2006 July 24 to July 27

International Boiler and Pressure Vessel Seminar

Continuing Education DeptMaine Maritime Academy

Castine Maine 207 326 2211

Program Dir./Coordinator Prof Kaveh Haghkerdar

2006 Boiler&Pressure Vessel Seminar MAINE MARITIME ACADEMY July 24 25 26 27

ThursdayWednesdayTuesdayMondayPresentations timeCompressorsAutomation IINBIC CODEHRSG 8:00 Trask & DecrowVALVE OPS IISafety ReviewChemistry

Maine MaritimeNatinal BoardAshland Chemicals 9:00 Prof. KavehR. ScheulerK. Randum

PumpsSmart ValvesState of Maine10:00 SulzerMasoneilanJ. Burpee R. MorgensternL. Hughes11:00

LUNCHLUNCHLUNCHLUNCH12:00 PumpsSmart ValvesNBIC CODEGAS TURBINE Sulzer KentrolR. ScheulerFlow Acc Corosion 1:00J. MarchiP. ZirokaJ. BurpeeMaine Maritime

Automation IP. SarnackiI 2:00General VALVE OPS IDuke Energy PanelMaine MaritimeMaine MaritimeC. Dube 3:00ReviewLab coordinatorProf. Kaveh FeedbackMr. Markley 4:00

5:00

You will know it so well that you’ll do it with your eyes closed

TOPICSValve positioners With Prof. Kaveh

TOPICS

Advanced Valve Diagnostics Seminar Masoneilan L.Hughes & Kentrol (Mr.Pat Ziroka)

BIW STEAM LAB COORDINATOR MR. Jerry Markley

TOPICS

Hands-On Gas Turbine Operation With Prof. Sarnacki

TOPICS

Flow Accelerated Corrosion in (HRSG)By Mr. Craig Dube of Duke Energy

TOPICSTrask & Decrow

Compressor Presentation

The basic compressed air system and componentsBasic rotary screw compressor types and fixed speed

controlsEquipment & controls to reduce energy consumption• Constant pressure VFD compressors• Storage & intermediate controls• Air dryer controls• Central system controls• Demand side savings, leak surveys and point of use

Methods of evaluating system savings• Supply side audit• Demand side auditWhat is the Efficiency Maine program?Project evaluation, payback & ROIProject implementation

TOPICSSulzer Pump

pump fundamentalsBoiler feed pumpsBoiler feed pumps high energyMachinery Condition AnalysisUnderstanding Vibration& PhaseVibration signature Analysis

Bob Morgenstern & Jay Marchi

TOPICS

Mr. Robert SchuelerNational Boiler Board Representative

&Mr.John Burpee

State of Maine Chief Boiler Inspector

National & State of Maine Codes

TOPICS

Mr. Kai Rondum of Ashland ChemicalsConcerns With Heat Recovery Steam Generators (HRSG)

-Fatigue Corrosion - FAC - Weld Failures- High Speed Erosion Cycling HRSGs- System Damage - Impact on Water Chemistry Inspection, Nondestructive Test

methods High Pressure Boiler Cycle Chemistry - Programs and Control

2006 Boiler&Pressure Vessel Seminar WELDING SEMINAR

MAINE MARITIME ACADEMY July 24 25 26 27

ThursdayWednesdayTuesdayMondayPresentations timeWelding SeminarWelding SeminarWelding SeminarWelding Seminar 8:00 Sperko EngineeringSperko EngineeringSperko EngineeringSperko Engineering

W.Sperko P.E. W.Sperko P.E. W.Sperko P.E. W.Sperko P.E. 9:00 L. Loziuk P.E.L. Loziuk P.E.L. Loziuk P.E.L. Loziuk P.E.

10:00

11:00

LUNCHLUNCHLUNCHLUNCH12:00Welding SeminarWelding SeminarWelding SeminarWelding Seminar Sperko EngineeringSperko EngineeringSperko EngineeringSperko Engineering 1:00 W.Sperko P.E. W.Sperko P.E. W.Sperko P.E W.Sperko P.E.L. Loziuk P.E.L. Loziuk P.E.L. Loziuk P.EL. Loziuk P.E. 2:00General Panel 3:00Review Feedback 4:00

5:00

WELDING SEMINAR( 4 DAYS)

Mr. Walter Sperko P.E.

Larry A. Loziuk, P.E.

Day 1 Welding

• Overview of Piping Codes• Historical Development of Codes for

Pressure Piping• Current ASME B31 Codes• ASME B31.1 and B31.3 Comparison• Design Methods—Pressure Design• Code Requirements• Allowable Stress Basis• Pressure Design• Flow Rate and Diameter Considerations

More Day 1 Welding

•Piping System Analysis/Static Loading—Part 1• Types of Static Loads• System Expansion• Simplified Manual Analysis• Equipment Nozzle Loads• Flexibility Methods• Application to an Actual System•Piping System Analysis/Static Loading—Part 2•Weight Analysis• Wind Loading• Supports• Application to an Actual System

Day 2 Welding

Piping System Analysis/Dynamic Loading—Part 1

• Nature of Dynamic Loads• Seismic Loads • Application to an Actual System

Piping System Analysis/Dynamic Loading—Part 2

• Hydraulic Transients• Relief Valves• Application to an Actual System•Piping Deadweight and Thermal Analysis Using

PC-Based Software

Day 3 Welding

• Piping System Materials• High Temperature and Low Temperature• Corrosion• Materials Specifications• Fabrication Practices• Cutting• Bending• Welding Processes• Heat Treatment• Cleaning• Painting• Storage• Pressure Testing

Day 4 Welding

• Inspection Practices• Visual Inspection• Liquid Penetrant• Magnetic Particle• Radiographic• Ultrasonic Examination• Cost Effectiveness of Examination Methods• Comparison of Fabrication Requirements• Review of Variations Between Codes Regarding Fabrication and Examination Requirements and Accept/Reject Criteria

Larry A. Loziuk, P.E. is President of Piping Technology Consultants, Inc., a consulting firm specializing in the design, analysis and trouble shooting of piping systems. Over his career of more than 30 years, he worked for a number of large Consulting Engineering firms including Duke Engineering & Services, ABB Impell, Sargent & Lundy, and GDS Associates. Mr. Loziuk served as the Chairman of the ASME Working Group on Fiberglass Pipe and was a member of ASME Section III Subgroup on Design and ASME QME Working Group on Dynamic Restraints. He is a member of the B31.9 Building Services Piping committee. He holds six patents related to WEAR™ (Wire Energy Absorbing Rope) Pipe Restraint.

Walter J. Sperko, P.E. founded Sperko Engineering Services, Inc. in 1981. He has extensive experience in welding engineering, metallurgical engineering, design, failure analysis, and quality assurance. Mr. Sperko’sindustrial experience primarily involves piping, pressure vessels, storage tanks and structural steel. Mr. Sperko worked for Ebasco Services in the Materials Engineering and QA group, for ITT Grinnell Industrial Piping as manager of Piping Fabrication Technology and Standards, and for Richmond Engineering Company as Corporate Welding Engineer and branch plant Quality Control Manager. He is a member of the ASMEBoiler and Pressure Vessel Code, Subcommittee IX, Welding and Brazing Qualifications and several of its subgroups: Subgroup on Materials, Fabrication and Examination of Subcommittee III, Nuclear Components; the American Welding Society Committee D-10, Welding of Piping and Tubing and Chairman of the B31.9 Building Services Piping committee. He holds four U.S. patents and has published articles in the Welding Journal, Welding Design and Fabrication and The Fabricator, and co-authored the Piping Design Section of the Standard Handbook of Plant Engineering with Mr. Loziukand The Fabricator, and co-authored the Piping Design Section of the Standard Handbook of Plant Engineering with Mr. Loziuk. Walt Walter J. Sperko, P.E. Sperko Engineering Services, Inc. 4803 Archwood Drive Greensboro, NC 27406

www.sperkoengineering.com336-674-0600 FAX 336-674-0202

sperko@asme.orgBrazing Dimpler Corporation

www.brazingdimpler.comwalt@brazingdimpler.com

Seminar Lecture Hall

Coffee Break

2006July 24 to July 27

International Boiler and Pressure Vessel Seminar

Continuing Education DeptMaine Maritime Academy

Castine Maine 207 326 2211

christine.shorey@mma.edu

INTERNATIONAL BOILER AND PRESSURE VESSEL SEMINAR

JULY 24 – 27, 2006

Maine Maritime AcademyContinuing Education Department

Castine, ME 04420(207) 326-22211

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Seminar cost is $ 900.00. Tuition, room, and board are included.Additional persons: $ 10 rooming per night.

Meals are paid at the food court with cash.