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Managerial Accounting Wild and Shaw Third Edition McGraw-Hill/Irwin Copyright © 2012 by The McGraw-Hill Companies, Inc. All rights reserved.

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Managerial Accounting

Wild and Shaw

Third Edition

Wild and Shaw

Third Edition

McGraw-Hill/Irwin

Copyright © 2012 by The McGraw-Hill Companies, Inc. All rights reserved.

Chapter 4

Activity-Based Costing and Analysis

Conceptual Learning Objectives

C1: Distinguish between the plantwide overhead rate method, the departmental overhead rate method, and activity-based costing method.

C2: Explain cost flows for activity-based costing.

C3: Describe the four types of activities that cause overhead costs.

4-3

A1: Identify and assess advantages and disadvantages of the plantwide overhead rate and departmental overhead rate methods.

A2: Identify and assess advantages and disadvantages of activity-based costing.

Analytical Learning Objectives

4-4

P1: Allocate overhead costs to products using the plantwide overhead rate method.

P2: Allocate overhead costs to products using departmental overhead rate method.

P3: Allocate overhead costs to products using activity-based costing.

Procedural Learning Objectives

4-5

Assigning Overhead CostsC1

Goods in Process

Cost of GoodsSold

Labor

Materials

Ind

irec

tIn

dir

ect

FinishedGoods

FactoryOverhead

Direct

Direct

Allocate

4-6

Assigning Overhead CostsC1

Overhead can be assigned to production in one of three ways:

Single plant-wide rate

Departmental overhead

rates

Activity-based costing

4-7

Plant Wide Overhead Rate Method

Overhead CostIndirect Costs

Cost Allocation

Base

Single Plant-Wide Overhead Rate

Cost Objects Product 1 Product 2 Product 3

P1

4-8

Plant Wide Overhead Rate Method Illustration

Exhibit 4.3 KartCo's Budgeted Direct HoursDirect Total

Number Labor Direct Laborof units Hours Hours

Standard go-kart 5,000 X 15 =Custom go-kart 1,000 X 25 =Total

Kartco's Budgeted Overhead Costs

Indirect Labor costs………………………………………………………………………………………………………………………………..Factory Utilities………………………………………………………………………………………………………………………………………..Total Overhead Costs……………………………………………………………………………………………………………………………

$4,000,000800,000

100,000

75,00025,000

$4,800,000

P1

4-9

Plant Wide Overhead Rate Method Illustration

P1

Plantwide overhead

rate=

Total budgeted overhead costs

Total budgeted DLH

4-10

Plant Wide Overhead Rate Method Illustration

P1

Plantwide overhead

rate=

$4,800,000

100,000 DLH

= $48/DLH

4-11

Plant Wide Overhead Rate Method Illustration

P1

Allocation of overhead cost to products

Overhead AllocatedRate Per Per

DLH DLH UnitStandard go-kart $48 X 15 = 720$ Custom go-kart $48 X 25 = 1,200$

Total product cost per unitTotal

Direct Direct Factory CostMaterials Labor Overhead Per Unit

Standard go-kart 400$ 350$ 720$ 1,470$ Custom go-kart 600 500 1,200 2,300

4-12

Plantwide Overhead Rate Method Advantages and Disadvantages

A1

Advantages Information is

readily available Easy to implement Often sufficient to

meet external financial reporting needs

Disadvantages Overhead costs

may not bear any relationship with direct labor hours

All products may not use overhead costs in the same proportion

4-13

Departmental Overhead Rate Method

Overhead Cost

First Stage

SecondStage

Department A

Indirect Costs

Cost Objects

Allocation Base

Cost Objects

Department A Overhead Rate

Department B

Department BOverhead Rate

Product 1 Product 2 Product 3

C1

4-14

Departmental Overhead Rate Method: First Stage

Overhead Cost$4,800,000

First Stage

Machining Dept.$4,200,000

Assembly Dept.$600,000

P2

4-15

Departmental Overhead Rate Method: Second Stage

SecondStage

Department A Overhead Rate

Department BOverhead Rate

Product 1 Product 2 Product 3

P2

4-16

Departmental Overhead Rate Method: Second Stage

Number of

UnitsHours per

UnitTotal Hours

Hours per Unit Total Hours

Standard go-kart 5,000 10 MH 50,000 MH 5 DLH 25,000 DLHCustom go-kart 1,000 20 MH 20,000 MH 5 DLH 5,000 DLHTotals 70,000 MH 30,000 DLH

Exhibit 4.6 Allocation Information for Machinery and Assembly DepartmentsMachining Department Assembly Department

P2

4-17

Departmental Overhead Rate Method: Second Stage

P2

Departmental Overhead

Rate=

Total departmental overhead costs

Total unit number in departmental allocation base

4-18

Departmental Overhead Rate Method: Second Stage

P2

Machining Department Overhead

Rate

=$4,200,000

70,000 MH= $60/MH

Assembly Department Overhead

Rate

=$600,000

30,000 DLH= $20/DLH

4-19

Departmental Overhead Rate Method: Second Stage

Departmental Overhead Rate

Hours per Unit

Overhead Allocated

Hours per Unit

Overhead Allocated

Machining Dept. $60 per MH 10 MH per unit $600 20 MH per Unit 1,200.00$ Assembly Dept. $20 per DLH 5 DLH per unit 100 5 DLH per unit 100.00$ Totals $700 1,300.00$

Total cost per unitDirect Direct Factory Total

Materials Labor Overhead CostStandard Go-Kart 400$ 350$ 700$ 1,450$ Custom Go-Kart 600 500 1,300 2,400

Exhibit 4.7 Overhead Allocation Using Departmental Overhead RatesStandard go-kart Custom go-kart

P2

4-20

Advantages and Disadvantages of Departmental Overhead Rate Method

A1

Advantages

•More accurate overhead allocations

•More refined than the plantwide overhead rate method

Disadvantages

•Can distort product costs

•Assumes that products are similar in volume, complexity, batch size

•Assumes that departmental overhead costs are proportional to the allocation base

4-21

Cost Flows Under Activity-Based Costing Method

Overhead Cost

Activity Cost

Pool X

Activity Cost

Pool Y

Activity Cost

Pool Z

First Stage

Second Stage Activity Overhead

rateActivity Overhead

rateActivity Overhead

rate

Product 1 Product 2 Product 3

C2

Indirect Costs

Cost Objects

Cost Objects

Cost Allocation Base

4-22

Applying Activity-Based Costing

4 steps:

1. Identify activities and the costs they cause.

2. Group similar activities into activity pools.

3. Determine an activity rate for each activity cost pool.

4. Allocate overhead costs to products using those activity rates.

P3

4-23

Four types of activities that cause overhead costs

C3

Unit level

Batch level

Product level

Facility level4-24

Levels of activities

Unit level activities are performed on each product unit; for example, providing electricity to power machinery in the machining department is needed to produce each unit of product.

C3

Unit level

4-25

Levels of Activities

Batch level activities are performed only on each batch or group of units.

C3

Batch level

4-26

Levels of Activities

Product level activities are performed on each product line and are not affected by either numbers of units or batches.

C3

Product level

4-27

Facility Level Activities

Facility level activities are performed to sustain facility capacity as a whole and are not caused by any specific product.

C3

Facility level

4-28

Step Two: Trace Overhead Costs to Cost Pools

P3

Overhead Cost

Activity Cost

Pool X

Activity Cost

Pool Y

Activity Cost

Pool Z

4-29

Step Two: Trace Overhead Costs to Cost Pools

ActivityIndirect

LaborFactory Utilities

Total Overhead

Replacing Tools $700,000 $700,000Machine Repair 1,300,000$ 1,300,000Factory Maintenance 800,000$ 800,000Engineer Salaries 1,200,000$ 1,200,000Assembly Line Power $600,000 600,000Heating and Lighting 200,000 200,000Totals $4,000,000 $800,000 $4,800,000

Exhibit 4.10 Kartco Overhead Cost Details

P3

4-30

Step Two: Assigning Overhead to Activity Cost Pools

Activity Pools Activity Cost Pooled Cost Activity DriverCraftsmanship 30,000 direct labor hours Assembly line power $600,000 $600,000Set-up 200 batches Replacing tools 700,000 Machine repair 1,300,000 2,000,000Design modification 10 designs Engineer salaries 1,200,000 1,200,000Plant services Factory maintenance 800,000 20,000 square feet Heating and lighting 200,000 1,000,000Total overhead cost $4,800,000

Exhibit 4.11 Assigning Overhead Costs to Activity Pools

P3

4-31

Step Three: Determine Activity Rate

Step 3 is to compute the activity rates used to assign overhead costs to final cost objects such as products.

P3

Activity Cost

Pool X

Activity Cost

Pool Y

Activity Cost

Pool Z

Activity Overhead rate

Activity Overhead

rateActivity Overhead

rate

4-32

Step Three: Determine Activity Rate

P3

Proper identification of the factor that drives

the cost

Proper measures of

activities

Proper determination of activity rates depends on:

and

4-33

Step Three: Determine Activity Rate

For example:

Set-up cost pool activity rate = $2,000,000 / 200 batches

= $10,000 per batch

Craftsmanship cost pool activity rate = $600,000/30,000 DLH

= $20 per DLH

P3

Activity rate =

Total cost in activity pool

Measure of the activity

4-34

Step Three: Determine Activity Rate

Activity CostPools

Overhead CostsAssigned to

Pool

Activity MeasureChosen

Number of Activities

Activity Rate

Craftsmanship $600,000 DLH 30,000 DLH $20 per DLHSet-up 2,000,000 Batches 200 batches $10,000 per batch

Designmodification

1,200,000Number of

design modifications

10 designs $120,000 per design

Plant services 1,000,000 Square feet 20,000 sq. ft. $50 per sq. ft.

Exhibit 4.12 Activity Rates for KartCo.

P3

4-35

Step Four: Assign Overhead Costs to Cost Objects

Step 4 is to assign overhead costs in each activity cost pool to final cost objects using activity rates.

P3

Activity Overhead rate

Activity Overhead

rateActivity Overhead

rate

Product 1 Product 2 Product 3

4-36

Step Four: Assign Overhead Costs to Cost Objects

To illustrate, the overhead costs in the craftsmanship pool are allocated to standard go-karts as follows:

Overhead allocated to standard go-kart = Activities consumed X Activity rate =

25,000 DLH x $20 / DLH = $500,000

P3

4-37

Step Four: Assign Overhead Costs to Cost Objects

Standard go-karts Custom go-kartsActivities

ConsumedActivity

RateActivity Cost

AllocatedActivities

ConsumedActivity

RateActivity Cost

AllocatedCraftsmanship 25,000 DLH $20 per DLH $500,000 5,000 DLH $20 per DLH $100,000

Set-up 40 batches$10,000 per

batch 400,000 160 batches $10,000 per batch 1,600,000Design

modification 0 designs$120,000 per

design 0 10 designs $120,000 per design 1,200,000Plant services 12,000 sq. ft. $50 per sq. ft. 600,000 8,000 sq. ft. $50 per sq. ft 400,000

Total cost $1,500,000 $3,300,000

Exhibit 4.13 Overhead Allocated to Go-Karts for KartCo.

P3

4-38

Step Four: Assign Overhead Costs to Cost Objects

(A)Total Overheadcost allocated

(B) Budgeted units of

production

(A/B)Overhead cost

per UnitStandard go-kart $1,500,000 5,000 units $300 per unitCustom go-kart 3,300,000 1,000 units $3,300 per unit

Exhibit 4.14 Overhead Cost per Unit for go-karts Using ABC

P3

4-39

Comparison of Overhead Allocations by Method

C1

Comparison of Overhead Allocation by Method

Allocation method Standard CustomPlantwide overhead rate 720$ 1,200 Departmental overhead rate 700 1,300 ABC overhead rate 300 3,300

4-40

Advantages and Disadvantages of Activity-Based Costing

A3

Advantages:

•More accurate overhead cost allocation

•More effective overhead cost control

•Focus on relevant factors

•Better management of activities

Disadvantages:

•Costs to implement and maintain

•Uncertainty with decisions still remains

•Advantages (Continued)

•Can assist in distin-guishing value added activities

4-41

End of Chapter 4

4-42