marble company 2 survey report conducted by: green line company
TRANSCRIPT
Marble Company 2 Survey Report
Conducted By: Green Line Company
Power Factor Readings:
Load Percentage:
Predicting the Energy savingsBefore Installing Powerboss
Formula: Ave kW / Ave Kvar (100) = Saving Factor
Power Readings:
Vertical Saw (90kW Motor)Vertical Saw (90kW Motor)
On Load: 100%
On Load: 20.1605 / 40.598 (100) = 49.6588
Power SavingsSaving Factor Vs Saving graph (Laoding %) =Total Saving
OFFLOAD #DIV/0! Is equal to 0 0 0LOW LOAD #DIV/0! Is equal to 0 0 0MID LOAD #DIV/0! Is equal to 0 0 0HIGH LOAD #DIV/0! Is equal to 0 0 0FULL LOAD 49.65885019 Is equal to 14 1 14
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OFFLOAD #DIV/0! Is equal to 0 0 0LOW LOAD #DIV/0! Is equal to 0 0 0MID LOAD #DIV/0! Is equal to 0 0 0HIGH LOAD #DIV/0! Is equal to 0 0 0FULL LOAD 49.65885019 Is equal to 31 1 31
31
OFFLOAD #DIV/0! Is equal to 0 0 0LOW LOAD #DIV/0! Is equal to 0 0 0MID LOAD #DIV/0! Is equal to 0 0 0HIGH LOAD #DIV/0! Is equal to 0 0 0FULL LOAD 49.65885019 Is equal to 33 1 33
33
Kva Saving %
TOTAL Kva Savings
kW Saving %
TOTAL Kw Savings
TOTAL Kvar Savings
Kvar Saving %
Consumption & Savings
1.665kWh per 5mins.19.98kWh per Hour479.52kWh per Day2877.12kWh per Week
Power Consumption kW: Power Saving kW: 14%20139.84kWh per Year
3.375Kvarh per 5mins.40.5Kvarh per Hour972Kvarh per Day5832Kvarh per Week
Power Consumption Kvar:143856kWh per Year
Note: Operation is 24 hours a day, 6 days a week and 50 weeks a year.
291600Kvarh per Year
Power Saving Kvar: 31 %90396Kvarh per Year
Power Factor Readings:
Load Percentage:
Predicting the Energy savingsBefore Installing Powerboss
Formula: Ave kW / Ave Kvar (100) = Saving Factor
Power Readings:
Circular Saw (75kW Motor)Circular Saw (75kW Motor)
Off Load: 23.47%
Off Load: 13.659 / 36.728 (100) = 37.18
On Load: 76.53%
On Load: 93.573 / 61.182 (100) = 152.94
Power SavingsSaving Factor Vs Saving graph (Laoding %) =Total Saving
OFFLOAD 37.18961011 Is equal to 24 0.234693878 5.632653061LOW LOAD #DIV/0! Is equal to 0 0 0MID LOAD #DIV/0! Is equal to 0 0 0HIGH LOAD #DIV/0! Is equal to 0 0 0FULL LOAD 152.9420418 Is equal to 0 0.765306122 0
5.63265
OFFLOAD 37.18961011 Is equal to 33 0.234693878 7.744897959LOW LOAD #DIV/0! Is equal to 0 0 0MID LOAD #DIV/0! Is equal to 0 0 0HIGH LOAD #DIV/0! Is equal to 0 0 0FULL LOAD 152.9420418 Is equal to 0 0.765306122 0
7.7449
OFFLOAD 37.18961011 Is equal to 40 0.234693878 9.387755102LOW LOAD #DIV/0! Is equal to 0 0 0MID LOAD #DIV/0! Is equal to 0 0 0HIGH LOAD #DIV/0! Is equal to 0 0 0FULL LOAD 152.9420418 Is equal to 0 0.765306122 0
9.38776
Kvar Saving %
Kva Saving %
TOTAL Kva Savings
kW Saving %
TOTAL Kw Savings
TOTAL Kvar Savings
Consumption & Savings
9.152kWh per 10mins.54.912kWh per Hour1317.888kWh per Day7907.328kWh per Week
Power Consumption kW: Power Saving kW: 5.63%22259.12kWh per Year
7.367Kvarh per 8mins.44.202Kvarh per Hour1060.848Kvarh per Day6365.088Kvarh per Week
Power Consumption Kvar:395366.4kWh per Year
Note: Operation is 24 hours a day, 6 days a week and 50 weeks a year.
318254.4Kvarh per Year
Power Saving Kvar: 7.74 %24632.89Kvarh per Year
Benefits from PowerBossBenefits from PowerBoss
This machines can benefit greatly from Powerboss. The softstart function will reduce both starting current drawn by the motor and mechanical strain on bearings, gears, belts and etc. The reduction in starting current will also increase motor’s life.
The optimization function will reduce the power supplied to theMotor without changing its torque and rpm. Reducing the power supplied tothe motor will significantly reduce the heat, vibration and noise. Reducing wasted energy will also reduce the maintenance cost and production downtime.