manual service canon ir 2545

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manual service canon ir 2545

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  • 9

    99-38

    9-38

    System Upgrade RAM-C1 Installation Procedure

    Checking the Contents

    512MB RAM x1.

    T-9-3

    Points to Note Before Installation Turning Main Power OFF

    CAUTION

    Perform the following in the order prior to the installation.

    1) Turn the main power of the host machine OFF.

    2) Confirm the control panel display and the main power lamp have turned OFF and unplug the power cord.

  • 9

    99-39

    9-39

    Installation Procedure

    1) Remove the rear cover (right). Screws (3 pcs.) Claws (2 pcs.)

    Claws

    x3

    x2

    F-9-86

    2) Remove the controller plate. Screws (3 pcs.)

    x3

    F-9-87

    3) Press the SW3 on the controller PCB and confirm LED10 has gone OFF. (This action is to cut the secondary power OFF.)

    F-9-88

  • 9

    99-40

    9-40

    4) Release the 2 hooks to detach the 256MB RAM.

    F-9-89

    5) Insert the system upgrade memory in the slot where the 256MB RAM has been detached.

    MEMO: Be sure the upgrade memory has firmly been inserted and the hooks are in the hole of the memory as shown.

    F-9-90

  • 9

    99-41

    9-41

    6) Fix the controller plate with 3 screws (TP, M3x6).7) Fix the rear cover (right) with 3 screws (RS-tight, M3x8).8) Connect the power plug of the host machine to the power outlet and

    turn its main power switch ON.

    9) Checking the Connection

    9-1) Have the service mode display by pressing the following keys in order: >2key>8key> In response, [#SSSW] appears.9-2) Use left or right cursor [< / >] key and press [OK] when [REPORT] has appeared.9-3) Use left or right cursor [< / >] key and press [OK] when [REPORT OUTPUT] has appeared.9-4) Use left or right cursor [< / >] key and press [OK] when [SPEC LIST] has appeared.9-5) SPEC REPORT is printed out. Confirm TOTAL MEMORY is [512MB] on the report.

  • 9

    99-42

    9-42

    System Upgrade SD CARD-A1Installation Procedure

    Checking the Contents

    [1] System Upgrade SD Card x 1

    Points to Note before Installation

    CAUTION:

    Be sure that the eAM_License has been registered. Otherwise, the AM button may not be displayed on UI screen, and System does not become effective.

    Turning OFF the Host MachineTurn OFF the main power switch on the host machine, and then remove the power plug from the outlet.

  • 9

    99-43

    9-43

    Installation Procedure

    1) Remove the SD Cover.

    1 Screw

    F-9-91

    2) Insert the System Upgrade SD Card.

    T-9-4F-9-92

    3) Return the SD Card Cover to its original position.

    Checking after Installation1) Turn ON the main power.2) Check that the AM button is displayed.

    MEMO:If the AM button is displayed, it means that eAM has been recognized. If there is operation failure with the System Upgrade SD Card, E602 will be displayed.

  • 9

    99-44

    9-44

    Cst Heater Kit-J1 Installation Procedure

    Checking the Contents

    [5]

    [6]

    [1] [2] [3]

    [4]

    [7]

    Unpack the shipping carton and confirm the following components are contained in the carton.

    [1] Heater PCB 1pc.[2] Heater SW harness 1pc.[3] Heater AC harness 1pc.[4] Heater DC harness 1pc.[5]*1 High temperature caution label 1pc.[6]*1 Cassette heater sheet 1pc.

    [7] Screw (RS-tight, M3x8) 1pc.

    *1:These items are used only when the cassette heater is to be installed in the iR2530/2525/2520 series model with its 1st cassette capacity is 250 sheets. Save them even if the cassette heater is not being installed.

    F-9-93

    Points to Note Before Installation Turning Main Power OFF

    CAUTION

    Perform the following in the order prior to the installation.

    1) Turn the main power of the host machine OFF.

    2) Confirm the control panel display and the main power lamp have turned OFF and unplug the power cord.

  • 9

    99-45

    9-45

    Installation Procedure

    1) Remove the rear cover (right). Screws (3 pcs.) Claws (2 pcs.)

    Claws

    x3

    x2

    F-9-94

    2) Cut off the blindfold cover of the rear cover (right) by a side cutter as shown.

    CAUTION:

    Finish the surface of the cut part of the rear cover (right) to remove burrs.

    F-9-95

    3) Remove the left rear blindfold cover. Screw (1 pc.)

    F-9-96

    4) Remove the left rear cover. Screws (3 pcs.)

    x3

    F-9-97

  • 9

    99-46

    9-46

    5) Remove the connector cover. Screw (1 pc.)

    x1

    F-9-98

    6) Remove the rear lower cover. Screw (1 pc.) Craw (1 pc)

    Claw

    x1

    x1

    F-9-99

    7) Remove the left cover and distort it to detach the inner bottom cover. Screw (1 pc.)

    x1

    F-9-100

  • 9

    99-47

    9-47

    8) Remove the left cover. Screw (1 pc.)

    x1

    Link Rod

    CAUTION:There is the link rod behind the left cover, which is engaged to the switch on the power supply unit. So carefully remove the left cover not to give an excessive lord on the link rod.

    F-9-101

    MEMO: When reinstalling the left cover, surely insert the link rod in the switch on the power supply unit so the switch does link to the main power switch of the host machine.

    x1 x2

    F-9-102

    9) Install the heater SW harness firmly in the power cord bracket.

    MEMO:IInstall the heater SW harness in the correct direction referring to the figure in the power cord bracket.

    F-9-103

  • 9

    99-48

    9-48

    10) Put the longer harness out of two through the hole of the rear frame.

    F-9-104

    11) Joint the connector of the longer harness of the heater SW harness to J108 of the power supply unit.

    x1

    F-9-105

    12) Install the heater PCB. Screw (1 pc.)

    x1

    F-9-106

  • 9

    99-49

    9-49

    13) Unlock the wire saddles and stretch the folded harness as shown. Then joint the connector to the heater PCB.

    x1x2

    F-9-107

    14) Joint the connector of the heater DC harness, which is closer to the protective tube of the harness to J1102 of the heater PCB.15) Clamp the 3 harnesses as shown in the figure.

    x1

    CAUTION:

    Scatter the slack of the wire and comfirm which the do not touch the part of the primary circuit.

    F-9-108

  • 9

    99-50

    9-50

    16) Clamp the harness in the 4 wire saddles.17) Joint the connector of the heater DC harness to J113B on the power supply unit.

    x4

    CAUTION:Scatter the slack of the wire and comfirm which the do not touch the part of the primary circuit.

    F-9-109

    18) Install the heater AC harness as shown in the figure. Joint the connector of the longest branch of the heater AC harness to the cassette junction bracket.

    F-9-110

  • 9

    99-51

    9-51

    19) In case the cassette heater is not installed, disconnect the connector of the heater AC harness from the heater PCB and clamp it as shown in the figure.

    x1

    x1

    x1

    F-9-111

    20) Restore the removed parts: Left cover (1 screw) Inner bottom cover (1 screw) Rear lower cover (1 screw) Connector cover (1 screw) Left rear cover (3 screws) Left rear blindfold cover (1 screw) Rear cover (right) (3 screws)

  • 9

    99-52

    9-52

    Reader Heater Unit-H1 Installation Procedure

    Checking the Contents

    [1]

    [3]

    [4] [5]

    [2]

    Confirm the following components with correct quantities are contained in the carton.

    [1] Reader heater 2pcs. (FK2-0228)[2] Heater harness 1pc. (FM4-2929)[3] Wire saddle (large) 3pcs. (WT2-5719)[4] Wire saddle (small) 3pcs. (WT2-0507, only for use in iR-2545/2535)[5] Screw 2pcs. (XB2-8400-609)

    Get the following service parts ready for installation.

    [1] Reader heater 2pcs. (FK2-9468)[2] Heater harness 1pc. (FM4-2929)[3] Wire saddle (large) 3pcs. (WT2-5719)[4] Wire saddle (small) 3pcs. (WT2-0507, only for use in iR-2545/2535)[5] Screw 2pcs. (XB2-8400-609)

    F-9-112

    Points to Note Before Installation Turning Main Power OFF

    CAUTION

    Perform the following in the order prior to the installation.

    1) Turn the main power of the host machine OFF.

    2) Confirm the control panel display and the main power lamp have turned OFF and unplug the power cord.

    Confirmation of Heater Driver PCBConfirm that the heater driver PCB has already been installed in the host machine.

  • 9

    99-53

    9-53

    Installation Procedure Installation of Reader Harness

    1)Detach the rear cover (right). Screws (3 pcs.) Claws (2 pcs.)

    Claws

    x3

    x2

    F-9-113

    2) Detach the rear cover (left). Screws (2 pcs.) Claws (2 pcs.)

    x2

    x2Claws

    F-9-114

    3) Detach the left rear blindfold cover. Screw (1 pc.)

    F-9-115

    4) Detach the left rear cover. Screws (3 pcs.)

    x3

    F-9-116

  • 9

    99-54

    9-54

    5) Detach the connector cover. Screw (1 pc.)

    x1

    F-9-117

    6) Detach the rear lower cover. Screws (1 pc.) Claws (1 pc.)

    Claw

    x1

    x1

    F-9-118

    7) Install the 3 supplied wire saddle (large) in the frame at rear left side.

    F-9-119

  • 9

    99-55

    9-55

    8)Joint 1 connector of the heater harness to J1105 of the heater driver PCB.9)Put 2 connectors through each hole as shown in the figure and set the heater harness in the wire saddles.

    x9

    x2

    J1105

    F-9-120

    [A]

    F-9-121

    [B]

    F-9-122

    [C]

    CAUTION:

    Pay attention not to give damages on the flexible cable.

    F-9-123

  • 9

    99-56

    9-56

    Removal of Parts from Reader

    1)Open the ADF (or platen Cover).2)Remove 2 screws to detach the glass retainer (right).3)Remove the platen glass.

    x2

    F-9-124

    Installation of Reader Heater (for iR2530/2525/2520 series)

    1)Move the drive belt in the arrow direction to shift the CIS to the center.2)Turn up the sheet.

    F-9-125

    3)Joint the 1 connector and install the heater (left) with 1 screw.

    x1

    x1

    x1

    F-9-126

  • 9

    99-57

    9-57

    4)Joint 1 connector and install the heater (right) with 1 screw.

    x1

    x1

    x1

    F-9-127

    5)Restore the following parts:

    Platen glassGlass retainer (right) 2 screwsRear lower cover 1 screwConnector cover 1 screwLeft rear cover 3 screwsLeft rear blindfold cover

    1 screw

    Rear cover (left) 3 screwsRear cover (right) 2 screws

    6)Turn the switch of the heater power ON.

    Installation of Reader Heater (for iR2545/2535 series)

    1)Move the drive belt in the arrow direction to shift the D unit to the center.

    F-9-128

    2)Install the 2 supplied wire saddles (small).3)Joint 1 connector and install the heater (left) with 1 screw.

    x2

    x1

    x1

    F-9-129

  • 9

    99-58

    9-58

    4)Install the 1 supplied wire saddle (small), joint 1 connector and install the heater (right) with 1 screw.

    x1

    x1

    x1

    F-9-130

    5)Restore the following parts:

    Platen glassGlass retainer (right) 2 screwsRear lower cover 1 screwConnector cover 1 screwLeft rear cover 3 screwsLeft rear blindfold cover

    1 screw

    Rear cover (left) 3 screwsRear cover (right) 2 screws

    6)Turn the switch of the heater power ON.

  • 9

    99-59

    9-59

    Cassette Heater Unit 37 Installation Procedure

    Points to Note before Installation

    CAUTION:

    Check that the Heater PCB-J1 is installed. If not, install the Heater PCB-J1 before installing the Cassette Heater Unit.

    The Cassette Heater Sheet and Warning High Temperature Label used for the 250-sheet Cassette Model is packed with the Heater PCB -J1.

    Checking the Contents

    [1] Cassette Heater Unit x 1

    [5] Screw (P Tight; M3x8) x 1

    [2] Heater Connector Cover x 1 [3] Wire Saddle x 1 [4] Screw( Sems Round End; M3X6) x 1

    The 2-Cassette Unit does not use. F-9-131

  • 9

    99-60

    9-60

    Turning OFF the Host MachineTurn OFF the main power switch on the host machine, and then remove the power plug from the outlet.

    Installation Procedure In case of 550 Sheets Cassette Model

    1) Remove the cassette. 2) Remove the Connector cover. 1 Screw 4 Connectors

    F-9-132

    3) Remove the Lower rear cover.

    1 Screw 1 Claw

    Claw

    F-9-133

  • 9

    99-61

    9-61

    4) Install the wire saddle to Heater Connector Cover.

    F-9-134

    5) Put the connector of the heater through the Wire Saddle and install the Heater Connector Cover.

    1 Screw (P tight; M3x8) 1 Wire saddle

    F-9-135

    MEMO:If a screw is on the bottom of the Cassette Base, remove the screw. (The removed screw will not be used.)

    F-9-136

  • 9

    99-62

    9-62

    6) Install the Cassette Heater Unit by fitting the3 hooks to the holes .At that time, put the connector through the square hole.

    Cassette Heater Unit

    Cassette Heater Unit

    Base plate

    F-9-137

    7) Connect the Cassette Heater Unit with the stubby driver. 1 Screw (W sems round end; M3x6)

    F-9-138

    8) Connect the cassette heater connector to the heater relay cable connector.

    F-9-139

    9) Install the Lower rear cover10) Connect the 4 Connectors.11) Install the Connector Cover.12) Install the removed Cassettes.13) Check that the Environment

    Heater switch is ON.14) Plug the power plug of the host

    machine to the outlet.15) Turn ON the main power switch.

  • 9

    99-63

    9-63

    In case of 250 Sheets Cassette Model

    1) Remove the cassette. 2) Remove the Connector Cover.

    2 Screws 4 Connectors

    x2 x4

    F-9-140

    F-9-141

    3) Remove the Lower rear cover. 1 Screw 1 Claw

    Claw

    F-9-142

    4) Remove the Rear cover (right). 3 Screws 2 Claws

    Claws

    x3

    x2

    F-9-143

  • 9

    99-64

    9-64

    5) Remove the Heater PCB.

    4 Connectors J1101 connector (SW side). J1102 connector (PSV side). J1103 connector (E controller side). J1106 connector

    (Cassette heater side).x4

    F-9-144

    1 Screw 1 Claw

    F-9-145

    6) Open the Front cover.7) Open the Toner supply cover.8) Open the Right cover.

  • 9

    99-65

    9-65

    9) Remove the support cover.

    2 Screws

    x2

    F-9-146

    10) Remove the screw on the lower left cover.

    F-9-147

    11) Remove the Inside base cover.

    2 Bosses 2 Hooks 2 protrusions

    Protrusion

    Boss

    Hook

    F-9-148

    12) Remove the delivery tray.

    4 Bosses 1 Hook 1 Screw

    Boss

    Boss

    Hook

    F-9-149

  • 9

    99-66

    9-66

    13) Install the Wire Saddle to Heater Connector Cover.

    F-9-150

    14) Affix the Cassette Heater Sheet on the cassette heater, and put the connector of the heater and install the heater connector cover through the Wire Saddle.

    1 Screw (P tight; M3x8) Cassette Heater Sheet

    F-9-151F-9-152

    MEMO:If a screw is on the bottom of the Cassette Base, put a long screwdriver through the hole on the plate and remove the screw. (The removed screw will not be used.)

    F-9-153

  • 9

    99-67

    9-67

    15) Install the Cassette Heater Unit by fitting the3 hooks to the holes .At that time, put the connector through the square hole.

    Cassette Heater Unit

    Cassette Heater Unit

    Base plate

    F-9-154

    16) After setting the cassette heater into the host machine, secure the heater in place with a long screwdriver by putting it through a hole on the plate. 1 Screw (W sems round end; M3x6)

    F-9-155

  • 9

    99-68

    9-68

    17) Connect the connector at the heater side to the Heater Relay Harness.

    F-9-156

    18) Affix the Warning High Temperature Label to the specified area. (area between screw holes on the Base Plate)

    CAUTION:

    Label Warning high temp label use a label corresponding to the language.

    Warning high temp label

    F-9-157

    19) Install the Heater PCB.20) Connect 4 connectors to the Heater PCB.21) Install the removed covers. Lower rear cover Connector cover Delivery tray Inside base cover Screw on Left cover Right cover (upper)22) Close the Right cover.23) Close the Toner supply cover.24) Close the Front cover.25) Install the removed Cassettes.26) Check that the Environment Heater switch is ON27) Plug the power plug of the host machine to the outlet.28) Turn ON the main power switch.

  • 9

    99-69

    9-69

    In case of 1-Cassette Unit

    1) Remove the cassette. 2) Remove the Connector Cover.

    2 Screw 4 Connectors

    x2 x4

    F-9-158F-9-159

    3) Remove the Lower rear cover.

    3 Screw

    F-9-160

  • 9

    99-70

    9-70

    4) If equipped with the heater connector plate at rear side of the Cassette Module, remove it. (The removed heater connector plate will not be used.)

    1 Screw

    MEMO:When performing this procedure, it is not necessary to remove the Host Machine. However, the figure shows the picture with out the Host Machine to show easily.

    F-9-161

    5) Install the Wire Saddle to Heater Connector Cover.

    F-9-162

    6) Put the connector of the heater through the Wire Saddle and install the Heater Connector Cover.

    1 Screw (P tight; M3x8) 1 Wire saddle

    F-9-163

  • 9

    99-71

    9-71

    MEMO:If a screw is on the bottom of the Cassette Base, remove the screw. (The removed screw will not be used.)

    F-9-164

    7) Install the Cassette Heater Unit by fitting the3 hooks to the holes .At that time, put the connector through the square hole.

    Cassette Heater Unit

    Cassette Heater Unit

    Base plate

    F-9-165

    8) Connect the cassette heater unit with the stubby driver. 1 Screw (W sems round end; M3x6)

    F-9-166

  • 9

    99-72

    9-72

    9) AT the rear side of the Cassette Module, pull out the connector at the heater side and the connect the connecter.

    MEMO:When performing this procedure, it is not necessary to remove the Host Machine. However, the figure shows the picture with out the Host Machine to show easily.

    F-9-167

    10) Disconnect the cable of the heater.

    2 Wire saddles

    x2

    F-9-168

    11) Put the cable of the heater through a hole of the plate.

    F-9-169

    12) Install the Lower rear cover.

  • 9

    99-73

    9-73

    13) Connect the connector of the heater to the 1-Cassette Pickup Unit.

    F-9-170

    14) Connect the 4 Connectors.15) Install the Connector Cover.16) Install the removed Cassettes.17) Check that the Environment Heater switch is ON.18) Plug the power plug of the host machine to the outlet.19) Turn ON the main power switch.

    In case of 2-Cassette Unit

    1) Remove the cassette. 2) Remove the Heater Connector Cover using a flat-blade screwdriver.

    1 Claw 2 Protrusions

    MEMO:When performing this procedure, it is not necessary to remove the Host Machine. However, the figure shows the picture with out the Host Machine to show easily.

    Claw

    Heater Connector Cover

    Protrusions

    F-9-171

  • 9

    99-74

    9-74

    3) Fit the claws (3 places) on the Cassette Heater Unit into the holes on the Base Plate, and then move it toward the front.

    3 Claws

    CAIUTION:

    Be sure that the claws are fit into the holes of the Base Plate properly.

    F-9-172

    4) Tighten the removed screw (W sems round end;M3X6) with the stubby driver to connect the connector.

    Connector

    F-9-173

    5) Install the heater Connector Cover.6) Install the removed Cassettes.7) Check that the Environment Heater switch is ON.8) Plug the power plug of the host machine to the outlet.9) Turn ON the main power switch.

  • 9

    99-75

    9-75

    Drum Heater-C1 Installation Procedure

    Checking the ContentsConfirm the following components with correct quantities are contained in the carton.

    [1]

    [2][3]

    [1] Drum heater Unit x 1[2] Wire saddle x 2[3] Edge saddle x 1

    F-9-174

    Points to Note Before Installation Turning Main Power OFF

    CAUTION:

    Perform the following in the order prior to the installation.

    1) Turn the main power of the host machine OFF.

    2) Confirm the control panel display and the main power lamp have turned OFF and unplug the power cord.

  • 9

    99-76

    9-76

    Installation Procedure

    1) Turn the main power OFF and unplug the power cord from the outlet.

    2) Open the front cover.

    F-9-175

    3) Push the button to open the right cover.

    CAUTION:

    To avoid any damage on the drum unit, keep the right cover open by 5 cm or more during installation.

    F-9-176

    4) Turn the lock lever as shown in the figureand remove the waste toner container.

    F-9-177

    5) Remove 1 screw from the developing pressure lever. The screw does not exist in some machine versions by destination.

    6) Turn the developing pressure lever as shown in the figure and release the developing unit.

    x1

    F-9-178

    7) Slowly draw out the drum unit by half as shown while gripping the lever beneath the drum unit handle.

    F-9-179

  • 9

    99-77

    9-77

    8) Hold the drum unit as shown in the figure. Pull up the unit a little and draw it out completely.

    F-9-180

    9) Remove the 2 screws and release the claw to detach the toner replenish cover.

    Claw

    x2

    x1

    F-9-181

    10) Detach 1 connector and draw the developing unit out.

    x1

    F-9-182

    11) Dismount the harness from the developing stay and remove 2 screws to detach the developing stay. (Removed developing stay is no longer used.)

    x2

    F-9-183

  • 9

    99-78

    9-78

    12) Remove the rear cover (right). Screws (3 pcs.) Claws (2 pcs.)

    Claws

    x3

    x2

    F-9-184

    13) Remove the connector cover. Screw (1 pc.)

    x1

    F-9-185

    14) Detach all the connectors at the place shown in the figure. (This is performed only when the optional cassette unit is installed.)

    F-9-186

    15) Remove 1 screw (RS tight: M3) and release 1 claw to detach the rear cover (lower). Screw (1 pc.) Claw (1 pc.)

    Claw

    x1

    x1

    F-9-187

  • 9

    99-79

    9-79

    16) Draw out the paper cassette(s).17) Remove the left cover (lower).

    *For the model with the 1st cassette capacity is 550sheets: Screws (2 pcs.)

    *For the model with the 1st cassette capacity is 250sheets: Screws (3 pcs.) Claw (1 pc.)

    x2

    Claw

    x3

    F-9-188 F-9-189

    18) Remove 1 screw from the left cover and distort it to detach the inner bottom cover. Screw (1 pc.)

    x1

    F-9-190

  • 9

    99-80

    9-80

    19) Remove the left cover to detach it. Screw (1 pc.)

    CAUTION:

    There is the link rod behind the left cover, which is engaged to the switch on the power supply unit. So carefully remove the left cover not to give an excessive lord on the link rod.

    x1

    Link rod

    F-9-191

    MEMO:When reinstalling the left cover, surely insert the link rod in the switch on the power supply unit so the switch does link to the main power switch of the host machine.

    x1 x2

    F-9-192

  • 9

    99-81

    9-81

    20) Remove 1 screw to detach the blindfold cover. Screw (1 pc.)

    F-9-193

    21) Remove the left rear cover. Screws (3 pcs.)

    x3

    F-9-194

    22) Detach all the connectors on the power supply unit and remove 3 screws to dismount the power supply unit.

    x3

    F-9-195

    23) Mount 2 supplied wire saddles and 1 supplied edge saddle on the rear frame.

    F-9-196

  • 9

    99-82

    9-82

    24) Install the supplied drum heater unit in the host machine with 2 screws.

    x2

    F-9-197

    MEMO:Insert the positioning pins of the drum heater unit to the holes of rear frame.

    F-9-198

    CAUTION:

    Do not damage the pre-transfer guide when installing the drum heater unit.

    F-9-199

  • 9

    99-83

    9-83

    25) Fit the harness on the harness guide of the drum heater unit as shown.

    F-9-200

    26) Fix the drum heater harness in the 2 wire saddles and 1 edge saddle.

    x3

    F-9-201

    27) Joint the connector of the drum heater harness to J1104 on the heater PCB.

    x1

    F-9-202

  • 9

    99-84

    9-84

    28) Restore the power supply unit with 3 screws and joint all the connectors for it.29) Restore the toner replenish cover, the rear cover (right), the connector cover, the rear lower cover, the left lower cover, the left cover, the blindfold cover and the left rear cover.30) Restore the inner bottom cover and fix 1 screw to the left cover.

    x1 x3

    F-9-203

    31) Restore the developing unit and joint the developing unit connector.32) Hold the drum unit handle and the part shown in the figure. Slowly draw it in till it stops.

    CAUTION:

    Confirm engagement of the drum unit and the drum unit rail of the host machine.

    F-9-204

    33) Turn the developing pressure lever to set the developing unit and fix 1 screw. The screw is not necessary if it is not removed at the step 5).

    x1

    F-9-205

  • 9

    99-85

    9-85

    34) Restore the waste toner container.

    F-9-206

    35) Lock the waste toner container.36) Close all the external covers.

    F-9-207

  • 9

    99-86

    9-86

    Relocating the Machine

    Required ArticlesHave the following articles on hand:

    Fixing tapeDrum cover removed during installationOptical system fixing screws (2 pcs.) removed during installation (iR2545/2535 Series only)

    Preparation for Relocating the MachineWhen moving the machine using stairs (including steps) or transporting the machine to a different place using a truck, go through the steps described below.

    CAUTION:

    When lifting the machine with a double-cassette pedestal, be sure to remove the double-cassette pedestal in advance.

    If the machine is lifted with the double-cassette pedestal installed, they may separate from each other and consequently the machine can damage.

    Work Procedure1) Remove the drum unit, and then attach the drum cover removed during installation.

    F-9-208

    2) For the iR2545/2535 Series, secure the optical system using the two screws removed during installation.

    x2

    3) Secure the front cover, toner supply cover, delivery section, and cassette with tape.4) Place an A3-size sheet on the document glass, and then secure the document glass cover

    (ADF) with tape.

    F-9-209

  • Service Tools General Circuit Diagram

    Appendix

  • 9

    99-88

    9-88

    Service Tools Special ToolsTool name Tool No. Rank (*) Shape Uses

    Digital multimeter FY9-2002 A For making electrical checks.

    Tester extension pin

    FY9-3038 A As an addition when making an electrical check.

    Tester extension pin (L-shipped)

    FY9-3039 A As an addition when making an electrical check.

    NA-3 Test Chart FY9-9196 A For checking and adjusting images.

    Mirror cleaning tool

    FL2-9842 -- Used for cleaning the mirror in the CCD unit.This part is installed in the reader unit.(Not a service tool)

    T-9-5

    * A: each service engineer is expected to carry one. B: each group of 5 service engineers is expected to carry one. C: each workshop is expected to carry one.

    Oils and SolventsName Uses Composition Remarks

    Alcohol cleaning;e.g.,glass, plastic, rubber; external covers

    fluoride-family hydrocarbonalcoholsurface activating agentwater

    Do not bring near fire.Procure locally.IPA (isopropyl alcohol) may be substituted.

    Lubricant scanner railstream reading glass

    silicone oil KF96SS (300CS)FY9-6011 (50 cc)

    T-9-6

  • 9-89

    9-89

    General Circuit Diagram

    General Circuit Diagram (1/7)

    GND

    GND

    +24V

    +24V

    L-GN

    D

    +5R

    P-G

    ND

    +24R

    P-G

    ND

    +24U_LO

    CK

    CTR

    L0_0

    +3.3

    V

    DE

    TEC

    T

    CTR

    L0_2

    CTR

    L0_1

    PW

    M

    GN

    D

    +5V

    GN

    D

    BD

    +5V

    R

    GN

    D

    1

    GND

    GND

    ECO_DOUT

    ECO_DIN

    ECO_SCK

    GND

    ECO_CS

    +3.3V

    +3.3V

    FRAM_WP

    SPD_CLK

    SPD_DAT

    GND

    23

    GN

    D

    ES

    S1

    GN

    D

    +3.3

    V

    GN

    D

    GND

    PO

    LYG

    ON

    _M_A

    CC

    *

    PO

    LYG

    ON

    _M_F

    G*

    UI_

    TXD

    GN

    D

    UI_

    RX

    D

    QV

    GA

    _LC

    DE

    N

    QV

    GA

    _STA

    RTP

    +3.3

    V

    UI_

    SO

    FTS

    W*

    BK

    LTO

    N

    QV

    GA

    _LA

    TCH

    P

    RE

    SE

    T_U

    I*

    +3.3

    R

    GN

    D

    +5R

    GN

    D

    +5R

    GN

    D

    QV

    GA

    _XC

    LK*

    QV

    GA

    _UD

    0

    QV

    GA

    _UD

    1

    QV

    GA

    _UD

    2

    QV

    GA

    _UD

    3

    GN

    D

    GN

    D

    PO

    LYG

    ON

    _M_D

    EC

    *

    L_GND

    DDI_ITOP_OUT*

    IMG1L_IMAGE_END*

    L_GND

    IMG1L_TXD

    IMG1L_RXD

    L_GND

    DDI_LIVEWAKE*

    DDI_PI0

    DDI_DOWNLOAD*

    IMG_SYS_RST*

    L_GND

    DDI_RESET*

    DDI_POWER*

    DDI_CPRDY*

    DDI_PPRDY*

    L_GND

    DDI_CTS*

    DDI_RTS*

    DDI_TXD

    DDI_RXD

    L_GND

    DDI_PPRTST*

    LASER_DETECT*

    HAND_SET*

    POLYGON_M_BD*

    L_GND

    +5V

    C

    +24V

    R

    GN

    D

    +5V

    R

    +24VR

    CTR

    L1_2

    CTR

    L1_1

    CTR

    L1_0

    GN

    D+24R

    P_G

    ND

    Main Controller PCB (1/3)

    DE

    TEC

    T

    DA

    TA_D

    -

    DA

    TA_D

    +

    GN

    D

    DA

    TA_A

    +

    DA

    TA_A

    -

    GN

    D

    DA

    TA_B

    +

    DA

    TA_B

    -

    GN

    D

    DA

    TA_C

    -

    DA

    TA_C

    +

    GN

    D

    1413121110982 3 4 5 61 7

    J8143

    1413121110982 3 4 5 61 7

    J601

    21

    J110

    1

    123

    J2000

    13 12 11 10 9 8 23456 17

    J8142

    10982 3 4 5 61 7

    J602

    23

    1

    J106

    12

    3

    SW211 8 1234567910

    J104

    21

    J107

    11 8 1234567910

    J8125

    SO

    LD6

    SO

    LD7

    2

    4 3

    1

    SW4

    SO

    LD4

    SO

    LD5

    2 31

    J108

    12

    34

    56

    78

    910

    1213

    1415

    1617

    1819

    2021

    2223

    2425

    2627

    11

    J811

    2

    321

    12

    34

    56

    J000

    1

    12

    34

    56

    J8115

    12

    34

    56

    78

    J990

    3

    12

    34

    56

    78

    J8116

    12345678910121314151617181920212223 11

    J0003

    1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 2311

    J811412

    34

    56

    78

    910

    1213

    1415

    1617

    1819

    2021

    2223

    2425

    2627

    11

    J210

    12345

    J1

    1 2 3 4 5

    J208

    1 2 3

    J2

    3456 12

    J201

    3456 12

    J103

    23

    41

    J507

    14

    32

    J105

    Laser Scanner Unit

    DC Controller PCB (1/4)

    Front Door Switch

    Enviorment Switch

    Power Supply PCB (1/3)

    Heater PCB(1/2)

    Reader RelayPCB (1/2)

    Control Panel CPU PCB (1/2)

    Soft-IDPCB

    CounterROMPCB

    F-9-210

  • 9-90

    9-90

    General Circuit Diagram (2/7)

    M

    SL

    M

    M

    M

    2

    3

    DE

    V_A

    C_O

    N*

    P-G

    ND

    3 2 1 123

    1 2 3

    PS

    U_D

    ETE

    CT1

    *

    PS

    U_D

    ETE

    CT2

    *

    ZER

    O_C

    RO

    SS

    RE

    LAY

    _DR

    IVE

    *

    HE

    ATE

    R1_

    ON

    *

    HE

    ATE

    R2_

    ON

    *

    FIX

    _M_D

    EC

    *

    FIX

    _M_A

    CC

    *

    GN

    D

    FIX

    _M_F

    G*

    GN

    D

    GN

    D

    MA

    IN_M

    _AC

    C*

    MA

    IN_M

    _DE

    C*

    MA

    IN_M

    _FG

    *

    DC

    _CLK

    DIS

    _CTR

    L

    FIX

    _CTR

    L

    FIX

    _N_D

    RV

    CH

    RG

    _DC

    _CTR

    L

    DE

    V_D

    C_C

    TRL

    TR_C

    C_C

    TRL

    TR_C

    HG

    HV

    T_E

    NB

    CH

    RG

    _AC

    _DR

    V

    CH

    RG

    _DC

    _ON

    TR_N

    _DC

    _ON

    DIS

    _DC

    _ON

    L-G

    ND

    +3.3

    R

    P-G

    ND

    P-G

    ND

    PS

    U_F

    AN

    _ON

    P-G

    ND

    PS

    U_F

    AN

    _LO

    CK

    *

    EN

    V_H

    EA

    TER

    _PR

    INT*

    L-G

    ND

    L_GN

    D

    +5R

    L_GN

    D

    +5R

    L_GN

    D

    MP

    _WID

    E_S

    NS

    +5R

    L_GN

    D

    MP

    _PA

    PE

    R_S

    NS

    +24R

    MP

    _SL_O

    N

    FAN

    _F_ON

    P-G

    ND

    FAN

    _F_LOC

    K*

    FAN

    _R_O

    N

    FAN

    _R_LO

    CK

    *

    DC Controller PCB (2/4)

    +5R

    L-GN

    D

    TON

    ER

    _CO

    VE

    R_S

    NS

    +5R

    WA

    STE

    _TON

    ER

    _FULL_S

    NS

    +5R

    P-G

    ND

    N.C

    .

    TR_P

    _DR

    V*

    DE

    V_A

    C_D

    RV

    *

    CH

    RG

    _AC

    _CTR

    L

    CH

    RG

    _I_S

    NS

    DE

    V_D

    C_O

    N

    DO

    OR

    _MS

    W

    +24V

    U_L

    OC

    K

    +24V

    U_L

    OC

    K

    DE

    VE

    LOP

    _LEV

    EL_S

    NS

    +24R

    L-GN

    D

    L-GN

    D

    +24R

    HO

    PP

    ER

    _LEV

    EL_S

    NS

    HO

    PP

    ER

    _M_O

    N

    BO

    TTLE_M

    _ON

    P-G

    ND

    BO

    TTLE_M

    _LOC

    K*

    HO

    PP

    ER

    _M_LO

    CK

    *

    N.C

    .

    1212 3

    FRE

    E

    P_P

    OW

    ER

    _ES

    S2

    +24U

    _LO

    CK

    +24U

    _LO

    CK

    +24U

    _LO

    CK

    LOO

    P_S

    NS

    DU

    PLE

    X_S

    NS

    1

    L-GN

    D

    123

    1 2 3J2590

    1 2J2008

    2 3 4 51

    J205

    7 6 5 3 2 14

    M1

    123 J1103

    12345678

    1 2 3 4 5 6 7 8J2561

    1 2

    M6

    1234 J2015 1234 J2013

    1 2 3J2016

    1 2 3J2014

    18 17 16 15 14 13 12 11 10 9 8 23456 1719

    J207

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

    J204

    12345678910111213141516171819202122232425

    J301

    1 2 3 4 5 6 7 8

    J202

    12345678

    J101

    12345678910121314151617181920 1121

    321

    S9

    J2007

    7654321 J2002

    12

    3

    12

    3J2

    506

    321J2009

    321J2010

    1 2 3 J2006

    321 J2005 321 J2004

    S6

    1 2 3

    FAN6

    12345678910121314151617181920 1121

    J206

    1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 2011 21J2501

    13121110982 3 4 5 61 7

    J203

    S8

    5 4 3 2 1

    M2

    12345J2001

    S7

    2 1

    SL2

    3 2 1J2003

    123

    FAN4

    123

    FAN3

    321 J2011321 J2012

    9 8 23456 17

    982 3 4 5 61 7J2502

    21

    M7

    S17 S16

    HVT PCB

    Power Supply PCB (2/3)

    Power Supply Cooling Fan

    Fixing Motor Main Motor

    Hopper MotorSub Hopper Toner Sensor Bottle Motor

    Developing Unit Toner Sensor

    Waste Toner Full Sensor

    Toner Cover Open/Closed

    Sensor

    Exhaust Fan (Rear)

    Exhaust Fan (Front)

    Manual Feeder Paper Sensor

    Manual Feed Pickup Solenoid

    Manual Feeder Paper Size Sensor

    Duplex Feed Sensor

    Loop Sensor

    TS1TS2

    to Heater PCB

    F-9-211

  • 9-91

    9-91

    General Circuit Diagram (3/7)

    CL CL

    SL

    M

    CL

    M

    M

    M

    N.C

    .

    +5R

    L-G

    ND

    RE

    GIS

    T_S

    NS

    DU

    PLE

    X_M

    _A

    DU

    PLE

    X_M

    _A*

    DU

    PLE

    X_M

    _B

    DU

    PLE

    X_M

    _B*

    MU

    LTI_

    CL_

    ON

    +24R

    1 221 1 2

    L-G

    ND

    +5R

    21

    L-G

    ND

    +3.3

    R

    EN

    V_S

    NS

    _DA

    TA

    L-G

    ND

    EN

    V_S

    NS

    _CLK

    EN

    V_S

    NS

    _DE

    TEC

    T*

    3 2 1 1231234

    +5R

    L-G

    ND

    C_S

    IZE

    _L3

    L-G

    ND

    C_S

    IZE

    _L2

    C_S

    IZE

    _L1

    C_S

    IZE

    _W3

    L-G

    ND

    C_S

    IZE

    _W2

    +5R

    L-G

    ND

    CS

    T_FE

    ED

    _SN

    S

    +5R

    L-G

    ND

    CS

    T_P

    AP

    ER

    _SN

    S

    +5R

    L-G

    ND

    C_S

    IZE

    _L4

    +24R

    +24R

    RE

    GIS

    T_C

    L_O

    N

    +24R

    SLE

    EV

    E_C

    L_O

    N

    DC Controller PCB (3/4)

    +5R

    L-GN

    D

    EX

    IT1_FULL_S

    NS

    +5R

    L-GN

    D

    EX

    IT1_SN

    S

    ED

    GE

    _FAN

    _ON

    P-G

    ND

    ED

    GE

    _FAN

    _F_LOC

    K*

    ED

    GE

    _FAN

    _ON

    P-G

    ND

    ED

    GE

    _FAN

    _R_LO

    CK

    *

    SH

    UTTE

    R_M

    _A

    SH

    UTTE

    R_M

    _A*

    SH

    UTTE

    R_M

    _B*

    +5R

    L_GN

    D

    C_S

    IZE

    _W1

    C_S

    IZE

    _W4

    CS

    T_FE

    ED

    _SL_

    ON

    PA

    PE

    R_L

    EV

    EL_

    B_S

    NS

    PA

    PE

    R_L

    EV

    EL_

    A_S

    NS

    SH

    UTTE

    R_H

    P_S

    NS

    FEE

    D_M

    _A*

    FEE

    D_M

    _A

    FEE

    D_M

    _B*

    FEE

    D_M

    _B

    SH

    UTTE

    R_M

    _B

    DO

    OR

    _SN

    S

    EX

    IT1_M_B

    *

    EX

    IT1_M_B

    EX

    IT1_M_A

    EX

    IT1_M_A

    *

    N.C

    .

    121110982 3 4 5 61 7

    J212

    1234567

    1 2 3 4 5 6 7J2507

    123456

    J2026

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

    J211

    10 9 8 23456 17J2532

    13 12 11 10 9 8 23456 17

    J215

    10 9 8 23456 17

    J213

    1 2 3J2545 123

    654321

    M3

    1 2 3 4

    J2017

    1413121110982 3 4 5 61 7

    14 13 12 11 10 9 8 23456 17J253310982 3 4 5 61 7

    1 2 3

    J2033321

    J2032

    4321

    J2031

    J20292 12 1

    J2028J202712 4 3 2 1

    M4

    J2030

    M9

    12 J2025123

    J2024

    3 2 1

    J2023

    2 1

    J2022

    123

    J202112345

    J2020

    12345

    J2019

    4321

    1 2

    CL2

    982 3 4 5 61 7

    J209

    123

    S18

    J2018

    4 3 2 1

    M8

    J2037 J2036 J20351 2 3321

    123

    FAN1

    321

    J2039

    S10

    3 2 1

    FAN2

    21

    SL1

    3

    S2S1 S3S4

    21

    CL3

    1 2

    CL1

    S12 S11

    8 7 6 5 4 3 2 1

    J299

    3 2 1

    J2034

    S5

    Enviorment Sensor

    Front Cover Open/Closed

    Sensor

    Pre-Registration Sensor

    Cassette 1 Pickup Sensor

    Cassette 1 Paper Sensor

    Cassette 1 Paper Level

    Sensor B

    Pickup Solenoid Cassette 1 Pickup Motor

    Registration Clutch

    Developing Cylinder Clutch

    Manual Feed Pickup Clutch

    Duplex Feed Motor

    HU1

    Cassette 1 Paper Level

    Sensor A

    Shutter HP Sensor

    Shutter HP Motor Paper Edge

    Cooling Fan (Rear)

    No.1 Delivery Sensor

    No.1 Delivery Full Sensor

    No.1 Delivery Motor

    Paper Edge Cooling Fan

    (Front)

    Cassette Size Detection Switch 1

    SW6

    Cassette Size Detection Switch 2

    SW7

    F-9-212

  • 9-92

    9-92

    General Circuit Diagram (4/7)

    TP

    OP

    1_D

    ETE

    CT

    OP

    2_D

    ETE

    CT

    P-GND

    +24R

    +5R

    OP

    1_E

    X_L

    OA

    D

    OP

    1_E

    X_S

    EN

    D

    OP

    1_E

    X_C

    LK

    L-G

    ND

    L-G

    ND

    OP

    1_M

    1_C

    LK

    RE

    SE

    T*

    +5R

    OP

    2_M

    2_C

    LK

    L-G

    ND

    L-G

    ND

    L-G

    ND

    L-G

    ND

    L-G

    ND

    FIN

    _BIT

    FIN

    _EN

    AB

    LE

    FIN

    _DL_

    RE

    SE

    T

    L-G

    ND

    N

    N

    H

    H

    H2

    N.C

    .

    N.C

    .

    N.C

    .

    N.C

    .

    N.C

    .

    N.C

    .

    N.C

    .

    N.C

    .

    N.C

    .

    HN

    N.C

    .

    N.C

    .

    CO

    M

    H1

    N.C

    .

    N.C

    .

    N.C

    .

    N.C

    .

    N.C

    .

    N.C

    .

    N.C

    .

    N.C

    .

    N.C

    .

    N.C

    .

    N.C

    .

    FIN

    _TxD

    L-G

    ND

    FIN

    _RxD

    L-G

    ND

    FIN

    _MO

    DE

    L-G

    ND

    P-G

    ND

    L-G

    ND

    +24R

    OP

    2_R

    EA

    DY

    OP

    2_E

    X_S

    EN

    D

    OP

    1_R

    EA

    DY

    RE

    SE

    T*

    L-G

    ND

    OP

    2_M

    1_C

    LK

    L-G

    ND

    OP

    2_E

    X_C

    LK

    +24R

    L-GN

    D

    RE

    VE

    RS

    E_S

    NS

    EX

    IT2_FULL_S

    NS

    EX

    IT2_SN

    S

    RE

    VE

    RS

    E_M

    _CW

    CC

    W

    RE

    VE

    RS

    E_M

    _CLK

    RE

    VE

    RS

    E_M

    _I1

    RE

    VE

    RS

    E_M

    _I0

    M_S

    TAN

    DB

    Y*

    EX

    IT2_DE

    TEC

    T*

    +3.3R

    L-GN

    D

    L-GN

    D

    +24R

    P-G

    ND

    P-G

    ND

    GN

    D

    ES

    S

    N.C

    .

    N.C

    .

    OP

    2_E

    X_L

    OA

    D

    +24V

    R2

    GN

    D

    +5R

    L-GN

    D

    FIX_O

    UT_S

    NS

    L-GN

    D

    MA

    IN_TH

    L-GN

    D

    SU

    B1_TH

    L-GN

    D

    SU

    B2_TH

    L-GN

    D

    TH_D

    ETE

    CT*

    +5R

    P-G

    ND

    Option Power Supply PCB

    RE

    VE

    RS

    E_S

    L_ON

    EX

    IT2_SL_O

    N

    MT5

    2 1

    J9913

    23

    45

    1

    J1104

    15 14 13 12 11 10 9 8 23456 17

    12

    J1102

    12

    J113A12

    J113B

    1110982 3 4 5 61 7

    J22421

    J221

    21

    J99091 2

    J704

    21

    J703

    23456 1

    J9912

    2 1

    J9916

    J2063

    21

    J991

    4

    12345678

    1 2 3 4 5 6 7 8

    181716151413121110982 3 4 5 61 7 19 J2504

    23

    1J2

    505

    23

    1

    18 17 16 15 14 13 12 11 10 9 8 23456 1719

    J220

    11 10 9 8 23456 17J9911 J9910

    11 10 9 8 23456 17

    J9908

    1110982 3 4 5 61 7

    J226

    ET6

    ET5

    ET4

    ET3

    ET1

    23456 1

    J9911

    23 1

    J110

    234567 1

    J1106

    21

    J222

    21

    J9907D

    21 J2101

    23 1

    J109

    2 1 J2100

    10 9 8 23456 17

    J2510LA

    MT6

    56 4 123J2510DWH

    3 2 146 5J2510LWH

    10982 3 4 5 61 7

    J2510DA

    1 2

    J9915

    ET2

    2 31

    J1105

    13 2

    J701

    12

    TP1

    MT4

    7 16 5 4 3 289

    J2510LB

    MT8

    MT3

    UNIT1

    12

    H2

    MT2

    21 H

    1

    MT7

    982 3 4 5 61 7

    J2510DB

    1 2 3 J20461

    2TH

    3

    12

    TH2

    21 TH

    1

    11 10 9 8 23456 17

    J214

    S19

    151413121110982 3 4 5 61 7

    J223

    DC Controller PCB (4/4)

    Power Supply PCB (3/3)

    Fixing Sub Thermistor

    (Rear)

    Fixing Sub Thermistor

    (Front)

    Fixing Main Thermistor Fixing Outlet Sensor

    Fixing Heater 1

    Fixing Heater 2

    Finisher Controller PCB

    Heater PCB(2/2)

    to Cassette Heater

    to Cassette 2 to Cassette 1

    to 2 Way Unit

    to Reader Heater

    F-9-213

  • 9-93

    9-93

    General Circuit Diagram (5/7)

    PS

    PS

    M

    PS

    PS

    GN

    D

    N.C

    N.C

    N.C

    LED

    _BA

    R_2

    +24V

    U

    N.C

    N.C

    N.C

    GN

    D

    GN

    D

    GND

    GND

    GN

    D

    FFC

    _OU

    T

    FFC

    _IN

    GN

    D

    GN

    D

    TCLK

    +

    TCLK

    -

    TX2-

    GN

    D

    TX2+

    TX1-

    GN

    D

    TX1+

    TX0-

    GN

    D

    TX0+

    GN

    D

    SH

    _R

    AF_

    SIO

    _CLK

    AF_

    SIO

    _XC

    E

    AF_

    SIO

    _DO

    AF_

    SIO

    _DI

    EE

    P_C

    S0

    EE

    P_C

    LK

    EE

    P_T

    X

    EE

    P_R

    X

    *RE

    SE

    T

    GN

    D

    GN

    D

    GN

    D

    GN

    D

    GN

    D

    GN

    D

    GN

    D

    GN

    D

    GN

    D

    GN

    D

    GN

    D

    GN

    D

    GN

    D

    TX0+

    GN

    D

    TX0-

    TX1+

    GN

    D

    TX1-

    TX2+

    GN

    D

    TX2-

    TCLK

    -

    TCLK

    +

    GN

    D

    GN

    D

    GN

    D

    FFC

    _OU

    T

    GN

    D

    SIZE0

    GND

    GND

    HP_SENS

    +3.3V

    GND

    CVR_OPEN_S1

    +3.3V

    +24V

    GN

    D

    MO

    T_C

    LK

    MO

    T_C

    WM

    MO

    T_E

    MB

    OP

    M/R

    KM

    OT_

    CLK

    OP

    M/R

    KM

    OT_

    CW

    B

    OP

    M/R

    KM

    OT_

    EN

    B

    OP

    M/R

    KM

    OT_

    VR

    EF1

    RK

    MO

    T_V

    RE

    F2

    MO

    T_P

    WM

    RK

    MO

    T_S

    TB

    RIK

    AN

    _SO

    L

    STM

    P_S

    OL

    RE

    G_C

    L

    PIC

    K_C

    L

    SE

    T_LE

    D

    GN

    D

    FAN

    FAN

    _LO

    CK

    AD

    F_JO

    INT

    DF_

    SIZ

    E_W

    1

    DF_

    SIZ

    E_W

    2

    DF_

    SIZ

    E_L

    1

    DF_

    SIZ

    E_L

    2

    LAS

    T

    RE

    AD

    RE

    G

    TIM

    ING

    EX

    IT

    EM

    PTY

    CO

    VE

    R

    RK

    MO

    T_H

    P

    GN

    D

    +5V

    S

    +5V

    +5V

    3.3V

    3.3V

    DF_

    CO

    VE

    R_S

    EN

    S

    RK

    MO

    T_H

    P

    EM

    PTY

    _SE

    NS

    EX

    IT_S

    EN

    S

    TIM

    ING

    _SE

    NS

    RE

    G_S

    EN

    S

    RE

    AD

    _SE

    NS

    GN

    D

    LAS

    T_S

    EN

    S

    DF_

    SIZ

    E_L

    2

    DF_

    SIZ

    E_L

    1

    DF_

    SIZ

    E_W

    2

    DF_

    SIZ

    E_W

    1

    GN

    D

    AD

    F_JO

    INT

    FAN

    _LO

    CK

    FAN

    MO

    T_V

    RE

    F

    SE

    T_LE

    D

    RE

    G_C

    L

    PIC

    K_C

    L

    STM

    P_S

    OL

    RIK

    AN

    _SO

    L

    RK

    MO

    T_S

    TAN

    BY

    MO

    T_P

    WM

    GN

    D

    RK

    MO

    T_V

    RE

    F2

    OP

    M/R

    KM

    OT_

    VR

    EF1

    OP

    M/R

    KM

    OT_

    EN

    B

    OP

    M/R

    KM

    OT_

    CLK

    OP

    M/R

    KM

    OT_

    CW

    B

    GN

    D

    N.C

    MO

    T_E

    NB

    MO

    T_C

    WB

    MO

    T_C

    LK

    GN

    D

    OP

    M_S

    TAN

    BY

    24V

    _WA

    TCH

    CV

    R_O

    PE

    N_S

    1

    CV

    R_O

    PE

    N_S

    0

    HP

    _SE

    NS

    SIZ

    E3

    SIZ

    E2

    SIZ

    E1

    SIZ

    E0

    SIZ

    E_O

    N

    5V 5V 5VLED

    2_O

    N

    LED

    1_O

    N

    CLK

    _SE

    L

    GN

    D

    3.3V

    GN

    D

    5V5VGN

    D

    GN

    D

    12V

    GN

    D

    +24V

    S

    +24V

    S

    +24V

    U

    LED

    _BA

    R_1

    LED

    _BA

    R_1

    LED

    _BA

    R_2

    +3.3V

    /A

    /B

    A

    B

    CVR_OPEN_S0

    SIZE1

    GND

    SIZE1

    +5V

    +5V

    SIZE0

    GND

    OP

    _FFC

    _IN

    GN

    D

    GN

    D

    GN

    D

    N.C

    OP

    _FFC

    _OU

    T

    N.C

    FFC

    _IN

    GN

    D

    *RE

    SE

    T

    EE

    P_R

    X

    EE

    P_T

    X

    EE

    P_C

    LK

    EE

    P_C

    S0

    GN

    D

    AF_

    SIO

    _DI

    AF_

    SIO

    _DO

    AF_

    SIO

    _XC

    E

    AF_

    SIO

    _CLK

    SH

    _R

    CLK

    _SE

    L

    GN

    D

    3.3V

    N.C

    GN

    D

    5V5VGN

    D

    GN

    D

    7 16 5 4 3 28910

    J55348 46 44 42

    47 45 43 41 39

    40 22 14 12

    37 35 33 31 29 27 25 23 21 19 17 15 13 11

    10

    9

    8

    7

    6

    5

    4

    3

    2

    1

    16182026283032343638 24

    49

    50

    J552

    32

    1

    S2932

    1

    J573

    12

    3 S28

    12

    3

    J574

    12

    34

    56

    J514

    65

    43

    21

    J508

    34

    56

    12

    J556

    23

    45

    1

    J506

    65

    43

    21

    M21

    64 60

    59

    58 48 46 44 42

    47 45 43 41 39

    40 22 14 12

    37 35 33 31 29 27 25 23 21 19 17 15 13 11

    10

    9

    8

    7

    6

    5

    4

    3

    2

    1

    16182026283032343638 24

    49

    50

    51535557

    52545662

    63 61

    J8141

    98

    23

    45

    61

    7

    J505

    12

    34

    56

    J509

    10982 3 4 5 61 7

    J503

    25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

    J554

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

    J504

    50

    49

    24 38363432302826201816

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11 13 15 17 19 21 23 25 27 29 31 33 35 37

    12 14 22 40

    39 41 43 45 47

    42 44 46 48J501

    48 46 44 42

    47 45 43 41 39

    40 22 14 12

    37 35 33 31 29 27 25 23 21 19 17 15 13 11

    10

    9

    8

    7

    6

    5

    4

    3

    2

    1

    16182026283032343638 24

    49

    50

    J8113

    61 63

    62565452

    57555351

    50

    49

    24 38363432302826201816

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11 13 15 17 19 21 23 25 27 29 31 33 35 37

    12 14 22 40

    39 41 43 45 47

    42 44 46 48 58

    59

    60 64J512

    12

    J561

    2 1

    J5115049

    2438 36 34 32 30 28 26 20 18 16

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    1113151719212325272931333537

    12142240

    3941434547

    42444648

    J502

    32

    1

    S24

    12

    3

    J569

    32

    1

    J575

    12

    3

    S21

    32

    1

    S26

    12

    3

    J565

    32

    1

    J555

    32

    1

    S22

    32

    1

    J559

    12

    3 S25

    65

    43

    21

    J513

    CCD PCB

    Main Controller PCB (2/3)

    Original Size Sensor 1 (A/INCH)

    Original Size Sensor 0 (A/AB)

    Original Size Sensor 0 (AB/INCH)

    Original Size Sensor 1 (AB/INCH)

    CCD HP Sensor

    Copyboard Cover Open/Closed Sensor 0

    Copyboard Cover Open/Closed Sensor 1

    Scanner Motor

    Reader Relay PCB (2/2)

    ADF Driver PCB

    F-9-214

  • 9-94

    9-94

    General Circuit Diagram (6/7)

    USB(H)

    J8103 J8110SDcard

    J8104USB(D)

    J8111LAN

    Bat

    tery

    (+)

    (-)

    Sec

    onda

    ry

    J812412

    N.C

    .

    GN

    D

    2022

    21 19

    18

    17

    16

    15

    14

    13

    12

    11

    10

    9

    8

    7

    6

    5

    4

    3

    2

    GN

    D

    GN

    D

    VH(+)

    AG

    ND

    +12V

    SN

    OO

    P

    TX_O

    UT

    RX

    _IN

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    J1

    +5V

    GN

    D

    +3.3

    V

    CIV

    S

    DC

    LIM

    SR

    D

    PR

    D

    HR

    D

    CM

    LD

    LPR

    D

    CI1

    CI2

    N.C

    .

    HO

    OK

    1

    HO

    OK

    2

    CA

    IDD

    LPL1

    LPL2

    IPS

    EL

    N.C

    .

    +5V

    1

    VH(-)

    CT1

    CT2

    T2

    N.C.

    L1

    L2

    T1

    1

    GND

    GND

    GND

    CARD_READER_RX

    CARD_READER_TX

    CARD_READER_COUNT

    +5V

    B_CRDY

    C_CRDY

    B_PRDY

    C_PRDY

    COIN_TX

    COIN_RX

    VOUT1

    VOUT2

    GND

    VCC(5Vor3.3V)

    GND

    GND

    CCVI_OPTION

    CCVI_CL_BW_L

    CCVI_KYU_COUNT

    CCVI_CP_ENB

    +5V

    J8149

    J8127

    J8103

    GN

    D

    CCVI_LARGE_SMALL_B

    CIC

    NT_

    OU

    T

    +24V

    GN

    D

    J2

    USB

    USB(H)

    +24V

    MODEM PCB

    123456

    J8147

    12

    34

    56

    7

    J3

    FFC3

    21

    J8134

    1 2 3 4

    J00121

    J002

    1110

    98

    23

    45

    61

    7

    J000

    21

    23

    45

    67

    J990

    4

    12

    34

    56

    7

    J81171

    2

    J8140

    2

    1 SP1

    98

    23

    45

    61

    7

    J8118

    12

    34

    5

    J990

    1

    12

    34

    5

    J8119

    123

    J8146

    12

    34

    56

    7

    J004

    1 2 3 4 5 6

    J02

    21

    J4

    23

    1

    J003

    21

    J9999

    21

    J112

    12

    Modular PCB

    NCU PCB

    FAX BOX

    Main Controller PCB (3/3)

    Speaker (Option)

    to Power Supply PCB

    Card Reader

    to Coin Vendor

    Control InterfaceCable

    USB hub PCB

    F-9-215

  • 9-95

    9-95

    General Circuit Diagram (7/7)

    SOLDER

    VLC

    G

    ES

    S-K

    EY

    L-R

    TN0

    L-D

    GT2

    L-D

    GT1

    L-D

    GT0

    K-R

    TN0

    K-D

    GT2

    K-D

    GT1

    K-D

    GT0

    PO

    WE

    R-L

    ED

    L-D

    GT4

    L-D

    GT3

    K-R

    TN4

    K-R

    TN3

    K-R

    TN2

    K-D

    GT6

    K-D

    GT5

    K-D

    GT4

    K-D

    GT3

    Key Top PCB Assembly

    12

    3

    24

    68

    1012

    14

    13

    57

    911

    13

    J4

    23

    12

    1 3 5 7 9 11 13 15 17 19 21 23

    24

    13

    1234567891011121314151617181920212223

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

    J3

    2 4 6 8 10 12 14 16 18 20 22 24

    25

    26

    27

    J6

    J5J7

    BKLT_ON*

    J1

    J955

    -24V

    EE

    P-G

    ND

    K-D

    GT7

    K-R

    TN1

    L-D

    GT5

    L-R

    TN1

    VLC

    D

    +5R

    TTP-L

    TTP-D

    TTP-R

    TTP-U

    Contorol Panel

    J11

    1 2 3 4

    SO

    LDE

    R

    N.C.

    YD

    LP

    XSCL

    +5R

    L-GND

    -24VEE

    D0

    DOFF*

    D1

    D2

    D3

    -24VEE

    VLCD

    1/4 Inverter PCB

    Control Panel CPU PCB

    to Main Controller PCB

    LCD

    CCFL

    Touch Panel

    F-9-216