldbus valve positioning for both control valve and Emergency Shut Down (ESD) applications. For level transmitter applications, the 12400 DLT delivers high precision level output and control improving plant efficiency, performance, and safety.

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Masoneilan Control Valves

General Service Corrosive Service

Rotary Products

More than 1 million 35002 Series Camflex* valves have been successfully installed in a variety of process industries and applications. Today’s Masoneilan Camflex II valve continues to offer dependability through a concept that remains a standard of excellence for eccentric-plug rotary globe control valves. The standard version includes the EF* Seal (Emission Free packing) with emissions rated less than 500 ppm up to 750,000 cycles.

The 36005 Series V-Max* High Capacity Control Ball Valve incorporates a patented dual characterized V-Ported ball to offer a unique combination of high capacity and turndown capability. Available in ANSI/ISA 75.08.02 (IEC 534-3-2) and ANSI B16.10 short pattern face-to-face dimensions, it offers flexibility to match existing installations. Three seat types are available: MN-7 soft seat with class VI seat leakage, standard flexible metal seat , and the heavy-duty seat with class IV shutoff.

31000 Series PFA-Lined

The 31000 Series is a PFA-lined control valve with an eccentric rotary globe plug that features tight shut-off capability, low dynamic forces, and control. This valve offers a solution for aggressive acids that tend to cause bellows permeation problems in reciprocating designs.

Reciprocating Products

The 21000 Series is a single-ported, heavy top-guided globe valve that can handle a wide variety of process control applications. The 21000 Series is available with many optional packages including bellows seals and angle body designs. Trim options include low-noise, anti-cavitation, and soft-seat trims to meet various application requirements.

The versatile cage-guided 41005 Series control valve offers solutions for demanding applications, such as high pressure drops, large capacities, and wide temperature ranges. The balanced trim design include options for reducing noise and vibration and for containing cavitation. Various balanced-seal options are available to meet a wide range of temperature and seat leakage requirements. Lo-dB* cartridges or plates are also available to help maintain low outlet velocities and downstream noise.

73000 Series

The 73000 Series valve is a sweep-angle configuration for throttling erosive process media. It is available with a wide variety of engineered trim and body materials including high nickel, duplex, titanium, ceramic, and tungsten carbide alloys.

Erosive Service

74000 Series

The 74000 Series is a split-body forged angle erosion control valve with captures trim and continuous guided fluted plug for superior stability under harsh conditions with particulate flow.

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49000 Series

The 49000 Series is a large capacity control valve with an over-sized body area to house multi-stage V-LOG* Energy Management trim. The 49000 series can be applied through a wide range of applications from high-pressure drop, anti-cavitation liquid designs through low-noise gas and steam service. Available in both globe and angle-style designs and incorporating the Lo-dB* and V-LOG trims, the 49000 series offers a flexible solution to fit high-pressure drop applications in any pipe size or process-fluid application.

84003 Series SteamForm*

The 84003 Series SteamForm steam conditioning valve is built on a flexible platform to control steam under a full range of applications. Configured with a wide variety of trim options, the SteamForm operates from a range of low-pressure, steady-state process steam applications to intermittent, rapid-response turbine bypass. Built with patented technology, the SteamForm uses high rangeability spray nozzles and a proprietary water injection design for desuperheating, as well as thermally compensated trim designs for high temperature cycling in severe steam installations.

72000 Series

The 72000 Series family of energy management and low-noise products is configured for use in compressor anti-surge, gas-to-flare, and other venting applications where high noise attenuation and high flow capacity are required. The 72000 Series is a fabricated angle valve offering an effective solution for customers’ specific process needs. Custom V-LOG trim options are available to address severe, high-expansion ratio applications.

77003 Series

The 77003 Series multi-stage, expanding-area control valve is primarily for high-pressure compressible fluid or two-phase applications. It controls under conditions such as flow-entrained debris, damaging vibration, and high noise, making it an ideal solution for high-pressure, high-temperature, flashing hydrocarbon liquid services. Typical applications for this design include a range from hot high-pressure separator control in hydroprocessing applications to gas well-head control in off-shore choke valve applications as well as high-pressure gas letdown with entrained debris.

79003 Series

The 79003 Series is an angle body design developed to use the Variable Resistance Trim (VRT*) for high-pressure liquid letdown applications. The anti-cavitation VRT trim can be configured to match pump flow curves, allowing steady operation as the plant is brought up to speed and comes on line. The 79003 Series can be enhanced with a partial-stack design to allow higher flow rates as the travel is increased.

78400/18400 Series

The axial flow 78400/18400 Series LincolnLog* design utilizes a tortuous path to distribute pressure drop along the axis of the plug. The axial stages throttle in unison as the plug strokes to maintain staging ratios at all lift points. Velocity and pressure drop are controlled, thus reducing cavitation and the resulting trim damage. This valve is highly effective in pump recirculation and high-pressure liquid letdown applications, especially for dirty fluid conditions.

Severe Service

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Masoneilan Valve & Instrument Technologies

Drilled-Hole Technology

The Masoneilan product line includes a wide selection of single-stage and multiple-stage trims with both balanced and unbalanced globe and angle valve configurations. These designs, based on drilled-hole technology, are only recommended for clean-service applications. Balanced and unbalanced anti-cavitation options are also available with metal-to-metal seating meeting ANSI Class V shut-off performance.

Stacked Plate Technology

V-LOG* Energy Management Trim is manufactured from a brazed stack of laser-cut plates, each with a series of 90 degree turns used to redirect the flow of the process fluid through a high-resistant flow path. Each stage also includes an expansion and contraction in area for maximum pressure reduction efficiency. Further, each valve body is contoured to account for flow expansion and trim area velocity to manage the total system noise, offering customers a compact energy management control valve.

Axial Flow Technology

Axial Flow trims offer multi-stage designs for the control of high-pressure liquids without the damaging effects of cavitation, erosion, and vibration. The unique flow design of the LincolnLog develops the required resistance for throttling but also affords ample clearance for the passage of large particulate. The optional soft seat is specifically for boiler feedwater applications and offers long-term Class VI shut-off at demanding pressures. Similarly, the 77000 Series is a multi-stage trim with expanding areas for high-pressure gaseous applications.

Energy Management TrimsBHGE offers a wide range of Masoneilan solutions to meet customers’ fluid energy requirements.

Differential Velocity Technology

BHGE's patented Masoneilan DVD* (Differential Velocity Device) is a highly efficient noise-reduction solution for rotary valves. Building on technology used in turbo-fan jet engines, the DVD device utilizes larger diameter outer holes to create a lower velocity annular flow stream around the flow area perimeter. This lower velocity flow stream reduces noise transmission from the higher velocity inner flow, resulting in lower external noise levels.

Variable Resistance Trim (VRT*), consists of a brazed stack of drilled plates which efficiently channel the flow through multiple turns in a tortuous path configuration. The design is primarily used in high-pressure drop liquid applications. VRT is typically packaged within standard Masoneilan globe and angle valve bodies.

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Fugitive Emissions ControlMasoneilan solutions for reduction of Volatile Organic Chemicals (VOCs) and Hazardous Air Pollutants (HAPs)

EF* (Emission Free) Seal

The EF Seal is an emission containment feature that is standard on most Masoneilan rotary products. This seal design can be easily field-retrofitted on any existing valve in the field. It is a simple dual O-ring design that has undergone extensive testing including successful completion of 750,000 full-stroke cycles without failure. This design offers an extremely cost-effective solution for upgrading processes under the guidelines of the various regional and global emissions reduction regulations.

LE* (Low Emission) Packing

Masoneilan reciprocating control valves can be equipped with the low emission packing systems for compliance up to Class A ISO-15848 Helium and Methane performance levels for both international and US EPA customers. These live-loaded packing systems maintain a constant sealing force within the packing box, providing low leakage performance with minimal field adjustment.

Bellows Seal

Bellows Seals are offered for applications as a hermetic metallic seal for valve stem interfaces providing zero leakage to atmosphere. Typical applications include handling of flammable, toxic, or explosive fluids where leakage may cause environmentally unsafe conditions. The design also includes a leak-off detection port and a redundant packing box for additional safety.

Advanced Control & Diagnostics

SVI Digital Valve Positioner

SVI provides high performance and robust control delivered in a package that is simple to use and reliable.

Industry best technologies like environmentally shielded non-contact position technology, explosion-proof (Ex 'd') rated display and user-interface (no PC/Handheld required), auto calibration, auto tuning makes the SVI the easy choice for most control valve needs.

While capabilities such as advanced control valve diagnostics, integrated position retransmit and limit switches for valve position feedback, and full interoperability with all major DCSs and asset management systems makes the SVI valve positioner the best solution for all your critical valve needs.

12400 Digital Level Transmitter/Controller HART®The Masoneilan 12400 Series Digital Level Transmitter/Controller (DLT) is a smart instrument with HART communication protocol utilizing proven liquid displacement and torque tube technology. Easy to install and operate, it is the first torque tube-type level instrument that integrates level transmitter and switch functions in a single device.

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Masoneilan Rotary Control Valves

31000 SeriesPFA Lined

Sizes: 1” through 3”

(25 through 80 mm)

Ratings and Connections:

• Flanged: ANSI 150

UNI-DIN 10 - 16

Body Materials:

• Cast iron PFA lined

Actuator:

• Model 35 spring-opposed rolling

diaphragm

Trim:

• Eccentric rotary plug

Inherent Characteristic:

• Linear

The 31000 Series is a PFA-lined control

valve with an eccentric rotary plug that

offers tight shut-off, low dynamic forces,

and control. This valve is suitable for

hydrofluoric and sulfuric acid applications.

33000 Series Triple Offset Butterfly


(25 through 1200 mm)


• Wafer, Lugged, Double Flanged Short &

Long Pattern

• ANSI 150 - 600

Body Materials:

• Carbon steel

• Stainless steel

• Duplex

Actuator:

• Model 31/32 spring diaphragm

• Model 33 spring diaphragm

Trim:

• Torqued butterfly


• Equal percentage

The 33000 Series Triple Offset Butterfly

Valve incorporates new performance

enhancing operational features, allowing

for a more simplified manufacturing

process. The result is exclusive patented

range of superior performance zero

leakage bi-directional triple offset butterfly

valves, suitable for extreme pressure/

temperature applications.

35002 SeriesCamflex* II Eccentric

Plug


(25 through 400 mm)


• Flanged: ANSI 150 - 600

• Flangeless: ANSI 150 - 600

UNI-DIN 10 - 100

• Screwed: NPT (1” through 2”)

Body Materials:

• Carbon steel

• Stainless steel

• High nickel alloy

Actuators:


• 70 Series cylinder

Trim:

• Eccentric rotary plug


• Linear

As the original eccentric plug rotary

valve, the 35002 Series Camflex valve

combines quality performance and

features with an economical design.

The Camflex valve offers versatility and

broad application. It is now supplied with

the EF seal solution to reduce fugitive

emissions.

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36005 Series V-Max* Control Ball

Valve


(25 through 300 mm)



Body Materials:

• Carbon steel

• Stainless steel

Actuators:


• Model 31/32

spring diaphragm

• Model 34 scotch

yoke cylinder

Trim:

• Dual characterized,

v-ported segmented ball



The 36005 Series V-Max valve is a high-

capacity, control ball valve with a patented

dual-characterized, segmented ball design

combining high CV ratings with 500:1

turndown. It is for high viscosity fluid

applications (i.e. pulp and paper industry)

as well as processes requiring high

capacity abilities balanced with accurate

control. Standard features include the

environmental packing (EF seal).

37002 Series Minitork* II

Swing-Through Butterfly


(50 through 600 mm)


• Wafer for mounting between flanges:

– ANSI 150 - 300

– UNI-DIN 10 - 40

Body Materials:

• Carbon steel

• Stainless steel

• Liners in Buna-N, Viton and Nordel

Actuators:



Trim:

• Low torque butterfly



The 37002 Series is a control valve used on

large flow rates with low-pressure drop. It is

available with complete PTFE lining (38002

Series) for corrosive fluids applications.

39004 SeriesHigh-Performance

Butterfly




• Wafer and lug for mounting

between flanges: ANSI 150 - 600

Body Materials:

• Carbon steel

• Stainless steel

Actuators:


• Model 34 scotch yoke cylinder

• Model 96/97 pneumatic rack

and pinion

Trim:

• Double eccentric



The 39004 Series is a heavy-duty

automatic throttling butterfly control

valve with an eccentric disc for large

flow rates and moderate-pressure

applications.

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28000 Series VariPak*Micro-Trim Globe Valve

Sizes: 1” (25 mm) standard

1/2” through 3/4” (15 through

20 mm) available on request



• Flangeless for mounting between flanges: ANSI 150 - 2500 UNI-DIN 10 - 400

• Screwed: NPT 1/2” through 1” (15 through 25 mm)

Body Materials:• Stainless steel• Monel• Hastelloy C• Alloy 20

Actuator:• Integral spring diaphragm

Trims:• Full stellite needle plug• Multistep trim available

Inherent Characteristic:• Linear

The 28000 Series Varipak is a compact globe style valve specifically for microflow control. The VariPak includes an adjustable CV feature between 100 percent and 40 percent that can meet applications requiring finer control. It is available with bellows seal and anti-cavitation trim options.

21000 SeriesGlobe & Angle

Top-Guided Valve

Sizes: 3/4” through 8”

(20 through 200 mm)


• Flanged: ANSI 150 - 2500 UNI-DIN 10 - 400

• Welded: BW or SW


Body Materials:• Carbon steel• Stainless steel• Chrome-moly

Actuators:• Model 87/88 multi-spring diaphragm • Model 51/52/53 piston cylinder

Trims:• Single seat plug top guided.• Lo-dB and anti-cavitation trims, single or

double stage are available

Inherent Characteristic:• Linear or equal percentage

The 21000 Series control valve is a heavy top-guided unbalanced design with noise attenuation and anti-cavitation trim options. It can handle a variety of process applications ranging from standard service conditions to more severe applications. It also includes standard bellows seal and soft seat configurations.

10000 SeriesDouble Seated

Globe Valve


(50 through 600 mm)





Body Materials:

• Carbon steel

• Stainless steel

• Chrome-moly

Actuators:

• Model 87/88 multi-spring diaphragm

• Cylinder

Trims:

• V-port or contoured plug

• Top and bottom guided


• Llinear, quick opening

or equal percentage

The 10000 Series is a double-ported

valve with top and bottom stem

guiding. This design is suitable for

high-pressure drop applications where

dirty fluid conditions exist. The 10000

Series is widely used in hydrocarbon

processing applications.

Masoneilan Reciprocating Control Valves

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80000 Series3-Way Diverting or Combining Valve


(25 through 250 mm)


• Flanged: ANSI 150 - 600 UNI-DIN 10 -100

• Threaded: NPT 3/4” through 2” (20 through 50 mm)

• Welded: BW or SW ANSI 900 - 2500 on request

Body Materials:

• Carbon steel

• Stainless steel

• Chrome-moly

Actuators:


• Model 51/52/53 piston cylinder

Trim:

• V-port plug


• Linear

The 80000 Series is a line of three-way control valves for either

combining or diverting applications. Its key features include high flow

capacities and low-pressure recoveries, resulting in efficient flow

control performance.

41005 Series Globe & Angle Cage-Guided Valve


(50 through 600 mm)




• Screwed: NPT 2” (50 mm)


Actuators:• Model 87/88 multi-spring diaphragm• Model 51/52/53 piston cylinder

Trims:• Balanced cage-guided trim.• Lo-dB, anti-cavitation and VRT (Variable Resistance Trim), single and

multiple cages are available

Inherent Characteristic:• Linear or equal percentage

The 41005 Series is a heavy-duty valve design with balanced trim configurations. It offers cage guiding for added stability and the versatility to offer noise attenuation and anti-cavitation solutions. Available with various balancing seal options including auxiliary pilot design for unmatched high-temperature performance.

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Masoneilan Angle Erosive Protection Valves

73000 SeriesSweep Angle Valve

Sizes: 1” x 1” through 10” x 12” (25 x 25 mm through 250 x 300 mm)

Ratings and Connections:• Flanged: ANSI 150 - 2500

Body Materials:• Carbon steel• Stainless steel• Titanium• Hastelloy• Others


Trims:• High capacity single stage• Reduced port venturi outlet• Ceramic and tungsten carbide optional


The 73000 Series control valve can throttle highly erosive, flashing, and two-phase flows.

Specific applications:• Mining• Coal slurry• Ash handling• Hydrocarbon bottoms

71000 SeriesStreamlined Angle Valve





Trim:• Heavy top plug guiding coupled with a threaded seat ring design to

form an outlet venturi flow path for outlet area protection


The 71000 Series is a modified sweep-angle valve that can reduce fluid impingement through the body. This design includes heavy guiding and durable trim parts to withstand harsh operation.

Specific applications: • Visbreaker • Hot hydrocarbon fluid • Coking applications

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75000 SeriesTank-Drain Valve



Body Materials:• Stainless steel• Titanium• Hastelloy• Others

Actuator:• Model 51/52/53 piston cylinder

Trims:• Single piece stem and plug design with both top and bottom guiding

to eliminate trim vibration at high-pressure drops

Inherent Characteristic:• Linear or contoured

The 75000 Series tank drain valve includes a full sweep-angle design and heavy-duty plug design to reduce erosion impact from solids or debris found in tank bottoms. It is available in 45, 60, and 90 degree-angle configurations.

Specific applications include tank level control and pressure letdown applications common in reactor or crystallizer tanks.

74000 SeriesErosion Control Valve

Sizes: 1” through 8” (25 through 400 mm)


Body Materials:• Carbon steel• Stainless steel• Chrome-moly• Duplex stainless steel


Trims:• Fluted single and multi-stage• Continuous guided plug• Ceramic and tungsten carbide optional• Venturi trim to protect valve body


The 74000 Series is a split-body forged angle erosion control valve with captured trim and continuous guided fluted plug for superior stability under harsh conditions with particulate flow.

Specific applications:• Resid hydro-cracking• Service with entrained catalyst• Pressure drops up to 4000 psi

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Masoneilan Severe Service Control Valves

72000 SeriesAngle Valve with Lo-dB*

and V-LOG* Trim

Sizes: 6” x 8” through 36” x 48”

(150 x 200 through 900 x 1200 mm)



UNI-DIN 10 - 100

up to 600 mm

• Welded: BW

Body Materials:

• Carbon steel

• Stainless steel

• Chrome-moly

Actuator:


Trims:

• Balanced cage guided trim

(single or double cage)

• Lo-dB and V-LOG trims available


• Linear or equal percentage

The 72000 Series offers precise capacity

control while efficiently reducing noise and

outlet velocities using single or multiple

cages or V-LOG trim.

Specific applications: • compressor antisurge

• flare to atmosphere

78400/18400 SeriesLincolnLog*


(25 through 300 mm)



UNI-DIN 100 - 400


Body Materials:

• Carbon steel

• Stainless steel

• Chrome-moly

Actuators:



Trims:

• Axial flow technology

• Multi-stage, cage-guided,

anti-cavitation trim

• Class VI available on request


• Linear

The 18400 and 78400 Series valve is used in

high-pressure liquid service applications to

help eliminate cavitation.

Specific applications: • Boiler feedwater recirculation

77003 SeriesMulti-Stage Valves

(Angle/Globe)

Sizes: 2” x 3” through 8” x 10”

(50 x 80 through 200 x 250 mm)


• Flanged: inlet ANSI 900-2500

outlet ANSI 900 - 2500

UNI-DIN 150 - 400


Body Materials:

• Carbon steel

• Stainless steel

• Chrome-moly

Actuators:



Trims:

• Axial flow technology

• Multi-stage trim (expanding

area type)

• Anti-cavitation, flashing, de-gassing, and

low noise


• Linear

The 77003 Series multi-stage, expanding-area

control valve is primarily for high-pressure

compressible fluid or two-phase flow

applications. It controls erosion, de-gassing,

and high noise levels.

Specific applications: • hot separator letdown

• well-head choke

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49000 SeriesGlobe and Angle Style with

Lo-dB* or V-LOG* Trim




• Flanged: ANSI 150-2500

UNI-DIN 10 - 400

• Welded: BW

Body Materials:

• Carbon steel

• Stainless steel

• Chrome-moly

Actuators:



Trims:

• Single or double stage Lo-dB and V-LOG

energy management trim available in

low noise flow-to-open designs or anti-

cavitation flow-to-close variety of balanced

trim options for Class IV and V shutoff



The 49000 Series features enlarged body

galleries to accommodate up to 36-stages

of pressure reduction.

Specific applications include boiler

feedwater start-up and control, steam

letdown, pump discharge, water reinjection,

gas recycle, and vent applications.

84003 SeriesSteamForm*

Trim Sizes: 3” through 24” (80 through 600 mm)

Pipe Sizes: 3” through 48” (80 through 1200 mm)



UNI-DIN 10 - 400

• Welded: BW

Body Materials:

• Carbon steel

• Chrome-moly

Actuators:



Trims:

• Single or double stage Lo-dB with optional

diffuser, and V-LOG energy management trim

• Available with thermally compensated high

temperature trim options for long life in

high-cycling environments

• Variety of balanced trim options for Class IV

and V shutoff



The 84003 Series SteamForm valve

includes a patented water-injection system

for efficient desuperheating in steam

conditioning applications.

Specific applications:• Turbine bypass

• Process steam conditioning

79003 SeriesAngle Style with VRT* Trim


(25 through 150 mm)



UNI-DIN 100 - 400

• Welded: BW

Body Materials:

• Carbon steel

• Stainless steel

• Chrome-moly

Actuators:



Trim:

• Multi-stage VRT trim design and VRT

partial stack design for control over a wide

range of applications


• Linear

The 79003 Series valves offers anti-cavitation

service with control over a wide range of

operating conditions, such as the ramp-up

transition of a normal feedwater pump.

Specific applications:

• Feedwater control

• Feedwater pump start-up valve

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Masoneilan Regulators

170-172-173 Series 174 Series

Sizes: ¼” through 2”

(6 through 50 mm)

½” through 1-1/2”

(15 through 40 mm)



UNI-DIN 10 - 100

• Screwed: NPT

• Welded: SW

• Screwed: NPT

Body Materials:

• Carbon steel

• Stainless steel

• Chrome-moly

• Carbon steel

Actuator:

• Sizes 80 through 515 spring

opposed diaphragm

• Integral spring diaphragm

Trim:

• Single seat, disc plug

• Hard (metal) and soft (elastomer)

seat options

• Single seat, disc plug

• Elastomer disc for

tight shutoff

Working Range:

• 0.035 psi to 667 psi

(0.0024 to 46 bar)

• 1.4 inches W.C. to 8.8 psi

(3.4 mbar to 0.61 bar)

The 170 through 173 Series regulators are a line of pressure reducing

and relieving (back-pressure) and differential-pressure regulators for

industrial liquid, steam, and gas applications.

The 174 Series is a low pressure regulator for gas service control. It

is available in both pressure reducing and pressure relieving (back-

pressure) constructions for industrial air and gas applications.

525/526 Series 535V/535H Series

Sizes: ¾” through 4”

(20 through 100 mm)

¾” through 2”

(20 through 50 mm)



UNI-DIN 10 -100

• Screwed: NPT



UNI-DIN 10 -100

• Screwed: NPT

• Welded: SW

Body Materials:

• Carbon steel

• Stainless steel

• Chrome-moly

• Carbon steel

• Stainless steel

• Chrome-moly

Actuator:

• Model 10900 with spring-

opposed diaphragm

• Model 10900 with spring-

opposed diaphragm

Trim:

• Disc plug, double seat • Single seat, disc plug

(535H Series)

Working Range:

• 0.5 to 330 psi

(0.034 to 22.7 bar)

• 0.5 to 330 psi

(0.034 to 22.7 bar)

The 525 Series regulators are configured for pressure reduction,

and the 526 Series is for back-pressure applications. They are

also available for differential-pressure applications in multiple

configurations that can meet various combinations of capacity,

pressure, and temperature requirements.

The 535V and 535H Series are available in multiple configurations for

pressure reduction and differential-pressure applications.

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Masoneilan Level Transmitters/Controllers

12400 SeriesDigital Level Transmitter/Controller

Range: 14” through 120” (355 through 3048 mm)

Ratings and Connections:• Flanged: ANSI 150 - 2500 UNI-DIN 10 - 100• Screwed: NPT-F (1 1/2”, 2”)• Welded


Displacer Materials:• Stainless steel• Other materials on request

Torque Tube Materials:• Inconel• Stainless steel• Other materials on request

Electronic Instrument:• HART protocol• 4 - 20 mA signal• ATEX, FM, CSA, JIS, CU TR, CRN, IEC, INMETRO, CCOE, IA, KOSHA,

NEPSI, TAIWAN TS and IEC between main approvals• SIL2 safety certified• Optional 2 built-in level switches• Optional second 4-20 mA output signal

The Masoneilan 12400 Series Instrument is a two-wire loop-powered, digital-displacement type level transmitter or controller with HART communication. This high performance instrument is easily set-up and calibrated with either ValVue communication software, EDDL, DTM, a hand-held communicator, or local pushbuttons and digital display. This versatility allows the operator to configure, calibrate, and perform other functions either at the instrument or from the control room.

12800 SeriesPneumatic Level Transmitter/Controller

Range: 14” through 120”




UNI-DIN 10 - 100

• Screwed: NPT-F (1 1/2”, 2”)

• Welded

Body Materials:

• Carbon steel

• Stainless steel

• Chrome-moly

Displacer Materials:

• Stainless steel

• Other materials on request

Torque Tube Materials:

• Inconel

• Stainless steel

• Other materials on request

Action:

• Proportional

• Proportional + reset

• Transmitter

• Differential gap

• Duplex

The 12800 Series pneumatic level controllers are used to control and/or

transmit the level in a tank with one or two fluids (interface service).

The 12800 Series operates according to liquid displacement and torque

tube principles.

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Advanced Smart Instruments

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SVI* Advanced PerformanceDigital Valve Positioner

Communication / Control Platform:• 4-20mA with HART® (SVI II AP)• FOUNDATION® Fieldbus H1 (SVI FF)

Pneumatics:• 20 – 150 psi Supply pressure• Single, High Flow Single, or Double-acting

Operating Temperature:• -40ºC to +85ºC

Materials:• Aluminum (painted) or Stainless Steel Housing• Composite Polymers and Stainless Steel Pneumatics

I/O:• 4-20mA output (AP only)• (2) Configurable Switches• Discrete Input• Remote Positioner Sensor Input (Remote Sensor optional)

Mounting / Feedback:• Non-Contact magnetic position feedback• Rotary or Linear• Stainless Steel brackets for all Masoneilan and major valve brands

Certifications:• Explosion / Flame / Dust-proof and Intrinsically safe• FM, FMc, ATEX, IECEx• Regional – NEPSI, Taiwan TS, CCOE, CU-TR, AZS, UZ, INMETRO, JIS, KOSHA, IA

Diagnostics:• Standard or Advanced levels available• Continuous, Online, and Offline Diagnostics/Methods

Configuration / Monitoring Interfaces :• Local Display with Pushbuttons (Optional)• ValVue* Device Diagnostic and Configuration Tool• DTM or eDDL – seamless integration into leading asset management systems

The Advanced Performance SVI Digital Valve Positioner models offer superior control technology for pneumatically actuated valves. Field proven, non-contact magnetic position feedback provides high precision with extreme reliability in harsh conditions. Mounting brackets for most major valve/actuator brands and optional Display with Pushbuttons promote quick and easy installation and commissioning. Available with either 4-20mA with HART® (SVI II AP) or FOUNDATION® Fieldbus (SVI FF), integration into control systems is seamless, especially when paired with ValVue* software. Valve and Positioner health are monitored and analyzed through the various continuous, online, and offline diagnostics, which make the Advanced Performance positioners a perfect selection to increase control valve and plant efficiency.

SVi1000Digital Valve Positioner

Communication / Control Platform:• 4-20mA with HART®

Pneumatics:• 20 – 100 psi Supply pressure• Single-acting


Materials:• Aluminum (painted)• Composite Polymers and Stainless Steel Pneumatics

I/O:• 4-20mA output or (2) Configurable Switches

Mounting / Feedback:• Non-Contact magnetic position feedback• Rotary or Linear• Stainless Steel brackets for all Masoneilan and major valve

brands• Integrated magnet option for custom mounting

Certifications:• Intrinsically safe / Non-Incendive / Limited Energy• FM, FMc, ATEX, IECEx• Regional – NEPSI, Taiwan TS, CCOE, CU-TR, AZS, UZ,

INMETRO, IA

Diagnostics:• Standard Continuous and Offline Diagnostics/Methods

Configuration / Monitoring Interfaces :• User-friendly “One button, one function” local interface• ValVue* Device Diagnostic and Configuration Tool• DTM or eDDL – seamless integration into leading asset

management systems

The SVi1000 is a user-friendly 4-20mA with HART® digital valve positioner for single-acting pneumatic control valves. Leveraging many of the same technologies from the SVI II AP, the SVi1000 is perfect for those that need a low maintenance valve positioner, and an ideal candidate for upgrading legacy electro-pneumatic positioners. Designed to be installed and operational in less than 5 minutes, the SVi1000 is easily through its “One button, one function” local pushbuttons or via its powerful DTM interface and ValVue* software.

19

SVI II ESDEmergency Shutdown Device and PST

Controller

Communication / Control Platform:• 24Vdc or 4-20mA Safety function trip signal (SIL3)• HART® and Switch(Discrete Output) fault annunciation

Pneumatics:• 20 – 120 psi Supply pressure• Single-acting


Materials:• Aluminum (painted) or Stainless Steel Housing• Composite Polymers and Stainless Steel Pneumatics

I/O:• 4-20mA output and discrete Input

Mounting / Feedback:• Non-Contact magnetic position feedback• Rotary or Linear• Stainless Steel brackets for all Masoneilan and major valve brands

Certifications:• Explosion / Flame / Dust-proof and Intrinsically safe• FM, CSA, ATEX, IECEx• Regional – NEPSI, Taiwan TS, CCOE, CU-TR, AZS, UZ, INMETRO, JIS, KOSHA, IA

Diagnostics:• Partial Stroke Testing (PST)

Configuration / Monitoring Interfaces:• Local Display with Pushbuttons• ValVue* ESD Device Diagnostic and Configuration Tool• DTM or eDDL – seamless integration into leading asset management systems

The SVI II ESD is a SIL3 capable partial stroke test controller and emergency shutdown device. Its safety and PST function are independent of each other, allowing the device to respond to a safety function while a test is active. It can capture two shutdown events and allow continuous HART communications during a trip facilitating local panel annunciation using the built in discrete outputs. The SVI II ESD automatically captures and stores the PST results in its non-volatile memory while Valvue ESD software regularly interfaces and updates its database with PST and full stroke data.

Emergency Shutdown Device & PST Controller

20

Masoneilan Stand Alone or Integrated Softwares

Valve Lifecycle Management by BHGE

BHGE provides complete valve lifecycle management (VLM) solution from initial setup/commissioning through turnaround/outage support. Utilizing BHGE's extensive valve experience, valve optimized tools, and local service teams help Reliability and Maintenance managers:

• Prioritize valve maintenance activities

• Identify opportunities for process optimization

• Simplify troubleshooting activities

• Optimize valve spares inventory

During plant operations, VLM service subscribers receive valve fleet health reports detailing which valves need to be slotted for repair BEFORE they impact process operations. Similarly, VLM reports can be used to plan valve overhaul operations during outages providing information to overhaul valves based on operating condition rather than time based techniques reducing valves repaired by as much as 50%.

These services are often provided with no additional hardware required, regardless of valve/positioner brand.

Unlock the hidden power of your digital invest with BHGE Valve Lifecycle Management Services.

ValVue* 3Device Diagnostics &

Configuration Tool

Key Features:• Common interface for all instruments• Time stamped Audit Trail provides full documentation of all

changes managed by the application• Automatic device monitoring with NAMUR 107

compliant alerts• Provide specific task authorization with user level

access control• Easy PDF Report generation

Benefits:• Automates standard device commissioning steps with

Sequencer to get more done, consistently and accurately• Enables easy compliance validation for audit reports• Enhances security by requiring user authentication• Shorter training cycles by using the same basic interface for

all field devices

ValVue 3 is compatible with:• SVI II AP • SVi 1000• SVI FF

ValVue 3 supports the following connections:• Hart Modem• FF Modem• HART® Multiplexors

Masoneilan additionally offers fully interoperable DTMs for host integration in the following systems: • Yokogawa PRM v3.04+• Honeywell FDM v400+• Schneider Electric Foxboro FDM• Emerson AMS v12.5+• Rockwell Automation FactoryTalk v2.31+• ABB 800xA v5+

ValVue 3 is a powerful and user-friendly interface designed for set-up, configuration, and diagnostics of Masoneilan instruments. ValVue improves Maintenance team efficiency by automating set up, calibration, and diagnostics procedures which is particularly helpful during plant outages.

21

• SVI II ESD• DLT 12400• DLT 12300

• wirelessHART® gateways• Emerson AMS OPC

Masoneilan Instrumentation

4700/4800 SeriesPneumatic & Electro-Pneumatic Positioner

Control Signals:4700/4800P• 3-15 psig • 6-30 psig

4700/4800E• 4-20mA

Pneumatics:4700/4800P• Direct • Reverse • 100 psi maximum supply pressure

4700/4800E• Direct• 100 psi maximum supply pressure


Materials:• Aluminum (painted) housing• Stainless Steel Pneumatics

Mounting / Feedback:• Integrated position feedback• Rotary or Linear cam settings• Stainless Steel brackets for all Masoneilan and major valve brands

Certifications:• Explosion proof and Intrinsically safe• North America, Canada, ATEX• Regional – CCOE, CU-TR, INMETRO, IA, UA TR

The model 4700/4800P and 4700/4800E are control valve positioners that use a precision feedback cam for accurate positioning, fast response, and customized control characteristics. These positioners can be used with either rotary or liner actuators in applications where only pneumatic or 4-20mA control signals exist.

Model 4411Electro-Pneumatic

Transducer

Output capacity:• 12 scfm (20.4 Nm3/h)

Signals:• Input: 4 - 20 mA (100 mA max)• Output: 3 - 15 psig, 6 - 30 psig

Certification:• Explosion proof and intrinsically safe

enclosure rating per IP 66 and NEMA X

The 4411 I/P is manufactured with Reedex™ digital-micro valve technology for fast response. It is not sensitive to vibration.• Low air consumption• Adjustable tight shut-off feature

22

496 SeriesPosition Switches and

Transmitters1

Configurations:• Electromechanical Limit Switch:

- quantity 1 or 2 - single or double pole - double throw

• Inductive Proximity Detector Switch: - quantity 1 or 2

• Potentiometric Position Transmitter• Opto-Electronics Position Transmitter

Certifications:• Explosion-proof / Intrinsically safe• North America, Canada, ATEX• Regional – NEPSI / Taiwan TS,

CCOE, CU-TR / AZ, UA, KOSHA, IA

The 496 Series instrumentation can be configured as electro-mechanical switches, proximity switches, or position transmitters. These devices offer high resistance to vibration and electrical interference for reliable valve-mounted performance.

Mechanical and electrical components can operate in harsh environments and are approved for use with various hazardous area ratings in most countries.

78 SeriesAir Filter Regulator

and Air Lock Up Valves1

Air Filter Regulator Model 78-40:• Inlet pressure rating: 210 psi• Pressure set range : 5-100 psi• Filter: Polyethylene (5µm)• Temperature range: -40ºC to 83ºC,

option for -50ºC to 60ºC or 0 to 100ºC

The Model 78-40 air filter regulators are compact, lightweight, high performance pressure reducing valves. They are used primarily for supplying a stable source of air to process control equipment, such as control valve positioners and current to pneumatic transducers. These regulators are externally adjustable for fine tuning and include a locking feature for maintaining output pressure at the desired level. The compact design is easy to mount onto a range of equipment using various methods and orientations.

Transfer/Lock Up Valves Model 78-80:• Transfer valve pressure: 250 psi• Max signal pressure: 150 psi• Temperature range: -30ºC to 83ºC

Version 78-80S:• Cv In to Out: 0.8• Cv Out to Ex: 1.3

Version 78-80H:• Cv In to Out: 4.5• Cv Out to Ex: 5.0

The Model 78-80 transfer valve is used to switch the air flow from one port to another, when the signal pressure becomes lower than the set pressure in case of the air failure. The 3-way transfer valve can be also used as the lockup valve by plugging off the exhaust port. The lockup valve is used to lock the control valve in its last position (Air-Failure-Lock) by confining the air pressure in the actuator, when the signal pressure becomes lower than the set pressure in case of the air failure. When the failed air pressure is recovered above the set pressure, the locked position is released and the control valve will go back to the normal operation.

BR200/BR400High Capacity Volume

Booster Relays1

Input/Output Ratio:• 1:1

Maximum Supply/Signal Pressure:• 150 psi

Temperature range:• -30°C to +83°C, option for -50°C to

+60°C or 0°C to +100°C

Maximum Cv BR200:• Supply: 1.2• Exhaust: 1.2

Maximum Cv BR400:• Supply: 2.6• Exhaust: 2.4

Model BR200 and BR400 pneumatic booster relays offer high capacity air volume boost for faster, dynamic control valve system response. These devices feature a 1:1 input-to-output ratio with a maximum supply and signal pressure of 150 psi. The BR200 and BR400 also include an integrated internal bypass valve for sensitivity adjustment and dynamic response optimization. These devices also have integrated filters in both the supply and signal ports and are configured using stainless steel components and corrosion resistant finishes for a robust and reliable assembly.

Note 1: Optional Stainless Steel housings available for marine offshore applications.23

GEA18714C 01/2019

*Denotes a trademark of Baker Hughes, a GE company LLC.

Other company names and product names used in this document are the registered trademarks or trademarks of their respective owners.

© 2019 Baker Hughes, a GE company LLC - All rights reserved.

Baker Hughes reserves the right to make changes in specifications and features shown herein, or discontinue the product described at any time without notice or obligation. Contact your BHGE representative for the most current information. The Baker Hughes logo is a trademark of Baker Hughes, a GE company. The GE Monogram is a trademark of the General Electric Company.

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