make it happen! · 2016-07-18 · discover technylstar® the ultimate polyamide expert resources at...
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Advanced high-fluiditypolyamide technology
Make it happen!
Easy procEssability
and outstanding mEchanical
pErformancE
Endless possibilities with
TechnylStar®
discover technylstar® the ultimate polyamide
METalrEplacEMEnTWEighTrEducTion
Very high stiffnesspErForMancE
The ultimate solution for achieving lightweight through metal substitution
TechnylStar® SX and AFX ranges, with rigidity
equivalent to metal
producTiviTy
dESign FrEEdoM
High efficiency
inJEcTion procESS
ideal for processing and molding: save cost, time, and energy while speeding up manufacturing
TechnylStar® S and AF range, reducing energy consumption
and cycle time
technylstar® is an advanced high-fluidity technology created by rhodia Engineering plastics in 2002. With its 10-year track record for excellence, this technyl® range evolution offers you vast and diverse possibilities.
technylstar® offers unprecedented mechanical performance, good surface aspect, easy processability and high productivity.
technylstar® is based on either PA 6 and 6.6 polymers for its medium-reinforced TechnylStar® S and aF and highly-reinforced TechnylStar® SX and aFX.
technylstar® is a key product for the fire resistance market: the chemical Flame Retardant is less stressed (mechanically and thermally) during both the compounding and the moulding step which leads to excellent flame resistant properties and very low corrosion and blooming behaviour.
discover technylstar® the ultimate polyamideExpert resources at your service
EnsurE your succEss With custom sErVicEs by rhodia EnginEEring plastics
a global network of customer support centers at your service9 customer support centers, 5 technical development centers around the world and a highly skilled technical team are ready to assist you with part design, manufactur-ing processes, part simulation, testing and validation.
advanced services for part design:
MMi confident design™
mmi confident design™ is an advanced predictive simulation solution for modeling the behavior of thermoplastic parts.supporting digimat™, this solution simulates parts made with fiber-reinforced technyl® and technylstar® with unmatched precision, similarly to traditional simulation for metal parts. this is an efficient way to achieve optimal weight/performance ratios with total confidence.
discover technylstar® the ultimate polyamide
product advantages• Polyamide materials with exceptional mechanical rigidity:
high level of stiffness and greater strength resistance• Improved efficiency during manufacturing injection process • Better surface aspect and greater design freedom through
higher fluidity • Unique predictive simulation tools for modeling the behavior
of plastic parts
hand pallet truck 65% weight reduction vs metal Total design freedom
Truck panel front beam 50% part cost reduction 10% weight reduction
IDEAL FOR METAL SUBSTITUTION
Specific Stiffness (MPa/g/cm3)
Spe
cifi
c S
tren
gth
(MP
a/g/
cm3)
170
150
130
110
90
70
505 10 15 20 25 30
TechnylStar®AFX 218 V60
Steel
PP LGF40
TechnylStar®SX 218 V60
PA 6.6 GF30
How we turned a 110 kg truck into
a light, silent, and ergonomic 38 kg
forklift able to lift 1,000 kg.
technyl® customers gain key differentiating advantages:
• Less weight• Lower part cost • Lower processing costs• Increased design freedom• Desirable surface aspect
TechnylStar® SX and aFX
TechnylStar®AFX
TechnylStar®SX
roof rack Lower cost Total design freedom
TechnylStar®SX
Engine cover with Mucell® microcellular foaming process Cost and weight reduction Shorter cycle time, less warpage Excellent surface aspect
Engine cover 23% faster cycle time-30°C lower melt temperatureExcellent surface aspectExcellent vibration behavior
External door handle 26% cycle time reduction20% lower melt temperatureOutstanding surface appearance and paintabilityGas injection
A HIGH FLUIDITY TECHNOLOGYThe Spiral Length Test (Rhodia method, mm)
StandardTechnylStar®
BETTER AND FASTER QUALITY CAVITIES FILLINGAND PROCESSING WINDOW INCREASE
Surface finish: Roughness
600
500
400
300
200
100
0PA 6GF30
S
SX
AF
AFX
PA 6GF60
PA 66GF30
PA 66GF50
0,3
0,25
0,2
Ra 0,15
0,1
0,05
0PA 6GF50
TSTARSX V50
PA 6GF60
TSTARSX V60
TechnylStar®S
TechnylStar®S
TechnylStar®AF
product advantages• Polyamide materials with uniquely efficient injection process
behavior during parts manufacturing • Designed for the most demanding injection processes,
including mucell® processes • Unique predictive simulation tools for modeling the behavior
of plastic parts • A highly skilled technical support team at your service
Technyl® customers gain key differentiating advantages:
• Part manufacturing productivity • Best-in-class visual
and mechanical quality • Huge savings in processing costs• Design freedom• Desirable surface aspect
TechnylStar® S and aF
Technyl®
TechnylStar®
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a. A
ll ri
ghts
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erve
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Pic
ture
s Th
inks
tock
pho
tos
a broad product range
polyaMidE 6 – S SEriES
technylstar® s 216 V30 Naturaltechnylstar® s 216 V20 Naturaltechnylstar® s 218 V30 Blacktechnylstar® s 216 V35 Naturaltechnylstar® s 218 V35 Black
FlaME rETardanT grades (available in a multitude of colours in both reinforced and unfilled references)
technylstar® s 60G1 V30 (UL94 V-0, 5VA)technylstar® s 52G1 MX25 (UL94 V-2)
high-performance injection processwhile preserving mechanical properties
very high stiffness performance while ensuring an easy process
polyaMidE 6 – SX SEriES
technylstar® sX 216 V50 Naturaltechnylstar® sX 218 V50 Black Ztechnylstar® sX 216 V60 Naturaltechnylstar® sX 218 V60 Black Z
polyaMidE 6.6 – aF SEriES
technylstar® af 218 V25 Blacktechnylstar® af 218 V30 Blacktechnylstar® af 218 V35 Blacktechnylstar® af 218 V40 Black
organic heat stabilization
technylstar® af 219 V30 Black
polyaMidE 6.6 – aFX SEriES
technylstar® afX 218 V50 Blacktechnylstar® afX 218 V60 Black technylstar® afX V60 Natural
FlaME rETardanT grades (available in a multitude of colours in both reinforced and unfilled references)
technylstar® afX 60G1 V45 (UL94 V-0) technylstar® Xb 1366 (UL94 V-0)
More info: www.rhodia.com - www.technylstar.comContact: [email protected]: 00 800 55 400 600