marcegaglia plant in forlì
TRANSCRIPT
Forlì plant
we give shape to steel
Marcegaglia is the leading industrial group worldwide in the steel processing sector, with a yearly output of 5 million tons.
After first transformation,within its controlled value chain Marcegaglia develops the world’s widest range of customer tailored steelsemi-products and finished goods.
Marcegaglia stands among the steel market’s top independent players in the world.A worldwide network of partnership agreements provides reliable supply of raw materials of all grades to our facilities.
Steel coil processing is at the core of Marcegaglia activities.The complete range of firsttransformation processes is carried out within 50 facilities worldwide.
Munhall
Garuva
Dublin
Dudley
AntwerpenBremen
Düsseldorf
Lyon
Barcelona
Doha
Moscow
Praszka
Kluczbork
Yangzhou
Lima
Vladimir
6,000,000 sqm manufacturing areas
Forlì
Headquarters
The plantThe Marcegaglia plant in Forlì, acquired in 1985, spreads over an area of approximately 250,000 m2 (120.000 of which covered) in the industrial district between the cities of Forlì and Forlimpopoli.
A 90,000 m2 area is dedicated to the manufacturing and reworking of stainless steel welded tubes; 13,000 m2 are dedicated to the production and cutting of automotive tubes, and further 18,000 m2 host the production lines of carbon steel welded tubes for the refrigeration industry.The plant employs about 415 workers, and has a yearly output of 340,000 tons of finished products.
Typical applications
Process pipes for fluids
Tubes for mechanicaland automotive applications
Round tubes for heat treatment
Construction and ornamental tubes
Feedwater heater tubes for power plants
Stainless steel welded tubes
Marcegaglia stands out today as the world’s top producer of stainless steel welded tubeswith top-level certified manufacturingactivities worldwide and an overall capacity of 400 thousand tons per year.
Min. thickness (mm) 0,40
Max. thickness (mm) 6
Min. diameter (mm) 5
Max. diameter (mm) 508
Main manufacturing standardsP
RO
CE
SS P
IPE
S FO
R F
LUID
S
EN 10217-7(A 270) (DIN 11850) Process pipes for the food and dairy industry
EN 10217-7(DVGW GW541) Process pipes for drinkable water and press fitting
EN 10217-7 EN 10312 Process pipes for water treatment
EN 10217-7 Process pipes for the pulp and paper sector
EN 10217-7(AD 2000 W2/W10)(PED 97/23)
Process pipes for chemical applications
EN 10217-7(DIN 11866) Process pipes for pharmaceutical applications
EN 10217-7(A 312 / A 778) Process pipes for oil and gas applications
ME
CH
AN
ICA
L A
PP
LIC
ATI
ON
S EN 10296EN 10217-7 Round tubes for pumps and cylinders
EN 10217-7 Round tubes for elbows and fittings
EN 10217-7 Round tubes for heat resistances
Main manufacturing standardsC
ON
STR
UC
TIO
N
EN 10296(A 554) Construction round tubes and box sections
HE
AT
TRE
ATM
EN
T
EN 10217-7(A 249)(AD 2000 W2/W10)(PED 97/23)
Round tubes for heat exchangers
EN 10296EN 10217-7 Round tubes for evaporators for the sugar industry
EN 10217-7(AD 2000 W2/W10) Round tubes for pressure vessels
Main manufacturing standards
EN 10217-7 Tubes for boilers
ASTM A 803A 803M - 03
ASTM A688A 688M - 04
Ferritic feedwater heater tubes
Austenitic feedwater heater tubes
Main manufacturing standards
EN 10296(A 554) Ornamental round tubes and box sections
OR
NA
ME
NTA
LA
UTO
MO
TIV
E
EN 10296(A 554) Round tubes for automotive, exhaust systems
EN 10296(A 554) Round tubes for automotive, hydroforming appliance
EN 10296(A 554) Round tubes and box sections for automotive frame construction
Production areas
Stainless steel welded tubesprocess pipes for fluids, construction and ornamental tubes
Stainless steel welded tubesfor mechanical and automotive applications
Carbon steel welded tubesfor refrigeration
Development 60.000 m2
1
2
3
4
1
23
4
Stainless steel welded tubesprocess pipes for fluids, construction and ornamental tubes
260.000 manufacturing capacity (t/y)
welding lines (HFIW, TIG, Laser)
1 raw material warehouse
3 slitting lines
30 production lines equipped with eddy current NDT devices and marking machines
1 bright annealing fournace
3 straightening machines
3 eddy current NDT devices out line
2 air in water NDT devices out line
1 marking machine out line
1 ecological pickling
7 polishing machines
4 mirror polishing
6 cut to length lines
Stainless steel welded tubesper applicazioni meccaniche e automotive
50.000manufacturing capacity (t/y)
2 new HFIW production lines for outside diameters from 30,00 mm to 76,00 mm
3 laser production lines
5 Service Centre for cut to fixed lenghts
Dedicated final product wharehouse
Dedicated Logistic
Min. diameter (mm) 4,75
Max. diameter (mm) 9,50
Nominal weight min. (g/m) 70
Nominal weight max. (g/m) 152
Wall thickness 0,70 mm
Carbon steel welded tubesfor refrigeration
50.000manufacturing capacity (t/y)
4 HFIW production lines
1 raw material warehouse
1 slitting line
2 hot dip galvanizing lines and ecological passivation
4 NDT devices
Welding technologies
HIGH FREQUENCY INDUCTION WELDING8 production lines65% of manufacturing capacityproduction speed 120 m/min
LASER WELDING
21 production lines34% of manufacturing capacityproduction speed 15 m/min
TIG WELDING
4 production lines1% of manufacturing capacityproduction speed 4 m/min
Certifications
TÜV AD 2000TÜV-PED 42/2002/MUC
2095
Quality management system according to UNI EN ISO 9001:2008 and ISO/TS 16949:2009
Product certifications:
• DVGW - MPA cert. n. DW-7301BM0067 water and gas pipes
• TUV-PED cert. n. 42/2002/MUC according to PED 97/23/EC, TIG and LASER welded tubes
• TUV-AD 2000 W2-W10 tubes for pressure equipment, austenitic series
• EUROPED Notified Body 1233 Pressure Equipment Di-rective 97/23/CE WELDING PROCEDURE QUALIFICATION PM0907A001 - According to UNI EN ISO 15614-11:2002 - Acceptance level BRound tube LASER welding process
n.131/94/S ed IQNET n.IT-2665 n.TS/131/94
• AQUAP round tube welding n. 7442-06-TU, 7443-06-TU, 7450-06-TU, 7451-06-TU, 7451-06-TU, 7453-06-TU. • AQUAP round tube TIG welding process qualification n. 2094 10AQUAP89, 2095 10AQUAP89, 2096 10AQUAP89, 2097 10AQUAP89, 2098 10AQUAP89,2099 10AQUAP89, 2100 10AQUAP89, 2101 10AQUAP89, 6010/6, 6011/6.
via Bresciani, 16 46040 Gazoldo Ippoliti, Mantova - [email protected] • www.marcegaglia.com