manual operador 6430
DESCRIPTION
service manualTRANSCRIPT
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Premium Tractors6230, 6330 and 6430
*OMAL171426*
OPERATOR'S MANUAL
Premium Tractors 6230, 6330 and 6430OMAL171426 ISSUE A2 (ENGLISH)
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituentsare known to the State of California to cause cancer,
birth defects, and other reproductive harm.
If this product contains a gasoline engine:
WARNING
The engine exhaust from this product containschemicals known to the State of California to causecancer, birth defects or other reproductive harm.
The State of California requires the above two warnings.
Additional Proposition 65 Warnings can be found in this manual.
John Deere Werke Mannheim(This manual replaces OMAL171426 J0)
North American EditionLITHO IN U.S.A.
DCY
OM
AL17
1426
-
Introduction
OU12401,00013C4 -19-25MAR06-1/1
Foreword
READ THIS MANUAL carefully to learn how to operateand service your machine correctly. Failure to do socould result in personal injury or equipment damage. Thismanual and the safety signs on your machine may alsobe available in other languages (see your John Deeredealer to order).
THIS MANUAL SHOULD BE CONSIDERED a permanentpart of your machine and should remain with the machinewhen you sell it.
MEASUREMENTS IN THIS MANUAL are given in bothmetric and customary U.S. unit equivalents. Use onlycorrect replacement parts and fasteners. Metric and inchfasteners may require a specific metric or inch wrench.
RIGHT-HAND AND LEFT-HAND sides are determined byfacing the direction of forward travel.
WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.)in the Serial Numbers section. Accurately record allthe numbers to help in tracing the machine should it bestolen. Your dealer also needs these numbers when youorder parts. File the identification numbers in a secureplace off the machine.
SETTING FUEL DELIVERY BEYOND PUBLISHEDfactory specifications or otherwise overpowering will resultin loss of warranty protection for this machine.
BEFORE DELIVERING THIS MACHINE, your dealerperformed a predelivery inspection. After operating forthe first 100 hours, schedule an after-sale inspection withyour dealer to ensure best performance.
THIS TRACTOR IS DESIGNED SOLELY for use incustomary agricultural or similar operations (INTENDEDUSE). Use in any other way is considered as contrary tothe intended use. The manufacturer accepts no liabilityfor damage or injury resulting from this misuse, and theserisks must be borne solely by the user. Compliancewith and strict adherence to the conditions of operation,service and repair as specified by the manufacturer alsoconstitute essential elements for the intended use.
THIS TRACTOR SHOULD BE OPERATED, serviced andrepaired only by persons familiar with all its particularcharacteristics and acquainted with the relevant safetyrules (accident prevention). The accident preventionregulations, all other generally recognized regulationson safety and occupational medicine and the road trafficregulations must be observed at all times. Any arbitrarymodifications carried out on this tractor will relieve themanufacturer of all liability for any resulting damage orinjury.
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Contents
Page
Identification ViewsIdentification Views.............................................00-1
SafetyRecognize Safety Information ............................05-1Understand Signal Words...................................05-1Follow Safety Instructions...................................05-1Prepare for Emergencies....................................05-2Wear Protective Clothing....................................05-2Protect Against Noise.........................................05-2Handle Fuel SafelyAvoid Fires........................05-3Handle Starting Fluid Safely ...............................05-3Fire Prevention ...................................................05-3Keep ROPS Installed Properly ...........................05-4Use Foldable ROPS and Seat Belt Properly ......05-4Stay Clear of Rotating Drivelines........................05-5Use Steps and Handholds Correctly ..................05-5Read Operator Manuals for ISOBUS
Implements.....................................................05-5Use Seat Belt Properly .......................................05-6Operating the Tractor Safely ..............................05-7Avoid Backover Accidents ..................................05-8Limited Use in Forestry Operation......................05-8Operating the Loader Tractor Safely ..................05-8Keep Riders Off Machine ...................................05-9Instructional Seat................................................05-9Use Safety Lights and Devices...........................05-9Use a Safety Chain...........................................05-10Transport Towed Equipment at Safe Speeds ...05-10Use Caution On Slopes and Uneven Terrain.... 05-11Freeing a Mired Machine.................................. 05-11Avoid Contact with Agricultural Chemicals .......05-12Handle Agricultural Chemicals Safely ..............05-13Handling Batteries Safely .................................05-14Avoid Heating Near Pressurized Fluid Lines ....05-14Remove Paint Before Welding or Heating........05-15Welding Near Electronic Control Units .............05-15Handle Electronic Components and
Brackets Safely ............................................05-15Practice Safe Maintenance...............................05-16Avoid Hot Exhaust ............................................05-16Work In Ventilated Area....................................05-17Support Machine Properly ................................05-17Prevent Machine Runaway...............................05-17Park Machine Safely.........................................05-18Transport Tractor Safely ...................................05-18Service Cooling System Safely ........................05-18
Page
Service Accumulator Systems Safely...............05-19Service Tires Safely..........................................05-19Service Front-Wheel Drive Tractor Safely ........05-19Tightening Wheel Retaining Bolts/Nuts ............05-20Avoid High-Pressure Fluids ..............................05-20Do Not Open High-Pressure Fuel System........05-20Store Attachments Safely .................................05-21Dispose of Waste Properly ...............................05-21
Safety DecalsPrevent Machine Runaway.................................10-1Use Seat Belt......................................................10-1Operate the Tractor Safely .................................10-2Do Not Modify ROPS..........................................10-3Tow Loads Safely ...............................................10-3Use of Instructional Seat ....................................10-4Stay Clear of PTO ..............................................10-4Suspension System (e.g. TLS Front
Axle and/or Cab) ............................................10-5
Controls and InstrumentsVehicle Controls (Tractors with
PowrQuad Plus and AutoQuad PlusTransmission).................................................15-1
Vehicle Controls (Tractors with AutoPowr/IVT) ..15-2PTO Controls......................................................15-3Creeper Control ..................................................15-3Attachment Controls ...........................................15-4Heater and Air-Conditioning Controls
(Tractors without ClimaTrak System) .............15-4Heater and Air-Conditioning Controls
(Tractors with ClimaTrak System) ..................15-5Indicator Lights and Displays..............................15-6Controls and Displays.........................................15-8GreenStar Display (Optional) ...........................15-16AutoTrac (Optional) ..........................................15-16Software Update...............................................15-17
LightsLight Switches ....................................................20-1Worklights...........................................................20-2Xenon (HID) Worklights......................................20-2Additional Headlights..........................................20-3Beacon Light (Optional Equipment)....................20-3Lights ..................................................................20-4Use Safety Lights and Devices...........................20-4Turn on the Hazard Warning Light......................20-5
Continued on next page
Original Instructions. All information, illustrations and specifications in thismanual are based on the latest information available at the time of publication.
The right is reserved to make changes at any time without notice.
COPYRIGHT 2012DEERE & COMPANY
European Office MannheimAll rights reserved.
A John Deere ILLUSTRUCTION ManualPrevious Editions
Copyright 2010, 2009, 2008; 2006
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Contents
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Turn Signal Lights and Horn...............................20-5Seven-Terminal Trailer Socket ...........................20-5
Operator's CabRoll-Over Protective Structure (ROPS) ..............25-1Seat Belt .............................................................25-1Avoid Contact with Agricultural Chemicals .........25-2Clean Vehicle of Hazardous Pesticides..............25-2Super Comfort Seat............................................25-3Air Comfort Seat .................................................25-4Instructional Seat................................................25-4Opening Windows ..............................................25-6Windshield Wiper and Washer System ..............25-7Fan and Air Louvers (Tractors without
ClimaTrak System).........................................25-8Heater (Tractors without ClimaTrak)...................25-8Air-Conditioning (Tractors without ClimaTrak)....25-9Tips on Using Air-Conditioning ...........................25-9Using ClimaTrak (Automatic
Temperature Control) ...................................25-10Changing the ClimaTrak Display (ATC)............ 25-11Storage Box......................................................25-12Refrigerator (If Equipped) .................................25-12Dome Light .......................................................25-13Control Switches for Rear-View Mirror
and Rear-Window Heater (If Equipped) .......25-13Adjusting the Steering Wheel ...........................25-13Back-Up Alarm (Optional Equipment) ..............25-14Adjusting the Height of Access Step ................25-14Installing the Monitor ........................................25-15Electrical Sockets (If Equipped)........................25-16Multiple Power-Outlet Socket Strip (If
Equipped).....................................................25-17Service ADVISOR Socket.............................25-17ISOBUS Socket (If Equipped) ..........................25-18Roof Hatch (If Equipped) ..................................25-19Emergency Exits...............................................25-20
Break-in PeriodAfter the First 4 and 8 Hours of Operation..........30-1Within the First 100 Hours of Operation .............30-2After the First 100 Hours of Operation................30-2
Prestarting ChecksPrestarting Checks .............................................35-1Comply with Operator's Manuals of
Implement Manufacturers ..............................35-2
Operating the EngineImportant Information Regarding the Engine......40-1Positions of Main (Key) Switch ...........................40-1Starting the Engine.............................................40-2Cold-Weather Starting Aid..................................40-3Starting with a Booster Battery ...........................40-3Fuel Preheater....................................................40-3Using Auxiliary Heaters If Equipped ..............40-4Engines with Turbocharger.................................40-4
Page
Intelligent Power Management (PowerBoost) Optional Equipment........................40-5
Engine Protection ...............................................40-6Towing the Tractor ..............................................40-6Park the Tractor (Tractors without IVT) ..............40-7Parking the Tractor (Tractors with IVT)...............40-7Stopping the Engine ...........................................40-7
Operating the Tractor GeneralReduce Fuel Consumption.................................45-1Select Correct Ground Travel Speed .................45-3Travel Speed Tables...........................................45-3Changing Tires ...................................................45-3Travel Speeds, PowrQuad Plus
Transmission (16/16)......................................45-4Travel Speeds, PowrQuad Plus
Transmission (24/24)......................................45-6Engage the Front-Wheel Drive ...........................45-7Tractors with TLS Front Axle ..............................45-8Engaging and Operating Creeper
Transmission ..................................................45-9Engage the Differential Lock ..............................45-9Hydraulic Foot Brakes ......................................45-10
Operating the Tractor PowrQuad PlusShift the PowrQuad Plus Transmission ..............46-1PowrQuad Plus Transmission Settings..........46-2
Operating the Tractor AutoQuad PlusShift the AutoQuad Plus Transmission...............47-1AutoQuad Plus Transmission Settings ..........47-4
Operating the Tractor IVTSpecial Features on Tractors with IVT ...............48-1IVT Operating on Hillsides in
Slippery Conditions ........................................48-1IVT Starting in Cold Weather .........................48-2Operating the IVT ...............................................48-2IVT - Settings......................................................48-5IVT Come Home Mode ..................................48-10Towing an IVT-Equipped Tractor ......................48-10
HitchHitch Control.......................................................50-1Hitch Control on Fender .....................................50-2Lift Limit ..............................................................50-3Transport Mounted Implements..........................50-3Hitch Dampening................................................50-4Adjusting Rate of Implement Drop......................50-4Rate of Lift Adjustment .......................................50-4Depth Adjustment ...............................................50-5Load/Depth Adjustment ......................................50-5Float Position......................................................50-7Direct Actuation ..................................................50-7Three-Point Hitch................................................50-7Telescopic Draft Links.........................................50-8Quick-Coupling (Hook-Type) Draft Links ............50-8
Continued on next page
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Contents
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Attach Three-Point Hitch Mounted andDrawn Implements ....................................... 50-11
Leveling the Implement .................................... 50-11Center Link ....................................................... 50-11Quick-Coupling (Hook-Type) Center Link.........50-12Hydraulic Center Link .......................................50-13Center Link Positions........................................50-13Lift Links ...........................................................50-14Adjust for Vertical Float.....................................50-15Sway Blocks (If Equipped)................................50-15Stabilizing System (If Equipped).......................50-16Adjusting Spreading Dimension .......................50-16Hydraulic Stabilizer Bars (If Equipped).............50-17Adjusting the Spreading Dimension on
Hydraulic Stabilizer Bars ..............................50-18
HMS Headland Management SystemHMS Headland Management
System (If Equipped)......................................51-1HMS, Possible Functions ...................................51-2HMS, Controls ....................................................51-4HMS, Programming with Tractor
Stationary (Edit Mode) ...................................51-5HMS, Programming with Tractor
Stationary, Example .......................................51-6HMS, Programming with Moving
Tractor (Learn Mode) .....................................51-7HMS, Programming with Tractor
Moving, Example............................................51-8HMS, Performing the Stored Programs..............51-9
Power Take-OffPTO Guard .........................................................55-1Operating Instructions ........................................55-1PTO Options.......................................................55-2Overspeed Protection.........................................55-2PTO Operation ...................................................55-3Select Standard Speed of Rear PTO
(Shiftable PTO) ..............................................55-4Fine Adjustment of Rear PTO Speed
(Shiftable PTO; PTO Cruise)..........................55-5Reversing Rear PTO Shafts ...............................55-6Attaching PTO-Driven Equipment ......................55-7
BallastSelecting Ballast .................................................60-1Ballasting Rear Wheels ......................................60-1Measuring Rear Wheel Slip................................60-1Installing Weights on Flanged Axle ....................60-2Installing Weights on Rack-and-Pinion Axle.......60-2Filling Tires with Liquid Ballast ...........................60-3Draining the Tires ...............................................60-3Installing Front Weights ......................................60-3
Wheel Tread, TiresUse of Dual Wheels (easy-to-attach)..................65-1Tires on Front Wheels ........................................65-1
Page
Adjustable Front Axle (Tractors withoutFront-Wheel Drive).........................................65-1
Front-Wheel Tread Adjustment ..........................65-2Change Wheels Safely .......................................65-2Check Toe-In ......................................................65-3Adjust Toe-In (Tractors without
Front-Wheel Drive Axle).................................65-4Adjusting Toe-In on Front-Wheel Drive Axle.......65-4Front Wheel Tread Adjustment
(Tractors With Front Wheel Drive)..................65-4Adjusting Front Wheel Tread with
Reversible Wheel Rims..................................65-5Tread Adjustment, Adjustable Rims ...................65-6Tighten Wheel Nuts ............................................65-7Adjusting the Fixed Fenders...............................65-7Adjusting the Pivoting Fenders...........................65-9Rear Wheel Tread Adjustment with
Flanged Axle ................................................65-10Positions of Rims and Wheel Disks
with Flanged Axle......................................... 65-11Tread Widths, Flanged Axle ............................. 65-11Rear Wheel Tread Adjustment with
Rack-and-Pinion Axle...................................65-12Positions of Rims and Wheel Disks
with Rack-and-Pinion Axle ...........................65-13Tread Widths, Rack-and-Pinion Axle................65-14Service Tires Safely..........................................65-15Tire Pressures, General ...................................65-15Ascertain the Correct Tire Pressure .................65-16Tire Pressure (for 30 km/h; 18.5 mph)
Front Tires on Tractors withoutFront-Wheel Drive ........................................65-16
Tire Pressure (for 40 km/h; 25 mph) Front Tires on Tractors withFront-Wheel Drive ........................................65-17
Tire Pressure (for 40 km/h; 25 mph) Rear Wheels ................................................65-18
Tire Combinations (Tractors withFront-Wheel Drive).......................................65-19
Check Oil Sight-Glass (when the TireCombination has been Changed) ................65-20
Additional Equipment Hydraulic SystemSelective Control Valves.....................................70-1Adjustment of Pressure Limit at Series
300 and 350 Selective Control Valves ...........70-1Levers for Mechanical Selective
Control Valves ................................................70-2Levers for Electronic Selective Control Valves ...70-3Additional Functions for Electronic
Control Valves (E-SCVs and E-ICVs) ............70-4Multi-Function Lever (Mechanical) .....................70-9Mechanical Multi-Function Lever with
Front-Loader Dampening .............................70-10Multi-Function Lever (Electrical) ....................... 70-11Positions of E-ICVs...........................................70-12Rate of Cylinder Operation ...............................70-12Couplers ...........................................................70-12
Continued on next page
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Contents
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Hose Unions.....................................................70-13Maximum Permissible Oil Withdrawal ..............70-13Oil Withdrawal with Hydraulic Motor.................70-14Instructions on Operating a Hydraulic Motor ....70-14Pressure-Free Return Circuit............................70-14
Additional Equipment OtherDrawbar ..............................................................71-1Proper Use of Drawbar.......................................71-1Lengthwise Adjustment of Drawbar....................71-1Front Loader Installation - Front Loader
Brackets .........................................................71-2
TransportTransporting the Tractor .....................................75-1Towing the Tractor ..............................................75-1Manual Park Lock Release (Tractors
with IVT) .........................................................75-1Driving on Public Roads .....................................75-4
Fuel, Lubricants, Hydraulic Oil and CoolantDiesel Fuel..........................................................80-1Handling and Storing Diesel Fuel .......................80-1Lubricity of Diesel Fuel .......................................80-2Biodiesel Fuel .....................................................80-3Diesel Engine Break-In Oil .................................80-4Diesel Engine Oil and Filter Service Intervals ....80-5Transmission and Hydraulic Oil ..........................80-6Front-Wheel Drive Axle Oil .................................80-7Grease................................................................80-8Mixing of Lubricants............................................80-8Alternative and Synthetic Lubricants ..................80-8Lubricant Storage ...............................................80-9Oil Filters ............................................................80-9Heavy Duty Diesel Engine Coolant ....................80-9John Deere COOL-GARD II Coolant
Extender.......................................................80-10Operating in Warm Temperature Climates .......80-10Drain Intervals for Diesel Engine Coolant.........80-10Additional Information About Diesel
Engine Coolants and John DeereLIQUID COOLANT CONDITIONER............. 80-11
Testing Diesel Engine Coolant..........................80-12Oilscan and CoolScan...............................80-13
Lubrication and Periodic ServiceUsing High-Pressure Washers ...........................85-1Lubrication and Periodic Service ........................85-1Safe Maintenance and Cleaning ........................85-2General Instructions Regarding the
Condition of the Tractor..................................85-2Open the Hood ...................................................85-2Access to Battery................................................85-3Access to Fuses .................................................85-3Jack Up the Tractor - Lifting Points ....................85-4Important Instructions Regarding Alternator.......85-6
Page
Note Regarding the Service Interval forEngine Coolant...............................................85-6
After the First 100 Hours ....................................85-6Service As Required...........................................85-7Check/Replace Hydraulic Hoses........................85-7Periodic Service..................................................85-7Other Service Jobs.............................................85-7Service (Daily / Every 10, Every 250,
Every 500, Every 750 Hours) .........................85-8Service (Annually, Every 1000, Every
1500 Hours) ...................................................85-9Service (Every 2000, Every 6000
Hours, Every 10 Years) ..................................85-9
Service / Daily or Every 10 HoursChecking the Engine Oil Level ...........................90-1Checking the Fuel Filter......................................90-1Checking on Lights .............................................90-2Other Service Jobs.............................................90-2
Service / Every 250 HoursServicing the Fuel Tank ......................................95-1Check Transmission/Hydraulic System
Oil Level .........................................................95-1Prevent Battery Explosions ................................95-1Checking Electrolyte Level of Battery.................95-2Lubricating the Front Axle (Tractors
without Front-Wheel Drive) ............................95-2Lubricating Front Axle and U.J. Shafts
(Tractors with Front-Wheel Drive) ..................95-3Check Oil Level in MFWD Axle Housing ............95-4Check Oil Level in MFWD Final Drives ..............95-4Checking Brake Operation .................................95-4Lubricating the Front PTO Drive Shaft ...............95-5Lubricating the Three-Point Hitch .......................95-5Lubricate the Pivoting Fenders...........................95-5Lubricate the Cab Suspension System ..............95-6Check the Neutral Start Circuit ...........................95-6Tighten Wheel Retaining Bolts/Nuts...................95-7Tighten Screws on Front Loader Bracket ...........95-8Check the Swinging Drawbar for Wear ..............95-8
Service / Every 500 HoursChanging Engine Oil.........................................100-1Changing Engine Oil Filter Element .................100-1Changing the Fuel Filters .................................100-2Lubricating Rear Axle Bearings ........................100-2Air Intake Hoses ...............................................100-2Checking the Engine Ground Connection ........100-3Check the Cab Ground Connection..................100-3Check Engine Drive Belt for Wear....................100-3
Service / Every 750 HoursReplacing Transmission/Hydraulic
System Filter Elements ................................105-1Changing the Filter on the Front PTO
(If Equipped).................................................105-1
Continued on next page
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Service / Once a YearChecking Seat Belt ........................................... 110-1Check Engine Coolant...................................... 110-1
Service / Every 1500 Hours or 2 YearsChanging Oil in Front-Wheel Drive
Axle and Final Drives ................................... 115-1Change Oil In Front-Wheel Drive Axle
Housing ........................................................ 115-1Change Oil in Front-Wheel Drive Final Drives .. 115-1Changing Transmission/Hydraulic Oil
(Tractors with IVT)........................................ 115-2Changing Transmission/Hydraulic Oil
(Tractors NOT Equipped with IVT) ............... 115-3Changing the Oil at the Front PTO (If
Equipped)..................................................... 115-3
Service / Every 6000 HoursNote Regarding the Service Interval for
Engine Coolant.............................................120-1Change the Coolant..........................................120-2
Service / As RequiredEngine Air Cleaner ...........................................125-1Cleaning the Primary Filter Element.................125-1Cleaning a Dusty Element ................................125-1Secondary (Safety) Element.............................125-2Installation ........................................................125-2Clean the Cab Air Filters ..................................125-2Clean Radiator and Condenser (if equipped) ...125-3Check Coolant Level ........................................125-5Checking the Fuel Filter....................................125-5Bleeding Air from the Fuel System...................125-5Lubricate All Lubricating Points ........................125-6Operator's Seat ................................................125-6Prevent Battery Explosions ..............................125-6Battery - Checking Specific Gravity ..................125-6Starter Motor.....................................................125-6Fuses and Relays in the Engine
Compartment ...............................................125-7Fuses and Relays (Engine Compartment) .......125-7Fuses F01PLB (Engine Compartment) ............125-8Fuses F02PLB (Engine Compartment) ............125-8Relays K01PLB to K03PLB (Engine
Compartment) ..............................................125-9Fuse on Tractors with a Battery Cut-Off
Switch...........................................................125-9Fuses and Relays in the Cab (Tractors
with PowrQuad Transmission) ...................125-10Fuses and Relays (PowrQuad
Transmission).............................................125-10Relays K01 (PowrQuad Transmission) ..........125-10Relays / Diodes K02 (PowrQuad
Transmission)............................................. 125-11Relays K03 (PowrQuad Transmission) .......... 125-11Fuses F04 (PowrQuad Transmission)............125-12Fuses F05 (PowrQuad Transmission)............125-12
Page
Fuses F06 (PowrQuad Transmission)............125-13Fuses F07 (PowrQuad Transmission)............125-13Fuses F08 (PowrQuad Transmission)............125-14Relays / Diodes K08 (PowrQuad
Transmission).............................................125-14Fuses and Relays in the Cab (Tractors
with AutoPowr/IVT) ....................................125-15Fuses and Relays (AutoPowr/IVT) .................125-15Relays K01 (AutoPowr/IVT)............................125-15Relays / Diodes K02 (AutoPowr/IVT) .............125-16Relays K03 (AutoPowr/IVT)............................125-16Fuses F04 (AutoPowr/IVT) .............................125-17Fuses F05 (AutoPowr/IVT) .............................125-17Fuses F06 (AutoPowr/IVT) .............................125-18Fuses F07 (AutoPowr/IVT) .............................125-18Fuses F08 (AutoPowr/IVT) .............................125-19Relays / Diodes K08 (AutoPowr/IVT) .............125-19Replacing the Drive Belt .................................125-20
TroubleshootingHydraulic System..............................................130-1Engine ..............................................................130-2Electrical System..............................................130-3
Diagnostic Trouble Codes and CustomizationWhat the Diagnostic Trouble Codes Mean.......135-1Customization...................................................135-2How to Access Information...............................135-3ATC Control Unit...............................................135-4BCU Control Unit ..............................................135-5BIF Control Unit ................................................135-5DSM Control Unit..............................................135-6ECU Control Unit ..............................................135-6EPC Control Unit ..............................................135-7ETC Control Unit ..............................................135-7HTC Control Unit ..............................................135-7JDL Control Unit ...............................................135-7PLC Control Unit...............................................135-8SIC Control Unit................................................135-8SSU Control Unit ..............................................135-8TCU Control Unit ..............................................135-9TEC Control Unit ..............................................135-9TEI Control Unit ................................................135-9TSC Control Unit ..............................................135-9UIC Control Unit .............................................135-10UIM Control Unit .............................................135-10
StorageStorage for a Long Period ................................140-1Removing Tractor from Storage .......................140-2
SpecificationsEngine (up to Model Year 2009).......................145-1Engine (from Model Year 2010)........................145-2Transmission ....................................................145-2Hydraulic System..............................................145-3Loads and Weights...........................................145-3
Continued on next page
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Towed Mass......................................................145-4Electrical System..............................................145-4Capacities.........................................................145-4Permissible Front Axle Load in Relation
to Tires (Normal Operation)..........................145-5Permissible Front Axle Load in Relation
to Tires (Operation with Front Loader) .........145-6Permissible Rear Axle Load in Relation
to Tires .........................................................145-7Unified Inch Bolt and Screw Torque Values......145-8Metric Bolt and Screw Torque Values...............145-9Limited Battery Warranty ................................145-10
Serial NumbersType Plates.......................................................150-1Product Identification Number ..........................150-1Engine Serial Number ......................................150-1Transmission Serial Number ............................150-1Front-Wheel Drive Axle Serial Number ............150-2Serial Number of Operator's Cab .....................150-2Keep Proof of Ownership .................................150-2Keep Machines Secure ....................................150-3
Lubrication and Maintenance RecordsEvery 250 Hours...............................................155-1Every 500 Hours...............................................155-1Every 750 Hours...............................................155-2Every 1000 Hours.............................................155-2Every 1500 Hours.............................................155-3Every 2000 Hours.............................................155-3Every 6000 Hours.............................................155-4
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Identification Views
OU12401,0001958 -19-17DEC07-1/1
Identification Views
LX10
3660
2UN09
JUN06
LX10
4494
0UN21
DEC07
00-1 021412PN=9
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Safety
DX,ALERT -19-29SEP98-1/1
DX,SIGNAL -19-03MAR93-1/1
DX,READ -19-16JUN09-1/1
Recognize Safety Information
This is a safety-alert symbol. When you see this symbolon your machine or in this manual, be alert to the potentialfor personal injury.
Follow recommended precautions and safe operatingpractices.
T81
389UN07
DEC88
Understand Signal Words
A signal wordDANGER, WARNING, or CAUTIONisused with the safety-alert symbol. DANGER identifies themost serious hazards.
DANGER or WARNING safety signs are located nearspecific hazards. General precautions are listed onCAUTION safety signs. CAUTION also calls attention tosafety messages in this manual.
TS18
719
30
SEP88
Follow Safety Instructions
Carefully read all safety messages in this manual and onyour machine safety signs. Keep safety signs in goodcondition. Replace missing or damaged safety signs. Besure new equipment components and repair parts includethe current safety signs. Replacement safety signs areavailable from your John Deere dealer.
There can be additional safety information contained onparts and components sourced from suppliers that is notreproduced in this operator's manual.
Learn how to operate the machine and how to use controlsproperly. Do not let anyone operate without instruction.
Keep your machine in proper working condition.Unauthorized modifications to the machine may impair thefunction and/or safety and affect machine life.
TS20
1UN23
AUG88
If you do not understand any part of this manual and needassistance, contact your John Deere dealer.
05-1 021412PN=10
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Safety
DX,FIRE2 -19-03MAR93-1/1
DX,WEAR2 -19-03MAR93-1/1
DX,NOISE -19-03MAR93-1/1
Prepare for Emergencies
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,hospital, and fire department near your telephone.
TS29
1UN23
AUG88
Wear Protective Clothing
Wear close fitting clothing and safety equipmentappropriate to the job.
Operating equipment safely requires the full attention ofthe operator. Do not wear radio or music headphoneswhile operating machine.
TS20
6UN23
AUG88
Protect Against Noise
Prolonged exposure to loud noise can cause impairmentor loss of hearing.
Wear a suitable hearing protective device such asearmuffs or earplugs to protect against objectionable oruncomfortable loud noises.
TS20
7UN23
AUG88
05-2 021412PN=11
-
Safety
DX,FIRE1 -19-12OCT11-1/1
DX,FIRE3 -19-16APR92-1/1
DX,WW,TRACTOR,FIRE,PREVENTION -19-12OCT11-1/1
Handle Fuel SafelyAvoid Fires
Handle fuel with care: it is highly flammable. Do not refuelthe machine while smoking or when near open flame orsparks.
Always stop engine before refueling machine. Fill fueltank outdoors.
Prevent fires by keeping machine clean of accumulatedtrash, grease, and debris. Always clean up spilled fuel.
Use only an approved fuel container for transportingflammable liquids.
Never fill fuel container in pickup truck with plastic bedliner. Always place fuel container on ground beforerefueling. Touch fuel container with fuel dispenser nozzlebefore removing can lid. Keep fuel dispenser nozzle incontact with fuel container inlet when filling.
TS20
2UN23
AUG88
Do not store fuel container where there is an open flame,spark, or pilot light such as within a water heater or otherappliance.
Handle Starting Fluid Safely
Starting fluid is highly flammable.
Keep all sparks and flame away when using it. Keepstarting fluid away from batteries and cables.
To prevent accidental discharge when storing thepressurized can, keep the cap on the container, and storein a cool, protected location.
Do not incinerate or puncture a starting fluid container.
TS13
56UN18
MAR92
Fire Prevention
To reduce the risk of fire, your tractor should be regularlyinspected and cleaned.
Birds and other animals may build nests or bring otherflammable materials into the engine compartmentor onto the exhaust system. The tractor should beinspected and cleaned prior to the first use each day.
A build up of grass, crop material and other debris mayoccur during normal operation. This is especially truewhen operating in very dry conditions or conditionswhere airborne crop material or crop dust is present.Any such build up must be removed to ensure propermachine function and to reduce the risk of fire. Thetractor must be inspected and cleaned periodicallythroughout the day.
Regular and thorough cleaning of the tractor combinedwith other routine maintenance procedures listed in the
Operators Manual greatly reduce the risk of fire and thechance of costly downtime.
Do not store fuel container where there is an openflame, spark, or pilot light such as within a water heateror other appliance.
Check fuel lines, tank, cap, and fittings frequently fordamage, cracks or leaks. Replace if necessary.
Follow all operational and safety procedures posted onthe machine and the Operators Manual. Be careful of hotengine and exhaust components during inspection andcleaning. Before carrying out any inspection or cleaning,always shut OFF the engine, place the transmission inPARK or set parking brake, and remove the key. Removalof the key will prevent others from starting the tractorduring inspection and cleaning.
05-3 021412PN=12
-
Safety
DX,ROPS3 -19-12OCT11-1/1
DX,FOLDROPS -19-31AUG99-1/1
Keep ROPS Installed Properly
Make certain all parts are reinstalled correctly if theroll-over protective structure (ROPS) is loosened orremoved for any reason. Tighten mounting bolts to propertorque.
The protection offered by ROPS will be impaired if ROPSis subjected to structural damage, is involved in anoverturn incident, or is in any way altered by welding,bending, drilling, or cutting. A damaged ROPS should bereplaced, not reused.
The seat is part of the ROPS safety zone. Replace onlywith John Deere seat approved for your tractor.
Any alteration of the ROPS must be approved by themanufacturer.
TS21
2UN23
AUG88
Use Foldable ROPS and Seat Belt Properly
If this tractor is equipped with a foldable ROPS, keep theROPS in the fully extended and locked position. If thetractor is ever operated with ROPS folded (e.g., to entera low building), drive with extreme caution. Do NOT useseat belt with the ROPS folded.
Return the ROPS to the raised, fully extended and lockedposition as soon as the tractor is operated under normalconditions. Always fasten your seat belt when the ROPSis fully extended and locked.
TS20
5UN23
AUG88
05-4 021412PN=13
-
Safety
DX,PTO -19-30JUN10-1/1
DX,WW,MOUNT -19-12OCT11-1/1
DX,WW,ISOBUS -19-19AUG09-1/1
Stay Clear of Rotating Drivelines
Entanglement in rotating driveline can cause seriousinjury or death.
Keep tractor master shield and driveline shields in placeat all times. Make sure rotating shields turn freely.
Wear close fitting clothing. Stop the engine and be surethat PTO driveline is stopped before making adjustments,connections, or cleaning out PTO driven equipment.
Do not install any adapter device between the tractor andthe primary implement PTO drive shaft that will allow a1000 rpm tractor shaft to power a 540 rpm implement atspeeds higher than 540 rpm.
Do not install any adapter device that results in a portion ofthe rotating implement shaft, tractor shaft, or the adapterto be unguarded. The tractor master shield shall overlapthe end of the splined shaft and the added adaptor deviceas outlined in the table.
PTO Type Diameter Splines n 5 mm (0.20 in.)
1 35 mm (1.378 in.) 6 85 mm (3.35 in.)
2 35 mm (1.378 in.) 21 85 mm (3.35 in.)
3 45 mm (1.772 in.) 20 100 mm (4.00 in.)
TS16
44UN22
AUG95
H96
219UN29
APR10
Use Steps and Handholds Correctly
Prevent falls by facing the machine when getting on andoff. Maintain 3-point contact with steps, handholds, andhandrails.
Use extra care when mud, snow, or moisture presentslippery conditions. Keep steps clean and free of greaseor oil. Never jump when exiting machine. Never mount ordismount a moving machine. T1
3346
8UN30
AUG00
Read Operator Manuals for ISOBUS Implements
In addition to GreenStar Applications, this display canbe used as a display device for any implement thatmeets ISO 11783 standard. This includes capability tocontrol ISOBUS implements. When used in this manner,information and implement control functions placed onthe display are provided by the implement and are the
responsibility of the implement manufacturer. Some ofthese implement functions could provide a hazard eitherto the Operator or a bystander. Read the operator manualprovided by the implement manufacturer and observe allsafety messages in manual and on implement prior to use.
NOTE: ISOBUS refers to the ISO Standard 11783
05-5 021412PN=14
-
Safety
DX,ROPS1 -19-29OCT07-1/1
Use Seat Belt Properly
Use a seat belt when you operate with a roll-overprotective structure (ROPS) or cab to minimize chance ofinjury from an accident such as an overturn.
Do not use a seat belt if operating without a ROPS or cab.
Replace entire seat belt if mounting hardware, buckle,belt, or retractor show signs of damage.
Inspect seat belt and mounting hardware at leastonce a year. Look for signs of loose hardware or beltdamage, such as cuts, fraying, extreme or unusual wear,discoloration, or abrasion. Replace only with replacementparts approved for your machine. See your John Deeredealer.
TS20
5UN23
AUG88
05-6 021412PN=15
-
Safety
DX,WW,TRACTOR -19-21AUG09-1/1
Operating the Tractor Safely
You can reduce the risk of accidents by following thesesimple precautions:
Use your tractor only for jobs it was designed to perform,for example, pushing, pulling, towing, actuating, andcarrying a variety of interchangeable equipmentdesigned to conduct agricultural work.
This tractor is not intended to be used as a recreationalvehicle.
Read this operators manual before operating thetractor and follow operating and safety instructions inthe manual and on the tractor.
Follow operation and ballasting instructions found in theoperators manual for your implements/attachments,such as front loaders
Make sure that everyone is clear of machine, attachedequipment, and work area before starting engine oroperation.
Keep hands, feet, and clothing away from power-drivenparts
Driving Concerns
Never get on or off a moving tractor. Keep all children and nonessential personnel off tractorsand all equipment.
Never ride on a tractor unless seated on a John Deereapproved seat with seat belt.
Keep all shields/guards in place. Use appropriate visual and audible signals whenoperating on public roads.
Move to side of road before stopping. Reduce speed when turning, applying individual brakes,or operating around hazards on rough ground or steepslopes.
Couple brake pedals together for road travel. Pump brakes when stopping on slippery surfaces.Towing Loads
Be careful when towing and stopping heavy loads.Stopping distance increases with speed and weightof towed loads, and on slopes. Towed loads with orwithout brakes that are too heavy for the tractor or aretowed too fast can cause loss of control.
Consider the total weight of the equipment and its load. Hitch towed loads only to approved couplings to avoidrearward upset.
Parking and Leaving the Tractor
Before dismounting, shut off SCVs, disengage PTO,stop engine, lower implements/attachments to ground
TS29
0UN23
AUG88
TS27
6UN23
AUG88
and securely engage park mechanism, including thepark pawl and park brake. In addition, if tractor is leftunattended, remove key.
Leaving transmission in gear with engine off will NOTprevent the tractor from moving.
Never go near an operating PTO or an operatingimplement.
Wait for all movement to stop before servicingmachinery.
Common Accidents
Unsafe operation or misuse of the tractor can result inaccidents. Be alert to hazards of tractor operation.
The most common accidents involving tractors:
Tractor rollover Collisions with motor vehicles Improper starting procedures Entanglement in PTO shafts Falling from tractor Crushing and pinching during hitching
05-7 021412PN=16
-
Safety
DX,AVOID,BACKOVER,ACCIDENTS -19-30AUG10-1/1
DX,WW,FORESTRY -19-12OCT11-1/1
DX,WW,LOADER -19-11NOV09-1/1
Avoid Backover Accidents
Before moving machine, be sure that all persons are clearof machine path. Turn around and look directly for bestvisibility. Use a signal person when backing if view isobstructed or when in close quarters.
Do not rely on a camera to determine if personnel orobstacles are behind the machine. The system can belimited by many factors including maintenance practices,environmental conditions, and operating range.
PC10
857X
WUN24
JUN10
Limited Use in Forestry Operation
The intended use of John Deere tractors when usedin forestry operations is limited to tractor-specificapplications like transport, stationary work such as logsplitting, propulsion, or operating implements with PTO,hydraulic, or electrical systems.
These are applications where normal operation does notpresent a risk of falling or penetrating objects. Any forestryapplications beyond these applications, such as forwardingand loading, requires fitment of application-specificcomponents including Falling Object Protective Structure(FOPS) and/or Operative Protective Structures (OPS).Contact John Deere dealer for special components.
Operating the Loader Tractor Safely
When operating a machine with a loader application,reduce speed as required to ensure good tractor andloader stability.
To avoid tractor rollover and damage to front tires andtractor, do not carry load with your loader at a speed over10 km/h (6 mph).
To avoid tractor damage do not use a front loader or asprayer tank if the tractor is equipped with a 3 Meter FrontAxle.
Never allow anyone to walk or work under a raised loader.
Do not use loader as a work platform.
Do not lift or carry anyone on loader, in bucket, or onimplement or attachment.
Lower loader to ground before leaving operators station.
The Rollover Protective Structure (ROPS) or cab roof, ifequipped, may not provide sufficient protection from load
TS16
92UN09
NOV09
falling onto the operators station. To prevent loads fromfalling onto the operators station, always use appropriateimplements for specific applications (that is, manure forks,round bale forks, round bale grippers, and clampers).
05-8 021412PN=17
-
Safety
DX,RIDER -19-03MAR93-1/1
DX,SEAT,NA -19-19AUG09-1/1
DX,FLASH -19-07JUL99-1/1
Keep Riders Off Machine
Only allow the operator on the machine. Keep riders off.
Riders on machine are subject to injury such as beingstruck by foreign objects and being thrown off of themachine. Riders also obstruct the operators view resultingin the machine being operated in an unsafe manner.
TS29
0UN23
AUG88
Instructional Seat
The instructional seat, if so equipped, has been providedonly for training operators or diagnosing machineproblems.
RXA01
0343
6UN15
JUN09
Use Safety Lights and Devices
Prevent collisions between other road users, slow movingtractors with attachments or towed equipment, andself-propelled machines on public roads. Frequentlycheck for traffic from the rear, especially in turns, and useturn signal lights.
Use headlights, flashing warning lights, and turn signalsday and night. Follow local regulations for equipmentlighting and marking. Keep lighting and marking visible,clean, and in good working order. Replace or repairlighting and marking that has been damaged or lost. Animplement safety lighting kit is available from your JohnDeere dealer.
TS95
1UN12
APR90
05-9 021412PN=18
-
Safety
DX,CHAIN -19-03MAR93-1/1
DX,TOW1 -19-12OCT11-1/1
Use a Safety Chain
A safety chain will help control drawn equipment should itaccidentally separate from the drawbar.
Using the appropriate adapter parts, attach the chain to thetractor drawbar support or other specified anchor location.Provide only enough slack in the chain to permit turning.
See your John Deere dealer for a chain with a strengthrating equal to or greater than the gross weight of thetowed machine. Do not use safety chain for towing.
TS21
7UN23
AUG88
Transport Towed Equipment at Safe Speeds
Do not exceed the maximum transport speed. This tractoris capable of operating at transport speeds that exceedthe maximum allowable transport speed for most towedimplements.
Before transporting a towed implement, determine fromsigns on the implement or information provided in theimplement's operator manual the maximum transportspeed. Never transport at speeds that exceed theimplement's maximum transport speed. Exceeding theimplement's maximum transport speed can result in:
Loss of control of the tractor/implement combination Reduced or no ability to stop during braking Implement tire failure Damage to the implement structure or its componentsImplements without brakes: Do not transport at speeds greater than 32 km/h (20mph).
Must weigh less than 1.5 times the tractor weight andless than 1.5 t (3300 lb) when fully loaded.
Implements with brakes: If the manufacturer does not specify a maximumtransport speed, do not tow at speeds greater than 40km/h (25 mph).
When transporting at speeds up to 40 km/h (25 mph)the fully loaded implement must weigh less than 4.5times the tractor weight.
TS16
86UN27
SEP06
When transporting at speeds between 4050 km/h(2531 mph) the fully loaded implement must weighless than 3.0 times the tractor weight.
05-10 021412PN=19
-
Safety
DX,WW,SLOPE -19-12OCT11-1/1
DX,MIRED -19-07JUL99-1/1
Use Caution On Slopes and Uneven Terrain
Avoid holes, ditches, and obstructions which cause thetractor to tip, especially on slopes. Avoid sharp uphill turns.
Driving forward out of a ditch, mired condition, or up asteep slope could cause tractor to tip over rearward. Backout of these situations if possible.
Danger of overturn increases greatly with narrow treadsetting, at high speed.
Not all conditions that can cause a tractor to overturn arelisted. Be alert for any situation in which stability may becompromised.
Slopes are a major factor related to loss-of-control andtip-over accidents, which can result in severe injury ordeath. Operation on all slopes requires extra caution
Never drive near the edge of a gully, drop-off, ditch, steepembankment, or a body of water. The machine couldsuddenly roll over if a wheel goes over the edge or theground caves in
Choose a low ground speed so you will not have to stopor shift while on a slope.
RXA01
0343
7UN01
JUL0
9
Avoid starting, stopping or turning on a slope. If the tireslose traction, disengage the PTO and proceed slowly,straight down the slope.
Keep all movement on slopes slow and gradual. Do notmake sudden changes in speed or direction, which couldcause the machine to roll over.
Freeing a Mired Machine
Attempting to free a mired machine can involve safetyhazards such as the mired tractor tipping rearward, thetowing tractor overturning, and the tow chain or tow bar(a cable is not recommended) failing and recoiling fromits stretched condition.
Back your tractor out if it gets mired down in mud. Unhitchany towed implements. Dig mud from behind the rearwheels. Place boards behind the wheels to provide a solidbase and try to back out slowly. If necessary, dig mudfrom the front of all wheels and drive slowly ahead.
If necessary to tow with another unit, use a tow bar ora long chain (a cable is not recommended). Inspect thechain for flaws. Make sure all parts of towing devices areof adequate size and strong enough to handle the load.
Always hitch to the drawbar of the towing unit. Do nothitch to the front pushbar attachment point. Beforemoving, clear the area of people. Apply power smoothlyto take up the slack: a sudden pull could snap any towingdevice causing it to whip or recoil dangerously.
TS16
45UN15
SEP95
TS26
3UN23
AUG88
05-11 021412PN=20
-
Safety
DX,CABS -19-25MAR09-1/1
Avoid Contact with Agricultural Chemicals
This enclosed cab does not protect against inhalingvapor, aerosol or dust. If pesticide use instructions requirerespiratory protection, wear an appropriate respiratorinside the cab.
Before leaving the cab, wear personal protectiveequipment as required by the pesticide use instructions.When re-entering the cab, remove protective equipmentand store either outside the cab in a closed box or someother type of sealable container or inside the cab in apesticide resistant container, such as a plastic bag.
Clean your shoes or boots to remove soil or othercontaminated particles prior to entering the cab.
TS22
0UN23
AUG88
TS27
2UN23
AUG88
05-12 021412PN=21
-
Safety
DX,WW,CHEM01 -19-24AUG10-1/1
Handle Agricultural Chemicals Safely
Chemicals used in agricultural applications suchas fungicides, herbicides, insecticides, pesticides,rodenticides, and fertilizers can be harmful to your healthor the environment if not used carefully.
Always follow all label directions for effective, safe, andlegal use of agricultural chemicals.
Reduce risk of exposure and injury:
Wear appropriate personal protective equipment asrecommended by the manufacturer. In the absenceof manufacturer's instructions, follow these generalguidelines:- Chemicals labeled 'Danger': Most toxic. Generallyrequire use of goggles, respirator, gloves, and skinprotection.
- Chemicals labeled 'Warning': Less toxic. Generallyrequire use of goggles, gloves, and skin protections.
- Chemicals labeled 'Caution': Least toxic. Generallyrequire use of gloves and skin protection.
Avoid inhaling vapor, aerosol or dust. Always have soap, water, and towel available whenworking with chemicals. If chemical contacts skin,hands, or face, wash immediately with soap and water.If chemical gets into eyes, flush immediately with water.
Wash hands and face after using chemicals and beforeeating, drinking, smoking, or urination.
Do not smoke or eat while applying chemicals. After handling chemicals, always bathe or shower andchange clothes. Wash clothing before wearing again.
Seek medical attention immediately if illness occursduring or shortly after use of chemicals.
Keep chemicals in original containers. Do not transferchemicals to unmarked containers or to containers usedfor food or drink.
TS22
0UN23
AUG88
A34
471UN11OCT88
Store chemicals in a secure, locked area away fromhuman or livestock food. Keep children away.
Always dispose of containers properly. Triple rinseempty containers and puncture or crush containers anddispose of properly.
05-13 021412PN=22
-
Safety
DX,WW,BATTERIES -19-02DEC10-1/1
DX,TORCH -19-10DEC04-1/1
Handling Batteries Safely
Battery gas can explode. Keep sparks and flames awayfrom batteries. Use a flashlight to check battery electrolytelevel.
Never check battery charge by placing a metal objectacross the posts. Use a voltmeter or hydrometer.
Always remove grounded (-) battery clamp first andreplace grounded clamp last.
Sulfuric acid in battery electrolyte is poisonous and strongenough to burn skin, eat holes in clothing, and causeblindness if splashed into eyes.
Avoid hazards by:
Filling batteries in a well-ventilated area Wearing eye protection and rubber gloves Avoiding use of air pressure to clean batteries Avoiding breathing fumes when electrolyte is added Avoiding spilling or dripping electrolyte Using correct battery booster or charger procedure.If acid is spilled on skin or in eyes:
1. Flush skin with water.2. Apply baking soda or lime to help neutralize the acid.3. Flush eyes with water for 1530 minutes. Get
medical attention immediately.
If acid is swallowed:
1. Do not induce vomiting.2. Drink large amounts of water or milk, but do not
exceed 2 L (2 qt.).3. Get medical attention immediately.
WARNING: Battery posts, terminals, and relatedaccessories contain lead and lead compounds, chemicalsknown to the State of California to cause cancer andreproductive harm. Wash hands after handling.
TS20
4UN23
AUG88
TS20
3UN23
AUG88
Avoid Heating Near Pressurized Fluid Lines
Flammable spray can be generated by heating nearpressurized fluid lines, resulting in severe burns to yourselfand bystanders. Do not heat by welding, soldering,or using a torch near pressurized fluid lines or otherflammable materials. Pressurized lines can accidentallyburst when heat goes beyond the immediate flame area.
TS95
3UN15
MAY90
05-14 021412PN=23
-
Safety
DX,PAINT -19-24JUL02-1/1
DX,WW,ECU02 -19-14AUG09-1/1
DX,WW,RECEIVER -19-24AUG10-1/1
Remove Paint Before Welding or Heating
Avoid potentially toxic fumes and dust.
Hazardous fumes can be generated when paint is heatedby welding, soldering, or using a torch.
Remove paint before heating:
Remove paint a minimum of 100 mm (4 in.) from areato be affected by heating. If paint cannot be removed,wear an approved respirator before heating or welding.
If you sand or grind paint, avoid breathing the dust.Wear an approved respirator.
If you use solvent or paint stripper, remove stripper withsoap and water before welding. Remove solvent orpaint stripper containers and other flammable materialfrom area. Allow fumes to disperse at least 15 minutesbefore welding or heating.
Do not use a chlorinated solvent in areas where weldingwill take place.
TS22
0UN23
AUG88
Do all work in an area that is well ventilated to carry toxicfumes and dust away.
Dispose of paint and solvent properly.
Welding Near Electronic Control Units
IMPORTANT: Do not jump-start engines with arcwelding equipment. Currents and voltages aretoo high and may cause permanent damage.
1. Disconnect the negative (-) battery cable(s).
2. Disconnect the positive (+) battery cable(s).
3. Connect the positive and negative cables together. Donot attach to vehicle frame.
4. Clear or move any wiring harness sections away fromwelding area.
5. Connect welder ground close to welding point andaway from control units.
TS95
3UN15
MAY90
6. After welding, reverse Steps 15.
Handle Electronic Components and BracketsSafely
Falling while installing or removing electronic componentsmounted on equipment can cause serious injury. Use aladder or platform to easily reach each mounting location.Use sturdy and secure footholds and handholds. Do notinstall or remove components in wet or icy conditions.
If installing or servicing a RTK base station on a tower orother tall structure, use a certified climber.
If installing or servicing a global positioning receiver mastused on an implement, use proper lifting techniques andwear proper protective equipment. The mast is heavy andcan be awkward to handle. Two people are required whenmounting locations are not accessible from the groundor from a service platform.
TS24
9UN23
AUG88
05-15 021412PN=24
-
Safety
DX,SERV -19-17FEB99-1/1
DX,EXHAUST -19-20AUG09-1/1
Practice Safe Maintenance
Understand service procedure before doing work. Keeparea clean and dry.
Never lubricate, service, or adjust machine while it ismoving. Keep hands, feet , and clothing from power-drivenparts. Disengage all power and operate controls to relievepressure. Lower equipment to the ground. Stop theengine. Remove the key. Allow machine to cool.
Securely support any machine elements that must beraised for service work.
Keep all parts in good condition and properly installed.Fix damage immediately. Replace worn or broken parts.Remove any buildup of grease, oil, or debris.
On self-propelled equipment, disconnect battery groundcable (-) before making adjustments on electrical systemsor welding on machine.
On towed implements, disconnect wiring harnesses fromtractor before servicing electrical system components orwelding on machine.
TS21
8UN23
AUG88
Avoid Hot Exhaust
Servicing machine or attachments with engine runningcan result in serious personal injury. Avoid exposure andskin contact with hot exhaust gases and components.
Exhaust parts and streams become very hot duringoperation. Exhaust gases and components reachtemperatures hot enough to burn people, ignite, or meltcommon materials.
RG17
488UN21
AUG09
05-16 021412PN=25
-
Safety
DX,AIR -19-17FEB99-1/1
DX,LOWER -19-24FEB00-1/1
DX,BYPAS1 -19-29SEP98-1/1
Work In Ventilated Area
Engine exhaust fumes can cause sickness or death. Ifit is necessary to run an engine in an enclosed area,remove the exhaust fumes from the area with an exhaustpipe extension.
If you do not have an exhaust pipe extension, open thedoors and get outside air into the area.
TS22
0UN23
AUG88
Support Machine Properly
Always lower the attachment or implement to the groundbefore you work on the machine. If the work requiresthat the machine or attachment be lifted, provide securesupport for them. If left in a raised position, hydraulicallysupported devices can settle or leak down.
Do not support the machine on cinder blocks, hollow tiles,or props that may crumble under continuous load. Do notwork under a machine that is supported solely by a jack.Follow recommended procedures in this manual.
When implements or attachments are used with amachine, always follow safety precautions listed in theimplement or attachment operator's manual.
TS22
9UN23
AUG88
Prevent Machine Runaway
Avoid possible injury or death from machinery runaway.
Do not start engine by shorting across starter terminals.Machine will start in gear if normal circuitry is bypassed.
NEVER start engine while standing on ground. Startengine only from operators seat, with transmission inneutral or park.
TS17
7UN11JA
N89
05-17 021412PN=26
-
Safety
DX,PARK -19-04JUN90-1/1
DX,WW,TRANSPORT -19-19AUG09-1/1
DX,WW,COOLING -19-19AUG09-1/1
Park Machine Safely
Before working on the machine:
Lower all equipment to the ground. Stop the engine and remove the key. Disconnect the battery ground strap. Hang a "DO NOT OPERATE" tag in operator station.
TS23
0UN24
MAY89
Transport Tractor Safely
A disabled tractor is best transported on a flatbed carrier.Use chains to secure the tractor to the carrier. The axlesand tractor frame are suitable attachment points.
Before transporting the tractor on a low-loader truck orflatbed rail wagon, make sure that the hood is securedover the tractor engine and that doors, roof hatch (ifequipped) and windows are properly closed.
Never tow a tractor at a speed greater than 10 km/h (6mph). An operator must steer and brake the tractor undertow. R
XA01
0370
9UN01
JUL0
9
Service Cooling System Safely
Explosive release of fluids from pressurized coolingsystem can cause serious burns.
Shut off engine. Only remove filler cap when cool enoughto touch with bare hands. Slowly loosen cap to first stopto relieve pressure before removing completely.
TS28
1UN23
AUG88
05-18 021412PN=27
-
Safety
DX,WW,ACCLA2 -19-22AUG03-1/1
DX,WW,RIMS -19-19AUG09-1/1
DX,WW,MFWD -19-19AUG09-1/1
Service Accumulator Systems Safely
Escaping fluid or gas from systems with pressurizedaccumulators that are used in air conditioning, hydraulic,and air brake systems can cause serious injury. Extremeheat can cause the accumulator to burst, and pressurizedlines can be accidentally cut. Do not weld or use a torchnear a pressurized accumulator or pressurized line.
Relieve pressure from the pressurized system beforeremoving accumulator.
Relieve pressure from the hydraulic system beforeremoving accumulator. Never attempt to relieve hydraulicsystem or accumulator pressure by loosening a fitting.
Accumulators cannot be repaired.
TS28
1UN23
AUG88
Service Tires Safely
Explosive separation of a tire and rim parts can causeserious injury or death.
Do not attempt to mount a tire unless you have the properequipment and experience to perform the job.
Always maintain the correct tire pressure. Do not inflatethe tires above the recommended pressure. Never weldor heat a wheel and tire assembly. The heat can causean increase in air pressure resulting in a tire explosion.Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extensionhose long enough to allow you to stand to one side andNOT in front of or over the tire assembly. Use a safetycage if available.
Check wheels for low pressure, cuts, bubbles, damagedrims, or missing lug bolts and nuts.
RXA01
0343
8UN11JU
N09
Service Front-Wheel Drive Tractor Safely
When servicing front-wheel drive tractor with the rearwheels supported off the ground and rotating wheels byengine power, always support front wheels in a similarmanner. Loss of electrical power or transmission hydraulicsystem pressure will engage the front driving wheels,pulling the rear wheels off the support if front wheels arenot raised. Under these conditions, front drive wheels canengage even with switch in disengaged position.
L124
515UN06
AUG94
05-19 021412PN=28
-
Safety
DX,WW,WHEEL -19-12OCT11-1/1
DX,FLUID -19-12OCT11-1/1
DX,WW,HPCR1 -19-07JAN03-1/1
Tightening Wheel Retaining Bolts/Nuts
Torque wheel retaining bolts/nuts at the intervals specifiedin section Break-In Period and Service.
L124
516UN03
JAN95
Avoid High-Pressure Fluids
Inspect hydraulic hoses periodically at least onceper year for leakage, kinking, cuts, cracks, abrasion,blisters, corrosion, exposed wire braid or any other signsof wear or damage.
Replace worn or damaged hose assemblies immediatelywith John Deere approved replacement parts.
Escaping fluid under pressure can penetrate the skincausing serious injury.
Avoid the hazard by relieving pressure beforedisconnecting hydraulic or other lines. Tighten allconnections before applying pressure.
Search for leaks with a piece of cardboard. Protect handsand body from high-pressure fluids.
If an accident occurs, see a doctor immediately. Any fluidinjected into the skin must be surgically removed withina few hours or gangrene may result. Doctors unfamiliar
X98
11UN23
AUG88
with this type of injury should reference a knowledgeablemedical source. Such information is available inEnglish from Deere & Company Medical Department inMoline, Illinois, U.S.A., by calling 1-800-822-8262 or +1309-748-5636.
Do Not Open High-Pressure Fuel System
High-pressure fluid remaining in fuel lines can causeserious injury. Do not disconnect or attempt repair of fuellines, sensors, or any other components between thehigh-pressure fuel pump and nozzles on engines withHigh Pressure Common Rail (HPCR) fuel system.
Only technicians familiar with this type of system canperform repairs. (See your John Deere dealer.)
TS13
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MAR92
05-20 021412PN=29
-
Safety
DX,STORE -19-03MAR93-1/1
DX,DRAIN -19-03MAR93-1/1
Store Attachments Safely
Stored attachments such as dual wheels, cage wheels,and loaders can fall and cause serious injury or death.
Securely store attachments and implements to preventfalling. Keep playing children and bystanders away fromstorage area.
TS21
9UN23
AUG88
Dispose of Waste Properly
Improperly disposing of waste can threaten theenvironment and ecology. Potentially harmful waste usedwith John Deere equipment include such items as oil, fuel,coolant, brake fluid, filters, and batteries.
Use leakproof containers when draining fluids. Do not usefood or beverage containers that may mislead someoneinto drinking from them.
Do not pour waste onto the ground, down a drain, or intoany water source.
Air conditioning refrigerants escaping into the air candamage the Earths atmosphere. Government regulationsmay require a certified air conditioning service center torecover and recycle used air conditioning refrigerants.
Inquire on the proper way to recycle or dispose of wastefrom your local environmental or recycling center, or fromyour John Deere dealer.
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UN26
NOV90
05-21 021412PN=30
-
Safety Decals
OU12401,0001298 -19-18AUG05-1/1
OU12401,0001299 -19-18AUG05-1/1
Prevent Machine Runaway
LX10
3661
519
07
MAY08
Use Seat Belt
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419
07
MAY08
10-1 021412PN=31
-
Safety Decals
OU12401,0001B09 -19-14JAN09-1/1
Operate the Tractor Safely
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4717
119
15
DEC08
10-2 021412PN=32
-
Safety Decals
OU12401,0001B0A -19-14JAN09-1/1
OU12401,0001B0B -19-14JAN09-1/1
Do Not Modify ROPS
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4717
219
15
DEC08
Tow Loads Safely
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4717
319
15
DEC08
10-3 021412PN=33
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Safety Decals
OU12401,0001B0C -19-14JAN09-1/1
OU12401,000173A -19-23APR07-1/1
Use of Instructional Seat
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419
15
DEC08
Stay Clear of PTO
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06
NOV07
10-4 021412PN=34
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Safety Decals
OU12401,0001B0E -19-14JAN09-1/1
Suspension System (e.g. TLS Front Axle and/or Cab)
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4717
619
16
DEC08
10-5 021412PN=35
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Controls and Instruments
OU12401,0001A8C -19-09OCT08-1/1
Vehicle Controls (Tractors with PowrQuad Plus and AutoQuad Plus Transmission)
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JUN06
AClutch pedalBHazard warning light switchCMulti-function lever for turn
signal lights, high beam andhorn
DReverser lever
ETachometer (engine rpm)FSpeedometer, km/h or mphGLight switchHWindshield wiper switch
JMain (key) switchKRange shift lever with
gearshift switchesLHand throttleMAccelerator pedal
NLeft and right brake pedalsODifferential lock switch
15-1 021412PN=36
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Controls and Instruments
OU12401,0001A8D -19-09OCT08-1/1
Vehicle Controls (Tractors with AutoPowr/IVT)
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OCT08
AClutch pedalBHazard warning light switchCMulti-function lever for turn
signal lights, high beam andhorn
DReverser lever
ETachometer (engine rpm)FSpeedometer, km/h or mphGLight switchHWindshield wiper switch
JMain (key) switchKSpeed control leverLSpeed wheel (for setting
maximum speed)MHand throttle
NAccelerator pedalOLeft and right brake pedalsPDifferential lock switch
15-2 021412PN=37
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Controls and Instruments
OULXE59,0010888 -19-19APR06-1/1
OULXE59,0010889 -19-19APR06-1/1
PTO Controls
ARear PTO switchBFront PTO switch
CRear PTO speed button
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OCT05
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NOV06
Creeper Control
ACreeper leverLX
1038
321UN24
NOV06
15-3 021412PN=38
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Controls and Instruments
OU12401,0001959 -19-14DEC07-1/1
OU12401,0001401 -19-13MAY06-1/1
Attachment Controls
AThree-point hitch controlunit
BLevers for selective controlvalves
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SEP05
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1UN21
DEC07
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OCT05
Heater and Air-Conditioning Controls(Tractors without ClimaTrak System)
AFan switchBHeater and air-conditioning
regulator
CAirflow regulatorDAir-conditioning switch
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SEP05
15-4 021412PN=39
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Controls and Instruments
OU12401,000120E -19-19MAY05-1/1
Heater and Air-Conditioning Controls(Tractors with ClimaTrak System)
AFan switchBHeater and air-conditioning
regulator
CAirflow regulatorDAir-conditioning switch
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AUG05
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Controls and Instruments
Continued on next page OU12401,0001D82 -19-28JUL10-1/4
Indicator Lights and DisplaysIndicator lights
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1-The red STOP light flashes when a serious malfunctionoccurs. Switch off the engine IMMEDIATELY anddetermine the cause (review the error message in theCommandCenter).
2-The yellow CAUTION light flashes when a malfunctionoccurs (review the error message in the CommandCenter).This light also flashes if the park brake is applied with theengine running and the reverser lever set to any positionother than neutral.
3-The blue INFO light comes on when there is a fault in anelectrical component associated with the hydraulic systemor transmission. See your John Deere dealer.
4-This light comes on when the main (key) switch isturned one position to the right. Wait till the light goes outbefore starting the engine.
5-This light comes on when the rear PTO is engaged.
6-These lights indicate which rear PTO speed is selected.
7-This light comes on when HMS Plus is selected.
8-This light comes on when front-wheel drive is engaged.When front-wheel drive is in its automatic mode, the letterA also lights up.
9-This light comes on when the differential lock is engaged.
10-The high beam indicator light comes on when theheadlights are switched on at high beam.
11-With PowrQuad Plus or AutoQuad Plus transmission,this light comes on together with a number that indicateswhich gear is selected.
12-These illuminated sectors indicate the setting forhighest possible gear (with AutoQuad Plus transmission).
13-This light comes on whenever the automatic modeof an AutoQuad Plus or AutoPowr / IVT transmission isactivated.
14-This light comes on when the reverser lever is inforward position.
15-This light comes on when the reverser lever is inneutral position.
16-This light comes on when the reverser lever is inreverse position.
17-This light comes on when the transmission is in Parkposition.
18-With PowrQuad Plus or AutoQuad Plus transmission,figures 1-4 indicate which gear is selected.
19-This light comes on when the AutoPowr / IVTtransmission is in creeper mode.
20-This light comes on whenever the transport lock of theelectrical multi-function lever is activated.
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Controls and Instruments
OU12401,0001D82 -19-28JUL10-2/4
OU12401,0001D82 -19-28JUL10-3/4
OU12401,0001D82 -19-28JUL10-4/4
21-This light comes on whenever the transport lock of theE-SCV/E-ICV is activated.
22-This light comes on when front PTO is engaged.
Light test: As the engine is started, all the lights shouldcome on for approx. 1 second. If not, a defective bulb orblown fuse may be the cause. Check and replace partsas necessary.
The indicator lights should go out as soon as the engineis running.
NOTE: Travel speed can be displayed in km/h or MPH.This setting can be made at the CommandCenter.In this section, see the Units of measurementscreen in CommandCenter settings.
Fuel gauge
The fuel gauge shows the amount of fuel in the tank, fromfull to empty (end of red). When the indicator needleenters the red, there are still approx. 35 liters (9.2 U.S.gal.) remaining.
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1UN31
MAY06
Coolant temperature gauge
If the coolant gauge needle moves into the red (A), theengine is overheating. Immediately reduce load or shiftto a lower gear. If the needle remains in the red, shut offengine and determine cause of overheating (coolant levellow, dirty radiator or dirty radiator screen).
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MAY06
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Controls and Instruments
OU12401,0001D85 -19-29NOV09-1/16
Continued on next page OU12401,0001D85 -19-29NOV09-2/16
Controls and Displays
CommandCenter
The CommandCenter is used to display various tractorfunctions; it allows the user to change the settingsfor these functions. In addition, it can display certaincalculations (average fuel consumption, area worked, etc).
NOTE: The screens on the CommandCenter shown in thisOperator's Manual are all in English. The languageand units of measurement that actually appear onthe tractor can be selected by the operator.
Operating the CommandCenter
The CommandCenter can be operated as follows:
With selection wheel (A), the main menu key (B),confirm key (C) and cancel key (D).
With the 8 brown quick-access keys (E) (the ones thatare assigned predefined functions).
With the 5 hot keys (F), the functions of which are setby the user.
Selection wheel (A) allows you to scroll through thedifferent screen cells. Key (B) gives access to the mainmenu of the CommandCenter. Key (C) is used to selector confirm an input. Key (D) is used to cancel an input.
The functions of keys (E) are explained in the relevantSections (e.g. Hitch, Power Take-Off, AdditionalEquipment).
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NOV06
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AUG05
ASelection wheelBMain menu keyCConfirm key
DCancel keyEQuick-access keysFHot keys
Emergency operation
If the connection between the CommandCenter and theregular keys is interrupted, the screen shown oppositeappears. The CommandCenter can still be used via the 5hot keys above the cells shown in the illustration.
ACell for main menuBCell for cancel
CCell for confirmDCells for selection
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JUN06
15-8 021412PN=43
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Controls and Instruments
OU12401,0001D85 -19-29NOV09-3/16
Continued on next page OU12401,0001D85 -19-29NOV09-4/16
Main menu
The content of this screen varies depending on how thetractor is equipped.
AMain screen. Described onthe following pages.
BHotkey screen. Describedunder Assignment of hotkeys on the followingpages.
CDisplay screen. Describedunder CommandCentersettings on the followingpages.
DInformation screen.Described in Section 135,Diagnostic Trouble Codesand Customization.
EOption screen. Describedin Section 20, Lights andSection 25, Operator's Cab.
FPerformance monitorscreen. Described underPerformance monitor onthe following pages.
GLights screen. Describedin Section 20, Lights.
HTLS Plus screen. Describedin Section 45, Operating theTractor.
JEngine screen. Describedin Section 40, Operating theEngine.
KTransmission screen.Described in Section 45,Operating the Tractor.
LPTO screen. Described inSection 55, Power Take-Off.
MLift limit screen. Describedin Section 50, Hitch.
NRate-of-drop screen.Described in Section 50,Hitch.
OLoad/depth control screen.Described in Section 50,Hitch.
PSCV screen. Describedin Section 70, AdditionalEquipment.
QHMS screen. Described inSection 51, HMS.
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5UN11OCT06
Main screen
On this screen, six cells are available; they can beassigned any of the symbols in the selection lists.Selection depends on how the tractor is equipped.
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Controls and Instruments
Continued on next page OU12401,0001D85 -19-29NOV09-5/16
Main screen - selections
AFront PTO speedBRear PTO speedCCoolant temperatureDEngine hoursEEngine speedFAmbient temperatureGLift height of three-point
hitchHSet speeds (AutoPowr/IVT)JSelected speed
(AutoPowr/IVT)KEngine powerLTemperature of
transmission/hydraulic oilMTime of day
NVoltage (electrical system)OFuel reserve in percentPFuel consumption per hourQArea covered per hourRDistance coveredSArea coveredTRear wheel slipUService intervalVGround speedWGround speed (radar)XEngine oil pressure
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NOV06
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Controls and Instruments
Continued on next page OU12401,0001D85 -19-29NOV09-6/16
Hot keys - assignment
Press the main menu key (A) and select hot keys (B) onthe screen.
On the following screen, a function may be selected fromthe selection list for each of the 5 hot keys. The functionsdepend on how the tractor is equipped.
AMain menu key BHot keys
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NOV06
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Controls and Instruments
Continued on next page OU12401,0001D85 -19-29NOV09-7/16
Hot keys - selection of functions
AMain screenBBeacon lightCBack-up alarmDPTO remote (external)
controlEClockFTLS Plus screenGSelective control valves for
functions at front of tractorHWorklights A/BJTLS Plus automaticKTLS Plus (maximum
hardness)
LWorklightsMPTO (neutral)NPTO (540)OPTO (540E)PPTO (1000)QPTO (1000E)RDimming the screenSLanguage selectionTPerformance monitorUManual area recording
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Controls and Instruments
OU12401,0001D85 -19-29NOV09-8/16
Continued on next page OU12401,0001D85 -19-29NOV09-9/16
CommandCenter settings
Press the main menu key (A) and select Display (B) onthe screen.
On the following screen, brightness and the highlight colorcan be selected. Dimming cell (C) considerably reducesthe brightness of the display (for night time operation). Toreset the brightness to normal, press any key. Symbol (D)gives access to the next screen.
AMain menu keyBDisplay
CDimming cellDNext screen LX
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587UN06
NOV06
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On this screen, the selection lists can be used to selectcountry, language, numeric format and units.
Symbol (A) provides access to other screens on which agraphic test, equipment information and copyright detailsare shown.
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2UN31
MAY06
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Controls and Instruments
OU12401,0001D85 -19-29NOV09-10/16
OU12401,0001D85 -19-29NOV09-11/16
Continued on next page OU12401,0001D85 -19-29NOV09-12/16
Date and time of day can be set on this screen.
If the tractor is equipped with a GPS receiver, cell (A) canbe used to determine whether date and time of day are tobe synchronized with the GPS signal.
ADate and timesynchronization
LX10
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3UN12
DEC07
Various units of measurement can be selected on thisscreen.
LX10
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4UN31
MAY06
Performance monitor - totals
This screen shows area worked and distance covered.Cells (A) allow the stored values to be set back to zero(the user is first asked if he is sure he wants to make thechange).
Cell (B) allows manual recording to be started andended (provided this type of recording is selected underPerformance monitor - implement selection).
Cell (C) gives access to the next screen.
AZeroing the valuesBManual recording
CNext screen
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MAY06
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Controls and Instruments
OU12401,0001D85 -19-29NOV09-13/16
OU12401,0001D85 -19-29NOV09-14/16
Continued on next page OU12401,0001D85 -19-29NOV09-15/16
Performance monitor - settings
Selection list (A) allows the implement/device to beselected that is used for calculating area.
Implement width can be keyed in at cell (B).
The service interval can be keyed in at cell (C). During thelast 20 hours before reaching this interval a correspondingmessage will be displayed each time the tractor is started.After a service, the Since Reset hour-meter can be setback to zero at cell (D).
Cell (E) gives access to the Performance monitor -calibration screen.
AImplement/device selectionBImplem