mail order fulfillment and shipping solutions€¦ · current processes – making them faster,...

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Mail Order Fulfillment and Shipping Solutions Packaging solutions that streamline your shipping operation, reduce costs, and improve productivity. Automated Packaging Systems, the original inventor of genuine Autobag ® bag-on-a-roll materials and equipment, offers custom packaging systems specifically engineered for your unique fulfillment and shipping application. Whether your objective is to achieve optimum productivity rates or increase your capacity to better manage seasonal peaks, we have a solution for you. From integrating with your enterprise database to inline weighing and scanning, direct- to-bag label printing, print ahead paperwork, collating and inserting, automatic loading and sealing, and order verification and sorting – we can help. We start by understanding your entire fulfillment operation, then we design a system that improves your current processes – making them faster, more cost-effective, and more accurate. Add to that a selection of USPS approved mailbags, including EarthAware biodegradable material, plus a worldwide service support network, and the choice is clear. Automated Packaging Systems is your source for mail order fulfillment and shipping solutions. Bag Packaging Solutions At the heart of every custom fulfillment solution, from portable benchtop units to high-speed, fully integrated systems, is the quality and reliability of an Autobag ® or SidePouch ® bagger, backed by world-class service support from Automated Packaging Systems. Void-fill and Protective Packing AirPouch ® void-fill and protective packing systems are designed to produce user-friendly, cost-effective materials on demand, as needed, for significant savings in shipping, storage and labor costs. Mailbag Materials System-matched mailbag films from Automated Packaging Systems are more durable and eco-friendly than ever before. Mailbags offer huge savings over padded mailers and corrugated shipping cartons

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Page 1: Mail Order Fulfillment and Shipping Solutions€¦ · current processes – making them faster, more cost-effective, and more accurate. Add to that a selection of USPS approved mailbags,

Mail Order Fulfillmentand Shipping SolutionsPackaging solutions that streamline your shipping operation, reduce costs, and improve productivity.

Automated Packaging Systems, the original inventor of genuine Autobag® bag-on-a-roll materials and equipment, offers custom packaging systems specifically engineered for your unique fulfillment and shipping application.

Whether your objective is to achieve optimum productivity rates or increase your capacity to better manage seasonal peaks, we have a solution for you. From integrating with your enterprise database to inline weighing and scanning, direct-to-bag label printing, print ahead paperwork, collating and inserting, automatic loading and sealing, and order verification and sorting – we can help. We start by understanding your entire fulfillment operation, then we design a system that improves your current processes – making them faster, more cost-effective, and more accurate.

Add to that a selection of USPS approved mailbags, including EarthAware™ biodegradable material, plus a worldwide service support network, and the choice is clear. Automated Packaging Systems is your source for mail order fulfillment and shipping solutions.

Bag Packaging SolutionsAt the heart of every custom fulfillment solution, from portable

benchtop units to high-speed, fully integrated systems, is the

quality and reliability of an Autobag® or SidePouch® bagger,

backed by world-class service support from

Automated Packaging Systems.

Void-fill and Protective PackingAirPouch® void-fill and protective

packing systems are designed to

produce user-friendly, cost-effective

materials on demand, as needed,

for significant savings in shipping,

storage and labor costs.

Mailbag MaterialsSystem-matched

mailbag films from

Automated Packaging

Systems are more

durable and eco-friendly

than ever before.

Mailbags offer hugesavings over padded mailers and corrugatedshipping cartons

Page 2: Mail Order Fulfillment and Shipping Solutions€¦ · current processes – making them faster, more cost-effective, and more accurate. Add to that a selection of USPS approved mailbags,

Success Stories

Pacesetter PS 125 OneStep™ Tabletop Bagger Autobag® AB 180 OneStep™ Bagger Autobag® AB 255 OneStep™ Wide Bagger

See how these customers saved money and realized a rapid Return on Investment by choosing Automated Packaging Systems:

The Autobag PaceSetter PS 125 OneStep is a compact, tabletop bagger ideal for mid-volume fulfillment operations. In this application, the built-in imprinter is used to interface with a database for printing order information, address, and barcodes directly onto the mailbag. This semi-automatic system replaces the need for separate printing and hand-affixing labels and produces up to 15 packages per minute.

The costs for materials and postage are reduced. The company saves an average of $0.17 postage per package because the mailbags weigh less than padded envelopes. At 5000 packages per day, this equates to $850 per day in postage savings alone.

The Autobag AB 180 OneStep is a high-productivity bag packaging system for dynamic mail order operations. In this demanding application, the bagger is fully integrated with shipping and customer databases for 1:1 personalized order fulfillment. A wide range of sports apparel is hand inserted into bags, so fast changeover of bag sizes is important. Graphics, text and bar code information is printed directly onto the bag just before it is opened, filled and sealed. This system prints and packs up to 8 bags per minute and has reduced labor costs by 42%.

For maximum productivity in wide bag and horizontal packaging applications, the Autobag® AB 255 OneStep™ provides versatile packaging capabilities for mail order fulfillment of larger items. In this application, two systems were installed to maximize productivity for this rapidly growing business. USPS approved mailbag sizes range up to 16” wide x 27” long. This mailbag system prints and packs up to 10 bags per minute and has reduced the number of employees from five to two, more than doubling productivity.

Annual Savings: $212,500Payback Period: 6 monthsProduct Shipped: Nutraceuticals

Previous Method: Hand loading into padded envelopesPrevious Labor: Up to 10 employees

New Method: Autobag® PaceSetter PS 125 OneStep™

New Labor: 1 employeePostage Savings: $0.17 per package

Annual Savings: $48,323Payback Period: 9.4 monthsProduct Shipped: Women’s Sports Apparel

Previous Method: Hand loading into flat bagsPrevious Labor: 3 employeesPrevious Cost/1000: $254

New Method: Autobag® AB 180 OneStep™

New Labor: 1 employeeNew Cost/1000: $147

Annual Savings: $85,161Payback Period: 11 monthsProduct Shipped: Collectibles

Previous Method: Hand loading into flat bagsPrevious Labor: 5 employeesPrevious Cost/1000: $213

New Method: Two Autobag® AB 255 OneStep™ baggersNew Labor: 2 employeesNew Cost/1000: $128

Case Study 1 Case Study 2 Case Study 3

Page 3: Mail Order Fulfillment and Shipping Solutions€¦ · current processes – making them faster, more cost-effective, and more accurate. Add to that a selection of USPS approved mailbags,

Custom Fulfillment Systems

System-Matched Autobag® and SidePouch® Mailbag Materials

EarthAware™ for Mail Order and Protective Packaging

Automated Packaging Systems has a dedicated team of mechanical, electrical and software engineers focused on developing custom packaging systems for unique applications. In addition, we partner with leading system integrator companies that specialize in developing custom fulfillment systems. No matter what size your pick-and-pack operation, we work with you to design turnkey solutions that include machines, materials and services for the ultimate in reliability, quality and support

Target Markets IncludePharmaceuticalNutraceuticalApparel/ShoesLiterature/BooksDVDs, CDsJewelry/Novelties

Using genuine, guaranteed-to-run Autobag and SidePouch mailbags will ensure your system reaches maximum productivity and uptime. Automated Packaging Systems offers USPS approved mailbag materials that are durable, secure, have excellent print label adhesion, and lower postage costs. Autobag and SidePouch mailbags are available in a wide range of sizes and feature our exclusive ProGap™ technology with a wider, more circular bag opening for fast and accurate loading. All of our mailbags feature heavy-duty side seals to protect against loss of

goods during transit. Other design elements, such as easy-open perforations, custom printing and branding in up to 10-colors, and two-way tape for merchandise returns means you can design a shipping package that suits your operation while making a great customer impression.

Autobag and SidePouch mailbags provide significant cost savings over self-mailers, padded mailers, and traditional box packaging, plus they offer reduced storage and handling costs.

Automated Packaging Systems is a pioneer in developing environmentally-friendly bag materials. We manufacture our own bags to rigid quality standards, and we continue to add to our growing line of biodegradable and recycled Autobag, SidePouch and AirPouch materials.

Our EarthAware materials include a 3-layer co-extruded film engineered specifically for the mail order fulfillment market and approved by the USPS. EarthAware Biodegradable mailbags are completely recyclable and retain their strength and performance properties while in storage or transit.

EarthAware films are also available for void-fill and protective packing applications, where durable air pillows and cellular wrapping provide protection and reduce packing and shipping costs.

High-productivity custom packaging system

www.autobag.com

1-888-AUTOBAG(1-888-288-6224)

These genuine plasticproducts are speciallyformulated andGUARANTEED to run onmachinery manufacturedby Automated PackagingSystems, Inc. O

peni

ng • Strength • Sealing

GUARANTEED

Custom pharmacy fulfillment system with 3-point verification

Page 4: Mail Order Fulfillment and Shipping Solutions€¦ · current processes – making them faster, more cost-effective, and more accurate. Add to that a selection of USPS approved mailbags,

Protective Packing Solutions Engineered to Improve the Efficiency of Your Packing Operation

AirPouch® Void-Fill AirPouch® FastWrap™ Protective Wrapping

AirPouch air pillows offer many advantages over peanut, foam or paper packing materials. This pre-formed pillow material comes fan-folded in boxes that contain up to 4,000 feet of unfilled pillows, reducing the cost of shipping and storage. Pillows are cleaner and easier to handle than other packing materials, and offer better visibility of the product inside the box. Plus, only AirPouch pillows feature our exclusive EZ-Tear™ perforations, allowing packers to easily tear off just the right amount of material they need. The pillows are filled and sealed on-demand using a compact, all-electric system that can be placed directly at the packing station, or integrated with a variety of accessories used to supply multiple packing stations simultaneously. AirPouch is the first to offer a knifeless design, eliminating the primary wear item found in all other systems in its class. AirPouch void-fill air pillows are available in a variety of sizes and film types that can be plain or custom printed with your own unique message. Customer-preferred EarthAware™ biodegradable and recycled materials come in standard green tints to showcase your use of environmentally-friendly packing materials.

FastWrap protective cellular cushions feature our patent-pending, channel-filled, honeycomb pattern that offers maximum protection in wrapping and interleaving applications. A single, compact box of material produces 1385 feet of protective wrapping, equal to 5½ rolls of bundled bubble material. FastWrap bubbles are filled in a continuous sheet that is perforated every 10”, making it convenient for packers to tear off just what they need for fast and efficient packing. FastWrap tubes are perforated between each tube, reducing material waste in block-and-brace applications.

AirPouch FastWrap bubbles and tubes are filled on-demand, as needed, at the packing station, eliminating the storage and handling requirements of bulky, pre-filled materials. Equipment accessories, such as an optional winder and storage hopper make it easy to supply multiple packing stations from one portable, all electric system.

Our standard DC2™ LLDPE film is a durable, puncture-resistant material ideal for most shipping and storage applications, and is available with our EarthAware™ biodegradable additive. Premium, EarthAware biodegradable co-extruded film is recommended for longer term distribution cycles. All EarthAware films are available in a standard green tint for customer awareness.

Automated Packaging Systems is the industry leader for bag packaging products, with sales, service and manufacturing facilities located around the globe. With more than 30,000 systems in operation worldwide, we have the experience and support to deliver the ultimate in customer satisfaction.

© 2010 Automated Packaging Systems, Inc.Features, options and technical specifications subject to change. 10/10 2.5M

AirPouch® FastWrap™