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Maintenance Engineering Handbook, Seventh Edition

 There is a newer edition of this item.

Maintenance Engineering Handbook, Eighth Edition

by: Lindley R. Higgins, R. Keith Mobley, Darrin Wikoff 

Abstract: Make your engineering project run smoother with the answer to all your

planning problems. Maintenance Engineering Handbook is a one-stop source of answers on all maintenance engineering functions, from managing, planning, and

budgeting to solving environmental problems. The Seventh Edition has been

thoroughly revised with eleven all-new chapters along with complete updates of key

sections.

Full details

 Table of Contents

A. ABOUT THE EDITORS

B. FOREWORD

C. PREFACE

D. SI UNITS AND CONVERSION FACTORS

1. REDEFINING MAINTENANCE—DELIVERING RELIABILITY

2. INTRODUCTION TO THE THEORY AND PRACTICE OF MAINTENANCE

3. MAINTENANCE AND RELIABILITY ENGINEERING

4. COOPERATIVE PARTNERSHIPS

5. EFFECTIVE MAINTENANCE ORGANIZATIONS

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6. OPERATING POLICIES OF EFFECTIVE MAINTENANCE

7. SIX SIGMA SAFETY: APPLYING QUALITY MANAGEMENT PRINCIPLES TO FOSTER A ZERO-INJURY SAFETY

CULTURE

8. CORRECTIVE MAINTENANCE

9. RELIABILITY-BASED PREVENTIVE MAINTENANCE

10. PREDICTIVE MAINTENANCE

11. RELIABILITY-CENTERED MAINTENANCE

12. TOTAL PRODUCTIVE MAINTENANCE

13. MAINTENANCE REPAIR AND OPERATIONS—STOREROOM EXCELLENCE

14. COMPUTERIZED PLANNING AND SCHEDULING

15. COMPUTER-BASED MAINTENANCE MANAGEMENT SYSTEMS

16. ECONOMICS OF RELIABILITY

17. WORK MEASUREMENT

18. RATING AND EVALUATING MAINTENANCE WORKERS

19. WORK SIMPLIFICATION IN MAINTENANCE

20. ESTIMATING REPAIR AND MAINTENANCE COSTS

21. KEY PERFORMANCE INDICATORS

22. MAINTENANCE ENGINEER’S TOOLBOX

23. ROOT CAUSE ANALYSIS

24. MAINTENANCE OF LOW-SLOPED MEMBRANE ROOFS

25. CONCRETE INDUSTRIAL FLOOR SURFACES: DESIGN, INSTALLATION, REPAIR, AND MAINTENANCE

26. MAINTENANCE AND CLEANING OF BRICK MASONRY STRUCTURES

27. MAINTENANCE OF ELEVATORS AND SPECIAL LIFTS

28. AIR-CONDITIONING EQUIPMENT

29. VENTILATING FANS AND EXHAUST SYSTEMS

30. DUST-COLLECTING AND AIR-CLEANING EQUIPMENT

31. PLAIN BEARINGS

32. ROLLING-ELEMENT BEARINGS

33. FLEXIBLE COUPLINGS FOR POWER TRANSMISSION

34. CHAINS FOR POWER TRANSMISSION

35. CRANES: OVERHEAD AND GANTRY

36. CHAIN HOISTS

37. BELT DRIVES

38. MECHANICAL VARIABLE-SPEED DRIVES

39. GEAR DRIVES AND SPEED REDUCERS

40. RECIPROCATING AIR COMPRESSORS

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41. VALVES

42. PUMPS: CENTRIFUGAL AND POSITIVE DISPLACEMENT

43. ELECTRIC MOTORS

44. MAINTENANCE OF MOTOR CONTROL COMPONENTS

45. MAINTENANCE OF INDUSTRIAL BATTERIES (LEAD-ACID, NICKEL-CADMIUM, NICKEL-IRON)

46. MECHANICAL INSTRUMENTS FOR MEASURING PROCESS VARIABLES

47. ELECTRICAL INSTRUMENTS FOR MEASURING, SERVICING, AND TESTING

48. VIBRATION: ITS ANALYSIS AND CORRECTION

49. AN INTRODUCTION TO THERMOGRAPHY

50. TRIBOLOGY

51. THE ORGANIZATION AND MANAGEMENT OF LUBRICATION

52. LUBRICATING DEVICES AND SYSTEMS

53. PLANNING AND IMPLEMENTING A GOOD LUBRICATION PROGRAM

54. CORROSION CONTROL

55. INDUSTRIAL CHEMICAL CLEANING METHODS

56. PAINTING AND PROTECTIVE COATINGS

57. PIPING

58. SCAFFOLDS AND LADDERS

59. ARC WELDING IN MAINTENANCE

60. GAS WELDING IN MAINTENANCE

 Tools & Media

figure (675)

table (201)

Expanded Table of Contents

A. ABOUT THE EDITORS

B. FOREWORD

C. PREFACE

D. SI UNITS AND CONVERSION FACTORS

ACCELERATION

ANGULAR

AREA

CANDLEPOWER

CAPACITY, DISPLACEMENT

DENSITY, MASS/VOLUME

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ENERGY AND WORK 

ENERGY/AREA TIME

FLOW RATE MASS

FLOW RATE VOLUME

FORCE

LENGTH

MASS/WEIGHT

POWER

PRESSURE AND STRESS THERMAL CONDUCTIVITY

 TORQUE: BENDING MOMENT

VELOCITY

VOLUME

WATER HARDNESS

1. REDEFINING MAINTENANCE—DELIVERING RELIABILITY

LOWER PRODUCTION UNIT COST

REDUCED MAINTENANCE COSTS

BETTER PROCESS STABILITY

EXTENDED EQUIPMENT LIFEREDUCED MAINTENANCE SPARE PARTS INVENTORY

REDUCED OVERTIME

OTHER BENEFITS

CONTINUOUS IMPROVEMENT

SELF-DIRECTED WORK TEAMS: A COMPETITIVE ADVANTAGE

2. INTRODUCTION TO THE THEORY AND PRACTICE OF MAINTENANCE

SCOPE OF RESPONSIBILITIES

ORGANIZATION

MANPOWER REQUIREMENTS

SELECTION AND TRAINING

3. MAINTENANCE AND RELIABILITY ENGINEERING

RESPONSIBILITIES OF RELIABILITY AND MAINTENANCE ENGINEERING

MAINTENANCE ENGINEERING

4. COOPERATIVE PARTNERSHIPS

WHO IS RESPONSIBLE FOR RELIABILITY PROBLEMS

INTERDEPENDENCY

FUNCTIONAL RESPONSIBILITIES

5. EFFECTIVE MAINTENANCE ORGANIZATIONS

FUNCTIONAL RESPONSIBILITIES

KEY CONSIDERATIONS OF ORGANIZATIONAL STRUCTURE

SELF-DIRECTED WORK TEAMS

MAINTENANCE ORGANIZATIONAL STRUCTURE

SUPERVISION AND SUPPORT REQUIREMENTS

6. OPERATING POLICIES OF EFFECTIVE MAINTENANCE

POLICIES WITH RESPECT TO WORK ALLOCATION

POLICIES WITH RESPECT TO WORK FORCE

POLICIES WITH RESPECT TO INTRAPLANT RELATIONS

POLICIES WITH RESPECT TO CONTROL

USE OF STANDARD-PRACTICE SHEETS AND MANUALS

7. SIX SIGMA SAFETY: APPLYING QUALITY MANAGEMENT PRINCIPLES TO FOSTER A ZERO-INJURY SAFETY

CULTURE

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SAFETY PERFORMANCE CULTURE

SIX SIGMA CONTROL LEVELS

SIX SIGMA TOOLS IN THE WORKPLACE

EFFECTIVE MEETINGS FOR CONTINUOUS IMPROVEMENT

ACTION ITEM MATRIX

EFFECTIVE SAFETY TASK FORCES

CONCLUSION

 TASK: DEFINE MACHINE OPERATOR ROLE

A CASE STUDY: USING SIX SIGMA TOOLS

8. CORRECTIVE MAINTENANCE

BREAKDOWN MAINTENANCE

PREVENTIVE MAINTENANCE

CORRECTIVE MAINTENANCE

PREREQUISITES OF CORRECTIVE MAINTENANCE

ACCURATE IDENTIFICATION OF INCIPIENT PROBLEMS

PLANNING

PROPER REPAIR PROCEDURES

ADEQUATE TIME TO REPAIR

VERIFICATION OF REPAIRROLE OF CORRECTIVE MAINTENANCE

9. RELIABILITY-BASED PREVENTIVE MAINTENANCE

INFORMATION COLLECTION

SYSTEM ANALYSIS

IDENTIFICATION OF SYSTEMS

IDENTIFICATION OF SYSTEM FUNCTIONS

SELECTION OF SYSTEMS

SYSTEM FUNCTIONAL FAILURES AND CRITICALITY RANKING

IDENTIFICATION OF FUNCTIONALLY SIGNIFICANT ITEMS

FUNCTIONALLY SIGNIFICANT ITEM FAILURE ANALYSISMAINTENANCE TASK SELECTION (DECISION LOGIC TREE ANALYSIS)

 TASK DETERMINATION

PARALLELING AND DEFAULT LOGIC

MAINTENANCE TASKS

 TASK FREQUENCIES OR INTERVALS

10. PREDICTIVE MAINTENANCE

DEFINITION OF PREDICTIVE MAINTENANCE

 TOTAL PLANT MANAGEMENT

MAINTENANCE MANAGEMENT

PRODUCTION MANAGEMENT

QUALITY IMPROVEMENT

PREDICTIVE MAINTENANCE TECHNIQUES

VIBRATION MONITORING

 THERMOGRAPHY

 TRIBOLOGY

PROCESS PARAMETERS

ELECTRIC MOTOR ANALYSIS

VISUAL INSPECTION

ULTRASONIC MONITORING

OPERATING DYNAMICS ANALYSISOTHER TECHNIQUES

PROGRAM COSTS

VIBRATION MONITORING

 THERMOGRAPHY

 TRIBOLOGY

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ULTRASONICS

BENEFITS

11. RELIABILITY-CENTERED MAINTENANCE

SEVEN QUESTIONS ADDRESSED BY RCM

FAILURE-FINDING TASKS

RUN TO FAILURE

12. TOTAL PRODUCTIVE MAINTENANCE

 TOTAL PRODUCTIVE MAINTAINANCE CONCEPTS

 TPM METRICS

 TPM IMPLEMENTATION

COMMON BARRIERS ENCOUNTERED

SUCCESS FACTORS AND ENABLERS

RECOMMENDATIONS FOR IMPROVEMENT

 TOTAL PRODUCTIVE MAINTENANCE DETAILED DESCRIPTION

BENEFITS OF TPM

13. MAINTENANCE REPAIR AND OPERATIONS—STOREROOM EXCELLENCE

OBJECTIVES OF INVENTORY TYPES OF INVENTORY

BEST PRACTICES INVENTORY MANAGEMENT

BARRIERS TO BEST PRACTICE INVENTORY MANAGEMENT

INVENTORY CONTROL

REPLACEMENT ASSET VALUE

RISK MANAGEMENT

LOSS ELIMINATION

INVENTORY CRITICALITY

STOCKING LEVELS

CARRYING COST

STOREROOM MANAGEMENTSTOREROOM OPERATION

COMPUTERIZED MAINTENANCE MANAGEMENT SYSTEMS

14. COMPUTERIZED PLANNING AND SCHEDULING

WHY COMPUTERIZE MAINTENANCE MANAGEMENT?

ORGANIZING FOR COMPUTERIZATION

IMPLEMENTATION OF A COMPUTERIZED MAINTENANCE MANAGEMENT PROGRAM

OPERATING CHARACTERISTICS OF A GOOD SYSTEM

WORK ORDER SYSTEM

PRIORITY SYSTEM

PLANNING PROCEDURE DEFINED

SCHEDULING PROCEDURE DEFINED

PLANNING FOLLOW-UP

ANALYSES AND REPORTS

15. COMPUTER-BASED MAINTENANCE MANAGEMENT SYSTEMS

CMMS FUNCTIONALITY

CMMS FILES

WHO USES A CMMS AND HOW

WHAT A CMMS WILL DO

WHAT A CMMS WILL NOT DO

WHY A CMMS FAILS

16. ECONOMICS OF RELIABILITY

RELIABILITY AND VALUE

RELIABILITY AND COST

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PARTICULAR ISSUES

REVIEW OF ECONOMIC TOOLS

17. WORK MEASUREMENT

18. RATING AND EVALUATING MAINTENANCE WORKERS

BENEFITS OF AN EFFECTIVE COMPENSATION PROGRAM

GENERAL PRINCIPLES OF JOB EVALUATION

 TRADITIONAL FACTORSRELATIVE WEIGHTS OF FACTORS

ANALYZING JOBS

EVALUATING JOBS

 TYPICAL FACTOR DEFINITION

DETERMINING THE JOB CLASSIFICATIONS

DETERMINING THE APPROPRIATE WAGE RATE FOR EACH CLASSIFICATION

19. WORK SIMPLIFICATION IN MAINTENANCE

 THE LAW OF INTELLIGENT ACTION

 THE SCIENTIFIC METHOD

CHARTING TECHNIQUES THE FLOW PROCESS CHART

 THE MULTIPLE-ACTIVITY PROCESS CHART

 THE FOUR BASIC PRINCIPLES OF MOTION ECONOMY

A MOTION-ECONOMY CHECKLIST

APPLICATIONS OF WORK SIMPLIFICATION TO MAINTENANCE

20. ESTIMATING REPAIR AND MAINTENANCE COSTS

PREREQUISITES FOR ESTIMATING MAINTENANCE COST

CLASSIFYING THE JOB

HOW THE ESTIMATES WILL BE USED

WHO WILL PREPARE THE ESTIMATESESTIMATING TECHNIQUES FOR LABOR COST

HOW TO SELECT APPROPRIATE ESTIMATING TECHNIQUES FOR LABOR COST

ESTIMATING TECHNIQUES FOR MATERIAL COST

ESTIMATING TECHNIQUES FOR OVERHEAD COST

 TRAINING ESTIMATORS

SUMMARY

21. KEY PERFORMANCE INDICATORS

 THE KNOWLEDGE-BASED ORGANIZATION

MEASURING WITH A PURPOSE

PMS MODELS

MATCHING MEASURES WITH THE ORGANIZATIONAL CONTEXT

STRATEGY MAPPING FOR A BALANCED SCORECARD

PERFORMANCE MEASUREMENT SYSTEM

WORK MEASUREMENT

LEVELS OF MAINTENANCE WORK MEASUREMENT METHODOLOGY

22. MAINTENANCE ENGINEER’S TOOLBOX

SIMPLIFIED FAILURE MODES AND EFFECTS ANALYSIS

FAULT-TREE ANALYSIS

CAUSE-AND-EFFECT ANALYSIS

SEQUENCE-OF-EVENTS ANALYSIS

 THE FIVE WHYS

STATISTICAL ANALYSES TOOLS

23. ROOT CAUSE ANALYSIS

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CONCEPT AND METHODOLOGY

MANAGING PROBLEM-SOLVING PROCESS

 THE RCA PROCESS

FORMAL PROCESS

ROOT CAUSE ANALYSIS METHODOLOGY

IDENTIFYING A POTENTIAL RCA EVENT

CLARIFY THE PROBLEM

CONFIRM THE FACTS

IS ROOT CAUSE ANALYSIS REQUIREDDESIGN REVIEW

CAN PROBLEM BE RESOLVED BASED ON DESIGN REVIEW

APPLICATION REVIEW

CAN PROBLEM BE SOLVED BASED ON APPLICATION REVIEW

ORGANIZE YOUR THOUGHTS

INCIDENT CLASSIFICATION

24. MAINTENANCE OF LOW-SLOPED MEMBRANE ROOFS

RECORD KEEPING

CONVENTIONAL BUILT-UP ROOFING MEMBRANES

MODIFIED BITUMEN ROOFING MEMBRANESSINGLE-PLY ROOFING MEMBRANES

PROTECTED ROOF MEMBRANE ASSEMBLIES

ROOF SURVEY AND DEFECT IDENTIFICATION

ROOF REPAIR MATERIALS

EMERGENCY ROOF LEAK DETECTION AND REPAIRS

PERMANENT REPAIRS

MAINTENANCE PREVENTION

REROOFING

25. CONCRETE INDUSTRIAL FLOOR SURFACES: DESIGN, INSTALLATION, REPAIR, AND MAINTENANCE

NEW CONCRETE FLOORSRESURFACING OLD FLOORS

MAINTAINING AND CLEANING FLOORS

REPAIR OF DUSTING FLOORS

FLOOR SEALERS AND FINISHES

CORROSION-RESISTANT FLOOR TOPPINGS

26. MAINTENANCE AND CLEANING OF BRICK MASONRY STRUCTURES

ROUTINE INSPECTION

REPAIRING LEAKY WALLS

REPAIRING CRACKED WALLS

CLEANING BRICK MASONRY

REMOVAL OF EXTERNALLY CAUSED STAINS

CLEANING HISTORIC STRUCTURES

SUMMARY

27. MAINTENANCE OF ELEVATORS AND SPECIAL LIFTS

ELEVATORS AND SPECIAL LIFTS

ORGANIZATION FOR MAINTENANCE

CONTRACT MAINTENANCE

MAINTENANCE BY THE MANUFACTURER

PARTS

SAFETY INSPECTIONS BY THE MANUFACTURER

INTANGIBLE ELEMENTS

INTEGRITY AND EXPERIENCE

MAINTENANCE COST

WARRANTY ON NEW EQUIPMENT

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AGE ADJUSTMENT AND PREMAINTENANCE REPAIRS

28. AIR-CONDITIONING EQUIPMENT

AIR-CONDITIONING LOAD

REFRIGERATION

 TYPES OF EQUIPMENT

 TYPES OF COMPONENTS

REFRIGERATION EQUIPMENT

GENERAL MAINTENANCEEQUIPMENT MAINTENANCE

29. VENTILATING FANS AND EXHAUST SYSTEMS

FAN AND FLOW FUNDAMENTALS

 TERMINOLOGY AND DEFINITIONS

USING PUBLISHED PERFORMANCE DATA

FAN-PERFORMANCE LAWS

 TYPES OF FANS AND RECOMMENDED USES

SELECTING FANS FOR SEVERE DUTY

HANDLING FLAMMABLE GASES OR VAPORS

FAN NOISEFAN VOLUME-CONTROL DEVICES

FAN INSTALLATION

SAFETY AND PROTECTIVE DEVICES

PERIODIC INSPECTION

FAN TROUBLES

30. DUST-COLLECTING AND AIR-CLEANING EQUIPMENT

 TYPES OF EQUIPMENT

MAINTENANCE OF DUST-CONTROL EQUIPMENT

MAINTENANCE OF EXHAUST HOODS AND DUCTS

MAINTENANCE OF DUST COLLECTING SERVICE EQUIPMENT

31. PLAIN BEARINGS

GENERAL

PREVENTIVE MAINTENANCE

BEARING MATERIALS

DESIGN

INSPECTION AND RECONDITIONING

32. ROLLING-ELEMENT BEARINGS

GENERAL

WHY BEARINGS FAIL

BEARING DESIGNS AND NOMENCLATURE

BOUNDARY DIMENSIONS

BEARING SERIES

LOAD RATINGS

SHAFT AND HOUSING FITS

BEARING MOUNTINGS

MOUNTING AND DISMOUNTING OF ROLLER BEARINGS

LUBRICATION

33. FLEXIBLE COUPLINGS FOR POWER TRANSMISSION

GENERAL

DESCRIPTION OF TYPES

CAUSES OF COUPLING FAILURE

SHAFT CENTER LINE RELATIONSHIP

SHAFT MISALIGNMENT

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ACROSS-THE-FLEX ELEMENT

34. CHAINS FOR POWER TRANSMISSION

SERVICE FACTORS

SPECIAL INVERTED-TOOTH CHAINS

INSTALLATION OF CHAIN DRIVES

LUBRICATION OF PRECISION CHAIN DRIVES

METHODS OF LUBRICATION

MAINTENANCE OF PRECISION CHAIN DRIVES

35. CRANES: OVERHEAD AND GANTRY

GENERAL

CRANE INSTALLATION

CRANE INSPECTION

CRANE MAINTENANCE

GOVERNMENTAL REGULATIONS

36. CHAIN HOISTS

 TYPES OF CHAIN HOISTS

SELECTION OF CHAIN HOISTSPREVENTIVE MAINTENANCE

DESIGN/PERFORMANCE

37. BELT DRIVES

GENERAL

V-BELT TYPES AND NOMINAL DIMENSIONS

V-BELT APPLICATION GUIDELINES

V-BELT SHEAVE INSTALLATION PROCEDURE

MAINTENANCE

BELT TENSION

 TROUBLESHOOTING V-BELTSSYNCHRONOUS BELTS

SYNCHRONOUS BELT TOOTH PROFILES

SYNCHRONOUS BELT NOMENCLATURE

SYNCHRONOUS SPROCKETS

SYNCHRONOUS APPLICATION GUIDELINES

SYNCHRONOUS BELT INSTALLATION

MAINTENANCE

BELT TENSION

 TROUBLESHOOTING SYNCHRONOUS BELTS

38. MECHANICAL VARIABLE-SPEED DRIVES

GENERAL FRICTION-TYPE BELT

 TYPES OF FRICTION DRIVES (BELT AND SHEAVE)

39. GEAR DRIVES AND SPEED REDUCERS

Common Gear Types

Basic Gear Drives

Epicyclic Gear Drives

Select the Proper Drive

Install Gear Drives Carefully

Start-Up

Lubrication

Good Maintenance Practice

Shutdown

 Troubleshooting Gears

GEAR-TOOTH WEAR AND FAILURE

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40. RECIPROCATING AIR COMPRESSORS

41. VALVES

WHAT IS A VALVE?

BRONZE VALVES

IRON VALVES

STEEL VALVES

BALL VALVES

BUTTERFLY VALVES

ORDERING SPARE PARTS

RECOMMENDED PIPING PRACTICE

42. PUMPS: CENTRIFUGAL AND POSITIVE DISPLACEMENT

CENTRIFUGAL PUMPS

POSITIVE-DISPLACEMENT PUMPS

43. ELECTRIC MOTORS

INTRODUCTION

CHARACTERISTICS COMMON TO INDUSTRIAL AC AND DC MOTORSAC INDUCTION MOTORS

DIRECT-CURRENT MOTORS

SCHEDULED ROUTINE MOTOR CARE MAINTENANCE PROGRAM

PREDICTIVE MAINTENANCE PROGRAM

MOTOR TROUBLESHOOTING

44. MAINTENANCE OF MOTOR CONTROL COMPONENTS

CONTROL COMPONENTS

QUALIFIED PERSONNEL

CONTROL COMPONENT ENCLOSURES

PREVENTIVE MAINTENANCEPOWER CIRCUIT COMPONENTS

MOTOR CONTROLLERS

CONTACTOR INSPECTION

DISCONNECT DEVICES

STARTING AND SPEED-REGULATING RHEOSTATS FOR MOTORS

DRUM CONTROLLERS

EQUIPMENT GROUNDING

CONTROL CIRCUIT COMPONENTS

MAINTENANCE OF MOTOR CONTROLLERS AFTER A FAULT

MAINTENANCE OF MOTOR CONTROL CENTERS

45. MAINTENANCE OF INDUSTRIAL BATTERIES (LEAD-ACID, NICKEL-CADMIUM, NICKEL-IRON)

LEAD-ACID BATTERIES

VENTED NICKEL-CADMIUM BATTERIES

NICKEL-IRON BATTERIES

46. MECHANICAL INSTRUMENTS FOR MEASURING PROCESS VARIABLES

PROCESS MONITORING

PROCESS CONTROL

 TYPES OF INSTRUMENTS

MECHANICAL FLOWMETERS

MEASUREMENT OF TOTAL FLOW

LIQUID-LEVEL MEASUREMENT

MECHANICAL-PRESSURE INSTRUMENTS

 TYPES OF INSTRUMENTS

ACTUATING ELEMENTS FOR PRESSURE GAGES

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FILLED-SYSTEM THERMOMETERS

HUMIDITY MEASUREMENT

PNEUMATIC TRANSMISSION SYSTEMS

PNEUMATIC PRESSURE AND TEMPERATURE TRANSMITTERS

MINIATURE MECHANICAL INSTRUMENTS

MAINTENANCE OF MECHANICAL INSTRUMENTS

 THERMOMETERS

PRESSURE GAGES

RELATIVE–HUMIDITY-MEASURING INSTRUMENTS

47. ELECTRICAL INSTRUMENTS FOR MEASURING, SERVICING, AND TESTING

SELECT THE PROPER INSTRUMENT

MULTIMETERS

SINGLE-FUNCTION INSTRUMENTS

GLOSSARY

48. VIBRATION: ITS ANALYSIS AND CORRECTION

VIBRATION ANALYSIS FOR PREDICTIVE MAINTENANCE

OTHER USES OF VIBRATION ANALYSIS

WHAT IS VIBRATION?CAUSES OF MACHINE VIBRATION

CHARACTERISTICS OF VIBRATION

MONITORING PARAMETERS FOR PLANT MACHINERY

MACHINERY DYNAMICS

COMMON FAILURE MODES

DATABASE DEVELOPMENT

INSTRUMENTS FOR VIBRATION MEASUREMENT

GETTING STARTED

49. AN INTRODUCTION TO THERMOGRAPHY

INFRARED TECHNOLOGYINFRARED EQUIPMENT

EVALUATION OF INFRARED EQUIPMENT

INFRARED THERMOGRAPHY SAFETY

INFRARED SCANNING PROCEDURES

GLOSSARY

APPENDIX : MATERIAL LIST

50. TRIBOLOGY

LUBRICATING OIL ANALYSIS

SPECTROGRAPHIC ANALYSIS

FERROGRAPHY

WEAR PARTICLE ANALYSIS

LIMITATIONS OF TRIBOLOGY

51. THE ORGANIZATION AND MANAGEMENT OF LUBRICATION

ORGANIZED PLANT LUBRICATION

FLUID MANAGEMENT

LUBRICANT PROTECTION

GREASES

52. LUBRICATING DEVICES AND SYSTEMS

AUTOMATIC LUBRICATION

53. PLANNING AND IMPLEMENTING A GOOD LUBRICATION PROGRAM

Selling Management

Selecting Lubricants

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Lubrication Training

PLANNING AND IMPLEMENTING THE LUBRICATION PROGRAM

54. CORROSION CONTROL

INTRODUCTION

CORROSION: TYPES AND MECHANISMS

CORROSION: FORMS AND DEFECTS

CORROSION OF POLYMERIC MATERIALS

CORROSION CONTROL

55. INDUSTRIAL CHEMICAL CLEANING METHODS

CHEMICAL CLEANING

DEGRADATION

PREOPERATIONAL DEPOSITS

CHEMICAL CLEANING SOLVENTS

ORGANIC SOLVENTS

CIRCULATION

CASCADE METHOD

FILL AND SOAK 

ONSTREAM CLEANINGMECHANICAL AND COMBINATION CLEANING METHODS

SELECTION OF CLEANING PROCESSES

ACKNOWLEDGMENTS

56. PAINTING AND PROTECTIVE COATINGS

MAINTENANCE PAINTING: WHY?

BENEFITS TO MAINTENANCE PAINTING

MAINTENANCE PAINTING: SURVEY

MAINTENANCE PAINTING FOR BEAUTIFICATION, AESTHETICS, OR AWARENESS

MAINTENANCE PAINTING FOR CORROSION PROTECTION OR PLANT LIFE EXTENSION

MAINTENANCE PAINTING FOR THE PREVENTION OF PRODUCT CONTAMINATIONMAINTENANCE PAINTING FOR ENCAPSULATION OR AFTER REMOVAL OF LEAD-BASED PAINTS

MAINTENANCE PAINTING FOR SAFETY AWARENESS

MATERIAL SELECTION

SURFACE-TOLERANT COATINGS

GENERIC TYPES OF COATINGS OR PAINTS

SURFACE PREPARATION

APPLYING PAINT

INSPECTIONS

SAFETY

 THE PAINTERS

 

57. PIPING

58. SCAFFOLDS AND LADDERS

STEPLADDERS AND EXTENSION LADDERS

LADDER GROUPS

LADDER SAFETY RULES

SCAFFOLDING

WELDED ALUMINUM SCAFFOLDS

WELDED SECTIONAL STEEL SCAFFOLDS

SAFETY SWINGING SCAFFOLDS

 TUBE AND COUPLER SCAFFOLDS (STEEL AND ALUMINUM)

MODULAR SYSTEMS SCAFFOLDS

SPECIAL-DESIGN SCAFFOLDS

OSHA SCAFFOLDING CHECKLIST

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APPLICATION

59. ARC WELDING IN MAINTENANCE

 THE ROLE OF WELDING IN A MAINTENANCE DEPARTMENT

SHIELDED METAL ARC WELDING (SMAW)

FLUX-CORED ARC WELDING (FCAW)

SUBMERGED ARC WELDING (SAW)

GAS-SHIELDED METAL ARC WELDING (GMAW)

GAS TUNGSTEN ARC WELDING (GTAW)OXYACETYLENE CUTTING

AIR-CARBON ARC CUTTING AND GOUGING

PLASMA ARC CUTTING

WELDING PROCEDURES

QUALIFICATION OF WELDERS

OTHER WELDING PROCESSES

BASE METALS

CONTROL OF DISTORTION

SUBMERGED ARC WELDING (SAW): EQUIPMENT, ELECTRODES, AND FLUX

SPECIAL APPLICATIONS

SELECTION AND MAINTENANCE OF EQUIPMENTINSTALLATION OF EQUIPMENT

EQUIPMENT OPERATION AND MAINTENANCE

SAFETY

In addition, the following booklets and pocket guides are available from The Lincoln Electric

Company, Book Division, P. O. Box 17035, Cleveland, OH 44177-0035.

60. GAS WELDING IN MAINTENANCE

AIR-ACETYLENE SOLDERING, HEATING, AND BRAZING

OXYACETYLENE WELDING, CUTTING, GOUGING, AND HARD FACING

FLAME ADJUSTMENT

HARD FACING

Book Details

Title: Maintenance Engineering Handbook, Seventh Edition

Publisher: : New York, Chicago, San Francisco, Lisbon, London, Madrid, Mexico

City, Milan, New Delhi, San Juan, Seoul, Singapore, Sydney, Toronto

Copyright / Pub. Date: 2008, 2002, 1995, 1988, 1977, 1966, 1957 The McGraw-Hill Companies, Inc.

ISBN: 9780071546461

Authors:

Lindley R. Higgins was an engineering consultant.

R. Keith Mobley is principle of Life Cycle Engineering.

Darrin Wikoff  is Senior Reliability Consultant.

Description: Make your engineering project run smoother with the answer to allyour planning problems. Maintenance Engineering Handbook is a one-stop source of 

answers on all maintenance engineering functions, from managing, planning, and

budgeting to solving environmental problems. The Seventh Edition has been

7/23/2019 Maintenance Engineering Handbook Seventh Edition

http://slidepdf.com/reader/full/maintenance-engineering-handbook-seventh-edition 15/15

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thoroughly revised with eleven all-new chapters along with complete updates of key

sections.