managing emissions from fossil energy resources 06.mar.2009/prof. klaus s... · managing emissions...
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Managing Emissions from
Fossil Energy Resources
Klaus S. Lackner
Columbia University
March 6th, 2009
Must provide low cost, plentiful and clean energy for all
Energy is central to all other endeavors
Energy overcomes other sustainability limits
Sustainable energy development is not about limiting access
Energy
Food Water Minerals
Environment
Fossil Fuels Are Plentiful
• Coal resources alone could be 3000 to 5000 Gt of carbon– Compared with 300 Gt carbon consumed
since the year 1800
– Compared with annual production of 7 Gt per year of fossil carbon
• Beware of the debate on resource vs. proven reserve
Curve fitting of past production does not make the known
resources go away
Refining
Carbon
Diesel
Coal
Shale
Fossil fuels are fungible
Tar
Oil
NaturalGas
Jet Fuel
Heat
Electricity
Ethanol
Methanol
DME
Hydrogen
SynthesisGas
Growth in Energy Consumption
0
2
4
6
8
10
12
14
16
18
2000 2010 2020 2030 2040 2050 2060 2070 2080 2090 2100
Year
Fra
cti
on
al
Ch
an
ge
Constant Growth 1.6% Plus Population Growth to 10 billion Closing the Gap at 2%
Energy intensity drop 1%/yr Energy Intensity drop 1.5%/yr Energy Intensity drop 2% per year
Constant per capita growth
Plus Population Growth
Closing the Gap
1% energy intensity reduction
1.5% energy intensity reduction
2.0% energy intensity reduction
200
300
400
500
600
700
800
1900 2000 2100 2200
Continued
Exponential
Growth
Constant
Emissions
after 2010
100%
of 2010 rate
33%
10%
0%Preindustrial Level
280 ppm
Hazardous Level
450 ppm
Stabilize CO2 concentration not CO2 emissionsCO
2(p
pm
)
year
A Triad of Large Scale Options
• Solar
– Cost reduction and mass-manufacture
• Nuclear
– Cost, waste, safety and security
• Fossil Energy
– Zero emission, carbon storage and interconvertibility
Efficiency, conservation and alternative energy will help, but not solve the problem
Small Energy Resources
• Hydro-electricity– Cheap but limited
• Biomass– Sun and land limited, severe competition with food
• Wind– Stopping the air over Colorado every day?
• Geothermal– Geographically limited
• Tides, Waves & Ocean Currents– Less than human energy generation
For every ton of carbon extracted from under the groundanother ton of carbon
must be returned
Schematic diagram of possible CCS systems
SRCCS Figure TS-1
Mg3Si2O5(OH)4 + 3CO2(g) 3MgCO3 + 2SiO2 +2H2O(l)+63kJ/mol CO2
Initially Air Capture is tied to Carbon Dioxide Storage
Dividing The Fossil Carbon Pie
900 Gt C
total
550 ppm
Past
10yr
Removing the Carbon Constraint
5000 Gt C
totalPast
Net Zero Carbon Economy
CO2 from
distributed
emissions
Permanent &
safe
disposal
CO2 from
concentrated
sources
Capture from power
plants, cement, steel,
refineries, etc.
Geological Storage
Mineral carbonate disposal
Capture from air
Net Zero Carbon Economy
CO2 from
distributed
emissions
Permanent &
safe
disposal
CO2 from
concentrated
sources
Capture from power
plants, cement, steel,
refineries, etc.
Geological Storage
Mineral carbonate disposal
Capture from air
Underground Injection
statoil
Rockville Quarry
Mg3Si2O5(OH)4 + 3CO2(g) 3MgCO3 + 2SiO2 +2H2O(l)+63kJ/mol CO2
Belvidere Mountain, Vermont
Serpentine Tailings
Oman Peridotite
Net Zero Carbon Economy
CO2 from
distributed
emissions
Permanent &
safe
disposal
CO2 from
concentrated
sources
Capture from power
plants, cement, steel,
refineries, etc.
Geological Storage
Mineral carbonate disposal
Capture from air
CO2 N2
H2OSOx, NOx and
other Pollutants
Carbon
Air
Zero Emission Principle …
Solid Waste
Power Plant
… leads to advanced power plant designs
C + O2 CO2
no change in mole volume
entropy stays constant
G = H
2H2 + O2 2H2O
large reduction in mole volume
entropy decreases in reactants
made up by heat transfer to surroundings
G < H
Carbon makes a better fuel cell
Boudouard Reaction
PCO2CO2O2-
CO32- CO3
2-CO32- CO3
2-
O2- O2- O2-CO2
Phase I: Solid Oxide
Phase II: Molten Carbonate
CO2 Membrane
Jennifer Wade
High partial
pressure of CO2
Low partial pressure of CO2
Net Zero Carbon Economy
CO2 from
distributed
emissions
Permanent &
safe
disposal
CO2 from
concentrated
sources
Capture from power
plants, cement, steel,
refineries, etc.
Geological Storage
Mineral carbonate disposal
Capture from air
GRT to demonstrate air capture in Tucson
Allen WrightGary Comer
Deliver proof of principle
I helped co-found the company and I am a member of the LLC
The Substitution Principle
• All CO2 is equal
• Combustion and capture cancel out
– No need to co-locate
• Air is a perfect transport system
– Mixing times are fast, weeks to months
• Air is an excellent storage buffer
– Annual emissions are 1% of stored CO2
Air Capture: A Different Paradigm
• Leave existing infrastructure intact
• Retain quality transportation fuels
• Eliminate shipping of CO2
• Open remote sites for CO2 disposal
• Enable fuel recycling with low cost electricity
Separate sources from sinks in space and time
CO2
1 m3of Air40 moles of gas, 1.16 kg
wind speed 6 m/s
0.015 moles of CO2
produced by 10,000 J of
gasoline
2
20 J2
mv
Volumes are drawn to scale
CO2 Capture from Air
Wind area that carries 22 tons of CO2 per year
Wind area that carries 10 kW of wind power
0.2 m2 for CO2
80 m 2
for Wind Energy
How much wind?(6m/sec)
50 cents/ton of CO2
for contacting
Sorbent Choices
-30
-25
-20
-15
-10
-5
0
100 1000 10000 100000
CO2 Partial Pressure (ppm)
Bin
din
g E
ne
rgy
(k
J/m
ole
)
350K
300KAir Power plant
Air Capture is competitive with flue gas scrubbing
• Air contactor is small
• Sorbents regeneration is comparable
Dominant costs are the same for air capture and flue gas scrubbing
15 km3/day of air
As
electricity
producer
the tower
generates
3-4MWe
15 km3/day of air
9,500t of CO2
pass through
the tower
daily.
Half of it
could be
collected
450 MWe
NGCC plant
300m
115m
Cross section
10,000 m2
air fall velocity
~15m/s
Water sprayed into the air at
the top of the tower cools
the air and generates a
downdraft.
Air Extraction can compensate for CO2
emissions anywhere
Art Courtesy Stonehaven CCS, Montreal
2NaOH + CO2 Na2CO3
Single Unit
60m by 50m3kg of CO2 per second90,000 tons per year4,000 people or15,000 cars
Would feed EOR for 800 barrels a day.
250,000 units for worldwide CO2
emissions
GRT’s Vision
Small factory produced units can be packed into a standard 40 foot
shipping container
A First Attempt
Air contactor:2Na(OH) + CO2 Na2 CO3
Calciner:CaCO3CaO+CO2
Ion exchanger:
Na2CO3 + Ca(OH)2
2Na(OH) + CaCO3
250 kJ/mol of CO2
Choice of Sorbent• Calcium Hydroxide
• Sodium Hydroxide
• Weak Base vs. Strong Base
• Catalysis (aqueous limits)
Solids vs. Liquids
A matter of surface area
Anionic Ion Exchange Resin
• Basic carbonate chemistry on resin surface– CO3
-- + CO2 + H2O 2HCO3-
(Carbonate Bicarbonate)
• Ion exchange resin provides:– Positive countercharge (like Na+ in sodium carbonate)
– Plenty of hydrophilic surfaces for water
– Easy diffusion paths for bicarbonate into the volume
– Faster reaction than sodium hydroxide or sodium carbonate
– Improved equilibrium conditions• Bicarbonate is stable in the presence of ambient air
Collector chemistry is analogous to that of
a sodium carbonate solution
Air Capture: Collection & Regeneration
Courtesy GRT
Synthetic Tree
Options for Regeneration
• Pressure Swing
• Thermal Swing
• Water Swing
– Liquid water – wet water swing
– Water vapor – humidity swing
• Carbonate wash is a water swing
– With CO2 transfer
– Salt splitter for CO2 recovery
Collection and Regeneration
Collection• Wind or air current carries
CO2 to collector
• CO2 binds to surface on ion exchange sorbent materials
Moisture Driven Regeneration
• CO2 is recovered with:○ liquid water wash
○ or carbonate solution wash
○ or low-temperature water vapor
○ plus optional low grade heat
• Regenerated sorbent is reused many times over
Novel Regenerator Chemistry
Water changes the structure of the resin, releasing excess CO2
and reverting from bicarbonate to carbonate
Low absolute humidityin ambient air
High absolute humidityair has been removed
Resin collects CO2
Carbonate Bicarbonate
Bicarbonate Carbonate
REGENERATOR BOX COMPRESSION TRAIN
Water vapor condenses under compression(< 2.5 kJ/mol of CO2)
CO2 is compressed to liquid (22 kJ/mol of CO2)
Heat release is harnessed (40 kJ/mol)
AirCO2
+H2O
COLLECTOR
Resin releases CO2
Air Capture: Collection & Regeneration
Courtesy GRT
Synthetic Tree
CO2 polishing and storage
Vacuum System – Regenerator Train
Air collectorconveyor system
Air Collector
Compression Train
Pump
Power Plant
Air – 75 kg/s Air – 75 kg/s
385 ppm CO2 280 ppm CO2
Resin Filters
Resin Filters residual air
0.0 – 3.5 g/s of CO2
Re-emitted
11.5 g/s
of CO2
6 – 12 g/s
of H2O
5 kW of low grade heat
10 kPaH2O + CO2
Total Electricity
< 12 kW
Brackish Water ~ 100 g/s
8 kW< 1 kW
< 1 kW
2 kW
< 1 kW
CO2
H2O
One ton per day unit
The Carbon, Energy and Water Balance
Eliminated all theoretical roadblocksEngineering will minimize remaining inefficiencies
– Energy used in sorbent regeneration and CO2 compression
– Electric energy consumption is less than 50 kJ per mole of CO2 in contrast to the combustion energy of gasoline at 700 kJ per mole of CO2 produced
○ Process-related emissions dominate over indirect life cycle emissions
○ Input water can be dirty or salty
○ Output water is clean and fresh
○ 5 – 15 tons of water per ton of CO2
(corn: 1000 tons of water per ton on a life cycle basis)
○ Relatively clean energy sources allow units to operate with extreme carbon efficiency
○ Even coal plants generating enough power for a unit to capture 1 ton of CO2 would emit at most 0.3 tons of CO2
Carbonate Wash:high water penaltyhigh energy penalty
Water Wash:high water penaltyvery low energy penalty
Water Vapor Swing:low water penaltylow energy penalty
Indirect emissions during construction are negligible
Carbon balance of GRT technology is positive with
any source of electricity
Energy consumption of all GRT processes is small
GRT uses water as a cheap substitute for energy
The evolution of GRT’s technologies
Collecting CO2 with Synthetic Trees
Development Future PlansPrototypes
CO2 Market Consumers
Market Basis
Addressable Share %
Price Point $/ton CO2
Annual Prodn. Mt CO2
Market Size
M$/yr
Horticulture/Greenhouses Glasshouse (world) 40,000ha 10% 100-200 1.2 200 Plastic (world) 1.5 Mha 1% 100-200 4.5 600
Merchant CO2 US 8Mt/yr 10% 100-300 0.8 200
World 30Mt/yr 10% 100-300 3.0 1,000
Enhanced Oil Recovery Current Use 44 Mt/yr 1% 20-50 0.4 20 World Oil 90Mbbl/day 3% 50-200 136 10,000
CO2 Reductions
14 Wedges 1Gt CO2/yr2 7%* 30-50 14 Wedges in 2015 10Gt CO2/yr 7%* 30-50 700 35,000
Applications for Air Capture
20552005
14
7
Billion of Tons of
Carbon Emitted / Year
1955
0
Currently
pro
jecte
d path
Flat path
Historical
emissions
1.9
14 Gt
7 Gt
Seven “wedges”
20552005
14
7
Billion of Tons of
Carbon Emitted / Year
1955
0
Currently
pro
jecte
d path
Flat path
Historical
emissions
1.9
14 Gt
7 Gt
Seven “wedges”
Pacala & Socolow
Falling prices create a rapidly growing market for CO2
even before there is a climate-based carbon price
* 7% represents one wedge
Socolow 2004
CO2 Market Consumers
Market Basis
Addressable Share %
Price Point $/ton CO2
Annual Prodn. Mt CO2
Market Size
M$/yr
Horticulture/Greenhouses Glasshouse (world) 40,000ha 10% 100-200 1.2 200 Plastic (world) 1.5 Mha 1% 100-200 4.5 600
Merchant CO2 US 8Mt/yr 10% 100-300 0.8 200
World 30Mt/yr 10% 100-300 3.0 1,000
Enhanced Oil Recovery Current Use 44 Mt/yr 1% 20-50 0.4 20 World Oil 90Mbbl/day 3% 50-200 136 10,000
CO2 Reductions
14 Wedges 1Gt CO2/yr2 7%* 30-50 14 Wedges in 2015 10Gt CO2/yr 7%* 30-50 700 35,000
Hydrogen or Air Extraction?
Coal,Gas Fossil Fuel Oil
Hydrogen Gasoline
Consumption Consumption
Distribution Distribution
CO2 Transport Air Extraction
CO2 Disposal
Cost comparisons
EnergySource
EnergyConsumer
H2O H2O
O2
O2
H2
CO2
CO2
H2 CH2
Materially Closed Energy Cycles
The Next Step
Air Capture Economics
Launch: Single Mobile Units• Unit cost: ~$200k / unit
• Operating Costs*: ~$125 / ton of CO2
• CO2 Delivery Price: ~$250 / ton of CO2
• CO2 Output: ~ 1 ton / day / unit
• Units are mass-manufactured
• Delivered in standard shipping containers
Maturity: Air Capture Parks• Unit cost: < $20k / unit
• Operating Costs*: < $20 / ton of CO2
• CO2 Delivery Price: ~ $30 / ton of CO2
• CO2 Output: ~ 1-3 tons / day / unit
• Range of collector styles, recovery systems
* Operating costs include all electrical, water, labor and material inputs
Cost Items Cost Impacts
Raw materials Low
Energy Low
Manufacturing High
Maintenance High
CO2 Storage Initially None
Ongoing R&D and learning-by-doing drive cost reductions in manufacture of ACCESS™ Units
Private SectorCarbon Extraction
Carbon
Sequestration
Farming, Manufacturing, Service,
etc.
Certified Carbon Accounting
certificates
certification
Public Institutionsand Government
Carbon Board
guidance
Spot the low cost power plant
Computers
Cray supercomputer (from NASA)
ElectrodialysisBipolar
membrane
Cl-Na+
H+ OH-
Cl-Na+ Cl-Na+
H+ OH- H+ OH-
base
salt salt salt
acidbase acidacid
Bipolar membrane
cationic anionic membrane
anionic membrane
cationic anionic membrane
ElectrodialysisBipolar
membrane
Na+
H+ OH-
Na+ Na+
H+ OH-
basebaseweakacid
Bipolar membrane
cationic membrane
cationic membrane
cationic membrane
weakacid
CO2 CO2 CO2