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Model No.: 7400224

Technical Specification

Type CJC TM Desorber Unit

Model D30 PV-C2DE2

General arrangement 74 002 24-6 (rev. 1)

P&I diagram 74 004 29-8 (rev. 1)

Supply pump PV4-18-4, 120 L/H

Rootsblower WPB 25 make Rietschle

Condenser HP10-1 make Nissen

Heat exchanger B25 make SWEP

Control box ID-No.Nominal voltage:Nom. frequency:Electrical diagram:Software version:

n/a 3 x 400 V50 Hz08021 rev. AB3D30_multi_1.00

Overload relay 1, F04:Overload relay 2, F05:Full load:Max. pre-fuse:Frequency software:

0.68 A1.36 A13.5 A20 AD30_50_2.00

Transfer pump PV4-18-4, 120 L/H

Noise level < 70 dB(A)

Only for indoor use

EC Declaration of Conformity on the last page of th is book

INSTRUCTION MANUAL

CJCTM

Desorber system

D30 PV-C2DE2(M) Batch No.: 880 878

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C.C.JENSEN A /SLøvholmen 13 • DK-5700 Svendborg • DenmarkPhone: +45 6321 2014 • Fax: +45 6222 4615 • [email protected] • www.cjc.dk

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Instruction Manual

Table of contents

1 GENERAL INSTRUCTIONS .................................................................................................................. 3 1.1 Symbols and signs used in the documentation ................................................................................ 3 1.2 Notes, warnings and cautions .......................................................................................................... 4

1.2.1 General notes .............................................................................................................................. 4 1.2.2 General warnings and cautions .................................................................................................. 6 1.2.3 Warnings and cautions for mobile CJC™ Desorber system ...................................................... 8 1.2.4 Intended use and limitations ....................................................................................................... 9

1.3 Arrangement and drawings ............................................................................................................ 10

1.3.1 Drawing no. 74 002 24-6 (rev. 1) .............................................................................................. 10 1.3.2 Drawing no. 44 003 14-4 (rev. 1) (mobile unit) ........................................................................ 10 1.3.3 Drawing no. 44 003 15-4 (rev. 1) .............................................................................................. 10 1.3.4 Drawing no. 53 011 21-4 (rev. 1) .............................................................................................. 10 1.3.5 Drawing no. 74 004 29-8 (rev. 1) .............................................................................................. 10 1.3.6 Drawing no. 58 018 07-4 (rev. 1) .............................................................................................. 10 Reaction Chamber complete ................................................................................................................ 10

1.4 General Description and Operating Principle ................................................................................. 13 1.4.1 General Description .................................................................................................................. 13 1.4.2 Working principle ....................................................................................................................... 13

2 TAKING DELIVERY OF A CJC™ DESORBER SYSTEM .................................................................. 14 2.1 Unpacking ....................................................................................................................................... 14

2.2 Inspection upon receipt .................................................................................................................. 14 2.2.1 Storage until installation ............................................................................................................ 14

3 INSTALLATION OF CJC TM DESORBER UNIT ................................................................................... 15 3.1 Stationary Units .............................................................................................................................. 15

3.1.1 Mechanical requirements: ......................................................................................................... 15 3.2 Mobile Units .................................................................................................................................... 16

3.2.1 Mechanical requirements .......................................................................................................... 16

4 STARTING UP ...................................................................................................................................... 17

5 NORMAL OPERATING AND DRAINAGE ........................................................................................... 18 5.1 Normal Operation ........................................................................................................................... 18 5.2 Drainage ......................................................................................................................................... 18

6 CONTROL AND ALARM SYSTEM ...................................................................................................... 19 6.1 Control system ................................................................................................................................ 19 6.2 Alarm system .................................................................................................................................. 19

7 TROUBLE SHOOTING ........................................................................................................................ 20

8 MAINTENANCE.................................................................................................................................... 21

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9 COMPONENT SPECIFICATIONS ....................................................................................................... 22 9.1 Electrical diagram ........................................................................................................................... 22 9.2 Pumps PV4-18-4 ............................................................................................................................ 22 9.3 Temperature switches .................................................................................................................... 22 9.4 Omron Compact General Purpose Inverter.................................................................................... 22 9.5 Electronical Programmable Relay ZEN-20C1DR-DV2 .................................................................. 22 9.6 Rootsblower WPB 25 ..................................................................................................................... 22 9.7 Condenser HP10-1 make Nissen ................................................................................................... 22

10 EC DECLARATION OF CONFORMITY .............................................................................................. 30

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1 GENERAL INSTRUCTIONS 1.1 Symbols and signs used in the documentation

DANGER

DANGER indicates an imminently hazardous s ituation which, if not avoided, will result indeath or serious i njury

WARNINGWARNING indicates a pot entially hazardous situation which, if not avoided, could resultin death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous sit uation which, i f not avoided, may result i nminor or moderate injury. It may also be used to alert against unsafe practices.

NOTE!Point out generally import ant information.

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1.2 Notes, warnings and cautions1.2.1 General not es

NOTE!Before installing the CJC™ Desorber system, ensure personnel t ransporting and installingit are qualified and have read and fully understood thi s ins truction manual.

NOTE!Installation of the electrical power supply must on ly be carried out by qualified personnel.Relevant requirements from national standards concerning electrical inst allation must beapplied.

NOTE!Do NOT attempt to repair or disassemble the CJC™ Desorber system or any of itscomponents wi thin the warranty period, unless special permission has been granted inwriting by C.C. JENSEN. Failure to seek said permission will cause the warranty on thesaid parts to be void.

NOTE!When ordering spare parts or requesting technical assistance, always state the batchnumber of t he CJC™ Desorber syst em (see front page of this instruc tion manual or nameplate on the CJC™ Desorber system supplied).Use only ori ginal spare parts.

NOTE!Do NOT clean the CJC™ Desorber syst em by us ing a pressure washer. Use a generalpurpose cleaner only.

C.C.JENSEN’s product liability does not cover technical modifications to the CJC™ Desorber system orits electrical system unless C.C.JENSEN has accepted such extensions of liability in writing.

If any parts of the machinery are modified or if any parts are replaced with other than original parts, a new

risk assessment and a new CE declaration must be made.

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NOTE!Never use tapered thread when connecting the CJC™ Desorber system, due to risk ofcracks in the material.

NOTE!Never use fitti ngs o r pipes made of copper, copper alloys or with a galvanized surface dueto risk of accelerating o il degradation.

NOTE! Al l types of o il are po tential threats to the envi ronment and as such they must NOT bedrained into ordinary sewers or dumped. Always check t hat all oil-carrying componentsare sealed and do not leak before operating the CJC™ Desorber sys tem.

NOTE!Service life can be shortened if exposed to severe vibrations.Install vibration dampers if relevant.

NOTE!On completion of installation or service, all safety and protective equipment must be re-installed and made operative again prior to restarting the machine. Never disable, modify,or by-pass any safety locks .

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1.2.2 General warnings and cautions

DANGER

EXPLOSIVE ATMOSPHERES→ The CJC™ Desorber system may only be used in explosive atmospheres when

marked with sign.→ A CJC™ Desorber syst em labell ed with an EX mark ( ) is suitable for use in

accordance with the ATEX directive and in the specified explosion hazard areas asmarked on the nameplate and in the technical data sheet. Be sure to observe anyrestrictions on use.

DANGER

COMPRESSED AIR OR GASESPressurisi ng any part of the CJC™ Desorber system w ith compressed air or othercompressed gases may l ead to explosion, causing death or s erious injury.→ Leak testing of the CJC™ Desorber system must only be carried out w ith

atmospheric air at a pressure of less than 0.5 bar.

WARNINGHAZARDOUS VOLTAGEContact may cause electric shock or burns.→ Turn off and lock primary and control circui t power disconnecting switc h before

installing or servicing.→ Keep all panels and covers securely in place.

WARNING

ELECTRICAL SHOCKDifferent electrical potential between adjacent machinery may cause electrical shock.→ The CJC™ Desorber system must be supplied from the same electrical source as

any machinery connected or adjacent machinery must be inter-connected by anequipotential bond ing w ire.

WARNING

SLIPPERY FLOORSOil spillage may cause injury.→ Always clean up sp il led oi l and repair leaks.

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WARNING

HOT SURFACESPiping and filter housing may contain hot oil.Contact may cause burns.→ Al low to cool before servicing.

WARNING

TRANSPORTATION→ Use only approved lifti ng gear.→ Connect lif ting gear to the appropriate lifting eyes according to instruct ions.

WARNING

SKIN CONTACT WITH OILSkin contact w ith oil can cause allergic reaction.→ Wear suitable gloves, chemical resistant disposable clothing and goggles when

servicing or repairing.

CAUTION

HIGH AMBIENT TEMPERATURESHigh ambient temperature may cause malfunction of the electrical components.→ Do NOT expose the CJC™ Desorber sys tem to ambient temperatures higher than

stated in this instruction manual.

CAUTION

UNINTENDED OPERATION OF SHUT-OFF VALVESUnintended operation of manually operated shut–off valves may di sturb the safe andcorrect funct ioning o f the CJC™ Desorber syst em or the machinery connected.→ Manually operated shut-off valves mus t be s ecured against un intended activation

during operation.

CAUTION

UNINTENDED DRAINAGE OF MACHINERY MAIN SYSTEM OIL RESERVOIRErroneous operation, component failure or leaks may dr ain the main syst em oil t ank.→ User must install necessary equipment or apply procedures to monitor oil level in

the main system oil tank.

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1.2.3 Warnings and cautions for mobi le CJC™ Desorber sys tem

WARNING

MOBILE DESORBER SYSTEMS ON WHEELS MAY GET OUT OF CONTROL→ If relocating manually, ensure surface is smooth and level.→ If relocating with powered machinery, e.g. forkli ft t ruck, ensure that the CJC™

Desorber sys tem is properly secured.→ Wheels must be locked when the CJC™ Desorber system is in operation.

WARNINGMOBILE CJC™ DESORBER SYSTEMS MAY UNINTENDEDLY MOVE AWAY FROM ITSPOSITION→ Af ter relocation, the CJC™ Desorber system must be safely secured to the bui ld ing

structure.

WARNING

IF NOT SECURED TO THE BUILDING STRUCTURE, THE MOBILE CJC™ DESORBERSYSTEM CAN ACCIDENTALLY FALL OVER

→ Use appropriate platforms when servicing the mobile CJC™ Desorber system. DoNOT climb on the mobile CJC™ Desorber system.

WARNING

IF THE CJC™ DESORBER SYSTEM CONTAINS OIL DURING RELOCATION,UNFORESEEN FORCES AND MOVEMENTS MAY OCCUR→ Always drain completely before relocating.

CAUTION

RELOCATION OF MOBILE CJC™ DESORBER SYSTEMSRelocation of the CJC™ Desorber system can cause oil spillage.→ Make sure that the CJC™ Desorber system is completely drained before relocating.→ Make sure that the hoses/piping are disconnected and sealed or plugged before

relocating.

CAUTION

ELECTRICAL CONNECTION OF MOBILE CJC™ DESORBER SYSTEMS→ Before putting the CJC™ Desorber syst em into service, always check direction of

rotation of the pumps.

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1.2.4 Intended use and limi tations

• The CJC™ Desorber system must NOT be used for other fluids or machinery than intended for at thetime of acquisition from C.C. JENSEN A/S. For other application please contact C.C.JENSEN A/S.

• The CJC™ Desorber system must NOT be used onboard aircrafts.• The CJC™ Desorber system must NOT be used for any liquids used in the direct processing of

foods.

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CCJ Drawing 44 003 14-4CJC TM Desorber t ype D30 PV-C2DE2M (Mobile unit )

Item CCJ part number Descript ion Qty.

1 FD31877 Rootsblower WPB 25 1

2 FD31666 Condenser HP10-1 1

3 FB5301122 Frame 1

4 Plano 58 018 07-4 Desorbing chamber 1

5 FD31667 Temperature switch KP78 1


7 FD31664/050 Heat exchanger B25 1

8 FB5903203 Drip pan 1

9 FD35100 Wheel, turnable 2

10 FB5601420 Sampling point no. 1 1

11 FD35101 Wheel, fixed 2

12 FD32241 Plug ¼” 1

13 FD35115 Flexible hose ¾” incl. 2

14 - Sensor sleeve for KP-temperature switch 1

15 FD31501 Cable with CE-plug 1

16 FB5602214-H Supply pump PV4-18-4 incl. motor 1

17 FD32215 Plug ¾” 1

18 FD31382 Control box no. 08021 1

19 FD33098 Level switch 4


21 FB5602214-H Discharge pump PV4-18-4 incl. motor 1

22 FD4300605 Cyclone 1

23 FS1003 Quick release couplings, female - Oil outlet 3

24 FS1003 Quick release couplings, female - Oil inlet 3

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CCJ Drawing 44 003 15-4

CJC TM Desorber type D30 PV-C2DE2

Item CCJ part number Descript ion Qty.

1 FD31877 Rootsblower WPB 25 1

2 FD31666 Condenser HP10-1 1

3 FB5301122 Frame 1

4 Plano 58 018 07-4 Desorbing chamber 1



7 FD31664/050 Heat exchanger B25 1

8 FB5903203 Drip pan 1

9 FB5601420 Sampling point no. 1 1

10 FD32241 Plug ¼” 1


12 FB5602214-H Supply pump PV4-18-4 incl. motor 1

13 FD31382 Control box no. 08021 1

14 FD33098 Level switch 4


16 FB5602214-H Discharge pump PV4-18-4 incl. motor 1

17 FD4300605 Cyclone 1

18 FD32651 Ball valve 2-way Ø22 Pister – Oil outlet 1

19 FD32651 Ball valve 2-way Ø22 Pister – Oil inlet 1

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1.4 General Description and Operating Principle

1.4.1 General Descript ion

The purpose of the Desorber is to remove water from oil systems where the normal mechanical means ofwater removal, i.e., settling or coalescing, are unable to perform. This inability is typically caused by asystem lay-out where settling is impossible, or by the use of highly hygroscopic or emulsifying oils.

The Desorber removes the water by means of evaporation, utilizing the fact that warm air is able tocontain more water vapour than cold air: Cool, dry air is blown through warm oil, thereby being saturatedwith vapour as its temperature rises, and the water is consequently removed from the oil.

The Desorber is schematically illustrated on the previous page and comprises the following maincomponents:

• Supply pump• Desorbing chamber with air distributor and heating element.• Discharge pump.• Heat exchanger.• Air blower.• Air cooled condenser with fan.• Cyclone.• Control panel.• Instruments and control switches.

1.4.2 Working princip le

The supply pump draws the oil from the contaminated system and pumps it through the heat exchangerto the desorbing chamber, where the oil is heated to final process temperature by the electric heatingelement. The heat exchanger serves as an energy saver as the incoming oil is heated by the processedoutgoing oil.

In the desorbing chamber the oil flows downwards, meeting the upstreaming air from the air distributor ina counter-flow, and it exits the chamber through the discharge pump’s suction line.

The air / oil / water mixture passes a number of deflector plates and a demister on its way up through thechamber, thereby expelling the oil particles before entering the condenser via the air outlet.

In the condenser the saturated air is cooled to a temperature below its dew point, thereby expelling thevapour as water droplets, which are then separated from the air stream in the cyclone. From the cyclonethe water drains to a water outlet from where it can be collected.

The air exits the cyclone and is drawn into the blower where the heat of the compression lowers therelative humidity of the air, meaning that it is again ready to absorb water from the oil in the desorbing

chamber.The discharge pump presses the oil through the heat ex-changer to the oil outlet through which it returnsto the oil system.

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2 T AKING DELIVERY OF A CJC™ DESORBER SYSTEM

2.1 UnpackingCheck that the packaging is undamaged.

2.2 Inspection upon receiptCheck that the CJC™ Desorber system and all accessories are undamaged. If damage is found, adamage report should be sent to the company responsible for the shipping (include photographs ifrelevant). Batch number of the CJC™ Desorber system must be included in the damage report.

Storage until i nstallation

NOTE!If the CJC™ Desorber sys tem is not t o be in stalled immediately after delivery, the filtermust be stored in it s original delivery packaging and in acceptable conditions. A drystorage room with relative humidi ty not exceeding 60% is considered acceptable.

NOTE!Outdoor storage under cover is accepted only for a short t ime and requires adequateprotection against all harmful impacts of the climate.

NOTE!The CJC™ Desorber system must be handled with care, do not drop and protect againstmechanical damage.

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3 INSTALLATION OF CJC TM DESORBER UNIT Please see installation drawing (53 011 21-4) and assembly drawings (44 003 14-4 / 44 003 15-4) for reference.

3.1 Stationary Units

3.1.1 Mechanical requirements:

Oil in- and outlets are equipped with 22 mm cutting ring type pipe fittings for external connection.

The external piping must be supported and stress-free in order not to damage supply pump and heatexchanger, and the length of the suction line must not exceed the following values:

ISO 150 oil / 20ºC tank temperature = Max. 6 metres.ISO 150 oil / 40ºC tank temperature = Max. 20 metres.ISO 220 oil / 20ºC tank temperature = Max. 4 metres.ISO 220 oil / 40ºC tank temperature = Max. 15 metres.

Use pipes with larger inner diameter if the Desorber cannot be installed within these limits, or contactC.C. Jensen for further information.

The water drain outlet should preferably be able to discharge freely into a drip pan or similar, but a drainhose of 1-2 metres is allowed.

CAUTION

Do not under any circumstances connect the water drain outlet to a pipe installationwhere back-pressure might arise as this w ill j eopardize the correct function of theDesorber.

Make sure that service and maintenance areas, as indicated on the installation drawing (53 011 21-4),

are available.

Electrical requirements: Connect the Desorber according to the electric circuit diagram in chapter 9.1 of this manual. Observelocal rules and regulations.

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3.2 Mobile Units

3.2.1 Mechanical requirements

Connect the Desorber to the oil system using the hoses, which can be delivered with the unit.

If longer hoses are required due to lack of access, use larger hoses or contact C.C. Jensen for furtherinformation.Regarding the water outlet, follow the recommendations given above.

Electrical requirements: Connect the Desorber's CE-type plug to a similar socket. Make sure the socket's current rating does notexceed the Desorber's rating. Observe local rules and regulations.

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4 S TARTING UP Observe chapter 3 "Installation" .

1. For stationary Desorber open inlet and outlet valves. For mobile Desorber connect quick releasecouplings inlet and outlet.

2. Put the main switch in “ON“ position.

3. Start the Desorber briefly by turning the run/drain switch in run position and check the supply pumpfor correct counter-clockwise rotation; change the power supply phase sequence if necessary.

4. Start the Desorber. It will automatically go through a filling sequence and hereafter run automatically.

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5 NORMAL OPERATING AND DRAINAGE

5.1 Normal OperationDuring normal operation after the filling sequence, the supply and discharge pumps will run continuously;the latter at a variable speed controlled by the EPR (Electronical Programmable Relay) and frequencyinverter according to the fluid level in the desorbing chamber.

The temperature control thermostat is factory preset for a process oil temperature of 70ºC, and will switchon and off the electric heating element in order to maintain this temperature.

The water extracted by the Desorber will ALWAYS, to an extent, be contaminated with oil. The ratiodepends, among other things, on the initial content of water and the hygroscopic properties of the oil.

CAUTION

It is therefore strictl y prohibit ed to dispose of the water through normal sanitationdrains or sewers !!

Observe local r ules and regulations regarding chemical waste !!

5.2 DrainageThe Desorber has an automatic draining sequence mode intended to be used when the unit has to bemoved to another location or when another oil type is to be treated. The draining sequence is fullyautomatic, and the unit can therefore be left unattended during draining.

The discharge pump will drain the unit at high speed until it’s empty. EPR regulate the speed by means ofhigh level sensor and low level sensor, and is controlled by means of a 3-valve solenoid valve. Thechamber is emptied at low speed.

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6 CONTROL AND A LARM S YSTEM

6.1 Control systemThe Desorber is EPR-controlled and works automatically in both operating modes: RUN and DRAIN. Thespeeds of the supply pump, blower and cooling fan are constant, whereas the speed of the dischargepump is varied by means of the frequency inverter integrated in the control box.

Speed setting, heat enabling and pump action is controlled by the EPR through inputs from the levelswitches on the desorbing chamber and the temperature control thermostat.

Furthermore, additional safety against overheating is secured through the manual reset type temperatureswitch, and the system is protected against excessive pressure by the built-on pressure switch.

6.2 Alarm syst emThe Desorber is equipped with an alarm and shut-down system monitoring the following malfuntions:

• High oil level• High temperature cut-out• Motor overload cut-out

The shut-down system will stop either the supply pump or the whole desorbing process depending on thenature of the alarm. When an alarm is raised, the common alarm will lit.

After a high level alarm occurs the unit automatically starts to drain the chamber, if the alarm is reset, theunit go back to normal running.

After shut-down, desorbing cannot be resumed before the fault has been corrected and the indication

lamp is extin-guished through an additional activation of the reset button.

The Desorber is equipped with a Normally Closed alarm output for remote indication purpose.

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7 TROUBLE S HOOTING

Failure Cause Remedy

High oil level alarm Oil is foaming due to worn-out anti-foaming additives

Analyze oil and add new additives

Overload alarm High temperature cut-out

Motor overload cut-out

Check temperature settingsCheck temperature switches

Check motor insulation level

Low efficiency Condenser fouled internally Dismantle and flush condenser

Condenser fouled externallyClean condenser with compressed air

Fouled demister in chamber Draw out insert and clean demister

Fouled/carbonized heater Draw out insert and clean heater

Too low temperature Increase temperature setting

Excessive oil inexpelled water

Too low oil viscosity

Oil is foaming due to worn-out anti-foaming additives

Descrease temperature setting

Analyze oil and add new additives

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8 M AINTENANCE The Desorber requires very little maintenance apart from routine inspections.

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9 COMPONENT S PECIFICATIONS In this section you can find the relevant specification documents for the components used in the CJC™Desorber system.

9.1 Electrical diagram

9.2 Pumps PV4-18-49.3 Temperature switches

9.4 Omron Compact General Purpose Inverter

9.5 Electronical Progr ammable Relay ZEN-20C1DR-D-V2

9.6 Rootsblower WPB 25

9.7 Condenser HP10-1 make Nissen

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9.1 Control Box

9.1.1 Control box, electrical diagram, drawing 08021 rev. AB 3

9.1.2 Start-up and Maintenance of Switchboards

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/Page:Draw.no.:ID-no.:Customer:

Title: Frontpage

F1 1308021

C. C. Jensen A/SLøvholmen 13

5700 Svendborg+45 63212014 +45 62224615

Customer: C. C. Jensen A/S

Plant: Control panel for Desorber D 30With optical sensor

Voltage:Full load:Largest load:Max. Ik:Min. Ik:Max. fuse:

3 x 400/415V 50/60Hz--A--A

16kA220A

20A gLDegree of protection:

Ambient temperature:IP65

0-40°C

Pump - Overload relay 0,32-1,25ABlower - Overload relay 1,0 - 4,0A

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/Page:ID-no.: Draw.no.:Customer:

Title: Index

I1 1308021


5700 Svendborg+45 63212014 +45 62224615

Index

Lay-out front L109-01-2012 13:17:50

Lay-out baseplate

Power circuit diagram

Power circuit diagram

Lay-out PLC

Circuit diagram Input I0 - I3

Circuit diagram Input I4 - I7

Circuit diagram Input I8 - Ib

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09-01-2012 12:31:40

09-01-2012 10:11:30

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L2

1

2

3

4

5

6

Circuit diagram Output Q0 - Q1



Terminal connection

Terminal connection

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09-01-2012 10:06:16

09-01-2012 09:59:48

09-01-2012 09:59:48

7

8

9

10

11

Parts description

09-01-2012 13:18:02

12

8/18/2019 Manual D30 - 880878_D30 PV-C2DE2

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/

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B

C

D

E

F

G

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A

B

C

D

E

F

G

H

-

Rev: Date: Constr./ Appr. Plant: Customer: ID-no.: Draw.no.: Page:Draw.: CCJ:

Appr.:

AB

AB1

AB2

AB3

08-09-17

09-10-26

12-01-09

11-07-07

--/ALR

--/NIT

--/NIT

--/NIT

Control panel for

Desorber D 30

With optical sensor

Title: L ay-out front

L1 1308021


5700 Svendborg+45 63212014 +45 62224615

REC

REC

REC

REC

JHO

JHO

JHO

JHO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Off Common alarm

2 0 0

400

5 0 0

Run Drain Reset

Right side

5 0 0

200

-Q0

-A1

-S4 -S9

8/18/2019 Manual D30 - 880878_D30 PV-C2DE2

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/

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

-


Appr.:

AB

AB1

AB2

AB3

08-09-17

09-10-26

12-01-09

11-07-07

--/ALR

--/NIT

--/NIT

--/NIT

Control panel for

Desorber D 30

With optical sensor

Title: Lay-out baseplate

L2 1308021


5700 Svendborg+45 63212014 +45 62224615

REC

REC

REC

REC

JHO

JHO

JHO

JHO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

ContactorsOverload relays

Zen module

24VDCpower supply

Terminals

Frequencyinverter

Relay

8/18/2019 Manual D30 - 880878_D30 PV-C2DE2

35/145

/

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

-


Appr.:

AB

AB1

AB2

AB3

08-09-17

09-10-26

12-01-09

11-07-07

--/ALR

--/NIT

--/NIT

--/NIT

Control panel for

Desorber D 30

With optical sensor

Title: Power circuit diagram

1 1308021


5700 Svendborg+45 63212014 +45 62224615

REC

REC

REC

REC

JHO

JHO

JHO

JHO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Supply

Blower Cooling fan Supply pump Heater * * * *

* S ee manual for actual setting and specific ation

*

*

*

0,32-*-1,25A

1,0-*-4,0A

Max. In 11A

EARTH EARTH2.1

U U2.1

V V2.1W

2.1W

U V W

M

3

U V W

-M05

U V W

M

3

U V W

-M05A

U V W

M

3

U V W

-M04

1

2

3

4

5

6

1

2

3

4

5

6 -Q0

1 U2 1 U2 -X1

1 V 2 1 V 2

1 W2 1 W2

2 U2 2 U2 -X1

3 U2 3 U2 -X1

2 V 2 2 V 2

2 W2 2 W2

3 V 2 3 V 2

3 W2 3 W2

1 P E 1

1 P E 1 -X0

4 V 2 4 V 2

4 U2 4 U2 -X1

1

2

3

4

5

6

1

2

3

4

5

6

-Q05(9/4)

1

2

3

4

5

6

1

2

3

4

5

6

-Q04(8/16)

1

2

3

4

5

6

1

2

3

4

5

6

-Q03(8/8)

B N /

WH /

B K /

GNY E /

B N /

WH /

B K /

GNY E /-W05

B N /

WH /

B K /

GNY E /

B N /

WH /

B K /

GNY E /-W05A

B N /

WH /

B K /

GNY E /

B N /

WH /

B K /

GNY E /-W04

B K /

B U/

GNY E /

B K /

B U/

GNY E /-W03

1

2

3

4

5

6

1

2

3

4

5

6

-F05(6/4)(9/4)

1

2

3

4

5

6

1

2

3

4

5

6

-F04(6/3)

(8/16)

V U V U

-R03

1 0 0 1 0 1

1 0 2

1 0 3 1 0 6

1 0 4 1 0 5 1 0 7

1 0 8

1 1 0

1 0 9

1 / 2 / 3 /

GNY E /1 / 2 / 3 /

GNY E /-W1000

8/18/2019 Manual D30 - 880878_D30 PV-C2DE2

36/145

/

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

-


Appr.:

AB

AB1

AB2

AB3

08-09-17

09-10-26

12-01-09

11-07-07

--/ALR

--/NIT

--/NIT

--/NIT

Control panel for

Desorber D 30

With optical sensor

Title: Power circuit diagram

2 1308021


5700 Svendborg+45 63212014 +45 62224615

REC

REC

REC

REC

JHO

JHO

JHO

JHO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

24VDCpower supply

Discharge pump*

**

** - Shield to be connected in both ends

2AT

Setting 4A

* S ee manual for actual setting and specific ation

EARTH3.1

EARTH1.20

UU1.20

VV1.20W1.20

W

-T06.AL16.5

-T06.AL06.5

0VDC3.1

+24V3.1

B N

WH

B K

GNY E

B N

WH

B K

GNY E

-W06

-F 1

T06.S19.7

T06.S29.11

T06.SC

9.11

1

2

3

4

5

6

1

2

3

4

5

6

-Q06

2 0 0 2 0 1

2 0 2 2 0 3

2 0 4

2 0 5

-F 2

2 0 6 2 0 7

U V W

M

3

U V W

-M06

L 1 L 2 L 3

-V + V

L 1 L 2 L 3

-V + V

-T1

-F 3

2 0 8

1 2 3 4 5 1 1

A L 0

A L 1

A L 2

A M

C M2

HL

L L 1 L 2 L 3

N / -

O OI

P 2 4

P / +

P C S

P D / + 1

U V W

S7 ONOFF S8 ON

OFF

1 2 3 4 5 1 1

A L 0

A L 1

A L 2

A M

C M2

HL

L L 1 L 2 L 3

N / -

O OI

P 2 4

P / +

P C S

P D / + 1

U V W

-T06

8/18/2019 Manual D30 - 880878_D30 PV-C2DE2

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/

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

-


Appr.:

AB

AB1

AB2

AB3

08-09-17

09-10-26

12-01-09

11-07-07

--/ALR

--/NIT

--/NIT

--/NIT

Control panel for

Desorber D 30

With optical sensor

Title: Lay-out PLC

3 1308021


5700 Svendborg+45 63212014 +45 62224615

REC

REC

REC

REC

JHO

JHO

JHO

JHO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

0VDC0VDC2.19,4 .1

+24V4.1

+24V

+24V2.19

+24V

EARTH2.20

EARTH4.1

+ - COM

Q0 Q1 Q2 Q3 Q4/5 Q6/7

DEL ALT

OKESC

OMRONZEN-20C1DR-D-V2

+ - COM

Q0 Q1 Q2 Q3 Q4/5 Q6/7

-K1

8/18/2019 Manual D30 - 880878_D30 PV-C2DE2

38/145

/

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

-


Appr.:

AB

AB1

AB2

AB3

08-09-17

09-10-26

12-01-09

11-07-07

--/ALR

--/NIT

--/NIT

--/NIT

Control panel for

Desorber D 30

With optical sensor

Title: Circuit diagram Input I0 - I3

4 1308021


5700 Svendborg+45 63212014 +45 62224615

REC

REC

REC

REC

JHO

JHO

JHO

JHO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Heat enabling Speed upOil level high

LH HE SU

Speed down

SD

+24V5.1

+24V3.20

EARTH5.1

EARTH3.20

0VDC5.1

0VDC3.1

-B0 -B1 -B2 -B3

0 + 0 + -X121 + 1 + -X12

2 + 2 + -X12 3 + 3 + -X12

0 - 0 --X121 -1 --X12

2 -2 --X12 3 - 3 --X12

0 0 -X12 1 1 -X12 2 2 -X12 3 3 -X12

I0I0

Term. Adr.Ref.

I0I0

-K1

I1I1

Term. Adr.Ref.

I1I1

-K1

I2I2

Term. Adr.Ref.

I2I2

-K1

I3I3

Term. Adr.Ref.

I3I3

-K1

B U/

B N /

B U/

B N /-W0

WH /WH /-W0

B U/

B N /

B U/

B N /-W1

WH /WH /-W1

B U/

B N /

B U/

B N /-W2

WH /WH /-W2

B U/

B N /

B U/

B N /-W3

WH /WH /-W3

4 0 0 4 0 1

4 0 2 4 0 3

8/18/2019 Manual D30 - 880878_D30 PV-C2DE2

39/145

/

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

-


Appr.:

AB

AB1

AB2

AB3

08-09-17

09-10-26

12-01-09

11-07-07

--/ALR

--/NIT

--/NIT

--/NIT

Control panel for

Desorber D 30

With optical sensor

Title: Circuit diagram Input I4 - I7

5 1308021


5700 Svendborg+45 63212014 +45 62224615

REC

REC

REC

REC

JHO

JHO

JHO

JHO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Run Drain Temperature control Remote stop

*

1 - Run2 - Off 3 - Drain

Remote stopor loop

0VDC6.1

0VDC4.20

+24V4.20

+24V6.1

EARTH4.20

EARTH6.1

I4I4

Term. Adr.Ref.

I4I4

-K1

I5I5

Term. Adr.Ref.

I5I5

-K1

6 + 6 + -X12

6 6 -X12

I6I6

Term. Adr.Ref.

I6I6

-K1

I7I7

Term. Adr.Ref.

I7I7

-K1

1 /1 /-W6

2 /2 /-W6

1 3

1 4

1 3

1 4

21 3

-S4t°

-S6

5 0 0 5 0 1

5 0 2

2 3

2 4

2 3

2 4

1 /1 /-W7

2 /2 /-W7

7 7 -X12

7 + 7 + -X12

1 1

1 2

1 1

1 2 -S7

5 0 3

8/18/2019 Manual D30 - 880878_D30 PV-C2DE2

40/145

/

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

-


Appr.:

AB

AB1

AB2

AB3

08-09-17

09-10-26

12-01-09

11-07-07

--/ALR

--/NIT

--/NIT

--/NIT

Control panel for

Desorber D 30

With optical sensor

Title: Circuit diagram Input I8 - Ib

6 1308021


5700 Svendborg+45 63212014 +45 62224615

REC

REC

REC

REC

JHO

JHO

JHO

JHO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Overload Resethigh oil level

High temperature Leak detectioncut-out

0VDC7.1

0VDC5.20

+24V5.20

+24V7.1

EARTH5.20

EARTH7.1

-T06.AL02.12

-T06.AL1

2.12

I8I8

Term. Adr.Ref.

I8I8

-K1

I9I9

Term. Adr.Ref.

I9I9

-K1

IaIa

Term. Adr.Ref.

IaIa

-K1

IbIb

Term. Adr.Ref.

IbIb

-K1

1 3

1 4

1 3

1 4 -S9

9 7

9 8

9 7

9 8

-F04(1/13)

9 7

9 8

9 7

9 8

-F05(1/7)

-X13.03B8.10

6 0 0

6 0 1 6 0 8

-SB

8 8 -X12

8 + 8 + -X12

1 /

1 /-Wb

2 /

2 /-Wb

6 0 1

8/18/2019 Manual D30 - 880878_D30 PV-C2DE2

41/145

/

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

-


Appr.:

AB

AB1

AB2

AB3

08-09-17

09-10-26

12-01-09

11-07-07

--/ALR

--/NIT

--/NIT

--/NIT

Control panel for

Desorber D 30

With optical sensor

Title: Circuit diagram Output Q0 - Q1

7 1308021


5700 Svendborg+45 63212014 +45 62224615

REC

REC

REC

REC

JHO

JHO

JHO

JHO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Common external alarm

Common external alarm

Spare

+24V6.20

+24V8.1

EARTH6.20

EARTH8.1

0VDC6.20

0VDC8.1

1 4

1 3

1 4

1 3

-K00

/8=/8

2 / 3 /2 / 3 /-W00

1 /1 /-W00

0 0 B 0 0 B

0 0 0 0 -X13

Q0Q0

Term. Adr.Ref.

Q0Q0-K1

1 5

9

1 5

9 -K00

(4)

0 0 A 0 0 A

-X13

Q1Q1

Term. Adr.Ref.

Q1Q1-K1

7 0 0

7 0 3

7 0 2

7 0 1

X 1

X 2

X 1

X 2

-S9

8/18/2019 Manual D30 - 880878_D30 PV-C2DE2

42/145

/

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

-


Appr.:

AB

AB1

AB2

AB3

08-09-17

09-10-26

12-01-09

11-07-07

--/ALR

--/NIT

--/NIT

--/NIT

Control panel for

Desorber D 30

With optical sensor


8 1308021


5700 Svendborg+45 63212014 +45 62224615

REC

REC

REC

REC

JHO

JHO

JHO

JHO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Supply pumpSpare Heater

* - Only on modules with filter

Hightemperature

cut-out

0VDC7.20

0VDC9.1

+24V9.1

+24V7.20

EARTH7.20

EARTH9.1

9 5

9 6

9 5

9 6

-F04(1/13)

A 1

A 2

A 1

A 2

-Q04

1/139/16

A 1

A 2

A 1

A 2

-Q03

1/16

1

2 4

t°

1

2 4

-S03A

1 /1 /-W03A

2 / 3 /2 / 3 /-W03A

0 3 0 3 -X13

0 3 A 0 3 A

-X13 0 3 B 0 3 B

Q2Q2

Term. Adr.Ref.

Q2Q2-K1

Q3Q3

Term. Adr.Ref.

Q3Q3-K1

Q4Q4

Term. Adr.Ref.

Q4Q4-K1

-X13.03B6.13

8 0 2

8 0 1

8 0 0

1 0 0 1

8/18/2019 Manual D30 - 880878_D30 PV-C2DE2

43/145

/

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

-


Appr.:

AB

AB1

AB2

AB3

08-09-17

09-10-26

12-01-09

11-07-07

--/ALR

--/NIT

--/NIT

--/NIT

Control panel for

Desorber D 30

With optical sensor


9 1308021


5700 Svendborg+45 63212014 +45 62224615

REC

REC

REC

REC

JHO

JHO

JHO

JHO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Discharge pumpDischarge pumpBlower/Coolinghigh speed

Operation

0VDC0VDC8.20

+24V8.20

+24V

EARTH8.20

EARTH

9 5

9 6

9 5

9 6

-F05(1/7)

A 1

A 2

A 1

A 2

-Q05

1/7

Q5Q5

Term. Adr.Ref.

Q5Q5-K1

Q6Q6

Term. Adr.Ref.

Q6Q6-K1

Q7Q7

Term. Adr.Ref.

Q7Q7-K1

1 4

1 3

1 4

1 3

-K06

/18

1 3

1 4

1 3

1 4

-Q04(8/16)

6

1 0

6

1 0

-K06(8)

X 1

X 2

X 1

X 2

-S4

9 0 1

9 0 0

9 0 2 T06.S12.12

T06.S22.12

T06.SC2.12

6 0 6 6 0 7

8/18/2019 Manual D30 - 880878_D30 PV-C2DE2

44/145

/

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

-


Appr.:

AB

AB1

AB2

AB3

08-09-17

09-10-26

12-01-09

11-07-07

--/ALR

--/NIT

--/NIT

--/NIT

Control panel for

Desorber D 30

With optical sensor

Title: Terminal connection

10 1308021


5700 Svendborg+45 63212014 +45 62224615

REC

REC

REC

REC

JHO

JHO

JHO

JHO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

E x

t er n

al

c onn

e c t i on

Supply Blower Cooling fan Supply pump Heater Discharge pump

Max. In 11A

U V W

M

3

U V W

-M04

U V W

M

3

U V W

-M05

U V W

M

3

U V W

-M05AV U V U

-R03

664422

-Q0

1PE11PE1

-X0

3W23W2 4V24V24U24U21U21U2

-X1

2U22U21V21V21W21W 2 2W22W2 3U23U23V23V22V22V2 UU

-T06

VV WW

1 / 2 / 3 /

GNY E /1 / 2 / 3 /

GNY E /-W1000

U V W

M

3

U V W

-M06

B N /

WH /

B K /

GNY E /

B N /

WH /

B K /

GNY E /-W05

B N /

WH /

B K /

GNY E /

B N /

WH /

B K /

GNY E /-W05A

B N /

WH /

B K /

GNY E /

B N /

WH /

B K /

GNY E /-W04

B K /

B U/

GNY E /

B K /

B U/

GNY E /-W03

B N

WH

B K

GNY E

B N

WH

B K

GNY E

-W06

8/18/2019 Manual D30 - 880878_D30 PV-C2DE2

45/145

/

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

-


Appr.:

AB

AB1

AB2

AB3

08-09-17

09-10-26

12-01-09

11-07-07

--/ALR

--/NIT

--/NIT

--/NIT

Control panel for

Desorber D 30

With optical sensor

Title: Terminal connection

11 1308021


5700 Svendborg+45 63212014 +45 62224615

REC

REC

REC

REC

JHO

JHO

JHO

JHO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

E x

t er n

al

c onn

e c t i on

Oil levelhighLH

Heatenabling

HE

Speed upSU

Speed downSD

Temperaturecontrol

Commonexternalalarm

Hightemperature

cut-out

Remote stopor loop

Leak detection

00

-X12

0+0+ 11 1+1+ 22 2+2+ 3+3+33

-B0 -B1 -B2 -B3

0-0- 1-1- 2-2- 3-3-

t°

-S6

66 6+6+ 00A00A0000

-X13

00B00B

1

4 2

t°

1

4 2

-S03

030 3 0 3B03B03A03A77 7+7+

1 1

1 2

1 1

1 2 -S7

WH /

B U/

B N /

WH /

B U/

B N /-W0

WH /

B U/

B N /

WH /

B U/

B N /-W1

WH /

B U/

B N /

WH /

B U/

B N /-W2

WH /

B U/

B N /

WH /

B U/

B N /-W3 2 / 1 /2 / 1 /-W6 2 / 1 /2 / 1 /-W7 1 / 2 / 3 /1 / 2 / 3 /-W00 1 / 2 / 3 /1 / 2 / 3 /-W03A2 / 1 /2 / 1 /-Wb

88 8+8+

-SB

8/18/2019 Manual D30 - 880878_D30 PV-C2DE2

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/

A

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D

E

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A

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C

D

E

F

G

H

-

Name Order number Description Type Maker Supplier

Parts List

Rev: Date: Constr./ Appr.: Plant: Customer: ID-no.: Draw.no.: Page: Appr.Draw.: CCJ:

AB

AB1

AB2

AB3

08-09-17

09-10-26

12-01-09

11-07-07

--/ALR

--/NIT

--/NIT

--/NIT

REC

REC

REC

REC

Control panel for

Desorber D 30

With optical sensor

Title: Parts description

1 2 1308021


5700 Svendborg+45 63212014 +45 62224615

3295150738614 Metal key for nsys SA73861 Schneider Electric Schneider Electric A/S-A1

3606480159442 Box 500x400x200mm NSYS3D5420P Schneider Electric Solar -A1

5702969084347 Metal lock for nsys, complete S3D01219 Schneider Electric Schneider Electric A/S-A1

70 065 65-2A Fuse 2,0A 500V slow-acting 6,3x32MM SIBA Solar -F1

4017918090685 Fuse modular terminal block UK 6,3-HESI Phoenix Contact A/S Phoenix Contact A/S-F1





4011209638723 Overload relay, range: 0,32-1,25A 3RB2016-1NB0 Siemens Siemens-F04

4011209638730 Overload relay, range: 1,0-4,0A 3RB2016-1PB0 Siemens Siemens-F05

4547648391245 Micro PLC 12 x 24VDC in/8 relay out ZEN-20C1DR-D-V2 Omron Omron-K1

4536854363825 Relay with 4 changeover 24VDC MY4IN 24DC Omron Omron-K00

4547648009256 Socket PYF14A-N BY OMZ Omron Omron-K00

4536854363825 Relay with 4 changeover 24VDC MY4IN 24DC Omron Omron-K06

4547648009256 Socket PYF14A-N BY OMZ Omron Omron-K06

6417019390277 Switch 3-P 25A/750V OT25FT3 ABB ABB Komponent A/S-Q0

6417019411651 Hand lever black OHBS2PJ ABB ABB Komponent A/S-Q0

4011209272705 DC contactor S00 9 A, 24V, 1 NO 3RT1016-1BB41 Siemens Siemens-Q03



4011209263567 Circuit breaker S00, adjustment: 2,8-4,0 A 3RV1011-1EA10 Siemens Siemens-Q06

4011209029903 Ill. switch green, 3 positions, maintained-contact 3SB3001-2DA41 Siemens Siemens-S4

4011209030978 Contact block 1 NO 3SB3400-0B Siemens Siemens-S4


4011209501287 Lampholder with LED, 24V green 3SB3400-1PC Siemens Siemens-S4

4011209029729 Ill. pushbutton red 3SB3001-0AA21 Siemens Siemens-S9


JHO

JHO

JHO

JHO

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/

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

-

Name Order number Description Type Maker Supplier

Parts List

Rev: Date: Constr./ Appr.: Plant: Customer: ID-no.: Draw.no.: Page: Appr.Draw.: CCJ:

AB

AB1

AB2

AB3

08-09-17

09-10-26

12-01-09

11-07-07

--/ALR

--/NIT

--/NIT

--/NIT

REC

REC

REC

REC

Control panel for

Desorber D 30

With optical sensor

Title: Parts description

1 3 1308021


5700 Svendborg+45 63212014 +45 62224615

4011209501263 Lampholder with LED, 24V red 3SB3400-1PB Siemens Siemens-S9

4547648386661 Power supply 24VDC/5A S8VT-F12024E Omron Omron-T1

4032248032365 Shield connection terminal 3-8 sc 169226 Weidmuller Knud Wexøe A/S-T06

4547648634229 Frequency inverter 3 x 380-480V/0,4kW JX-A4004-EF Omron Omron-T06

4017918194154 End bracket CLIPFIX 35-5 Phoenix Contact A/S Phoenix Contact A/S-X0



4046356057738 Feed-through modular terminal block QTCU 2,5-PE Phoenix Contact A/S Phoenix Contact A/S-X0

4046356057752 End cover for modular terminal blocks D-QTCU 2,5 Phoenix Contact A/S Phoenix Contact A/S-X0

4017918976033 Quick connection feed-through terminal block QTC 2,5 Phoenix Contact A/S Phoenix Contact A/S-X1

4017918976057 Feed-through modular terminal block QTC 2,5-PE Phoenix Contact A/S Phoenix Contact A/S-X1

4017918976064 End cover for modular terminal blocks D-QTC 2,5 Phoenix Contact A/S Phoenix Contact A/S-X1

4 01 791 89 324 11 Qu ic k c on ne ct io n f ee d- thr ou gh m odu la r t er mi na l bl oc k QT C 1 ,5 P ho en ix C ont ac t A /S P ho en ix C on ta ct A /S-X12


4 01 791 89 324 11 Qu ic k c on ne ct io n f ee d- thr ou gh m odu la r t er mi na l bl oc k QT C 1 ,5 P ho en ix C ont ac t A /S P ho en ix C on ta ct A /S-X13


JHO

JHO

JHO

JHO

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Titech Electric A/S 63 96 65 65 [email protected] www.titech.dk

Sivlandvænget 15 5260 Odense S Fax: 63 96 65 67Hammershusvej 4C 7400 Herning Fax: 97 13 65 67

Start-up and maintenance of Switchboards

delivered by Titech Electri c A/S

Before start-up.

1. Visual inspection. Make sure that the switchboard has not been damaged during the transport.

2. All screw terminals on components in the switchboard should be retightened.

3. Visual inspection. Make sure that all wires are connected properly in the terminal strip.

4. Adjust all thermal overload relays, circuit breakers, measuring instruments.(All scales are set to lowest value.)

Maintenance instruct ions.

By preventive maintenance of switchboards, which should be done at least once a year, thecheckpoints below could be a guidance.

1. Visual inspection. Check that the switchboard is intact.

2. Cleaning of switchboard/plant. Ventilating apertures should be cleaned for dust and mud,change or vacuum clean filter if necessary.

3. All screw terminals on components and bus-bar connections should be retightened.

4. Actuate all switches. This is very important and should be done frequently.

5. Make a thermo-graphic check of important contact spots on components and bus-barconnections

6. Check switch components for operation time and exchange if any have exceeded maximumoperating time.

7. High voltage- and insulation-test. Remember to switch off all electronics, control circuits andoutgoing power circuits.

8. Test alarm- and control functions.

9. If the switchboard had been exposed to extreme condition (such as damage by fire or water,lightning or high short-circuit current), it ought to be inspected and checked according to theabove checkpoints. Defect components should be changed.

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Page 24/31D30 PV-C2DE2 / 7400224

Feb. 2012 / Rev. A

Instruction Manual

9.2 Pumps PV4-18-4

9.2.1 Drawing 56 022 14-4 (rev. 4) and spare parts list

9.2.2 Wiring diagram

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List ofcomponents

CJC™ PumpType PV4Drawing No.: 56 022 14-4

03-2007

Pos. Article No. Description Qty.

1 FD2100243 Pump bracket 1

2 FD34085 O-ring 28.17x3.53 Viton 1

3 FD30071 Screw M6x16 4

4 FC2100209 Bell housing 1

5 FD30130 Screw M4x12 3

6 FD34190 O-ring 21,0x1,0 Viton 1

7 FD1400148 Cover f. by-pass valve 1

8 FD32659 By-pass valve 1

9 FD30231 Screw M3x10 4

10 FD34075 O-ring 32,1x1,6 Viton 1

11 FD30102 Shaft 5x20mm 1

12 Screws for Pump Housing 3

FD30108 M4x35 for PV4-7-4

FD30109 M4x40 for PV4-9-4

FD30110 M4x45 for PV4-14-4

FD30111 M4x50 for PV4-18-4FD30378 M4x65 for PV4-23-4

FD30474 M4x70 for PV4x30-4

FD30379 M4x80 for PV4x38-4

13 Gear wheel 2

FD3000307-07 PV4-7

FD3000307-09 PV4-9

FD3000307-14 PV4-14

FD3000307-18 PV4-18

FD3000307-23 PV4-23FD3000307-30 PV4-30

FD3000307-38 PV4-38

14 Pump Housing 1

FD2600418-07 PV4-7

FD2600418-09 PV4-9

FD2600418-14 PV4-14

FD2600418-18 PV4-18

FD2600418-23 PV4-23

FD2600418-30 PV4-30

FD2600418-38 PV4-38

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List ofcomponents

CJC™ PumpType PV4Drawing No.: 56 022 14-4

03-2007

15 Drive Shaft 1

FD30105 5x80mm for PV4-7 and PV4-9

FD30009 5x90mm for PV4-14 and PV4-18

FD30381 5x95mm for PV4-23

FD30475+FD30120 5x85+5x20mm for PV4-30

FD30105+FD30103 5x80+5x28mm for PV4-38

16 FD34258 Shaft seal 5x15x6 1

17 FD30008 Seeger Ring ø 15x1 1

18 FD30061 Pivot Screw M6x10 119 FD33300 Coupling f. motor 1

20 FD30129 Pivot screw M5x6 included Pos.19 1

21 El-motor 1

FB31000 El-motor 63G4 3-phase VEM incl.coupling

FB31035 El-motor PM/PV 24V DC incl.coupling

22 FD2100704 Coupling f. pump 1

23 FD35117 Arrow 1

Packing set, complete f.:

FS1021 For Pump PVH4

1 off o-ring 28.17x3.53 viton

1 off o-ring 21,0x1,0 viton

1 off o-ring 32,1x1,6 viton

1 off shaft seal 5x15x6 (see pos. 16)

1 off seeger ring

1 off By-Pass Valve

Gear wheel set, complete

FS1008 PV4-7

FS1009 PV4-9

FS1010 PV4-14

FS1011 PV4-18

FS1022 Coupling set f. pump

1 off coupling f. pump incl. pivot screw M6x10

FS1033 Coupling set f. motor with ø11mm shaft

1 off coupling f. motor ø11mm incl. pivot screw M5x6

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C.C.Jensen A/SLøvholmen 13, DK-5700 Svendborg Denmark

FAX NO. +45 62 22 46 15 PHONE +45 63 21 20 14

Weight:

Project:

Customer:

This document has been prepared by C.C.Jensen A/S of Svendborg, Denmark, and remains the property of the company.Reproduction or use this document without the consent of C.C.Jensen A/S or its subsidaries i prohibited. All rights reserved.

Drawing no.

Date04.06.2010

Date

Sign

CKM

Appr.

D

Constr.

Appr.

Rev.

Tolerance:

7500310-7Wiring diagram for pump type PM/PV

CKM 04.06.2010

04.06.2010

D i r e c

t C u r r e n

t

A l t e r n a

t i n g

C u r r e n

t

Electric motor

2 4 V D C

+-

Z2

W2 U2 V2

U V W

W2 U2 V2

U V W

L2 L1 L3

L2 L1 L3

U1 Z1

U2

N P

T1 T2

X6X5CB

Fuse

S i n g

l e P h a s e

T h r e e

P h a s e

1 x 1

1 0 - 2

4 0 V

3 x

2 2 0 - 2

4 0 V

3 x

2 5 5 - 2

9 0 V

3 x

4 0 0 V *

3 x

3 8 0 - 4

2 0 V

3 x

4 4 0 - 5

0 0 V

3 x

6 0 0 V

3 x

6 9 0 V *

* O n

l y f o r

4 0 0 / 6 9 0 V

m o

t o r s

M M

W2 U2 V2

U V W

L1 L2 L3

W2 U2 V2

U V W

L1 L2 L3

Z2 U1 Z1

U2

NP

T1 T2

X6 X5CB

-+

Fuse

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Page 25/31D30 PV-C2DE2 / 7400224

Feb. 2012 / Rev. A

Instruction Manual

9.3 Danfoss Temperature Switches

9.3.1 Instructions

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INSTRUCTIONS

RI.5D.B3.02 03 - 2000

0 6 0 R 9 7 5 8

0 6 0 R 9 7 5 8

KP 61 81

KP 61, 62, 63, 68, 69 vapour chargeKP 62, 71, 73, 75, 77, 79, 81 adsorption charge (cross ambient)

Vapour charge Adsorption charge Manuel reset µ-stop

© Danfoss A/S

Vapour charge

Electrical rating - General

AC 1: 16A DC 11LR 112A AC 3: 16A 400 V ~_ 12 WAC 11: 10 A 220 V ~_

When used acc. to UL regulations

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Vapour charge

KP 61 060L1104, 060L1105 diff. = 3°C (5.4°F)KP 71 060L1115 diff. = 3°C (5.4°F)KP 73 060L1138 diff. = 3.5°C (6.3°F)

© Danfoss A/S (AC-RCM,nl) 03 - 2000 - CCBRI.5D.B3 .02

KP 61 060L1103, 1128 Vapour chargeKP 62 060L1110 Adsorption chargeKP 73 060L1118 Adsorption charge

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Page 26/31D30 PV-C2DE2 / 7400224

Feb. 2012 / Rev. A

Instruction Manual

9.4 Omron Compact General Purpose Inverter type JX

9.4.1 Quick guide

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VS mini J7Compact General Purpose InverterModel: CIMR-J7AZ200V Class 3-phase 0.1 to 4.0kW200V Class Single-phase 0.1 to 1.5kW400V Class 3-phase 0.37 to 4.0kW

QUICK MANUAL

Manual No.I39E-EN-01

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E s p a

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F r a n ç a

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I t a

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P o r

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P y c c к и

й

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Safety Information

The following conventions are used to indicate precautions in this document. Failure to heed pre-cautions provided in this document can result in serious or possibly even fatal injury or damage to theproducts or to related equipment and systems.

Indicates precautions that, if not heeded,could possibly result in loss of life or serious injury.

Indicates precautions that, if not heeded,could result in relatively serious or minor injury,damage to the product, or faulty operation.

Failure to heed a precaution classified as a caution can result in serious consequences depending onthe situation.

Precautions for UL/cUL Marking· Do not connect or disconnect wiring, or perform signal checks while the power supply is turned ON.· The Inverter internal capacitor is still charged even after the power supply is turned OFF. To prevent

electric shock, disconnect all power before servicing the Inverter, and then wait at least one minuteafter the power supply is disconnected. Confirm that all indicators are OFF before proceeding.

· Do not perform a withstand voltage test on any part of the Inverter. The Inverter is an electronicdevice that uses semiconductors, and is thus vulnerable to high voltage.

· Do not remove the Digital Operator or the blank cover unless the power supply is turned OFF.Never touch the printed circuit board (PCB) while the power supply is turned ON.

· This Inverter is not suitable for use on a circuit capable of delivering more than 18,000RMSsymmetrical amperes, 250 volts maximum (200V class Inverters) or 480 volts maximum (400 V classInverters).

General PrecautionsSome drawings in this manual are shown with protective covers or shields removed inorder to show detail with more clarity. Make sure all covers and shields are replacedbefore operating the product.This manual may be modified when necessary because of improvements to the product,modifications, or changes in specifications.To order a copy of this manual, or if your copy has been damaged or lost , contact yourOMRON YASKAWA Motion Control B. V. (Hereinafter called the OYMC) representatives.OYMC is not responsible for any modification of the product made by the user, since thatwill void the guarantee.

Use 75 °C copper wires or equivalent.Low voltage wires shall be wired with Class I Wiring.

WARNING

CAUTION

CAUTION

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Precautions for CE Markings· Only basic insulation to meet the requirements of protection class I and overvoltage category II is

provided with control circuit terminals.Additional insulation may be necessary in the end product to conform to CE requirements.

· For 400 V class Inverters, make sure to ground the supply neutral to conform to CE requirements.· For conformance to EMC directives, refer to section 3 in this document.For details, refer to the following document.Document No. EZZ008390 for English version.

· Our products are tested by authorized bodies using the standards listed below.Product standard: EN61800-3 : 1996

EN61800-3 ; A11 : 2000

Receiving

· Verify that the part numbers match your purchase order or packing slip.· Check the unit for physical damage that may have occurred during shipping.

Do not install or operate any Inverter that is damaged or has missing parts.Failure to observe this caution may result in injury or equipment damage.

CAUTION

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Warning Display

Japanese/French Warning DisplayAn English warning display is on the front panel of the inverter.If you need Japanese or French warning display, use the stickers at the back of this manual.Place it over the English warning display.

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Checking the Name PlateExample of 3-phase, 200VAC, 0.1kW (0.13HP)

Mounting

· Lift the cabinet by the heatsink. When moving the Inverter,never lift it by the plastic case or the terminal covers.Otherwise, the main unit may fall and be damaged.

· Mount the Inverter on nonflammable material (i.e., metal).Failure to observe this caution may result in a fire.

· When mounting Inverters in an enclosure, install a fan or other coolingdevice to keep the intake air temperature below 122°F (50°C)for IP20 (open chassis type), or below 105°F(40°C) for NEMA1 (TYPE1).

Overheating may cause a fire or damage the Inverter.· The VS mini generates heat. For effective cooling, mount it vertically.

Refer to the figure in Mounting Dimensions on section 3.

CAUTION

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Wiring

· Only begin wiring after verifying that the power supply is turned OFF.Failure to observe this warning may result in an electric shock or a fire.· Wiring should be performed only by qualified personnel.

Failure to observe this warning may result in an electric shock or a fire.· When wiring the emergency stop circuit, check the wiring thoroughly before operation.

Failure to observe this warning may result in injury.· Always ground the ground terminal according to the local grounding code.

Failure to observe this warning may result in an electric shock or a fire.· For 400V class, make sure to ground the supply neutral.

Failure to observe this warning may result in an electric shock or a fire.· If the power supply is turned ON during the FWD(or REV) RUN command is given,

the motor will start automatically.Turn the power supply ON after verifying that the RUN signal is OFF.Failure to observe this warning may result in injury.

· When the 3-wire sequence is set, do not make the wiring unless the multi-function inputterminal parameter is set.Failure to observe this warning may result in injury.

· Verify that the Inverter rated voltage coincides with the AC power supply voltage.Failure to observe this caution may result in personal injury or a fire.

· Do not perform a withstand voltage test on the Inverter.Performing withstand voltage tests may damage semiconductor elements.

· To connect a Braking Resistor, Braking Resistor Unit, or Braking Unit, follow theProcedure described in this manual.Improper connection may cause a fire.

· Always tighten terminal screws of the main circuit and the control circuits.Failure to observe this caution may result in a malfunction, damage or a fire.

· Never connect the AC main circuit power supply to output terminals U/T1, V/T2 or W/T3.The Inverter will be damaged and the guarantee will be voided.

· Do not connect or disconnect wires or connectors while power is applied to the circuits.Failure to observe this caution may result in injury.

· Do not perform signal checks during operation.The machine or the Inverter may be damaged.

WARNING

CAUTION

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Preautions for wiringWiring the control circuit terminals Screwdriver blade width

Insert the wire into the lower part of the terminal blockand connect it tightly with a screwdriver.

Wire sheath strip length must be 5.5mm (0.22in).

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Operation

· Only turn ON the input power supply after confirming the Digital Operatoror blank cover(optional) are in place. Do not remove the Digital Operator orthe covers while current is flowing.Failure to observe this warning may result in an electric shock.

· Never operate the Digital Operator or DIP the switches with wet hands.Failure to observe this warning may result in an electric shock.

· Never touch the terminals while current is flowing, even if the Inverter is stopping.Failure to observe this warning may result in an electric shock.

· When the fault retry function is selected, stand clear of the Inverter or the load.The Inverter may restart suddenly after stopping.

(Construct the system to ensure safety, even if the Inverter should restart.)Failure to observe this warning may result in injury.· When continuous operation after power recovery is selected, stand clear of the

Inverter or the load. The Inverter may restart suddenly after stopping.(Construct the system to ensure safety, even if the Inverter should restart.)Failure to observe this warning may result in injury.

· The Digital Operator stop button can be disabled by a setting in the Inverter.Install a separate emergency stop switch.Failure to observe this warning may result in injury.

WARNING

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· If an alarm is reset with the operation signal ON, the Inverter will restart automatically.

Reset an alarm only after verifying that the operation signal is OFF.Failure to observe this warning may result in injury.· When the 3-wire sequence is set, do not make the wiring unless the multi-function input

terminal parameter is set.Failure to observe this warning may result in injury.

· Never touch the heatsinks, which can be extremely hot.Failure to observe this caution may result in harmful burns to the body.

· It is easy to change operation speed from low to high. Verify the safe workingrange of the motor and machine before operation.Failure to observe this caution may result in injury and machine damage.

· Install a holding brake separately if necessary.Failure to observe this caution may result in injury.

· If using an Inverter with an elevator, take safety measures on the elevatorto prevent the elevator from dropping.Failure to observe this caution may result in injury.

· Do not perform signal checks during operation.The machine or the Inverter may be damaged.

· All the constants set in the Inverter have been preset at the factory.Do not change the settings unnecessarily.The Inverter may be damaged.

WARNING

CAUTION

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Maintenance and Inspection

· Never touch high-voltage terminals on the Inverter.Failure to observe this warning may result in an electrical shock.

· Disconnect all power before performing maintenance or inspection, and then wait atleast one minute after the power supply is disconnected. Confirm that all indicators areOFF before proceeding.If the indicators are not OFF, the capacitors are still charged and can be dangerous.

· Do not perform withstand voltage test on any part of the VS mini.The Inverter is an electronic device that uses semiconductors, and is thus vulnerable tohigh voltage.

· Only authorized personnel should be permitted to perform maintenance, inspections, or

parts replacement.(Remove all metal objects (watches, bracelets, etc.) before starting work.)Failure to observe these warnings may result in an electric shock.

· The control PCB board employs CMOS ICs. Do not touch the CMOS elements.They are easily damaged by static electricity.

· Do not connect or disconnect wires, connectors, or the cooling fan while

power is applied to the circuit.Failure to observe this caution may result in injury.

WARNING

CAUTION

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Periodical InspectionPeriodically inspect the inverter as described the following table to prevent accidents and to ensurehigh performance with high-reliability.

Part ReplacementInverter’s maintenance periods are noted below. Keep them as reference.Part Replacement Guidelines

Note: Usage conditions are as follows:

· Ambient temperature: Yearly average of 30°C· Load factor: 80% max.· Operating rate: 12 hours max. per day

Location to check Check for Solution

Terminals, unit mounting screws,etc.

Connection hardware is properlyseated and securely tightened.

Properly seat and tightenhardware.

Heatsink Built up durst, and debris

Blow with dry compressed air:39.2 x 10 4 to 58.8 x 10 4 Pa,57 to 85 psi (4 to 6kg / cm 2)pressure.

Printed circuit board Accumulation of conductivematerial or oil mist

Blow with dry compressed air:39.2 x 10 4 to 58.8 x 10 4 Pa,

57 to 85 psi (4 to 6kg / cm2)

pressureIf dust or oil cannot be removed,replace the inverter unit.

Power elements andsmoothing capacitor Abnormal odor or discoloration Replace the inverter unit.

Cooling fanAbnormal noise or vibrationCumulative operation time Replace the cooling fan.

Part Standard Replacement Period Replacement Method

Cooling fan 2 to 3 years Replace with new part.

Smoothing capacitor 5 yearsReplace with new part.(Determine need by inspection.)

Breaker relays – Determine need by inspection.

Fuses 10 years Replace with new part.

Aluminium capacitors on PCBs 5 years Replace with new part.(Determine need by inspection.)

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Others

· Never modify the product.Failure to observe this warning can result in an electric shock or injuryand will invalidate the guarantee.

· Do not subject the Inverter to halogen gases, such as fluorine, chlorine, bromine,and iodine, at any time even during transportation or installation.Otherwise, the Inverter can be damaged or interior parts burnt.

WARNING

CAUTION

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VS MINI J7 E N G L I S H

Quick Start Guide

1. Wiring2. Control Circuit Terminals3. Installation4. Start up and Trial run5. Quick Parameter List

6. Monitors7. Faults and Alarms

http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-

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1. Wiring

Note 1: Connect single-phase 200 V AC to terminals R/L1 and S/L2 of the J7AZBNote 2: The braking resistor cannot be connected because no braking transistor is incorporated.

SHORT BAR

U/T1V/T2

W/T3M

+1 +2 -Noise FilterL1L2L3

L1iL2iL3i

3-phase 200 V ACsingle-phase 200 V AC(see note 1)

R/L1S/L2T/L3

3G3JV PFI @

Multi-function input 1 (S2)Multi-function input 2 (S3)

Multi-function input 3 (S4)

Multi-function input 4 (S5)

Sequence input common

Forward/StopS1

S2S3

S4

S5

SC

FC

FR

FS

Fr

manual d30 - 880878_d30 pv-c2de2

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