manual maqina

56
Owner's Manual CRRFTSMRN ° LAWN TRACTOR 24.0 HP, 42" Mower Electric Start 6 Speed Transaxle Model No. 917.275671 [_ his product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual, IMPORTANT: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman

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Page 1: Manual Maqina

Owner's Manual

CRRFTSMRN°

LAWN TRACTOR24.0 HP, 42" MowerElectric Start

6 Speed Transaxle

Model No.917.275671

[_ his product has a low emission engine which operatesdifferently from previously built engines. Before you start theengine, read and understand this Owner's Manual,

IMPORTANT:

Read and follow all SafetyRules and Instructions before

operating this equipment.

For answers to your questions about

this product, Call:

1-800-659-5917Sears Craftsman Help Line5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.Visit our Craftsman website:www.sears.com/craftsman

Page 2: Manual Maqina

Warranty ................................................. 2Safety Rules ........................................... 3Product Specifications ............................ 6Assembly/Pre-Operation ........................ 8Operation .............................................. 10Maintenance Schedule ......................... 16

Maintenance ......................................... 16

Service and Adjustments ...................... 21Storage ................................................. 27Troubleshooting .................................... 28Repair Parts .......................................... 32Sears Service ......................... Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENTFor two (2) years from the date of purchase, if this Craftsman Riding Equipment ismaintained, lubricated and tuned up according to the instructions in the owner's manual,Sears will repair or replace free of charge any parts that are found to be defective inmaterial or workmanship according to the guidelines of coverage listed below. Sears willalso provide free labor for these applicable warranted parts for the two full years. Duringthe first 30 days of purchase, there will be no charges to service the product at yourhome for issues covered by this warranty. (See exclusions below). For your conve-nience, IN HOME warranty service will still be available after the first 30 days of pur-chase, but a trip charge will apply. This charge will be waived if the Craftsman product isdropped off at an authorized Sears location. For the nearest authorized Sears location,please call 1-800-4-MY-HOME®. This warranty applies only while this product is withinthe United States.

This Warranty does not cover:• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damagecaused by towing objects beyond the capability of the riding equipment, impactingobjects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec-trical and mechanical damage caused by improper storage, failure to use the propergrade and amount of engine oil, failure to keep the deck clear of flammable debris,or failure to maintain the equipment according to the instructions contained in theowner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-ment proves defective in material or workmanship and our testing determines the batterywill not hold a charge, Sears will replace the battery at no charge. During the first 30days of purchase, there will be no charges to replace the battery at your HOME. Afterthe first 30 days, for your convenience, IN-HOME warranty service will still be avail-able but a trip charge will apply. This charge will be waived if the Craftsman product isdropped off at an authorized Sears location. For the nearest authorized Sears location,please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, whichvary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

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IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-ing objects. Failure to observe the following safety instructions could result in seriousinjury or death.

_lb WARNING: In order to prevent ac-cidental starting when setting up, trans-porting, adjusting or making repairs,always disconnect spark plug wire andplace wire where it cannot contact sparkplug.

_IWARNING: Do not coast down a hill

in neutral, you may lose control of thetractor.

d_IWARNING: Tow only the attachments

that are recommended by and comply withspecifications of the manufacturer of yourtractor. Use common sense when towing.Operate only at the lowest possible speedwhen on a slope. Too heavy of a load,while on a slope, is dangerous. Tires canlose traction with the ground and causeyou to lose control of your tractor.A

_IIWARNING: Engine exhaust, someof its constituents, and certain vehiclecomponents contain or emit chemicalsknown to the State of California to cause

cancer and birth defects or other reproduc-tive harm.

_IbWARNING: Battery posts, terminalsand related accessories contain lead and

lead compounds, chemicals known to theState of California to cause cancer and

birth defects or other reproductive harm.Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow allinstructions on the machine and in the

manual before starting.• Do not put hands or feet near rotating

parts or under the machine. Keep clearof the discharge opening at all times.

• Only allow responsible adults, who arefamiliar with the instructions, to operatethe machine.

• Clear the area of objects such asrocks, toys, wire, etc., which could bepicked up and thrown by the blades.

• Be sure the area is clear of bystand-ers before operating. Stop machine ifanyone enters the area.

• Never carry passengers.• Do not mow in reverse unless abso-

lutely necessary. Always look downand behind before and while backing. 3

• Never direct discharged materialtoward anyone. Avoid dischargingmaterial against a wall or obstruction.Material may ricochet back toward theoperator. Stop the blades when cross-ing gravel surfaces.

• Do not operate machine without theentire grass catcher, discharge guard,or other safety devices in place andworking.

• Slowdown before turning.• Never leave a running machine

unattended. Always turn off blades,set parking brake, stop engine, andremove keys before dismounting.

• Disengage blades when not mowing.Shut off engine and wait for all parts tocome to a complete stop before clean-ing the machine, removing the grasscatcher, or unclogging the dischargeguard.

• Operate machine only in daylight orgood artificial light.

• Do not operate the machine whileunder the influence of alcohol or drugs.

• Watch for traffic when operating nearor crossing roadways.

• Use extra care when loading or unload-ing the machine into a trailer or truck.

• Always wear eye protection when oper-ating machine.

• Data indicates that operators, age 60years and above, are involved in alarge percentage of riding mower-re-lated injuries. These operators shouldevaluate their ability to operate theriding mower safely enough to protectthemselves and others from serious

injury.• Follow the manufacturer's recommen-

dation for wheel weights or counter-weights.

• Keep machine free of grass, leaves orother debris build-up which can touchhot exhaust / engine parts and burn.Do not allow the mower deck to plowleaves or other debris which can cause

build-up to occur. Clean any oil or fuelspillage before operating or storing themachine. Allow machine to cool before

storage.

Page 4: Manual Maqina

I1.SLOPE OPERATIONSlopesare a majorfactor relatedto lossofcontrolandtip-over accidents,which canresult in severe injuryor death. Opera-tion on all slopes requiresextracaution. Ifyou cannotback up the slopeor if you feeluneasyon it, do not mow it.• Mowup and downslopes,not across.• Watchfor holes,ruts, bumps,rocks,or

other hiddenobjects. Uneventerraincouldoverturnthe machine.Tall grasscanhide obstacles.

• Choosea lowgroundspeedso thatyouwill not haveto stop or shift whileon the slope.

• Do not mowon wet grass.Tires maylose traction.Always keepthe machinein gear whengoing downslopes.Do notshift toneutraland coastdownhill.

• Avoidstarting, stopping,or turning ona slope. If the tires losetraction, dis-engagethe bladesand proceedslowlystraightdownthe slope.

• Keepall movementon the slopesslowand gradual. Donot makesuddenchangesin speedor direction,whichcould cause the machine to roll over.

• Use extra care while operating ma-chine with grass catchers or other at-tachments; they can affect the stabilityof the machine. Do no use on steepslopes.

• Do not try to stabilize the machine byputting your foot on the ground.

• Do not mow near drop-offs, ditches,or embankments. The machine could

suddenly roll over if a wheel is over theedge or if the edge caves in.

II1. CHILDREN

Tragic accidents can occur if the operatoris not alert to the presence of children.Children are often attracted to the machineand the mowing activity. Never assumethat children will remain where you lastsaw them.• Keep children out of the mowing area

and in the watchful care of a respon-sible adult other than the operator.

• Be alert and turn machine off if a childenters the area.

• Before and while backing, look behindand down for small children.

• Never carry children, even with theblades shut off. They may fall off andbe seriously injured or interfere withsafe machine operation. Children whohave been given rides in the past maysuddenly appear in the mowing areafor another ride and be run over or

backed over by the machine.• Never allow children to operate the

machine.

• Use extra care when approaching blindcorners, shrubs, trees, or other objectsthat may block your view of a child.

V.

IV, TOWING

• Tow only with a machine that has ahitch designed for towing. Do not at-tach towed equipment except at thehitch point.

• Followthe manufacturer's recommen-

dation for weight limits for towed equip-ment and towing on slopes.

• Never allow children or others in or on

towed equipment.• On slopes, the weight of the towed

equipment may cause loss of tractionand loss of control.

Travel slowly and allow extra distanceto stop.

SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or propertydamage, use extreme care in handlinggasoline. Gasoline is extremely flammableand the vapors are explosive.• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.• Use only approved gasoline container.• Never remove gas cap or add fuel with

the engine running. Allow engine tocool before refueling.

• Never fuel the machine indoors.• Never store the machine or fuel con-

tainer where there is an open flame,spark, or pilot light such as on a waterheater or other appliances.

• Never fill containers inside a vehicleor on a truck or trailer bed with plasticliner. Always place containers on theground away from your vehicle whenfilling.

Page 5: Manual Maqina

• Removegas-poweredequipmentfromthe truckor trailerand refuelit on theground.If this is not possible,thenrefuelsuch equipmentwith a portablecontainer,ratherthan from a gasolinedispensernozzle.

• Keepthe nozzle incontactwith the rimof the fuel tankor containeropeningatall times until fueling is complete.Donot usea nozzle lock-opendevice.

• If fuel is spilledon clothing,changeclothingimmediately.

• Neveroverfill fuel tank.Replacegascapand tighten securely.

GENERAL SERVICE

• Never operate machine in a closedarea.

• Keep all nuts and bolts tight to be surethe equipment is in safe working condi-tion.

• Never tamper with safety devices.Check their proper operation regularly.

• Keep machine free of grass, leaves, orother debris build-up. Clean oil or fuelspillage and remove any fuel-soakeddebris. Allow machine to cool beforestoring.

• If you strike a foreign object, stop andinspect the machine. Repair, if neces-sary, before restarting.

• Never make any adjustments or repairswith the engine running.

• Check grass catcher components andthe discharge guard frequently andreplace with manufacturer's recom-mended parts, when necessary.

• Mower blades are sharp. Wrap theblade or wear gloves, and use extracaution when servicing them.

• Check brake operation frequently. Ad-just and service as required.

• Maintain or replace safety and instruc-tion labels, as necessary.

• Be sure the area is clear of bystand-ers before operating. Stop machine ifanyone enters the area.

• Never carry passengers.• Do not mow in reverse unless abso-

lutely necessary. Always look downand behind before and while backing.

• Never carry children, even with theblades shut off. They may fall off andbe seriously injured or interfere withsafe machine operation. Children whohave been given rides in the past maysuddenly appear in the mowing areafor another ride and be run over or

backed over by the machine.• Keep children out of the mowing area

and in the watchful care of a respon-sible adult other than the operator.

• Be alert and turn machine off if a childenters the area.

• Before and while backing, look behindand down for small children.

• Mow up and down slopes (15 ° Max),not across.

• Choose a low ground speed so thatyou will not have to stop or shift whileon the slope.

• Avoid starting, stopping, or turning ona slope. If the tires lose traction, dis-engage the blades and proceed slowlystraight down the slope.

• If machine stops while going uphill,disengage blades, shift into reverseand back down slowly.

• Do not turn on slopes unless neces-sary, and then, turn slowly and gradu-ally downhill, if possible.

5

Page 6: Manual Maqina

PRODUCT SPECIFICATIONS

Gasoline 4.0Capacity and UnleadedType: Regular

Oil Type SAE 30(above 32°F)API-SG-SL): SAE 5W-30(below 32°F

Oil Capacity: W/Filter: 4.0 PintsW/O Filter: 3.75 Pints

Spark Plug: Champion QC12YC(Gap: .040")

Ground Speed(MPH):

Tire Pressure:

Charging System:

Battery:

Blade Bolt Torque:

Forward:1st 1.22nd 1.53rd 2.44th 3.55th 4.86th 5.3

Reverse: 1.5

Front: 14 PSIRear: 10 PSI

16 Amps @3600 RPM

Amp/Hr: 35Min. CCA: 280Case Size: U1R

27-35 Ft. Lbs.

CONGRATULATIONS on your purchaseof a new tractor. It has been designed,engineered and manufactured to give you thebest possible dependability and performance.Should you experience any problem youcannot easily remedy, please contact aSears or other qualified service center.We have competent, well-trained techni-cians and the proper tools to service orrepair this tractor.Please read and retain this manual. Theinstructions will enable you to assembleand maintain your tractor properly. Alwaysobserve the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.• Follow a regular schedule in main-

taining, caring for and using your tractor.• Follow the instructions under "Mainte-

nance" and "Storage" sections of thisowner's manual.

,_WARNING: This tractor is equippedwith an internal combustion engine andshould not be used on or near any unim-proved forest-covered, brush-covered orgrass-covered land unless the engine'sexhaust system is equipped with a sparkarrester meeting applicable local or statelaws (if any). If a spark arrester is used, itshould be maintained in effective workingorder by the operator.

In the state of California the above is re-quired by law (Section 4442 of the Califor-nia Public Resources Code). Other statesmay have similar laws. Federal laws applyon federal lands. A spark arrester for themuffler is available through your nearestSears service center (See REPAIR PARTSsection of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-chase. Your new Craftsman® product isdesigned and manufactured for years ofdependable operation. But like all products,it may require repair from time to time. That'swhen having a Repair Protection Agreementcan save you money and aggravation.Purchase a Repair Protection Agreementnow and protect yourself from unexpectedhassle and expense.Here's what's included in the Agreement:• Expert service by our 12,000 profe-

sional repair specialists.• Unlimited service and no charge for

parts and labor on all covered repairs.• Product replacement if your covered

product can't be fixed.• Discount of 10% from regular price of

service and service-related parts notcovered by the agreement; also, 10%off regular price of preventive mainte-nance check.

• Fast help by phone- phone supportfrom a Sears technician on productsrequiring in-home repair, plus conve-nient repair scheduling.

Once you purchase the Agreement, asimple phone call is all that it takes for youto schedule service. You can call anytimeday or night, or schedule a service ap-pointment online.Sears has over 12,000 professional repairspecialists, who have access to over 4.5million quality parts and accessories.That's the kind of professionalism you cancount on to help prolong the life of yournew purchase for years to come. Purchaseyour Repair Protection Agreement today!Some limitations and exclusions apply.For prices and additional informationcall 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of homeappliances, garage door openers, waterheaters, and other major home items, inthe U.S.A. call 1-800-4-MY-HOME®

Page 7: Manual Maqina

(1) Oil DrainTubeFor FutureUse

KeysSlope Sheet

(2) Keys

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Page 8: Manual Maqina

Your new tractor has been assembled at the factory.

When right or left hand is mentioned in this manual, it means when you are in the oper-ating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Cut along dotted lines on all four pan-els of carton. Remove end panels andlay side panels flat.

2. Remove protective materials from trac-tor hood and grille.

IMPORTANT: Check for and remove anystaples in skid that may puncture tireswhere tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.NOTE: If this battery is put into service af-ter month and year indicated on label (labellocated between terminals) charge batteryfor minimum of one hour at 6-10 amps.(See "BATTERY" in Maintenance sectionof this manual for charging instructions).

Label

ADJUST SEAT

1. Raise seat and loosen adjustmentknob.

2. Lower seat into operating position andsit in seat.

3. Slide seat until a comfortable positionis reached which allows you to pressclutch/brake pedal all the way down.

4. Get off seat without moving its ad-justed position.

5. Raise seat and tighten adjustmentknob securely.

AdjustmentKnob

NOTE: You may now roll or drive yourtractor off the skid. Follow the appropriateinstruction below to remove the tractorfrom the skid.

TO ROLL TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)1. Press lift lever plunger and raise

attachment lift lever to its highest po-sition.

2. Release parking brake by depressingclutch/brake pedal.

3. Place gearshift lever in neutral (N)position.

4. Roll tractor forward off skid.5. Remove banding holding deflector

shield up against tractor.TO DRIVE TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)_,WARNING: Before starting, read, un-derstand and follow all instructions in theOperation section of this manual. Be suretractor is in a well-ventilated area. Be surethe area in front of tractor is clear of otherpeople and objects.1. Be sure all the above assembly steps

have been completed.2. Check engine oil level and fill fuel tank

with gasoline.3. Sit on seat in operating position,

depress clutch/brake pedal and set theparking brake.

4. Place gear shift lever in neutral (N)position.

5. Press lift lever plunger and raiseattachment lift lever to its highest posi-tion.

Page 9: Manual Maqina

6. Start the engine. After engine hasstarted, move throttle control to idleposition.

7. Depress clutch/brake pedal into full"BRAKE" position and hold. Movegearshift lever to 1st gear.

8. Slowly release clutch/brake pedal andslowly drive tractor off skid.

9. Apply brake to stop tractor, set park-ing brake and place gearshift lever inneutral position.

10. Turn ignition key to "STOP" position.Continue with the instructions that follow.

REPOSITION RIGHT REAR GAUGEWHEEL

For shipping purposes, the right reargauge wheel assembly is mounted upsidedown on the mower. Remove the gaugewheel assembly and reinstall from thebottom as shown. To adjust gauge wheels,see the Operation section in this manual.

CHECK TIRE PRESSURE

The tires on your tractor were overin-flated at the factory for shipping purposes.Correct tire pressure is important for bestcutting performance.• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" sectionof this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-ing should be properly leveled. See "TOLEVEL MOWER HOUSING" in the Serviceand Adjustments section of this manual.

CHECK FOR PROPER POSITIONOF ALL BELTS

See the figures that are shown for replac-ing motion and mower blade drive beltsin the Service and Adjustments sectionof this manual. Verify that the belts arerouted correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,check to see that the brake is properlyadjusted. See "TO ADJUST BRAKE" inthe Service and Adjustments section ofthis manual.

JCHECKLIST

Before you operate and enjoy your newtractor, we wish to assure that you receivethe best performance and satisfactionfrom this Quality Product.Please review the following checklist:,/All assembly instructions have been

completed.,/No remaining loose parts in carton.

,/Battery is properly prepared andcharged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-ened securely.

,/All tires are properly inflated. (For ship-ping purposes, the tires were overin-flated at the factory).

,/Be sure mower deck is properly leveledside-to-side/front-to-rear for best cuttingresults. (Tires must be properly inflatedfor leveling).

v" Check mower and drive belts. Be sure

they are routed properly around pulleysand inside all belt keepers.

v" Check wiring. See that all connectionsare still secure and wires are properlyclamped.

While learning how to use your tractor, payextra attention to the following importantitems:

v" Engine oil is at proper level.v" Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.v" Become familiar with all controls - their

location and function. Operate thembefore you start the engine.

v" Be sure brake system is in safe oper-ating condition.

v" Be sure Operator Presence Systemand Reverse Operation System (ROS)are working properly (See the Opera-tion and Maintenance sections in this

manual).

9

Page 10: Manual Maqina

These symbols may appear on your tractor or in literature supplied with the product.Learn and understand their meaning.

R N H L I',,IREVERSE NEUTRAL HIGH LOW CHOKE FAST

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKEOPERATION

SYSTEM (ROS)

OVER TEMPLIGHT

FUEL OIL PRESSURE

ATTACHMENT ATTACHMENTCLUTCH DISENGAGED CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

LIGHTS ON

&Failure to follow instructions

could result in serious injury ordeath. The safety alert symbolis used to identify safety inform-ation about hazards which can

result in death, serious injuryand/or property damage.

SLOWIGNITION SWITCH

0PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

t

BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

DANGER, KEEP HANDSAND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,might result in minor or moderate injury.

,_t_llllll£1_l,,

CAUTION when used without the alert symbol,indicates a situation that could result in damageto the tractor and/or engine.

HOT SURFACES indicates a hazard which,if not avoided, could result in death, serious injuryand/or property damage.

FIRE indicates a hazard which, if not avoided,could result in death, serious injury and/orproperty damage.

10

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KNOW YOUR TRACTORREAD THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOURTRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments. Save this manual for future reference.

AmmeterIgnition Switch

"ON"Switch Position

Light Switch

AttachmentClutch Switch

Lift LeverPlunger

Throttle Control

Attach meritLift Lever

Pedal

o HeightAdjustmentLever

Choke ControlParking Brake Lever

Gearshift Lever

02882

Our tractors conform to the safety standards of theAmerican National Standards Institute.

AMMETER - Indicates charging (+) ordischarging (-) of battery.ATTACHMENT CLUTCH SWITCH- Used

to engage the mower blades, or other at-tachments mounted to your tractor.ATTACHMENT LIFT LEVER - Used toraise, lower, and adjust the mower deck orother attachments mounted to your tractor.CHOKE CONTROL - Used when starting a coldengine.CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor andstarting the engine.GEARSHIFT LEVER - Selects the speedand direction of tractor.

IGNITION SWITCH - Used for starting andstopping the engine.LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing itsposition.LIGHT SWITCH - Turns the headlights onand off.PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.THROTTLE CONTROL - Used to controlengine speed.REVERSE OPERATION SYSTEM (ROS)"ON" POSITON - Allows operation ofmower deck or other powered attachmentwhile in reverse.

11

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The operation of any tractor can result in foreign objects thrown intothe eyes, which can result in severe eye damage. Always wear safetyglasses or eye shields while operating your tractor or performing anyadjustments or repairs. We recommend a wide vision safety mask overspectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operatorpresence sensing switch. When engineis running, any attempt by the operatorto leave the seat without first setting theparking brake will shut off the engine.1. Depress clutch/brake pedal all the way

down and hold.

2. Pull parking brake lever up and releasepressure from clutch/brake pedal.Pedal should remain in brake position.Make sure parking brake will hold trac-tor secure.

Choke Control Attachment Clutch SwitchPull out to "Engage"

Control

Positic\

Clutch/ "Disengaged" LeverBrake Position Push in toPedal Parking Brake "Disengage"

"Engaged" PositionSTOPPING

MOWER BLADES -

• To stop mower blades, push attachmentclutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal all the way down.

• Move gearshift lever to neutral (N) posi-tion.

ENGINE -

• Move throttle control between half and

full speed (fast) position.NOTE: Failure to move throttle control

between half and full speed (fast) posi-tion, before stopping, may cause engine to"backfire".

• Turn ignition key to "STOP" position andremove key. Always remove key whenleaving tractor to prevent unauthorizeduse.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switchin any position other than "STOP" willcause the battery to discharge and godead.NOTE: Under certain conditions when

tractor is standing idle with the engine run-ning, hot engine exhaust gases may cause"browning" of grass. To eliminate this pos-sibility, always stop engine when stoppingtractor on grass areas.

_,CAUTION: Always stop tractor com-

pletely, as described above, before leavingthe operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.• Operating engine at less than full

throttle reduces the battery chargingrate.

• Full throttle offers the best bagging andmower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are start-ing a cold engine. Do not use to start awarm engine.• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement iscontrolled by the gearshift lever.1. Start tractor with clutch/brake pedal de-

pressed and gearshift lever in neutral(N) position.

2. Move gearshift lever to desired po-sition.

3. Slowly release clutch/brake pedal tostart movement.

IMPORTANT: Bring tractor to a completestop before shifting or changing gears.Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift leverdetermines the cutting height.• Grasp lift lever.• Press plunger with thumb and move

lever to desired position.The cutting height range is approxi-

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mately 1-1/2 to 4". The heights are mea-sured from the ground to the blade tip withthe engine not running. These heightsare approximate and may vary dependingupon soil conditions, height of grass andtypes of grass being mowed.• The average lawn should be cut to approxi-

mately 2-1/2 inches during the cool seasonand to over 3 inches during hot months.For healthier and better looking lawns, mowoften and after moderate growth.

• For best cutting performance, grass over6 inches in height should be mowedtwice. Make the first cut relatively high;the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjustedwhen they are slightly off the ground whenmower is at the desired cutting height inoperating position. Gauge wheels thenkeep the deck in proper position to helpprevent scalping in most terrain conditions.NOTE: Be sure tractor is on a flat levelsurface.1. Lower mower and adjust mower to de-

sired cutting height(See "TO ADJUSTMOWER CUTTING HEIGHT" in thissection of manual).

2. Remove retainer spring and clevis pinwhich secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raisegauge wheels slightly to align holesin bracket and gauge wheel bar andinsert clevis pin. Gauge wheels shouldbe slightly off the ground.

4. Replace retainer spring into clevis pin.5. Be sure all gauge wheels are in the

same setting.IMPORTANT: Be sure to readjust gaugewheels if you change the cutting heightof the mower deck.

RetainerSpring

TO OPERATE MOWER

Your tractor is equipped with an operatorpresence sensing switch. Any attemptby the operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine. You mustremain fully and centrally positioned in theseat to prevent the engine from hesitatingor cutting off when operating your equip-ment on rough, rolling terrain or hills.1. Select desired height of cut.2. Start mower blades by engaging at-

tachment clutch control.TO STOP MOWER BLADES -

disengage attachment clutch control.

_IbCAUTION: Do not operate the mowerwithout either the entire grass catcher,on mowers so equipped, or the deflectorshield in place.Attachment Clutch SwitchPull Out To "Engage"

/ Attachemnt

Lift Lever High,_ Position

//

"5:(_'_"_" Low

Position

_ eflector

Shield

REVERSE OPERATION SYSTEM (ROS)Your tractor is equipped with a ReverseOperation System (ROS). Any attempt bythe operator to travel in the reverse direc-tion with the attachment clutch engagedwill shut off the engine unless ignition keyis placed in the ROS "ON" position.

_IbWARNING: Backing up with the at-tachment clutch engaged while mowingis strongly discouraged. Turning the ROS"ON", to allow reverse operation with theattachment clutch engaged, should onlybe done when the operator decides it isnecessary to reposition the machine withthe attachment engaged. Do not mow inreverse unless absolutely necessary.

USING THE REVERSE OPERATIONSYSTEM -

1. Depress clutch/brake pedal all the waydown and hold.

2. With engine running, turn ignition keycounterclockwise to ROS "ON" position.

3. Look down and behind before backing.4. Move gear shift lever to reverse (R) po-

sition and slowly release clutch/brakepedal to start movement.

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5. When use of the ROS is no longerneeded, turn the ignition key clockwiseto engine "ON" position.

ROS "ON" Position Engine "ON" Position(Normal Operating)

TO OPERATE ON HILLS

_WARNING: Do not drive up or downhills with slopes greater than 15 ° and donot drive across any slope. Use the slopeguide at the back of this manual.• Choose the slowest speed before start-

ing up or down hills.• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttlecontrol lever to slower position.

• If stopping is absolutely necessary, pushclutch/brake pedal quickly to brake posi-tion and engage parking brake.

• Move gearshift lever to 1st gear. Besure you have allowed room for tractorto roll slightly as you restart movement.

• To restart movement, slowly releaseparking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest positionwith attachment lift control.

• When pushing or towing your tractor,be sure gearshift lever is in neutral (N)position.

• Do not push or tow tractor at more thanfive (5) MPH.

NOTE: To protect hood from damagewhen transporting your tractor on a truckor a trailer, be sure hood is closed andsecured to tractor. Use an appropriatemeans of tying hood to tractor (rope, cord,etc.).

TOWING CARTS AND OTHER ATTACH-MENTS

Tow only the attachments that are recom-mended by and comply with specificationsof the manufacturer of your tractor. Usecommon sense when towing. Too heavyof a load, while on a slope, is dangerous.Tires can lose traction with the ground andcause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has beenshipped, from the factory, already filledwith summer weight oil.1. Check engine oil with tractor on level

ground.2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screwcap tight, wait for a few seconds, re-move and read oil level. If necessary,add oil until "FULl" mark on dipstick isreached. Do not overfill.

• For cold weather operation you shouldchange oil for easier starting (See theoil viscosity chart in the Maintenancesection of this manual).

• To change engine oil, see the Mainte-nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regularunleaded gasoline with a minimum of87 octane. (Use of leaded gasoline willincrease carbon and lead oxide depositsand reduce valve life). Do not mix oilwith gasoline. Purchase fuel in quan-tities that can be used within 30 days toassure fuel freshness.

,_CAUTION: Wipe off any spilled oil orfuel. Do not store, spill or use gasolinenear an open flame.IMPORTANT: When operating in temper-atures below32°F(0°C), use fresh, cleanwinter grade gasoline to help insure goodcold weather starting.CAUTION: Alcohol blended fuels (calledgasohol or using ethanol or methanol) canattract moisture which leads to separa-tion and formation of acids during storage.Acidic gas can damage the fuel systemof an engine while in storage. To avoidengine problems, the fuel system shouldbe emptied before storage of 30 daysor longer. Drain the gas tank, start theengine and let it run until the fuel linesand carburetor are empty. Use fresh fuelnext season. See Storage Instructions foradditional information. Never use engineor carburetor cleaner products in the fueltank or permanent damage may occur.

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TO START ENGINEWhen starting the engine for the first timeor if the engine has run out of fuel, it willtake extra cranking time to move fuel fromthe tank to the engine.1. Sit on seat in operating position,

depress clutch/brake pedal and setparking brake.

2. Place gear shift lever in neutral (N)position.

3. Move attachment clutch to disengagedposition.

4. Move throttle control to fast position5. Pull choke control out for a cold engine

start attempt. For a warm engine startattempt the choke control may not beneeded.

NOTE: Before starting, read the warm andcold starting procedures below.6. Insert key into ignition and turn key

clockwise to start position and releasekey as soon as engine starts. Donot run starter continuously for morethan fifteen seconds per minute. If theengine does not start after severalattempts, push choke control in, waita few minutes and try again. If enginestill does not start, pull the choke con-trol out and retry.

WARM WEATHER STARTING (50 ° F andabove)7. When engine starts, slowly push choke

control in until the engine begins torun smoothly. If the engine starts torun roughly, pull the choke control outslightly for a few seconds and thencontinue to push the control in slowly.

• The attachments and ground drive cannow be used. If the engine does notaccept the load, restart the engine andallow it to warm up for one minute usingthe choke as described above.

COLD WEATHER STARTING (50 ° F andbelow)7. When engine starts, slowly push choke

control in until the engine begins to runsmoothly. Continue to push the chokecontrol in small steps allowing the en-gine to accept small changes in speedand load, until the choke control is fullyin. If the engine starts to run roughly,pull the choke control out slightly for afew seconds and then continue to pushthe control in slowly. This may requirean engine warm-up period from severalseconds to several minutes, dependingon the temperature.

• The attachments can be used duringthe engine warm-up period and mayrequire the choke control be pulled outslightly.

NOTE: If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance(see "TO ADJUST CARBURETOR" in theService and Adjustments section of thismanual).

MOWING TIPS

• Mower should be properly leveled forbest mowing performance. See "TOLEVEL MOWER HOUSING" in theService and Adjustments section of thismanual.

• The left hand side of mower should beused for trimming.

• Drive so that clippings are dischargedonto the area that has already beencut. Have the cut area to the right ofthe tractor. This will result in a more

even distribution of clippings and moreuniform cutting.

• When mowing large areas, start byturning to the right so that clippings willdischarge away from shrubs, fences,driveways, etc. After one or two rounds,mow in the opposite direction makingleft hand turns until finished.

fr

15

( J

00272

• If grass is extremely tall, it should bemowed twice to reduce load and pos-sible fire hazard from dried clippings.Make first cut relatively high; the secondto the desired height.

• Do not mow grass when it is wet.Wet grass will plug mower and leaveundesirable clumps. Allow grass to drybefore mowing.

• Always operate engine at full throttlewhen mowing to assure better mowingperformance and proper discharge ofmaterial. Regulate ground speed byselecting a low enough gear to give themower cutting performance as well asthe quality of cut desired.

• When operating attachments, select aground speed that will suit the terrainand give best performance of the at-tachment being used.

Page 16: Manual Maqina

F,LL,NDATESAs COMPLETE ......REGULARSERV,OE f y4 TSERV'OE DATES

Check Brake Operation If If

Check Tire Pressure if

Check Operator Presence andT ROS Systems li_

R Check for Loose Fasteners ti_ I_s if

A Sharpen/Replace Mower Blades 1_3

C Lubrication Chart tf I_

0 Check Battery Level _4

R Clean Battery and Terminals If if

v'Check Transaxle Cooling

Check V-Belts If

Check Engine Oil Level _ If

Change Engine Oil (with oil filter) _$1, 2

E Change Engine Oil (without oil filter) _1,2

N Clean Air Filter _1_ 2

G Clean Air Screen _1# 2

N_ Inspect Muffler/Spark Arrester

E Replace Oil Filter (If equipped) 1_.2

Clean Engine Cooling Fins if 2

Replace Spark Plug I_ If

Replace Air Filter Paper Cartridge 1_2

Replace Fuel Filter

1 - Change more often when operating under a heavy load orin high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence. To receivefull value from the warranty, operatormust maintain tractor as instructed in thismanual.

Some adjustments will need to be madeperiodically to properly maintain yourtractor.At least once a season, check to see ifyou should make any of the adjustmentsdescribed in the Service and Adjustmentssection of this manual.

• At least once a year you should replacethe spark plug, clean or replace air filter,and check blades and belts for wear.

A new spark plug and clean air filterassure proper air-fuel mixture and helpyour engine run better and last longer.

BEFORE EACH USE1. Check engine oil level.2. Check brake operation.3. Check tire pressure.4. Check operator presence and

ROS systems for proper operation.5. Check for loose fasteners.

LUBRICATION CHART@ SF -- @ SpindleZerk Zerk

@Front Wheel ,- i @Front WheelBearing Bearing ZerkZerk

_SAE 30 or 10w30 Motor Oil@General Purpose Grease(gPReferto Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease thepivot points which have special nylonbearings. Viscous lubricants will attractdust and dirt that will shorten the life of the

self-lubricating bearings. If you feel theymust be lubricated, use only a dry, pow-dered graphite type lubricant sparingly.

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TRACTOR

Always observe safetyruleswhen per-

forming any maintenance.BRAKE OPERATION

If tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel, dry concrete or paved surface, thenbrake must be checked and adjusted. (See"TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).TIRES

• Maintain proper air pressure in all tires(See "PRODUCT SPECIFICATIONS"section of this manual).

• Keep tires free of gasoline, oil, or insectcontrol chemicals which can harm rub-ber.

• Avoid stumps, stones, deep ruts, sharpobjects and other hazards that maycause tire damage.

NOTE: To seal tire punctures and preventflat tires due to slow leaks, tire sealantmay be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)Be sure operator presence and reverseoperation systems are working properly. Ifyour tractor does not function as de-scribed, repair the problem immediately.• The engine should not start unless the

brake pedal is fully depressed, and theattachment clutch control is in the disen-

gaged position.

CHECK OPERATOR PRESENCESYSTEM

• When the engine is running, any attemptby the operator to leave the seat withoutfirst setting the parking brake shouldshut off the engine.

• When the engine is running and the at-tachment clutch is engaged, any attemptby the operator to leave the seat shouldshut off the engine.

• The attachment clutch should never op-erate unless the operator is in the seat.

ROS "ON" Position Engine "ON" Position(Normal Operating)

CHECK REVERSE OPERATION (ROS)SYSTEM

• When the engine is running with theignition switch in the engine "ON" posi-tion and the attachment clutch engaged,any attempt by the operator to shift intoreverse should shut off the engine.

• When the engine is running with theignition switch in the ROS "ON" positionand the attachment clutch engaged,any attempt by the operator to shift intoreverse should NOT shut off the engine.

BLADE CAREFor best results mower blades must be

kept sharp. Replace bent or damagedblades.A CAUTION: Use only a replacementblade approved by the manufacturer ofyour tractor. Using a blade not approvedby the manufacturer of your tractor ishazardous, could damage your tractor andvoid your warranty.

BLADE REMOVAL

1. Raise mower to highest position to al-low access to blades.

2. Remove blade bolt, lock washer andflat washer securing blade.

3. Install new or resharpened bladewith trailing edge up towards deck asshown.

IMPORTANT: To ensure proper assembly,center hole in blade must align with staron mandrel assembly.4. Reassemble blade bolt, lock washer

and flat washer in exact order asshown.

5. Tighten blade bolt securely (27-35 Ft.Lbs. torque).

IMPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only withapprove bolt shown in the Repair Parts.

Mandrel AssemblyTrailing BladeEdge Center,

Flat Washer ,,

Lock Washer _

Blade Bolt

TO SHARPEN BLADE

NOTE: We do not recommend sharp-ening blade - but if you do, be sure theblade is balanced.

Care should be taken to keep the bladebalanced. An unbalanced blade will cause

excessive vibration and eventual damage

17 t° mower and engine.

Page 18: Manual Maqina

• The bladecanbe sharpenedwith a fileor on a grindingwheel. Do not attemptto sharpenwhileon the mower.

• Tocheckbladebalance,youwill needa5/8" diametersteel bolt, pin, or a conebalancer. (Whenusinga cone balancer,followthe instructionssuppliedwithbalancer.)

NOTE: Donot use a nail for balancingblade. The lobesof the centerhole mayappearto be centered,butare not.• Slidebladeon to an unthreadedportion

of the steel bolt or pin and hold thebolt or pin parallelwith the ground. Ifblade is balanced,it should remain in ahorizontalposition. If either end of theblademovesdownward,sharpen theheavyend until the blade is balanced.

5/8" Bolt Blade

Center Hole

BATTERY

Your tractor has a battery charging systemwhich is sufficient for normal use. How-ever, periodic charging of the battery withan automotive charger will extend its life.• Keep battery and terminals clean.• Keep battery bolts tight.• Keep small vent holes open.• Recharge at 6-10 amperes for 1 hour.NOTE: The original equipment battery onyour tractor is maintenance free. Do notattempt to open or remove caps or covers.Adding or checking level of electrolyte isnot necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery andterminals can cause the battery to "leak"power.1. Remove terminal guard.2. Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor.

3. Rinse the battery with plain water anddry.

4. Clean terminals and battery cable endswith wire brush until bright.

5. Coat terminals with grease or petro-leum jelly.

6. Reinstall battery (See "REPLACINGBATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirtand chaff which can restrict cooling.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replaceif necessary. The belts are not adjustable.Replace belts if they begin to slip fromwear.

ENGINE

LUBRICATION

Only use high quality detergent oil ratedwith API service classification SG-SL

Select the oil's SAE viscosity gradeaccording to your expected operatingtemperature.

SAE VISCOSITY GRADES

-20 0 30 32 40 60 80 100

-30 -20 -10 0 10 20 30 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

o_1 vi_c ch_,_tl ÷

NOTE: Although multi-viscosity oils(5W30, 10W30 etc.) improve starting incold weather, they will result in increasedoil consumption when used above 32°ECheck your engine oil level more frequent-ly to avoid possible engine damage fromrunning low on oil.Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one year.Check the crankcase oil level before startingthe engine and after each eight (8) hoursof operation. Tighten oil fill cap/dipstick se-curely each time you check the oil level.

TO CHANGE ENGINE OILDetermine temperature range expectedbefore oil change. All oil must meet APIservice classification SG-SL• Be sure tractor is on level surface.• Oil will drain more freely when warm.• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be carefulnot to allow dirt to enter the enginewhen changing oil.

2. Remove yellow cap from end of drainvalve and install the drain tube onto the

fitting.

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Page 19: Manual Maqina

Oil Drain Valve

Closed andLockedPosition

Yellow Cap DrainTube

3. Unlock drain valve by pushing inwardslightly and turning counterclockwise.

4. To open, pull out on the drain valve.5. After oil has drained completely, close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown.

6. Remove the drain tube and replace thecap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip-stick tube. Pour slowly. Do not overfill.For approximate capacity see "PROD-UCT SPECIFICATIONS" section of thismanual.

8. Use gauge on oil fill cap/dipstick forchecking level. For accurate reading,tighten dipstick cap securely onto thetube before removing dipstick. Keep oilat "FULl" line on dipstick. Tighten caponto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every seasonor every other oil change if the tractor isused more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using adirty air filter. Clean the foam pre-cleanerafter every 25 hours of operation or everyseason. Service paper cartridge every100 hours of operation or every season,whichever occurs first.

Service air cleaner more often under dustyconditions.1. Remove cover.

TO SERVICE PRE-CLEANER

2. Wash it in liquid detergent and water.3. Squeeze it dry in a clean cloth.4. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze toremove excess oil.

NOTE: If very dirty or damaged, replacepre-cleaner.

TO SERVICE CARTRIDGE

1. Clean cartridge by tapping gently onflat surface. If very dirty or damaged,replace cartridge.

2. Reinstall precleaner cartridge, coverand secure.

IMPORTANT: Petroleum solvents, suchas kerosene, are not to be used to cleanthe cartridge. They may cause deterio-ration of the cartridge. Do not oil car-tridge. Do not use pressurized air to cleanor dry cartridge.

CoverCartridge

Foam

CLEAN AIR SCREEN

Air screen must be kept free of dirt andchaff to prevent engine damage fromoverheating. Clean with a wire brush orcompressed air to remove dirt and stub-born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure thegrass screen, cooling fins, and otherexternal surfaces of the engine are keptclean at all times.

Every 100 hours of operation (more oftenunder extremely dusty, dirty conditions),remove the blower housing and othercooling shrouds. Clean the cooling finsand external surfaces as necessary. Makesure the cooling shrouds are reinstalled.NOTE: Operating the engine with ablocked grass screen, dirty or pluggedcooling fins, and/or cooling shroudsremoved will cause engine damage due tooverheating.

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MUFFLER

Inspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate a fire hazard and/or damage.SPARK PLUG(S)

Replace spark plug(s) at the beginningof each mowing season or after every100 hours of operation, whichever occursfirst. Spark plug type and gap setting areshown in "PRODUCT SPECIFICATIONS"section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced onceeach season. If fuel filter becomes

clogged, obstructing fuel flow to carbu-retor, replacement is required.1. With engine cool, remove filter and

plug fuel line sections.2. Place new fuel filter in position in fuel

line with arrow pointing towards carbu-retor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.4. Immediately wipe up any spilled gaso-

line.

p_ ClampClam _7I Filter

CLEANING

• Clean engine, battery, seat, finish, etc.of all foreign matter.

• Keep finished surfaces and wheels freeof all gasoline, oil, etc.

• Protect painted surfaces with auto-motive type wax.

We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmis-sion are covered to keep water out. Waterin engine or transmission will shorten theuseful life of your tractor. Use compressedair or a leaf blower to remove grass,leaves and trash from tractor and mower.

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WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.2. Place gearshift lever in neutral (N) position.3. Place attachment clutch in "DISENGAGED" position.4. Turn ignition key to "STOP" and remove key.5. Make sure the blades and all moving parts have completely stopped.6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from theright side of tractor.1. Place attachment clutch switch in "DIS-

ENGAGED" position.2. Move attachment lift lever forward to

lower mower to its lowest position.3. Roll belt off electric clutch pulley.4. Disconnect anti-sway bar from chassis

bracket by removing retainer spring.5. Disconnect suspension arms from rear

deck brackets by removing retainersprings.

6. Disconnect front links from deck byremoving retainer springs.

7. Raise lift lever to raise suspensionarms. Slide mower out from under trac-tor.

IMPORTANT: If an attachment other thanthe mower deck is to be mounted on the

tractor, remove the front links.TO INSTALL MOWER

1. Raise attachment lift lever to its highestposition.

2. Slide mower under tractor with deflec-tor shield to right side of tractor.

3. Lower lift lever to its lowest position.4. Connect front links to mower deck and

secure with retainer springs.5. Connect suspension arms to rear

deck brackets and secure with retainer

springs.6. Connect anti-sway bar to chassis

bracket and secure with retainer spring.7. Install belt into electric clutch pulley

groove.

Suspension Arms Electric Clutch Pulley

Link

RetainerSpring

Anti-SwayBar

Retainer Springs(Both Sides)

Shield

Retainer Spring

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TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parkedon level ground or driveway. Make suretires are properly inflated (See "PROD-UCT SPECIFICATIONS" section of thismanual). If tires are over or underinflated,you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.• At the midpoint of both sides of mower,

measure height from bottom edge ofmower to ground. Distance "A" on bothsides of mower should be the same orwithin 1/4" of each other.

• If adjustment is necessary, make adjust-ment on one side of mower only.

• To raise one side of mower, tighten liftlink adjustment nut on that side.

• To lower one side of mower, loosen liftlink adjustment nut on that side.

NOTE: Each full turn of adjustment nutwill change mower height about 1/8".6.0 Recheck measurements after ad-

justing.

Bottom Edge of Bottom Edge ofMower to Ground Mower to Ground

Check adjustment on right side of tractor.Measure distance "D" directly in front ofand behind the mandrel at bottom edge ofmower housing as shown.• Before making any necessary adjust-

ments, check that both front links areequal in length.

• If links are not equal in length, adjustone link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number ofturns.

• When distance "D" is 1/8" to 1/2"

lower at front than rear, tighten nuts "F"against trunnion on both front links.

• To raise front of mower, loosen nut "F"from trunnion on both front links. Tightennut "E" on both front links an equal num-ber of turns. The two front links must

remain equal in length.• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" againsttrunnion on both front links.

• Recheck side-to-side adjustment.

_._ uspensionAr

lift Link

AdJtustment

Mandrel

BOTH FRONT LINKS MUST BE EQUAL INLENGTH

/01267

FRONT-TO-BACK ADJUSTMENTIMPORTANT: Deck must be level side-to-side. If the following front-to-back adjust-ment is necessary, be sure to adjust bothfront links equally so mower will staylevel side-to-side.To obtain the best cutting results, themower housing should be adjusted sothat the front is approximately 1/8" to 1/2"lower than the rear when the mower is inits highest position.

Front TrunnionLinks

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TO REPLACE MOWER BLADE DRIVE TO

BELT 1.

The mower blade drive belt may be re-placed without tools. Park the tractor on 2.level surface. Engage parking brake.BELT REMOVAL - 3.

1. Remove mower from tractor (See "TOREMOVE MOWER" in this section of

manual). 4.2. Work belt off both mandrel pulleys and

idler pulleys.3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleysand idler pulleys

2. Make sure belt is in all pulley groovesand inside all belt guides.

3. Install mower (See "To Install Mower" inthis section of this manual).

Mandrel PulleyIdler Pulleys

ADJUST BRAKE

Depress clutch/brake pedal all the waydown and engage parking brake.Measure distance between brake oper-ating arm and nut "A" on brake rod.If distance is other than 1-1/2", loosenjam nut and turn nut "A" until distancebecomes 1-1/2". Retighten jam nutagainst nut "A".Road test tractor for proper stoppingdistance as stated above. Readjustif necessary. If stopping distance isstill greater than five (5) feet in highestgear, further maintenance is neces-sary. Replace brake )ads or contact aSears or other qualified service center.

With Parking Brake "Engaged"

o Arm

Mandrel Pulley

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustablebrake system which is mounted on theright side of the transaxle.If tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel, dry concrete or paved surface, thenbrake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete orpaved surface, depress clutch/brakepedal all the way down and engageparking brake.

2. Place gear shift lever in neutral (N)position.

The rear wheels must lock and skid when

you try to manually push the tractor for-ward. If the rear wheels rotate, the brakeneeds to be adjusted or the pads need tobe replaced.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engageparking brake. For assistance, there is abelt installation guide decal on bottom sideof left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVEMOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.2. Disconnect clutch wire harness.3. Remove clutch Iocator.4. Remove belt from stationary idler and

clutching idler.5. Remove belt downward from engine

pulley and around electric clutch.6. Pull belt slack toward rear of tractor.

Remove belt upwards from transaxlepulley by deflecting belt keepers.

7. Remove belt from center span keeperand pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down betweentransaxle belt keepers and onto theinput pulley.

2. Slide belt into the center span keeper.

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Page 24: Manual Maqina

3. Pull belt toward front of tractor and rollbelt around electric clutch and onto

engine pulley.4. Install belt through stationary idler and

clutching idler.5. Reinstall clutch Iocator and tighten nut

securely.6. Reconnect clutch harness.

7. Make sure belt is in all pulley groovesand inside all belt guides and keepers.

8. Install mower (See "TO INSTALLMOWER" in this section of manual).

Clutch

ClutchingIdler

ClutchLocator

StationaryIdler

Center SpanKeeper

Clutch

Transaxle WirePulley Harness

TRANSAXLE GEAR SHIFT LEVER NEU-TRAL ADJUSTMENT

The transaxle should be in neutral whenthe gear shift lever is in neutral (N) (lockgate) position. The adjustment is presetat the factory; however, if adjustment isneeded, proceed as follows:1. Make sure transaxle is in neutral (N).NOTE: When the tractor rear wheels move

freely, the transaxle is in neutral.2. Loosen adjustment bolt in front of the

right rear wheel.3. Position the gear shift lever in the neu-

tral (N) position.4. Tighten adjustment bolt securely.NOTE: If additional clearance is needed

to get to adjustment bolt, move mowerdeck height to the lowest position.

GearshiftNeutral Lock Gate

Adjustment Bolt

TO ADJUST STEERING WHEEL ALIGN-MENT

If steering wheel crossbars are nothorizontal (left to right) when wheels arepositioned straight forward, remove steer-ing wheel and reassemble with crossbarshorizontal. Tighten securely.FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage hasoccurred to affect the front wheel toe-in or

camber, contact a Sears or other qualifiedservice center.TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.2. Remove axle cover, retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose).

3. Repair tire and reassemble.NOTE: On rear wheels only: aligngrooves in rear wheel hub and axle. Insertsquare key.4. Replace washers and snap retaining

ring securely in axle groove.5. Replace axle cover.NOTE: To seal tire punctures and preventflat tires due to slow leaks, purchase anduse tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Washers

RetainingAxleCover

Square Key(Rear Wheel Only) --''j'_

TO START ENGINE WITH A WEAK BAT-TERY

_IWARNING: Lead-acid batteries gen-erate explosive gases. Keep sparks, flameand smoking materials away from bat-teries. Always wear eye protection whenaround batteries.

If your battery is too weak to start theengine, it should be recharged. (See "BAT-TERY" in the MAINTENANCE section of

this manual).If "jumper cables" are used for emergencystarting, follow this procedure:

24

Page 25: Manual Maqina

IMPORTANT: Your tractor is equippedwith a 12 volt system. The other vehiclemust also be a 12 volt system. Do not useyour tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable

to the POSITIVE (+) terminal of eachbattery(A-B), taking care not to shortagainst tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) offully charged battery.

3. Connect the other end of the BLACKcable (D) to good chassis ground,away from fuel tank and battery.

TO REMOVE CABLES, REVERSEORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.2. RED cable last from both batteries.

02614

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERY

n_asWARNING: Do not short battery termi-by allowing a wrench or any other object

to contact both terminals at the same time.

Before connecting battery, remove metalbracelets, wristwatch bands, rings, etc.Positive terminal must be connected

first to prevent sparking from accidentalgrounding.1. Lift hood to raised position.2. Remove terminal guard.3. Disconnect BLACK battery cable

then RED battery cable and carefullyremove battery from tractor.

4. Install new battery with terminals insame position as old battery.

5. Reinstall terminal guard.6. First connect RED battery cable to

positive (+) battery terminal with hexbolt and keps nut as shown. Tightensecurely.

7. Connect BLACK grounding cable tonegative (-) battery terminal with re-maining hex bolt and keps nut. Tightensecurely

8. Close terminal access doors.9. Close hood.

KepsNut_ _ /Hex

Terminal _"__ Bolt

Access .<'Door "Y '{"-

_="- _ Positive (Red). _ Cable

Terminal" ,_.,, _/-"_ _ Negative (Black)Guard L 4_ Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.2. Pull bulb holder out of the hole in the

backside of the grill.3. Replace bulb in holder and push bulb

holder securely back into the hole inthe backside of the grill.

4. Close hood.INTERLOCKS AND RELAYS

Loose or damaged wiring may causeyour tractor to run poorly, stop running, orprevent it from starting.• Check wiring. See electrical wiring

diagram in the Repair Parts section.TO REPLACE FUSE

Replace with 20 amp automotive-typeplug-in fuse. The fuse holder is locatedbehind the dash.

TO REMOVE HOOD AND GRILL AS-SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off oftractor.

4. When replacing hood, be sure to re-connect the headlight wire connector.

Headlight WireConnector

25

Page 26: Manual Maqina

ENGINE

Maintenance, repair, or replacement ofthe emission control devices and systems,which are being done at the customers ex-pense, may be performed by any non-roadengine repair establishment or individual.Warranty repairs must be performed by anauthorized engine manufacturer's serviceoutlet.

TO ADJUST THROTTLE CONTROLCABLEThe throttle control has been preset at thefactory and adjustment should not be nec-essary. Check adjustment as describedbelow before loosening cable. If adjust-ment is necessary, proceed as follows:1. With engine not running, move throttle

control lever from slow to choke posi-tion. Slowly move lever from choke tofast position.

2. Check that holes "A" in governorcontrol lever and hole in governor plateline-up. If holes "A" are not aligned,loosen clamp screw and move throttlecable until holes are aligned. Tightenclamp screw securely.

Governor GovernorLever /Control Plate

Holes "A" Clamp ThrottleScrew Cable

TO ADJUST CARBURETOR

NOTE: The carburetor on this engine islow emission. It is equipped with an idlefuel adjusting needle with a limiter cap,which allows some adjustment within thelimits allowed by the cap. Do not attemptto remove the limiter cap. The limiter capcannot be removed without breaking theadjusting needle.The carburetor has been preset at thefactory and adjustment should not be nec-essary. However, minor adjustment maybe required to compensate for differencesin fuel, temperature, altitude or load. If thecarburetor does need adjustment, proceedas follows:In general, turning idle mixture valve in(clockwise) decreases the supply of fuel tothe engine giving a leaner fuel/air mix-ture. Turning the idle mixture valve out(counterclockwise) increases the supplyof fuel to the engine giving a richer fuel/airmixture.

IMPORTANT: Damage to the needlevalve and the seat in carburetor may resultif screw is turned in too tight.

PRELIMINARY SETTING -

1. Air cleaner assembly must be assem-bled to the carburetor when makingcarburetor adjustments.

2. Be sure the throttle control cable is

adjusted properly (see above).

FINAL SETTING -

1. Start engine and allow to warm for fiveminutes. Make final adjustments withengine running and shift/motion controllever in neutral (N) position.

2. Move throttle control lever to slow posi-tion. With finger, rotate and hold throttlelever against idle speed screw. Turnidle speed screw to attain 1750 RPM.

3. While still holding throttle lever againstidle speed screw, turn idle mixturevalve full travel clockwise then coun-

terclockwise until engine runs rough.Turn valve to a point midway betweenthose two positions. Release throttlelever.

ACCELERATION TEST -

4. Move throttle control lever from slow

to fast position. If engine hesitates ordies, turn idle mixture valve out (coun-terclockwise) 1/8 turn. Repeat test andcontinue to adjust, if necessary, untilengine accelerates smoothly.

High speed stop is factory adjusted. Donot adjust - damage may result.IMPORTANT: Never tamper with theengine governor, which is factory setfor proper engine speed. Overspeed-ing the engine above the factory highspeed setting can be dangerous. If youthink the engine-governed high speedneeds adjusting, contact a Sears or otherqualified service center, which has properequipment and experience to make anynecessary adjustments.

Idle Mixture Valve /With Limiter

26

Page 27: Manual Maqina

Immediately prepare your tractor for stor-age at the end of the season or if the trac-tor will not be used for 30 days or more.

_ICAUTION: Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to cool beforestoring in any enclosure.

TRACTORRemove mower from tractor for winter

storage. When mower is to be stored for aperiod of time, clean it thoroughly, removeall dirt, grease, leaves, etc. Store in aclean, dry area.1. Clean entire tractor (See "CLEANING"

in the Maintenance section of thismanual).

2. Inspect and replace belts, if necessary(See belt replacement instructions inthe Service and Adjustments section ofthis manual).

3. Lubricate as shown in the Maintenancesection of this manual.

4. Be sure that all nuts, bolts and screwsare securely fastened. Inspect movingparts for damage, breakage and wear.Replace if necessary.

5. Touch up all rusted or chipped paintsurfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.• After a period of time in storage, battery

may require recharging.• To help prevent corrosion and power

leakage during long periods of storage,battery cables should be disconnectedand battery cleaned thoroughly (see "TOCLEAN BATTERY AND TERMINALS" inthe Maintenance section of this manual).

• After cleaning, leave cables discon-nected and place cables where theycannot come in contact with batteryterminals.

• If battery is removed from tractor forstorage, do not store battery directly onconcrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor, fuelhose, or tank during storage. Also, alcohol

blended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation ofacids during storage. Acidic gas can dam-age the fuel system of an engine while instorage.• Empty the fuel tank by starting the en-

gine and letting it run until the fuel linesand carburetor are empty.

• Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage. Addstabilizer to gasoline in fuel tank or stor-age container. Always follow the mix ratiofound on stabilizer container. Run engineat least 10 minutes after adding stabilizerto allow the stabilizer to reach the car-

buretor. Do not empty the gas tank andcarburetor if using fuel stabilizer.ENGINE OIL

Drain oil (with engine warm) and replacewith clean engine oil. (See "ENGINE" inthe Maintenance section of this manual).CYLINDER(S)

1. Remove spark plug(s).2. Pour one ounce of oil through spark

plug hole(s)into cylinder(s).3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one seasonto another.

• Replace your gasoline can if your canstarts to rust. Rust and/or dirt in yourgasoline will cause problems.

• If possible, store your tractor indoorsand cover it to give protection from dustand dirt.

• Cover your tractor with a suitable pro-tective cover that does not retain mois-ture. Do not use plastic. Plastic cannotbreathe which allows condensation toform and will cause your tractor to rust.

IMPORTANT: Never cover tractor whileengine and exhaust areas are still warm.

27

Page 28: Manual Maqina

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

Hard to start

Engine will notturn over

Engine clicks butwill not start

CAUSE

1. Out of fuel.2. Engine not "CHOKED"

properly.3. Engine flooded.

4. Bad spark plug.5. Dirty air filter.6. Dirty fuel filter.7 Water in fuel.

8. Loose or damaged wiring.9. Carburetor out of adjustment.

10. Engine valves out ofadjustment.

1. Dirty air filter.2. Bad spark plug.3. Weak or dead battery.4. Dirty fuel filter.5. Stale or dirty fuel.

6. Loose or damaged wiring.7. Carburetor out of adjustment.

8. Engine valves out ofadjustment.

1. Clutch/brake pedal notdepressed.

2. Attachment clutch is engaged.3. Weak or dead battery.4. Blown fuse.5. Corroded battery terminals.6. Loose or damaged wiring.7. Faulty ignition switch.8. Faulty solenoid or starter.

9. Faulty operator presenceswitch(es).

1. Weak or dead battery.2. Corroded battery terminals.3. Loose or damaged wiring.4. Faulty solenoid or starter.

3ORRECTION

1. Fill fuel tank.2. See "TO START ENGINE"

in Operation section.3. Wait several minutes

before attempting to start.4. Replace spark plug.5. Clean/replace air filter.6. Replace fuel filter.7. Empty fuel tank and carbure-

tor, refill tank with fresh gas-oline and replace fuel filter.

8. Check all wiring.9. See "To Adjust Carburetor"

in Service and Adjustmentssection.

10. Contact a Sears or other

qualified service center.

1. Clean/replace air filter.2. Replace spark plug.3. Recharge or replace battery.4. Replace fuel filter.5. Empty fuel tank and refill tank

with fresh, clean gasoline.6. Check all wiring.7. See "To Adjust Carburetor"

in Service and Adjustmentssection.

8. Contact a Sears or otherqualified service center.

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.3. Recharge or replace battery.4. Replace fuse.5. Clean battery terminals.6. Check all wiring.7. Check/replace ignition switch.8. Check/replace solenoid or

starter.9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.2. Clean battery terminals.3. Check all wiring.4. Check/replace solenoid or

starter.

28

Page 29: Manual Maqina

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service center

CAUSE CORRECTION

1. Cutting too much grass/toofast.

2. Throttle in "CHOKE" position.3. Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.5. Low oil level/dirty oil.6. Faulty spark plug.

PROBLEM

Loss of power

Excessivevibration

Engine dies whentractor is shiftedinto reverse

Engine continuesto run when

operator leavesseat with attach-ment clutch

engaged

Poor cut - uneven

7. Dirty fuel filter.8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.12. Dirty/clogged muffler.13. Loose or damaged wiring.14. Carburetor out of adjustment

15. Engine valves out ofadjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

. Reverse operation system(ROS) is not "ON" whilemower or other attachmentis engaged.

Faulty operator-safetypresence control system.

.

Worn, bent or loose blade.

Mower deck not level.Buildup of grass, leaves,and trash under mower.Bent blade mandrel.

Clogged mower deck ventholes from buildup of grass,leaves, and trash aroundmandrels.

.

2.3.

4.

5.

1. Raise cutting height/reducespeed.

2. Adjust throttle control.3. Clean underside of mower

housing.4. Clean/replace air filter.5. Check oil level/change oil.6. Clean and regap or change

spark plug.7. Replace fuel filter.8. Empty fuel tank and refill tank

with fresh, clean gasoline.9. Empty fuel tank and carbure-

tor, refill tank with fresh gas-oline and replace fuel filter.

10. Connect and tighten sparkplug wire.

11. Clean engine air screen/fins.12. Clean/replace muffler.13. Check all wiring.14. See "To Adjust Carburetor"

in Service and Adjustmentssection.

15. Contact a Sears or otherqualified service center.

1. Replace blade.Tighten blade bolt.

2. Contact a Sears or other

qualified service center.3. Tighten loose part(s).

Replace damaged parts.

1. Turn ignition key toROS "ON" position.See Operation section.

. Check wiring, switches andconnections. If not correctedcontact Sears or other

qualified service center.

1. Replace blade. Tightenblade bolt.

2. Level mower deck.3. Clean underside of mower

housing.4. Contact a Sears or other

qualified service center.5. Clean around mandrels to

open vent holes.

29

Page 30: Manual Maqina

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service center

Mower blades willnot rotate

PROBLEM CAUSE CORRECTION

1. Remove obstruction.

Poor grassdischarge

Headlight(s) notworking(if so equipped)

Battery will notcharge

Engine "backfires"when turningengine "OFF"

1. Obstruction in clutchmechanism.

2. Worn/damaged mower drivebelt.

3. Frozen idler pulley.4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure

6. Worn, bent or loose blade.

7. Buildup of grass, leaves andtrash under mower.

8. Mower drive belt worn.9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck ventholes from buildup of grass,leaves, and trash aroundmandrels.

1. Light switch is "OFF".2. Bulb(s) or lamp(s) burned out.3. Faulty light switch.4. Loose or damaged wiring.5. Blown fuse.

1. Bad battery cell(s).2. Poor cable connections.

3. Faulty regulator(if so equipped).

4. Faulty alternator.

. Engine throttle control not setbetween half and full speed(fast) position before stoppingengine.

2. Replace mower drive belt.

3. Replace idler pulley.4. Contact a Sears or other

qualified service center.

1. Place throttle control in

"FAST" position.2. Shift to slower speed.3. Allow grass to dry before

mowing.4. Level mower deck.

5. Check tires for proper airpressure.

6. Replace/sharpen blade.Tighten blade bolt.

7. Clean underside of mower

housing.8. Replace mower drive belt.9. Reinstall blades sharp edge

down.

10. Replace with blades listedin this manual.

11. Clean around mandrels to

open vent holes.

1. Turn light switch "ON".2. Replace bulb(s) or lamp(s).3. Check/replace light switch.4. Check wiring and connections.5. Replace fuse.

1. Replace battery.2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

. Move throttle controlbetween half and full speed(fast) position beforestopping engine.

30

Page 31: Manual Maqina

SCHEMATIC

02843 193389

TRACTOR - - MODEL NUMBER 917.275671

BATTERY

SOLENOIDI

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1RUN/OVERRIDE B+A1

RUN B+A1 L+A2

START 3 + S + A1

@

J SPARK PLUGSGAP 0IGNITIONL UNIT (2PLUGS

ON TW N CYL. ENG NES

HOURMETER

SOLENOID

I FUEL i (OPTIONAL)

I LINE I

I I

CHARGING SYSTEM OUTPUT15 AMP PC @ 36OORPM _

JRED REGULATOR YELLOWALTERNATOR

I 28 VOLTS AC @ 3600 RPM

(REGULATOR D_SCONNECTED)

LIGHT SW[

02843

NOTEYOUR TRACTOR ISEQUIPPED WITH A SPECIALALTERNATOR SYSTEM.THE LIGHTS ARE NOTCONNECTED TO THEBATTERY, BUT HAVE THEIROWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THEBRIGHTNESS OF THE LIGHTSWILL CHANGE WITH ENGINESPEED. AT IDLE THE LIGHTSWILL DIM. AS THE ENGINE ISSPEEDED UP, THE LIGHTS

HEADLIGHTS

NON-REMOVABLE REMOVABLECONNECTIONS CONNECTIONS

WIRING INSULATED CLIPSNOTE: IF WIRING INSULATED CLIPSWERE REMOVED FOR SERVICING OFUNIT, THEY SHOULD BE REPLACED

WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.

31

Page 32: Manual Maqina

ELECTRICALTRACTOR - - MODEL NUMBER 917.275671

22

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32

Page 33: Manual Maqina

ELECTRICALTRACTOR - - MODEL NUMBER 917.275671

KEY PART

NO. NO. DESCRIPTION

1 144927 Battery2 74760412 Bolt, Hex 1/4-20 x 3/48 7603J Tray, Battery10 145211 Bolt, Battery, Front 1/4-20 x 7-1/211 150109 Holddown, Battery, Front12 145769 Nut, Push, Nylon, Battery, Front 1/416 176138 Switch, interlock21 175688 Harness, Light22 4152J Bulb Light #115624 8860R Cable Starter25 146148 Cable26 175158 Fuse27 73510400 Nut, Hex, Keps 1/4-20 unc28 145491 Cable, Ground29 192749 Switch, Seat30 193350 Switch, ignition33 140403 Key34 110712X Switch Light/Reset40 193389 Harness, Ignition41 17720408 Screw Thd Cut 1/4-20 x 1/242 131563 Cover Terminal

43 178861 Solinoid w/brass plunger45 122822X Ammeter50 174652 Switch, PTO52 141940 Protection Wire Loop55 17490508 Screw, Thd. Roll 5tl 6-18 x 1/279 175242 Socket Asm Bulb Twistlock

92 193465 Harness Pigtail Reverse Switch93 192540 Screw Plastite 10-24 x 2.094 191834 Module Reverse ROS

NOTE: All component dimensions given in U. S.inches 1 inch = 25.4 mm

33

Page 34: Manual Maqina

TRACTOR - - MODEL NUMBER 917,275671CHASSIS AND ENCLOSURES

217

9O

31

2094

209

11

209 __

209

206

chassis-stealth,stlt 33

10_

209

209

6O

74

54

6O

54

278

209

J 20 59

209

209

209

34

Page 35: Manual Maqina

TRACTOR - - MODEL NUMBER 917,275671CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 174619 Chassis2 176554 Drawbar9 193636X428 Dash10 72140608 Bolt RDHD SQNK 3/8-16 x 111 167203 Panel, Dash, LH13 188702X010 Panel, Dash, RH14 17490608 Screw Thdrol 3/8-16 x 1/217 175260X428 Hood Assembly20 162026 Plate Battery26 STD541437 Locknut, Hex, with insert 3/8-16 uric28 174515X428 Grille29 161840 Lens Bar30 192395X428 Fender/Footrest31 139976 Bracket, Fender/Support37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT38 175710 Bracket Asm Pivot Mower Rear54 192512 Screw Wshd Hex 10-32 x 5/858 175351 Duct Hood

59 187495 Bushing60 STD533707 Bolt Rdhd Sqnk 3/8-16 unc x 3/464 174997 Dash Lower74 STD541437 Nut Crownlock 3/8-16 uric90 124346X Nut Self-Thd Wsh-Hd 1/4114 158112 Keeper Belt Rear LH142 175702 Plate Reinforcement143 186689 Bracket Swaybar Chassis144 175582 Bracket Footrest145 156524 Rod Pivot Chassis/Hood148 17060620 Screw 3/8-16 x 1-1/4154 161897 Bracket Dash Rh155 161900 Bracket Dash Lh158 162037 Parking Brake Bkrt159 191120X428 Cupholder161 164655 Bumper206 170165 Bolt Shoulder 5/16-18209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4

211 145212 Nut Hexflange Lock217 179132X428 Console Fuel Window

278 191611 Screw 10 x 3/4 Single Lead Hex

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

35

Page 36: Manual Maqina

TRACTOR - - MODEL NUMBER 917,275671GROUND DRIVE

i

2627

drive-fender.stlt 32

36

Page 37: Manual Maqina

TRACTOR - - MODEL NUMBER 917,275671GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 Transaxle Peerless 206-545C 56 17060620

(See Breakdown) 57 1308012 146682 Spring, Return, Brake 59 1696913 123666X Pulley, Transaxle 61 171206144 12000028 Ring, Retainer 62 123533X5 121520X Strap, Torque 63 1746076 17060512 Screw 5/16-18 x 3/4 658 192502 Rod Shifter Fender STLT 669 180505 Clutch 6910 STD561210 Pin, Cotter 7411 105701X Washer, Shift Plate 7513 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 76

14 10040400 Washer Lock Hvy Helical 77 123583X15 74490544 Bolt Hex FLGHD 5/16-18 Gr. 5 78 121748X16 STD541431 Nut Lock HxW/Ins 5/16-18 unc 79 STD58002517 126197X Washer 80 145090

1-1/20D x 15/32 ID x .250 81 16559218 STD523710 BoltFinHex3/8-16uncxlGr. 5 82 16571119 STD541437 Nut 83 1917121620 173937 Bolt Hex 7/16-20 x 4-1/4 Gr. 5-1.5 84 16623121 106933X Knob 85 15036022 130804 Rod, Brake 8923 190736 Bracket Anti-Rotation 96 STD62400324 STD541237 Nut 112 19091210

25 106888X Spring, Brake Rod 113 127285X26 STD551037 Washer 120 7390060027 STD561210 Pin 150 17545628 175765 Rod, Parking Brake 151 1913321029 124236X Cap, Parking Brake 156 16600230 169592 Bracket, Transaxle 158 16558932 STD523107 Bolt 159 18390034 175578 Shaft Assembly, Foot Pedal 161 7214040635 120183X Bearing, Nylon 162 7368040036 STD551062 Washer 163 7478041637 STD571810 Roll Pin 165 16562338 179114 Pulley, Composite, Flat 166 1749051039 72110622 Bolt Rdhd 3/8-16 unc x 2-3/4 168 16549241 175556 Keeper, Belt, Idler 169 16558047 127783 Pulley, idler, V-Groove, Plastic 170 18741448 154407 Bellcrank Clutch Grnd Drv Stl 197 16961349 123205X Retainer, Belt 198 16959350 72110612 Bolt 202 7211061451 STD541437 Nut Crown Lock 3/8-16 uric 254 1700061652 STD541431 Nut Crown Lock 5/16-18 unc

53 105710X Link, Clutch55 105709X Spring, Clutch Return

DESCRIPTION

Screw 3/8-16 x 1-1/4

V-Belt, Ground DriveKeeper, Belt, Center SpanScrew 3/8-16 x .875Cover, PedalPulley, Engine

STD551143 Washer

154778 Keeper, Belt, Engine, Fool Proof142432 Screw Hex Wsh Hi-Lo 1/4-1/2 unc

137057 Spacer, Axle121749X Washer 25t32 x 1-1/4 x 16 Ga.

STD581075 E-RingKey, Square 2.0 x .1845/1865Washer 25132 x 1-518 x 16 Ga.Key WoodruffArm, ShiftShaft Asm Cross Tapered 20Spring, TorsionWasher 17/32 x 3/4 x 16 Ga.Link TransaxleNut, Nylock

192388X428 Console, Shift, STLTRetainer SpringWasher 9/32 x 3/4 x 10 Ga.Strap Torque 90 DegreesNut Lock Fig. 3/8-16 uncSpacer RetainerWasher 13132 x 2 x 10 Ga.Washer Srrted 5116 ID x 1.125Bracket Shift MountHub Shift

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5Nut Crownlock 1/4-20 uricBolt Hex Fin 1/4-20Unc x 1 Gr. 5Bracket Pivot LeverScrew 5t16-18 x 5t8 TT YellowBolt Shoulder 5/16-18 x .561

Plate Fastening LtKeeper Belt Transaxle GearNyliner Snap-InWasher, Nyl.Bolt Carr. SH 3/8-16 x 1-3/4 Gr. 5Screw 3/8-16 x 1

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

37

Page 38: Manual Maqina

STEERINGTRACTOR - - MODEL NUMBER 917,275671

/ :

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65

32

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67

steering stealth prem 12

38

Page 39: Manual Maqina

STEERINGTRACTOR - - MODEL NUMBER 917,275671

KEY PART

NO. NO. DESCRIPTION

1 186094X428 Wheel Steering2 184706 Axle Asm3 169840 Spindle Asm LH4 169839 Spindle Asm RH5 6266H Bearing Race Thrust Harden6 121748X Washer 25132 x 1-5/8 x 16 Ga.8 12000029 Ring Klip #t5304-7510 175121 Link Drag11 STD551137 Washer Lock Hvy Hlcl Spr 3/812 73940800 Nut Hex Jam Toplock 1/2-20 unf13 136518 Spacer Bearing Axle Front15 145212 Nut Hex Flange Lock17 177883 Shaft Asm. Steering26 126847X Bushing Link Drag28 19131416 Washer 13/32 x 7/8 x 16 Ga.29 17000612 Screw 3t8-16 x 3/430 76020412 Pin Cotter 1/8 x 3/432 192757 Rod Tie36 155105 Bushing Strg37 152927 Screw38 186095X428 Insert Cap Strg Wh39 19183812 Washer 9/16 x 2-3/8 x 12 Ga.40 73540500 Crownlock Nut 5/16-24 unf

41 186737 Adaptor Wheel Strg42 163888X428 Boot Steering43 121749X Washer 25132 1 1/4 x 16 Ga.46 184946X505 Cap Spindle65 160367 Spacer Brace Axle67 72110618 Bolt Rdhd Sqnk 318-16 x 2-1/468 169827 Axle, Brace71 175146 Steering Asm.82 169835 Bracket Susp. Chassis Front87 173966 Washer Flat .781 x 1-1/2 x .1588 175118 Bolt Shoulder 7/16-20 unc91 175553 Clip Steering95 188967 Washer Hardened

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

39

Page 40: Manual Maqina

ENGINETRACTOR - - MODEL NUMBER 917,275671

2

1

14

38

13

32

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112

23

29

\OPTIONAL EQUIPMENT

Spark Arrester

engine=bs intek-twin 39

17

-81

KEYNO.

123

4568101314172325

PART KEY PARTNO. DESCRIPTION NO. NO.

175437X505 Control Throttle 29191611 Screw 10 x 3/4 Single Lead Hex 31

Engine, B&S Model 32445677-0413-E 1(See Breakdown) 33 123487X

149723 Muffler 37 8543R160589 Exhaust Tube RH 38 181654159955 Exhaust Tube LH 41 139277171877 Bolt 5/16-18 unc x 3/4 w/Sems 45 17000612162797 Shield Browning 72 183916165391 Muffler Gasket 81 73510400148456 Tube Drain oil 112 3645J17060624 Screw 3t8-16 x 1-1/2 SMGML169837 Shield Heat187767X505 Control Choke

DESCRIPTION

137180 Kit Spark Arrestor(Flat Scrn)179022 Tank Fuel

179124X428 Cap Asm FuelClamp Hose BlackLine FuelPlug Drain Oil EasyStem Tank FuelScrew Hexwsh Thdr 3/8-16 x 3/4Screw Socket Head 5/16-18 x 1Nut Keps Hex 1/4-20 uncBushing

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

40

Page 41: Manual Maqina

TRACTOR - - MODEL NUMBER 917.275671SEAT ASSEMBLY

18

_ 13\

17 12

seat It knob 14

\5

I

2

t

t

622

J

J

/,-. ' "-'_ /

KEYNO.

123456789101112

PARTNO.

180598180166STD52371019131610145006STD541437124181X1700061619131614180186166369174648

DESCRIPTION

SeatBracket Pivot FenderBolt Fin Hex 3/8-16 uric x 1Washer 13/32 x 1 x 10 Ga.

Clip Push-InNut Hex w/Ins. 3/8-16 unc

Spring Seat CprsnScrew 3/8-16 x 1-1/2Washer 13/32 x 1 x 14 Ga.Pan SeatKnob Seat Adj. WingnutBracket Mounting Switch

KEY PARTNO. NO. DESCRIPTION

13 121248X Bushing Snap BIk Nyl 50 Id14 72050412 Bolt Rdhd Sqnk 1/4-20 x 1-1/215 121249X Spacer Split16 123740X Spring Cprsn17 123976X Nut Lock 1/4 Lge Fig Gr. 5 Zinc18 124238X Cap Spring Seat21 171852 Bolt Shoulder 5/16-18 uric22 STD541431 Nut Hex Lock W/Ins 5/16-1824 19171912 Washer 17/32 x 1-3/16 x 12 Ga.25 127018X Bolt Shoulder 5/16-18 x 62

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

41

Page 42: Manual Maqina

DECALS

18

TRACTOR - - MODEL NUMBER 917,275671

1116 3 13 21 4 11

21 10

24

2O 7

15

12

KEY PARTNO. NO.

1 1874072 1380473 1940234 1940245 1603967 1791289 19585910 15643911 18963712 17233113 13364415 187408

KEY PART

DESCRIPTION NO. NO.

Reflector, LH 16 164065Decal, Battery, Diehard, Sears 17 193308Decal, Hood RH 18 194027Decal, Hood LH 20 149516Decal, Deck Sch. 21 194025Decal, Deck "B" "42" 23 189684Decal, Replacement 24 193654Decal, Fender, Danger - - 184310X428Decal, Panel, Dash -- 18431 lX428Decal, Mower, Heavy-Duty -- 199037Decal, Replacement Parts - - 199038Decal, Reflector, RH

DESCRIPTION

Decal, Steering WheelDecal, Fender, InstructionsDecal, FenderDecal, BatteryDecal, Hood, Side PanelDecal, EngineDecal, DashPad, Footrest, ST/LT, LHPad, Footrest, ST/LT, RHManual, Owner's, EnglishManual, Owner's, Spanish

WHEELS & TIRES

2 _ 5,8

74,10

KEY PARTNO. NO.

1 591922 651393 106222X4 599045 106732X417

3,9 6 278H7 9040H

11 8 106108X4179 13846810 7152J11 104757X428-- 144334

DESCRIPTION

Cap Valve TireStem ValveTire FTs 15 x 6 0 - 6 Service

Tube Front (Service item Only)Rim Asm 6" front Service

Fitting Grease (Front Wheel Only)Bearing Flange (Front Wheel Only)Rim Asm 8" rear ServiceTire R Ts 20 x 8-8 C Service

Tube Rear (Service Item Only)Cap AxleSealant, Tire (10 oz. Tube)

wheel 1NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm42

Page 43: Manual Maqina

LIFT ASSEMBLYTRACTOR - - MODEL NUMBER 917,275671

11

19

13

46

19

13

20

20161

15

18 20

lift-rh=l piece26

KEY PARTNO. NO.

1 1979802 1980703 1888224 120000025 192116216 120183X7 17583011 13986512 13986613 STD62400815 173288

DESCRIPTION

Plunger AssemblyShaft Assembly, LiftPin, GrooveE-RingWasher 21/32 x 1 x 21 Ga.

Bearing, NylonGrip, Handle, FlutedLink, Lift, L.H.Link, Lift, R.H.Retainer SpringLink, Front

KEY PARTNO. NO. DESCRIPTION

16 73350800 Nut, Hex, Jam 1/2-13 unc17 175689 Trunnion18 73800800 Locknut, Hex, with Washer insert

1/2-13 unc

19 139868 Arm, Suspension, Rear20 194209 Pin Cotter 7/16 Bow Tie Lock

31 169865 Bearing, Pvt, Lift32 73540600 Nut, Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

43

Page 44: Manual Maqina

TRACTOR - - MODEL NUMBER 917,275671MOWER DECK

_ 68 ._

I-4o .f-/-

144 ,_45ls9_ _-lso "'-

55

j21 140-

-134

1171

92 ___192

4 149

56

19_ 21

2134 2

\

28

29

18

__-11

116

2324

25

26

27

42 D, eIec.t-path,adjwl.stlt 3

44

Page 45: Manual Maqina

TRACTOR - - MODEL NUMBER 917.275671MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 182032 Mower Housing 46 1377292 STD533107 Bolt 54 1785153 138017 Bracket Assembly, Sway Bar, Fr. 55 1550464 165460 Bracket Sway Bar 38/42" 56 1657235 STD624008 Retainer Spring 59 1410436 178024 Bar Sway Deck 61 1748828 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 68 1748839 STD551137 Washer, Lock 92 STD54143710 140296 Washer, Hardened 113 17000510

(The following blades are available) 116 4898H11 138971 Blade, 42" Hi-Lift 117 188606

(For bagging or discharge) 118 73930600-- 139775 Blade, 42" Mulching Premium 119 19121414

(For better wear when mulching) 129 19131312-- 134149 Blade, 42" Mulching STD 130 STD52371013 137645 Shaft Assembly, Mandrel, Vented 131 STD533710

(Incl. Key Number 6) 134 15694114 128774 Housing, Mandrel, Vented 135 15976515 110485X Bearing, Ball, Mandrel 136 15598616 174493 Stripper, Mower Deck 138 15976318 72140505 Bolt, Carriage 5/16-18 x 5/8 139 15976719 132827 Bolt, Shoulder 140 15976820 159770 Baffle, Vortex 143 15710921 STD541431 Nut, Crownlock 5/16-18 unc 144 15863423 177563 Bracket, Deflector 145 16588824 105304X Cap, Sleeve 146 17197725 123713X Spring, Torsion, Deflector 148 16902226 110452X Nut, Push 149 16589827 130968X428 Shield, Deflector 150 1909121028 19111016 Washer 11/32 x 5t8 x 16 Ga. 159 STD53371729 131491 Rod, Hinge 184 1913141030 173984 Screw Thdrol Rolling Wsh Hd - - 13079431 187690 Washer, Spacer32 153535 Pulley, Mandrel33 178342 Nut, Toplock, Flanged - - 18154234 72110612 Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 536 131494 Pulley, Idler, Flat40 73900600 Nut, Lock Fig. 3/8-16 unc44 140088 Guard, Mandrel, L.H.45 STD624003 Retainer

DESCRIPTION

Screw, Thd. Roll 1/4-20 x 5/8Washer, HardenedArm, idlerSpacer, RetainerGuard, Tuv idler (94)Spring Ext Elect ClutchV-Belt

Locknut, Hex W/Wsh 3/8-16 uncBolt 5/16-18 Hedx Whshd. Lckserr

Bolt, ShoulderWheel, GaugeNut, Crownlock 318-1Washer 13/32 x 7/8 x 14 Ga.Washer 13132 x 13/16 x 12 Ga.Bolt, Fin Hex 318-16 unc x 1Gr. 5Bolt Rdhd Sqnk 3/8-16 unc x 1Pin Head RivetBracket Asm. Wheel Ga. Rear LHBar Adjusting Guage WheelBracket Asm. Wheel Ga. Rear RHBracket Asm. Wheel Ga. Front RHBracket Asm. Wheel Ga. Front LHBracket Arm Idler 42"

Keeper Belt 42" Clutch CablePulley idler FlatBolt Carraige IdlerSpring Return idlerRetainer Spring Yellow ZincWasher 9/32 x 3/4 x 10 Ga.

Bolt Rdhd Sqn 3/8-16 unc x 1-3/4Washer 3/8

Mandrel Assembly (includeshousing, shaft and shaft hardwareonly-pulley not included)Replacement Mower, Complete(Std. Deck-Order separatelyguage wheels key nos. 5,116-119, 134, 136)

NOTE: All component dimensions given in U. S.inches 1 inch = 25.4 mm

45

Page 46: Manual Maqina

TRACTOR - - MODEL NUMBER 917,275671PEERLESS TRANSAXLE--MODEL NUMBER 206-545C

3,5A

83

184

/

26

56

MODEL and SERIALNUMBERS HERE

79

51

2935

157

41A ,_7

42..A

46

Page 47: Manual Maqina

TRACTOR - - MODEL NUMBER 917.275671PEERLESS TRANSAXLE--MODEL NUMBER 206-545C

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 7721472 780086A3 7701284 7763955 7764096 7783646A 7783697 7783308 7921808A 7920479 78435210 78437811 77833412 77830913 778368

14 778368

15 77837017 78618818 78610220 792077A21 79207822 79207925 792073A25A 79217726 79212527 79203528 78804029 78007229A 78016029B 78005129C 78019930 78010831 780001

31A 78019532 78808334 78019435 78019335A 78019736 79007537 79000738 79902139 78602640 792076A

Transaxle CoverNeedle Bearing 5/8"Transaxle CaseCountershaftOutput ShaftSpur Gear (38 teeth)Spur Gear (15 teeth)Spur Gear (11 teeth)Shift KeyWoodruff Key #9Shift CollarShift Rod & ForkBevel Gear (30 teeth)Input Bevel Pinion (13 teeth)Bevel Gear (13 teeth)(Include. 14)Bevel Pinion (13 teeth)(Include. 13)Ring Gear (43 teeth)Drive PinSpacer 1.130 X .695Ball 5/16" diaSet Screw 3/8 - 16 x 3/8"Spring .310 OD x .625 LScrew 1/4 - 20 x 1-1/4"Screw 1/4-20 x 1-3/8"Retaining Ring (pkg of 2)Retaining RingRetaining RingThrust Washer .627 ID x .031WThrust Washer .762 ID x .031WThrust Washer .762 ID x .031WAnti-Rotation Washer .632Cup Washer 1.127 ID x .032WFlat Washer .750 ID x .056W(Use As Needed)Flat Washer .750 ID x .062WOil Seal 5/8"Bushing .563Flanged Bushing 5 / 8" IDFlanged Bushing .751Brake DiskBrake Pad PlateBrake Pad (pkg of 2)Dowel PinFlat Washer .312 ID x .059W

41A 79007942 792073A42A 792085A43 79207544 79002545 78606646 78608647 77469048 77469149 77835650 77833851 77835452 77835253 77835054 77834656 77835557 77833758 77835359 77835160 77834961 77834565 78018966 77642267 77639669 79217070 78618771 78806971B 78809276 78009077 788078A79 79214482 778333

83 77833885 79215487 788089A150 788093A157 788088A180 730229A900 794712

Brake LeverScrew 1/4 - 20 x 1-1 /4"Screw 1/4 - 20 x 2 1/4"Locknut 5 / 16 - 24Brake Pad HolderSpacer .2625 x 1.0Brake Lever BracketAxle (11-15 / 16" Long)Axle (16 - 1 / 2" long)Spur Gear (29 teeth'Spur Gear (27 teeth'Spur Gear (23 teeth'Spur Gear (19 teeth'Spur Gear (16 teeth'Spur Gear (15 teeth'Spur Gear (11 teeth'Spur Gear (13 teeth'Spur Gear (17 teeth'Spur Gear (21 teeth'Spur Gear (24 teeth'Spur Gear (25 teeth'Flat Washer .563 ID x .062WInput ShaftShifter & Brake ShaftRetaining RingSpacer .890Square Cut Ring"O" RingFlat Washer 1.128 ID x .058WInverted Retaining RingSpring .430 OD x .5000 LBevel & Spur Gear(30 & 13 teeth)Spur Gear (27 teeth)Oil Fill PlugOil Seal 9 / 16"Liquid Gasket RTV SiliconeOil Seal 3/4"Gear Oil 80W90Replacement MST - 206-545CTransaxle

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

47

Page 48: Manual Maqina

TRACTOR - - MODEL NUMBER 917.275671BRIGGS ENGINE-MODEL NUMBER 445677, TYPE NUMBER 0413-E1

48

Page 49: Manual Maqina

TRACTOR - - MODEL NUMBER 917.275671BRIGGS ENGINE-MODEL NUMBER 445677, TYPE NUMBER 0413-E1

35_

36

1629 1022

11oo _

798 _

914_

121 CARBURETOR OVERHAUL KN

1370

51 _ 1L_._1128 |_

2760 1041123©1124_ 105_ 633@ 987_

977 CARBURETOR GASKET SET

51 _ 1370

_-__T__ _ _ 276_672_ 150_ 987@

11230 1124_ 6330

%21_ _ 914

552 O

552A_,742404 ©

552A 8691 ÷

49

Page 50: Manual Maqina

TRACTOR - - MODEL NUMBER 917.275671BRIGGS ENGINE-MODEL NUMBER 445677, TYPE NUMBER 0413-E1

1070

11329 REPLACEMENT ENGINE I789A

74_ 1054_'_'_'%_ 789

75C_?_ 4o_11330REPAIRMANUALI726J 695

165_

O3o3

358 ENGINE GASKET SET

30 2o_ 883__

276 __

9_9 51 _ 868_

............... 691 _ ___

1_° 943@842 _ 10

524 ©D

334_

3091

1095 VALVE GASKET SET

868_

883_

1022_

783 513_,_

803

697_

5O

Page 51: Manual Maqina

TRACTOR - - MODEL NUMBER 917.275671BRIGGS ENGINE-MODEL NUMBER 445677, TYPE NUMBER 0413-E1

KEY PART NO. NO. DESCRIPTIONNO. NO. DESCRIPTION

150 690995 O5 Gasket-Nozzle1 699753 Cylinder Assembly 160 699727 Retainer-Solenoid2 499585 Kit-BushinglSeal (Magneto Side) 163 691001 o+ Gasket-Air Cleaner3 391086 • Seal-Oil (Magneto Side) 165 693148 Nut (Ring Gear)4 699747 Sump-Engine 187 691049 Line-Fuel5 693998 Head-Cylinder (Cylinder 1) 187A 691050 Line-Fuel (Cut to Required5A 693999 Head-Cylinder (Cylinder 2) Length)7 693997 o+ Gasket-Cylinder Head 188 691108 Screw (Control Bracket)8 499601 Breather Assembly 192 690083 Adjuster-Rocker Arm9 690937 • Gasket-Breather 209 697674 Spring-Governor10 691108 Screw (Breather Assembly) 211 691019 Spring-Governed Idle11 690942 Tube-Breather 212 695238 Link-Governor12 697227 • Gasket-Crankcase 213 691021 Bracket-Choke Control

13 791130 Screw (Cylinder Head) 216 691022 Link-Choke15 690946 Plug-Oil Drain 219 698231 Gear-Governor15A 691680 Plug-Oil Drain 220 690412 Washer (Governor Gear)16 790136 Crankshaft 222 698761 Bracket-Control

20 690947 • Seal-Oil (PTO Side) 227 691048 Lever-Governor Control22 694966 Screw (Crankcase Cover) 231 690718 Screw (Choke Valve)23 691053 Flywheel 240 691035 Filter-Fuel24 222698 Key-Flywheel 250 690957 Retainer-Breather25 694003 Piston Assembly (Standard) 252 690956 Collector-Oil

694007 Piston Assembly (.020" Over- 265 691024 Clamp-Casingsize) 267 695134 Screw (Casing Clamp)

26 694004 Ring Set (Standard) 276 690997 oO5 Washer-Sealing694008 Ring Set (.020" Oversize) 287 691108 Screw (DipsticktTube Assembly)

27 690975 Lock-Piston Pin 304 790688 Housing-Blower28 690229 Pin-Piston (Standard) 305 691005 Screw (Blower Housing)29 499583 Rod-Connecting (Standard) 305A 790690 Screw (Blower Housing)32 690976 Screw (Connecting Rod) 309 691262 Motor-Starter33 499596 Valve-Exhaust 310 691263 Screw (Starter Motor)34 697464 Valve-Intake 311 497608 Brush Set35 690963 Spring-Valve (Intake) 332 691059 Nut (Flywheel)36 690963 Spring-Valve (Exhaust) 333 691060 Armature-Magneto42 499586 Keeper-Valve 334 691061 Screw (Magneto Armature)45 690977 Tappet-Valve 337 691043 Spark Plug46 790562 Camshaft 358 694012 Gasket Set-Engine48 698172 Short Block 363 691062 Puller-Flywheel50 695241 Manifold-Intake 383 690966 Wrench-Spark Plug51 690950 "O:1: Gasket-intake 385 690960 Screw (Fuel Pump)53 690951 Stud (Carburetor) 387 808656 Pump-Fuel54 695239 Screw (Intake Manifold) 404 690442 Washer (Governor Crank)54A 699816 Screw (Intake Manifold) 405 697820 Screw (Back Plate)73 494439 Screen-Rotating 418 690999 Plate-Carburetor74 698425 Screw (Rotating Screen) 431 790816 Elbow-intake75 691056 Washer (Flywheel) 445 499486 Filter-Air Cleaner Cartridge89 690283 Plug-Oil 447 691003 Screw (Air Guide Cover)95 690718 Screw (Throttle Valve) 447A 691108 Screw (Air Guide Cover)98 699721 Kit-idle Speed 467 691008 Knob-Air Cleaner104 694918 O Pin-Float Hinge 467A 790697 Knob-Air Cleaner105 698537 O Valve-Float Needle 474 696458 Alternator

108 699723 Valve-Choke 501 691185 Regulator117 699494 Jet-Main (Standard) 505 691029 Nut (Governor Control Lever)117A 699495 Jet-Main (Standard) 510 497606 Drive-Starter121 699734 Kit-Carburetor Overhaul 513 692024 Clutch-Drive125 699709 Carburetor130 690993 Valve-Throttle Included in Engine Gasket Set, Key. No. 358131 499805 Kit-Throttle Shaft O Included in Carburetor Overhaul Kit, Key.133 699724 Float-Carburetor No. 121135 699729 Tube-Fuel Transfer $ Included in Carburetor Gasket Set, Key. No.137 690994 O5 Gasket-Float Bowl 977146 690979 Key-Timing + Included in Valve Overhaul Kit, Key. No.KEY PART 1095

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

51

Page 52: Manual Maqina

TRACTOR - - MODEL NUMBER 917.275671BRIGGS ENGINE-MODEL NUMBER 445677, TYPE NUMBER 0413-E1

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

523 691036 Dipstick 967 273638524 691032 • SeaI-O Ring (Dipstick Tube) 968 790689525 691037 Tube-Dipstick 975 499810526 691108 Screw (Regulator) 977 699735544 Armature-Starter (Serviced by 987 691000

691262 Starter Motor Only) 1005 790698552 690552 Bushing-Governor Crank 1013 690954552A 690553 Bushing-Governor Crank 1017 690770562 690311 Bolt (Governor Control Lever) 1019 693995573 691009 Plate-Back 1022 690971

601 691038 Clamp-Hose 1023 499599615 698290 Retainer-Governor Shaft 1023A 499600616 691045 Crank-Governor 1024 499054

617 697891 SeaI-O Ring (Intake Manifold) 1026 690981628 690960 Screw (Fuel Pump Bracket) 1026A 690982633 690998 O5 Seal-Choke/Throttle Shaft 1027 492932635 66538 Boot-Sparkplug 1029 690972654 690958 Nut (Carburetor) 1035 691042668 691215 Spacer 1036 790625672 690234 O5 Gasket-Carburetor Plate 1051 691265691 690657 • Seal-Governor Shaft 1054 280275

695 693149 Screw (Ring Gear) 1058 275475697 690372 Screw (Drive Cap) 1070 690372703 691010 Clip 1090 691293718 690959 Pin-Locating 1095 694013726 499612 Gear-Ring 1100 690973741 690980 Gear-Timing 1119 691183742 690328 Retainer-E Ring 1123 699725750 696999 Screw (Oil Pump Cover) 1124 690988783 693058 Gear-Pinion 1126 690991

788 691039 Bracket-Fuel Pump 1128789 698330 Harness-Wiring 1329789A 696576 Harness-Wiring797 691029 Nut (Brush Retainer)797A 693167 Nut (Brush Retainer)798 697890 Screw (Rocker Arm)801 691283 Cap-Drive802 691286 Cap-End803 Housing-Starter (Serviced by

691262 Starter Motor Only)842 691031 • SeaI-O Ring (Dipstick)847 499602 Assembly-Dipstick/Tube851 493880 Terminal-Spark Plug 1330855 691011 Adapter-Air Cleaner 1342865 691012 Cover-Air Guide (Cylinder 1) 1353865A 691014 Cover-Air Guide (Cylinder 2)865B 691015 Cover-Air Guide868 690968 .+ Seal-Valve877 399916 Wire/Connector-Alternator O883 690970 .+ Gasket-Exhaust

914 691127 Screw (Rocker Arm Cover) :l:918 694000 Hose-Vacuum

929 695239 Screw (Choke Control Bracket) +929A 691003 Screw (Choke Control Bracket)943 690589 • SeaI-O Ring (Oil Pump Cover)947 699728 Solenoid-Fuel

965 499613 Cover-Oil Pump

Filter-Pre CleanerCover-Air CleanerBowl-FloatGasket Set-Carburetor

O5 Seal-Throttle ShaftFan-FlywheelNipple-Oil FilterScreen-Oil PumpKit-Label

•+ Gasket-Rocker Cover

Cover-Rocker Arm (Cylinder 1)Cover-Rocker Arm (Cylinder 2)Pump-OilRod-Push (Steel)Rod-Push (Aluminum)Filter-OilArm-RockerShaft-PumpLabel-EmissionRing-RetainingCable-TieOwner's Manual

Screw (Flywheel Fan)Retainer-BrushSet-Valve GasketPivot-Rocker Arm

Screw (Alternator)SeaI-O Ring (Solenoid Retainer)

O5 SeaI-O Ring (Fuel Transfer Tube)Screw (Fuel Transfer Tube)

690990 O Screw (Carburetor Nozzle)445777-0027Replacement Engine (If original

engine is equipped with asix pin wiring harness transfer tothe replacement engine.Transfer muffler and/or sparkarrestor assembly from theoriginal engine if suitable for ad-ditional service or add new

parts as required. Transfer oilsensor to the replacementengine).

273521 Repair Manual699731 Extension-Fuel Transfer Tube

699725 SeaI-O Ring (Fuel Transfer TubeExtension)

included in Engine Gasket Set, Key. No. 358included in Carburetor Overhaul Kit, Key.No. 121

included in Carburetor Gasket Set, Key. No.977

included in Valve Overhaul Kit, Key. No.1095

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

52

Page 53: Manual Maqina

53

Page 54: Manual Maqina

54

Page 55: Manual Maqina

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL

15 DEGREES MAX.

_b ARNING: To avoid serious injury, operate your tractor up anddown the face of slopes, never across the face, Do not mowslopes greater than 15 degrees, Make turns gradually to preventtipping or loss of control. Exercise extreme caution whenchanging direction on slopes,

t, Fold this page along dotted tine indicated above,2, Hold page before you so that its Ieft edge is vertically parallet to a tree

trunk or other upright structure.3. Sight across the foJd in the direction of hitl sJope you want to measure.4. Compare the angte of the fold with the slope of the hill.

Page 56: Manual Maqina

Your Home

iiiiiiiiiiiiiiiiiiii'iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii?'iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,no matter who made it, no matter who sold it!

For the replacement parts, accessories andowner's manuals that you need to do-it-yourseLf.

For Sears professional installation of home appliancesand items like garage door openers and water heaters.

1-800-4-MY-HOME ® Anytime, day or night

(1-800-469-4663) (U,S.A. and Canada)www,sears,com www,sears,ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearestSears Parts and Repair Center.

1o800o488o1222 Anytime, day or night (U.S.A. only)

www.seaFs.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

t-800o827-6655 (U.S.A.)

Para pedir servicio de reparaci6na domicilio, y para ordenar piezas:

t-888-_S[J-HOGAR sM

(1-888_784-8427)

t-800o361-6665 (Canada)

Au Canada pour service en frant;ais:

1-800-LE-FOYER Mc(1-800-533-6937)www.sears,ca

02410

¢.bSears, Roebuck and Co.

0 Registered Trademark /TM Trademark / sM Service Mark of Sears, Roebuck and Co.

¢_ Marca Registrada / TM Marca de Fabrica / SM Mama de Servicio de Sears, Roebuck and Co.

MC Marque de commerce / MD Marque d_pos6e de Sears, Roebuck and Co.

199037 04.28.05 TR Printed in U.S.A.