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*21358591_0115*Drive Technology \ Drive Automation \ System Integration \ Services

Manual

Rapid/Creep Speed Positioning Application Module

Edition 01/2015 21358591/EN

SEW-EURODRIVE—Driving the world

Contents

Manual – Rapid/Creep Speed Positioning Application Module 3

Contents1 General information .................................................................................................................. 5

1.1 About this documentation ............................................................................................... 51.2 Design of the safety notes .............................................................................................. 5

1.2.1 Meaning of signal words ................................................................................. 51.2.2 Structure of section-related safety notes ........................................................ 51.2.3 Structure of embedded safety notes ............................................................... 6

1.3 Right to claim under warranty ........................................................................................ 61.4 Exclusion of liability ........................................................................................................ 61.5 Other applicable documentation .................................................................................... 71.6 Terms and conditions of use .......................................................................................... 71.7 Product names and trademarks ..................................................................................... 71.8 Copyright notice ............................................................................................................. 7

2 Safety notes ............................................................................................................................... 82.1 General information ........................................................................................................ 82.2 Target group ................................................................................................................... 82.3 Designated use .............................................................................................................. 92.4 Bus systems ................................................................................................................... 92.5 Short designation ........................................................................................................... 9

3 Project planning information.................................................................................................. 103.1 Requirements ............................................................................................................... 103.2 PC and software ........................................................................................................... 103.3 Approved unit combination ........................................................................................... 10

4 System description ................................................................................................................. 114.1 Area of application ....................................................................................................... 114.2 Profiles ......................................................................................................................... 11

5 Operating modes..................................................................................................................... 125.1 Feed-in / feed-out ......................................................................................................... 12

5.1.1 Operating principle........................................................................................ 125.1.2 "Feed-in" operating mode ............................................................................. 135.1.3 "Feed-out" operating mode ........................................................................... 14

5.2 Lifting/rotating ............................................................................................................... 155.2.1 Operating principle........................................................................................ 155.2.2 Functional description ................................................................................... 16

5.3 Jog mode ..................................................................................................................... 175.3.1 Operating principle........................................................................................ 175.3.2 Functional description ................................................................................... 17

6 Cycle diagrams........................................................................................................................ 186.1 Feed-in / feed-out ......................................................................................................... 186.2 Lifting/rotating ............................................................................................................... 196.3 Jog mode ..................................................................................................................... 20

7 Startup...................................................................................................................................... 217.1 Prerequisites ................................................................................................................ 2121

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Contents

Manual – Rapid/Creep Speed Positioning Application Module4

7.2 Startup procedure ........................................................................................................ 227.3 Integrating a single-axis module into the axis configuration ......................................... 237.4 Setting the application module ..................................................................................... 24

7.4.1 Input configuration ........................................................................................ 247.4.2 Monitoring functions...................................................................................... 257.4.3 Setpoints ....................................................................................................... 267.4.4 System limits................................................................................................. 287.4.5 Feedback configuration................................................................................. 297.4.6 Completing the configuration ........................................................................ 29

7.5 Saving the configuration on the SD card of the CCU controller ................................... 31

8 Operation and diagnostics ..................................................................................................... 32

9 Process data ............................................................................................................................ 339.1 Overview ...................................................................................................................... 339.2 Rapid/creep speed positioning with 1 process data word ............................................ 34

9.2.1 Process input data ........................................................................................ 349.2.2 Process output data ...................................................................................... 35

9.3 Rapid/creep speed positioning with 3 process data words .......................................... 369.3.1 Process input data ........................................................................................ 369.3.2 Process output data ...................................................................................... 37

9.4 Rapid/creep speed positioning with 6 process data words .......................................... 389.4.1 Process input data ........................................................................................ 389.4.2 Process output data ...................................................................................... 39

10 Terminal assignment............................................................................................................... 40

Index ......................................................................................................................................... 41

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1General informationAbout this documentation


1 General information1.1 About this documentation

The documentation is part of the product and contains important information. The doc-umentation is for everyone who works with this product.The documentation must be accessible and legible. Make sure that persons responsi-ble for the system and its operation as well as persons who work independently with the software and the connected units of SEW-EURODRIVE have read through the manual carefully and understood it. If you are unclear about any of the information in this documentation or if you require further information, please contact SEW‑EURODRIVE.

1.2 Design of the safety notes1.2.1 Meaning of signal words

The following table shows the grading and meaning of the signal words for safety notes.

Signal word Meaning Consequences if disregarded

DANGER Imminent hazard Severe or fatal injuries.

WARNING Possible dangerous situation Severe or fatal injuries.

CAUTION Possible dangerous situation Minor injuries

NOTICE Possible damage to property Damage to the drive system or its environment.

INFORMATION Useful information or tip: Simplifies handling of the drive system.

1.2.2 Structure of section-related safety notesSection-related safety notes do not apply to a specific action but to several actions pertaining to one subject. The hazard symbols used either indicate a general hazard or a specific hazard.This is the formal structure of a safety note for a specific section:

SIGNAL WORD

Type and source of hazard.Possible consequence(s) if disregarded.• Measure(s) to prevent hazard.

Meaning of the hazard symbols

The hazard symbols in the safety notes have the following meaning:

Hazard symbol Meaning

General hazard

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1 General informationRight to claim under warranty


Hazard symbol Meaning

Warning of dangerous electrical voltage

Warning of hot surfaces

Warning of risk of crushing

Warning of suspended load

Warning of automatic restart

1.2.3 Structure of embedded safety notesEmbedded safety notes are directly integrated into the instructions just before the de-scription of the dangerous action.This is the formal structure of an embedded safety note:• SIGNAL WORD Type and source of hazard.

Possible consequence(s) if disregarded.

– Measure(s) to prevent hazard.

1.3 Right to claim under warrantyA requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the documentation at hand. There-fore, read the documentation before you start working with the software and the con-nected units from SEW-EURODRIVE.Make sure that the documentation is available to persons responsible for the machi-nery and its operation as well as to persons who work independently on the units. Also ensure that the documentation is legible.

1.4 Exclusion of liabilityPlease observe this documentation as well as the documentation for the software used and the SEW‑EURODRIVE devices connected. This documentation must be ob-served to ensure that the devices operate safely and that the specified product proper-ties and performance characteristics are achieved.

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1General informationOther applicable documentation


SEW‑EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of the documentation. In such cases, SEW‑EURODRIVE assumes no liability for defects.

1.5 Other applicable documentationThe "other applicable documentation" to be observed is listed in the documentation for the configuration software "Application Configurator for CCU".

1.6 Terms and conditions of useSEW-EURODRIVE grants the temporarily unrestricted right to use a copy of the soft-ware including the corresponding documentation and media (together called "materi-al") according to the detailed terms of use and other contractual agreements.Updates or additions to the applicable material that are provided as part of an agree-ment of transfer of possession or other contract (such as a maintenance contract) are also part of the material provided.All materials belong to SEW‑EURODRIVE and are protected by copyright. Unless there are any legal exceptions, the following is prohibited:• Reproducing the material temporarily or permanently, in whole or in part, except for

the purpose of designated and contractual uses, or for the creation of a legally per-mitted backup to ensure future use.

• Translating or modifying the software, or reproducing the results.You are obliged to prevent unauthorized access by third parties to the provided mate-rial. SEW‑EURODRIVE remains the proprietor of all rights, even if you modify the ma-terial or combine it with your own programs or those of a third party.If detailed terms of use are displayed during the software installation and must be ac-cepted before the software can be used, these also apply in addition to the terms of use described here.

1.7 Product names and trademarksThe brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders.

1.8 Copyright notice© 2014 – SEW‑EURODRIVE. All rights reserved.Unauthorized reproduction, modification, distribution or any other use of the whole or any part of this documentation is strictly prohibited.

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2 Safety notesGeneral information


2 Safety notes2.1 General information

The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The user must ensure that the basic safety notes are read and observed.Make sure that persons responsible for the system and its operation as well as per-sons working on the system independently have carefully read through and under-stood the contents of the documentation. If you are unclear about any of the informa-tion in this documentation, or if you require further information, contact SEW‑EURODRIVE.The following safety notes refer to the use of the software. Also adhere to the supple-mentary safety notes in this document and in the documentation of the connected de-vices from SEW‑EURODRIVE.This document does not replace the detailed documentation for the connected units. This document assumes that the user has access to and is familiar with the documen-tation for all connected units from SEW‑EURODRIVE.Never install or start up damaged products. In the event of damage, submit a com-plaint to the shipping company immediately.Depending on the degree of protection, some units may have live, uninsulated, and sometimes moving or rotating parts, as well as hot surfaces during operation.Unauthorized removal of covers, improper use, or incorrect installation and operation may result in severe injury to persons, or damage to machinery. Refer to the docu-mentation for additional information.

2.2 Target groupAny work with the software may only be performed by adequately qualified personnel. Qualified personnel in this context are persons who have the following qualifications:

• Appropriate instruction.• Knowledge of this documentation and other applicable documentation.• SEW‑EURODRIVE recommends additional product training for products that are

operated using this software.All mechanical work on connected units is to be performed exclusively by adequately qualified personnel. Qualified personnel in the context of this documentation are per-sons familiar with the design, mechanical installation, troubleshooting and servicing of the product, who possess the following qualifications:• Training in mechanical engineering, e.g. as a mechanic or mechatronics technician

(final examinations must have been passed).• Knowledge of this documentation and other applicable documentation.All electrical work on connected units is to be performed exclusively by adequately qualified electricians. Qualified electricians in the context of this documentation are persons familiar with electrical installation, startup, troubleshooting and servicing of the product, who possess the following qualifications:

• Training in electrical engineering, e.g. as an electrician or mechatronics technician (final examinations must have been passed).

• Knowledge of this documentation and other applicable documentation.

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2Safety notesDesignated use


• Knowledge of the relevant safety regulations and laws.• Knowledge of all other standards, directives and laws named in this documenta-

tion.The above mentioned persons must have the authorization expressly issued by the company to operate, program, configure, label and ground units, systems and circuits in accordance with the standards of the safety technology.All work in the areas of transportation, storage, operation and waste disposal must be carried out by persons who are trained appropriately.

2.3 Designated useThe rapid/creep speed positioning application module is a single-axis application used for simple positioning tasks in materials handling technology (such as roller conveyor or rotary table).Use the device-independent "Application Configurator" configuration software to start up and configure the axes for the application module and to download the complete configuration to the controller.The rapid/creep speed positioning application module is implemented with the follow-ing devices:

• MOVIDRIVE® B• MOVIPRO® ADC• MOVIGEAR® DSC B

2.4 Bus systemsA bus system makes it possible to adapt frequency inverters and/or motor starters to the particulars of the machinery within wide limits. This results in the risk that a change of parameters that cannot be detected externally can result in unexpected, though not uncontrolled, system behavior.

2.5 Short designationThe following short designations are used in this documentation.

Type designation Short designation

Rapid/creep speed positioning application module Application module

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3 Project planning informationRequirements


3 Project planning information3.1 Requirements

Correct configuration and proper installation of the units are required for successfully starting up and operating the application modules with the Application Configurator.You find detailed configuration information in the documentation of the respective units (see chapter "Other applicable documentation").

3.2 PC and softwareThe application module is part of the "Application Configurator" configuration software. For this reason, the system requirements of the Application Configurator apply. They are listed in the documentation for the "Application Configurator for CCU" configura-tion software.

3.3 Approved unit combinationFor information about the assignment of inverters to the respective CCU controllers (standard or advanced), refer to the documentation for the "Application Configurator for CCU" configuration software.

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4System descriptionArea of application


4 System description4.1 Area of application

The application module is used for simple positioning applications in the materials handling technology and can be used in the following applications:

• Roller and chain conveyors• Lifting table applications• Rotary table applicationsPositioning is performed using 2 initiators with 2 speeds. The first initiator determines the switching point from rapid to creep speed. The second initiator determines the stop position.Positioning applications in 2 directions require 4 initiators.The following operating modes are supported:

• Jog• Feeding in / feeding out• LIfting / rotating

4.2 ProfilesThe application module has the following profiles:

Pro-file

Scope of functions

1 PD 1 process data word: With this profile, control is performed using one control word. All speeds and ramps are determined via the configuration interface.

This profile is recommended if you do not have to adjust speed and ramp to the product.

3 PD 3 process data words: This profile is used, for example, for conveying goods with varying weight at medium positioning accuracy.

The rapid speed and the ramp can be specified via the bus.

The digital inputs of the device can be evaluated via the process data.

6 PD 6 process data words: This profile is used, for example, for conveying goods with varying weight where the rapid speed as well as the creep speed can be specified via bus in order to achieve a high positioning accuracy.

Unlike 3 PD, the acceleration and deceleration ramps as well as the stop ramp can be specified independently of one another.

The digital inputs of the device can be evaluated via the process data.

The actual position can be reset. To do so, choose operating mode = 0 and set the start bit.

You find detailed information about the process data assignment for the profiles in chapter "Process data" (→ 2 33).

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5 Operating modesFeed-in / feed-out


5 Operating modes5.1 Feed-in / feed-out5.1.1 Operating principle

The following figure shows a typical application example of the "rapid/creep speed po-sitioning" principle.

9007199704202507

In this roller conveyor, long track sections are subdivided into segments.

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5Operating modesFeed-in / feed-out


Decentralization of positioning takes load off the central controller. The independence of bus runtimes allows for a high degree of positioning accuracy. This ensures a quick, segment-wise transfer of the conveyed material. It is possible to directly toggle be-tween "feed-in/feed-out" modes.

Stop

[A]

[1] [2]

[3]

[4][B]

9007199704348043

[1] "Stop CCW" switch [A] Rapid movement[2] "Rapid/creep speed CCW" switch [B] Slow movement[3] "Rapid/creep speed CW" switch[4] "Stop CW" switch

5.1.2 "Feed-in" operating mode

Mode selection Mode 2

Requirement Drive enabled.

Description After setting the start bit, the drive accelerates along the set ac-celeration ramp until it reaches rapid speed.

When the "rapid/creep speed" switch trips, the drive is deceler-ated along the deceleration ramp until it reaches creep speed.

When the "stop" switch trips, the drive is decelerated along the stop ramp until it reaches standstill.

The following table shows the correlation between the setpoints and their sources (see chapter "Setpoints").

Setpoint selec-tion

Setpoint source

Rapid speed • Fieldbus 1PD Startup

• Fieldbus 3PD PI2 rapid speed


Creep speed • Fieldbus 1PD Startup

• Fieldbus 3PD Startup

• Fieldbus 6PD PI3 creep speed

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5 Operating modesFeed-in / feed-out


Setpoint selec-tion

Setpoint source

Accelerationramp


• Fieldbus 3PD PI3 ramp

• Fieldbus 6PD PI4 ramp up

Decelerationramp



• Fieldbus 6PD PI5 ramp down

Stop ramp • Fieldbus 1PD Startup


• Fieldbus 6PD PI6 ramp stop

5.1.3 "Feed-out" operating mode


Prerequisite Drive enabled.

Description After setting the start bit, the drive accelerates along the set ac-celeration ramp until it reaches rapid speed.

After the start bit is reset, the drive brakes along the decelera-tion ramp to a standstill.


Setpoint selec-tion

Setpoint source




Accelerationramp




Decelerationramp




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5Operating modesLifting/rotating


5.2 Lifting/rotating5.2.1 Operating principle

The following figure shows a typical application example of a lifting station.

9007199704825483

For rotating and lifting, positioning is performed according to the same principle as for inward conveyance.Once positioning in one direction has been performed, however, the drive cannot be started in the same direction again. Starting in the same direction is inhibited by the "In position" message. This prevents unintentional travel against the mechanical stop.

DANGERRisk of crushing if the load falls.

Severe or fatal injuries.

• Do not stand under the load.

• Secure the danger zone.

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5 Operating modesLifting/rotating


Stop

[A]

[B]

[3]

[4]

[2]

[1]

9007199704833547

[1] "Stop CCW" switch [A] Rapid movement[2] "Rapid/creep speed CCW" switch [B] Slow movement[3] "Rapid/creep speed CW" switch[4] "Stop CW" switch

5.2.2 Functional description


Prerequisite Drive enabled.

Functionaldescription

After setting the start bit, the drive accelerates along the set ac-celeration ramp until it reaches rapid speed.

When the "rapid/creep speed" switch trips, the drive is deceler-ated along the set deceleration ramp until it reaches creep speed.

When the "stop" switch trips, the drive is decelerated along the set stop ramp until it reaches standstill.

Re-start in the same direction is blocked.


Setpoint selec-tion

Setpoint source







Accelerationramp




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5Operating modesJog mode


Setpoint selec-tion

Setpoint source

Decelerationramp




Stop ramp • Fieldbus 1PD Startup


• Fieldbus 6PD PI6 ramp stop

5.3 Jog mode5.3.1 Operating principle

In jog mode, you can move the drive independently of the other operating modes of the system.In jog mode, you can set the control bits "Jog+" or "Jog-" to move the drive clockwise or counterclockwise. It is not necessary to set the start bit.Speed and ramps are specified dynamically via the corresponding process data words.

5.3.2 Functional description


Requirement Drive enabled.

Functionaldescription

As long as the "positive" (jog+) signal is set, the drive rotates clockwise. As long as the "negative" (jog-) signal is set, the drive rotates counterclockwise. The drive stops if none or both signals are set.

Acceleration and deceleration depend on the set acceleration and deceleration ramp time.


Setpoint selec-tion

Setpoint source




Accelerationramp




Decelerationramp




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6 Cycle diagramsFeed-in / feed-out


6 Cycle diagrams6.1 Feed-in / feed-out

The following figure shows the actual speed of the drive depending on the state of the input and output signals during feed-in or feed-out (default setting).

n

[1]

[2]

[3]

[4]

[5]

[6]

[7]

1)

1)

[8]

[9]

1234

18014401967260171

n Actual speed[1] "Mode" input signal[2] "Start" input signal[3] "Positive" input signal[4] "Start detected" output signal[5] "Rapid/creep speed CW switch" input signal[6] "Stop CW switch" input signal[7] "Rapid speed active" output signal[8] "Creep speed active" output signal[9] "In position CW" output signal/top

1) If another feedback type was configured, the "In position CW" output signal is pres-ent as long as the "Stop CW" switch is active (see chapter "Feedback configuration").

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6Cycle diagramsLifting/rotating


6.2 Lifting/rotatingThe following figure shows the actual speed of the drive depending on the state of the input and output signals during lifting or rotating (default setting).

1234

n

[1]

[2]

[3]

[4]

[5]

[6]

[7]

[8]

[9]

[10]

[11]

[12]

[13]

9007202712556555

n Actual speed [10] "Rapid speed active" output signal[1] "Mode" input signal [11] "Creep speed active" output signal[2] "Start" input signal [12] "In position CW" output signal/top[3] "Positive" input signal [13] "In position CCW"/bottom output signal[4] "Negative" input signal[5] "Start detected" output signal[6] "Rapid/creep speed CW switch" input signal[7] "Stop CW switch" input signal[8] "Rapid/creep speed CW CCW switch" input signal[9] "Stop CCW switch" input signal

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6 Cycle diagramsJog mode


6.3 Jog modeThe following figure shows the actual speed of the drive depending on the state of the input and output signals in jog mode (default setting).

1234

[1]

n

[2]

[3]

[4]

13390298891

n Actual speed[1] "Mode" input signal[2] "Positive" input signal[3] "Negative" input signal[4] "Creep speed active" output signal

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7StartupPrerequisites


7 Startup7.1 Prerequisites

Check the installation of the inverters, the connection of the encoders, and the installa-tion of the controller.For information about installation, refer to the documentation of the respective units (see chapter "Other applicable documentation") and to the appendix of the documen-tation for the "Application Configurator for CCU" configuration software.

Required software toolsYou need the MOVITOOLS® MotionStudio engineering software for startup. The scope of delivery includes the "Drive Startup for MOVI‑PLC®" technology editor and the "Application Configurator" configuration software.You need the "Drive Startup for MOVI‑PLC®" technology editor to set up the inverters (motor startup) and to establish communication with the controller.You need the "Application Configurator" configuration software to add the axes for the application module and to configure the application module.The following figure shows the entire procedure step-by-step.

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7 StartupStartup procedure


7.2 Startup procedure

1. step :

Starting up a single axis

2. step:

Establishing communication with controller

3. step:

Inserting single axis in axis configuration

Drive Startup

MOVITOOLS® MotionStudio

Application Configurator

4. step:

Setting up “Rapid/creep

positioning“ application

module

Input configuration

Monitoring functions

Setpoint values

5. step:

Saving the configuration on the SD card of the CCU

9007202671704203

Steps 3 to 5 are described in detail in the following chapters.

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7StartupIntegrating a single-axis module into the axis configuration


7.3 Integrating a single-axis module into the axis configurationProceed as follows:

1. Start the MOVITOOLS® MotionStudio engineering software and the "Application Configurator" configuration software as described in the relevant manuals or in the online help (see chapter "Other applicable documentation").

2. Click button [1] on the configuration screen of the Application Configurator.

[1]

[2]

18014401928280971

ð A new line appears in the axis section.

3. Configure the axis according to your requirements:

ð Name of the axis

ð Simulation mode (on or off)

ð Controller interface

ð Address

ð Device type

4. Choose the rapid/creep speed positioning application module with the required pro-file.

5. Click button [2].

ð A wizard opens for setting the application module.

6. Follow the instructions of the wizard as described in the next chapter "Setting the application module".

ð Once you close the wizard, the yellow warning symbol turns into a green check [2].

7. Click [Next].

ð The "Download" window opens (see the "Application Configurator for CCU" manual).

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7 StartupSetting the application module


7.4 Setting the application module7.4.1 Input configuration

In this window, you can configure the functions of the inputs.

[1]

[2]

18014401967325323

No.

Description

[1] In this group, you choose the digital input (DI01 – DI04) and the function (NC contact / NO contact) for the following switches:• "Rapid/creep speed positive" switch• "Stop positive" switch

[2] In this group, you choose the digital input (DI01 – DI04) and the function (NC contact / NO contact) for the following switches:• "Stop negative" switch• "Rapid/creep speed negative" switch

Adding and setting more switches

Proceed as follows:

1. To add a switch, click .

2. To delete a switch, click .

3. Choose the digital input (DI01 – DI04) for the switch.

4. Choose the function (NC contact / NO contact).

5. Choose the logic operation between first and second switch (AND/OR).

ð You have now added a switch and set its functions.

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7StartupSetting the application module


7.4.2 Monitoring functionsIn this window, you can set the monitoring functions.

9007202712714763

No.

Description

[1] In this group, you set the maximum deviation from the creep speed in [rpm] when the stop switch is reached.

Note: This function allows you to determine the minimum clearance between the rapid/creep speed switch and the stop switch during startup.

[2] In this group, you set the following runtimes in [ms]:• Maximum runtime from the start signal until reaching the stop switch.• Maximum runtime from the start signal until reaching the "rapid/creep speed"

switch.

Note: This function lets you detect blockages (for example on a roller conveyor).

INFORMATIONEntering the value "0" disables the monitoring function.

Setting the maximum deviation from the creep speed

Proceed as follows:

1. Either enter the required value in the edit box of group [1].

2. Or define the required value using the slider of group [1].

ð You have now set the maximum creep speed deviation.

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Setting maximum runtimes

Proceed as follows:

1. Enter the required values in the edit boxes of group [2].

ð You have now set the maximum runtimes.

7.4.3 Setpoints

Setpoints for interface with 1 process data word

In this window you can set setpoints for the interface with 1 process data word.

[1]

[2]

9007202712721163

No.

Description

[1] In this group, you set the following runtimes in [rpm]:• Rapid speed:

This is the fast speed at which the drive moves until it reaches the "rapid/creep speed" switch.

• Creep speed:

This is the slow speed at which the drive moves between the "rapid/creep speed" switch and the stop switch.

[2] In this group, you set the following ramps in [ms]:

• Ramp up:

This is the ramp time for every acceleration• Ramp down:

This is the ramp time for every deceleration except for the "feed-in" operating mode.

• Ramp stop:

This is the ramp time for the "feed-in" operating mode.

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Setpoints for interface with 3 process data words

In this window you can set setpoints for the interface with 3 process data words.

[1]

[2]

9007202712740875

No.

Description

[1] In this group, you set the creep speed in [rpm]:

This is the slow speed at which the drive moves between the "rapid/creep speed" switch and the stop switch.

[2] In this group, you set the stop ramp in [ms]:

This is the ramp time for the "feed-in" operating mode.

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7.4.4 System limitsIn this window, you can set the ramp times.

[1]

[2]

13480195979

No.

Description

[1] In this edit box you set the ramp time for enable/stop.

[2] In this edit box you set the ramp time for enable/rapid stop.

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7.4.5 Feedback configurationIn this window you can set the time for the "In position" output signal feedback.

[1]

[2]

[3]

13519785739

No.

Description

[1] With this radio button you set the "In position" feedback when the stop switch is reached the first time and the drive is moved to standstill.

The feedback is reset when the mode is canceled.

[2] With this radio button you set the "In position" feedback as long as the stop switches are active.

[3] With this button you choose the logic operation for the feedback of the stop switches.

Note: This setting is only relevant when 2 stop switches have been configured (see chapter "Input configuration").

7.4.6 Completing the configurationIn this window you can quit axis configuration.

[1]

[2]

[3]

18014401967489547

No.

Description

[1] Use this button to save frequently used axis configurations to a configuration file (*.xml). In this way you need not enter the values again when you want to use the same axis configuration in later startup procedures.

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No.

Description

[2] Use this button to generate a report of the axis configuration as a PDF file.

[3] When you enter a name in this edit box, the name will appear in the report.

Saving the configuration to a configuration file (*.xml)

Proceed as follows:

1. Click button [1].

ð A window opens with the directory structure of your computer.

2. Search the desired storage location in the directory structure.

3. Enter a random name for the configuration.

4. To close the dialog, click [Save].

ð You have now saved the configuration.

Finishing the configuration

Proceed as follows:

1. To exit the wizard, click [Finish].

ð You have now completed the configuration.

ð The screen of the Application Configurator is displayed again.

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7StartupSaving the configuration on the SD card of the CCU controller


7.5 Saving the configuration on the SD card of the CCU controller

CAUTIONDownload while the system is running.

Injury and damage to property.

• Stop the system.

• Bring the system into a safe condition.

You can use the Application Configurator to save the axis configuration of the applica-tion module on the SD card of the CCU controller. For detailed information, refer to the documentation of the "Application Configurator for CCU" configuration software.

Saving the configuration on the SD cardProceed as follows:

1. Configure the axis.

2. Open the "Download" section (see the "Application Configurator for CCU" manual).

3. To save the configuration to the SD card of the CCU controller, click [Download].

4. You have to restart the CCU controller to process the new configuration data after the download. This is why a prompt appears before you save the configuration.

5. The start page opens after successful download and restart of the CCU controller.

ð You have now saved the configuration to the SD card.

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8 Operation and diagnostics


8 Operation and diagnosticsThe functions for operation and diagnostics of the application module are integrated in the Application Configurator, from where they are called. For detailed information, re-fer to the documentation of the "Application Configurator for CCU" configuration soft-ware.

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9Process dataOverview


9 Process data9.1 Overview

The following table shows the process data assignment depending on the selected profile (see chapter "Profiles").

Profile Process data assignment

Process input data Process output data

1 PD PI1 = Control word PO1 = Status word

3 PD PI1 = Control word

PI2 = Rapid speed

PI3 = Ramp

PO1 = Status word

PO2 = Actual speed

PO3 = Digital inputs

6 PD PI1 = Control word

PI2 = Rapid speed

PI3 = Creep speed

PI4 = Ramp up

PI5 = Ramp down

PI6 = Ramp stop

PO1 = Status word

PO2 = Actual speed

PO3 = Digital inputs

PO4 = Output current

PO5 = Actual position (high word)

PO6 = Actual position (low word)

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9 Process dataRapid/creep speed positioning with 1 process data word


9.2 Rapid/creep speed positioning with 1 process data word9.2.1 Process input data

The table below shows the process input data from the PLC to the inverter with field-bus control and 1 process data word.

Word

Designation Bit Function

PI1 Control word 0 /Controllerinhibit

0 = Enable

1 = Controller inhibit

1 Enable/rapid stop

0 = Rapid stop

1 = Enable

2 Enable/stop 0 = Stop

1 = Enable

3 Reserved

4 Reserved

5 Reserved

6 Fault/malfunction

7 Reserved

8 Start

9 Positive (CW rotation)

10 Negative (CCW rotation)

11 Mode 20 000 = operating mode 0: Reserved

001 = operating mode 1: Jog mode

010 = operating mode 2: Feed-in

011 = Operating mode 3: Feed-out

100 = Operating mode 4: Lifting/rotating

12 Mode 21

13 Mode 22

14 Reserved

15 Reserved

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9Process dataRapid/creep speed positioning with 1 process data word


9.2.2 Process output dataThe table below shows the process output data from the inverter to the PLC with field-bus control and 1 process data word.

Word


PO1 Status word 0 Ready for operation

1 Start detected

2 Rapid speed active

3 Creep speed active

4 Sequence fault

5 Inverter fault

6 In position CW (top)

7 In position CCW (bottom)

8 – 15 Inverter/fault status

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9 Process dataRapid/creep speed positioning with 3 process data words


9.3 Rapid/creep speed positioning with 3 process data words9.3.1 Process input data

The table below shows the process input data from the PLC to the inverter with field-bus control and 3 process data words.

Word



0 = Enable


1 Enable/rapid stop

0 = Rapid stop

1 = Enable


1 = Enable

3 Reserved

4 Reserved

5 Reserved

6 Reset fault

7 Reserved

8 Start








12 Mode 21

13 Mode 22

14 Reserved

15 Reserved

PI2 Rapid speed 0 – 15 [rpm]

PI3 Ramp 0 – 15 Acceleration and deceleration ramp [ms]

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9Process dataRapid/creep speed positioning with 3 process data words


9.3.2 Process output dataThe table below shows the process output data from the inverter to the PLC with field-bus control and 3 process data words.

Word



1 Start detected



4 Sequence fault

5 Inverter fault




PO2 Actual speed 0 – 15 [rpm]

PO3 Digital inputs 0 Basic unit DI00

1 Basic unit DI01

2 Basic unit DI02

3 Basic unit DI03

4 Basic unit DI04

5 Basic unit DI05

6 Basic unit DI06

7 Basic unit DI07

8 Expansion DI10

9 Expansion DI11

10 Expansion DI12

11 Expansion DI13

12 Expansion DI14

13 Expansion DI15

14 Expansion DI16

15 Expansion DI17

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9 Process dataRapid/creep speed positioning with 6 process data words


9.4 Rapid/creep speed positioning with 6 process data words9.4.1 Process input data

The table below shows the process input data from the PLC to the inverter with field-bus control and 6 process data words.

Word



0 = Enable


1 Enable/rapid stop

0 = Rapid stop

1 = Enable


1 = Enable

3 Reserved

4 Reserved

5 Reserved

6 Reset fault

7 Reserved

8 Start








12 Mode 21

13 Mode 22

14 Reserved

15 Reserved

PI2 Rapid speed 0 – 15 [rpm]

PI3 Creep speed 0 – 15 [rpm]

PI4 Ramp up 0 – 15 Acceleration ramp [ms]

PI5 Ramp down 0 – 15 Deceleration ramp [ms]

PI6 Ramp stop 0 – 15 Deceleration ramp to a standstill [ms]

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9Process dataRapid/creep speed positioning with 6 process data words


9.4.2 Process output dataThe table below shows the process output data from the inverter to the PLC with field-bus control and 6 process data words.

Word



1 Start detected



4 Sequence fault

5 Inverter fault




PO2 Actual speed 0 – 15 [rpm]

PO3 Digital inputs 0 Basic unit DI00

1 Basic unit DI01

2 Basic unit DI02

3 Basic unit DI03

4 Basic unit DI04

5 Basic unit DI05

6 Basic unit DI06

7 Basic unit DI07

8 Expansion DI10

9 Expansion DI11

10 Expansion DI12

11 Expansion DI13

12 Expansion DI14

13 Expansion DI15

14 Expansion DI16

15 Expansion DI17

PO5 Actual position (high word)

0 – 15 [inc]

PO6 Actual position(low word)

0 – 15 [inc]

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10 Terminal assignment


10 Terminal assignmentThe table below shows the terminal assignment of the respective device.

Terminal assignment(default)

Input terminal

MOVIDRIVE® BMOVIPRO® ADC

MOVIGEAR® DSC B

"Rapid/creep speed CW" switch DI02 DI01

"Stop CW" switch DI03 DI02

"Rapid/creep speed CCW" switch DI04 DI03

"Stop CCW" switch DI05 DI04

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Index

IndexA

Adding axes ......................................................... 23Application Configurator....................................... 23Application module, characteristics (general) ...... 11

B

Bus system............................................................. 9

C

Changing parameters in bus systems.................... 9Configuration

Application Configurator.................................. 23Single axes ..................................................... 23

Copyright notice ..................................................... 7Cycle diagram

Feed-in / feed-out............................................ 18Jog mode ........................................................ 20Lifting/rotating ................................................. 19

D

Danger due to changed parameters ...................... 9Documents, applicable........................................... 7Downloading the configuration to the controller ... 31Drive startup......................................................... 22

E

Embedded safety notes ......................................... 6Engineering software ........................................... 10Exclusion of liability ................................................ 6

F

Feed-in ................................................................. 12Feed-out............................................................... 12Field bus, non-controlled system behavior............. 9

H

Hardware requirements........................................ 10Hazard symbols

Meaning ............................................................ 5

L

Liability ................................................................... 6Liability for defects ............................................. 6, 7Lifting.................................................................... 15

M

MOVITOOLS® MotionStudio ................................ 10

N

NotesDesignation in the documentation..................... 5Meaning of the hazard symbols ........................ 5

O

Operating modeLifting/rotating ................................................. 15

Operating modesFeatures.......................................................... 11

Other applicable documentation ............................ 7

P

Process dataRapid/creep speed positioning........................ 33

Process data assignment..................................... 33Process data profile ............................................. 33Product names....................................................... 7

R

Rapid/creep speed positioning............................. 12Requirements

Startup ............................................................ 21Roller conveyor .................................................... 12Rotating................................................................ 15

S

Safety notes ........................................................... 8General ............................................................. 8Designation in the documentation..................... 5Meaning of the hazard symbols ........................ 5Structure of embedded ..................................... 6Structure of the section-related......................... 5

SD cardSaving the configuration ................................. 31

Section-related safety notes................................... 5Signal words in the safety notes ............................ 5Software

Advantages ..................................................... 11Description ...................................................... 11Features.......................................................... 11Requirements.................................................. 10

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Index

StartupAdding axes .................................................... 23Procedure ....................................................... 22Requirements.................................................. 21Setting the application module.................. 23, 24

T

Target group........................................................... 8Terms and conditions of use .................................. 7Trademarks ............................................................ 7Typical user............................................................ 8

U

Use......................................................................... 7Use, designated ..................................................... 9User, typical ........................................................... 8

W

WindowDownload ........................................................ 29Feedback configuration................................... 29Input configuration .......................................... 24Monitoring functions........................................ 25Setpoints ......................................................... 26System limits................................................... 28

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