man lng truck with low pressure dual-fuel engine · tgx with dual-fuel powertrain lng will become...

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This project has received funding from the European Union’s Horizon 2020 research and innovation programme under Grant Agreement no. 653391 www.HDGAS.eu MAN LNG Truck with low pressure Dual-Fuel Engine LNG Tank 850 l (system); 400 kg (net weight) LNG Fuel 550 l; 200 - 230 kg (-140°C / -160°C) NG Pressures 2 - 8 bar (after refueling), 16 bar (tank boil off) 12 - 16 bar (ICE supply by LNG-pump) Diesel/Urea 470 l (diesel), 80 l (urea) LNG Tank (Partner SAG) Fuel Storage Dual-Fuel Engine (Partner IDIADA) Truck Model TGX 18.480 4X2 BLS GVW 18t (tractor); 40 t (tractor/trailer), wheelbase 3,6 m; Engine Base Engine D2676 LF25, 353 kW/480 hp, 2300 Nm, Euro VI Converted to Dual-Fuel operation (NG, Diesel) Exhaust Aftertreatment Methane Oxidation Catalyst MOC Selective Catalytic Reduction SCR (same as Diesel) Diesel Particulate Filter DPF (same as Diesel) Transmission Model TipMatic 12 (12-speed direct drive, Intarder) Mileage > 1000 km LNG Filling Tests FEM Simulation LNG Fuel Quality Sensor Methane Oxidation Catalyst MOC TGX with Dual-Fuel powertrain LNG will become latest 2025 an alternative to diesel in European long haul transport (time schedule EU-Directive 2014/94/EU). Dual-Fuel Technology has high potentials to increase GHG/fuel efficiency compared to state of the art NG-powertrains in the market. Objectives & Results Development Dual-Fuel engine with external mixture (IDIADA) Development LNG Tank with electric low pressure pump (SAG, WP2) Truck-integration DF powertrain/LNG storage/fuel quality sensor (MAN) Optimization of LNG refilling (MAN, SAG) Package investigations finalized (MAN) Commissioning LNG low pressure pump finalized (MAN) Truck is tested/running in Dual-Fuel mode (MAN) Rear Battery System Diesel/Urea Tank

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Page 1: MAN LNG Truck with low pressure Dual-Fuel Engine · TGX with Dual-Fuel powertrain LNG will become latest 2025 an alternative to diesel in European long haul transport (time schedule

This project has received funding from the European Union’s Horizon 2020 research and innovation programme under Grant Agreement no. 653391

www.HDGAS.eu

MAN LNG Truck with low pressure Dual-Fuel Engine

LNG Tank 850 l (system); 400 kg (net weight)

LNG Fuel 550 l; 200 - 230 kg (-140°C / -160°C) NG

Pressures 2 - 8 bar (after refueling), 16 bar (tank boil off) 12 - 16 bar (ICE supply by LNG-pump)

Diesel/Urea 470 l (diesel), 80 l (urea)

LNG Tank (Partner SAG) Fuel Storage

Dual-Fuel Engine (Partner IDIADA)

Truck Model TGX 18.480 4X2 BLS GVW 18t (tractor); 40 t (tractor/trailer), wheelbase 3,6 m;

Engine Base Engine D2676 LF25, 353 kW/480 hp, 2300 Nm, Euro VI Converted to Dual-Fuel operation (NG, Diesel)

Exhaust Aftertreatment

• Methane Oxidation Catalyst MOC • Selective Catalytic Reduction SCR (same as Diesel) • Diesel Particulate Filter DPF (same as Diesel)

Transmission Model TipMatic 12 (12-speed direct drive, Intarder)

Mileage > 1000 km

LNG Filling Tests

FEM Simulation

LNG Fuel Quality Sensor

Methane Oxidation Catalyst MOC

TGX with Dual-Fuel powertrain

LNG will become latest 2025 an alternative to diesel in European long haul transport (time schedule EU-Directive 2014/94/EU). Dual-Fuel Technology has high potentials to increase GHG/fuel efficiency compared to state of the art NG-powertrains in the market. Objectives & Results

• Development Dual-Fuel engine with external mixture (IDIADA) • Development LNG Tank with electric low pressure pump (SAG, WP2) • Truck-integration DF powertrain/LNG storage/fuel quality sensor (MAN) • Optimization of LNG refilling (MAN, SAG) • Package investigations finalized (MAN) • Commissioning LNG low pressure pump finalized (MAN) • Truck is tested/running in Dual-Fuel mode (MAN)

Rear Battery System

Diesel/Urea Tank