m01-160 to 307 light signal post and associated parts · 2019. 5. 23. · m01-182 _ signal mounting...

17
Engineering Drawing Signals M01-160/174/177/178/181/182/183/307 LIGHT SIGNAL POST AND ASSOCIATED PARTS (PART 1 OF 2) Revision No 0 Issued May 2013 Owner: Chief Engineer Signals and Control Systems Approved by: Warwick Allison Chief Engineer Signals and Control Systems Authorised by: Paul Szacsvay Principal Engineer Signalling Technology Contents M01-160 sheet 1 of 6 _ Components Associated with Signal Post – Details of Ladder with Gallery Ring for Standard & Non-standard Signal Posts M01-160 sheet 2 of 6 _ Components Associated with Signal Post – Details of Item 1, 2, 3 & 8 From Ladder with Gallery Ring Assembly M01-160 sheet 3 of 6 _ Components Associated with Signal Post – Details of Ladder for Gallery Ring (Item 9) Used in Standard & Non-standard Signal Posts M01-160 sheet 4 of 6 _ Components Associated with Signal Post – Details of Platform for Rung Ladder M01-160 sheet 5 of 6 _ Components Associated with Signal Post – Signal Post Access 2 Ladders 1 Platform Manufacturing Details M01-160 sheet 6 of 6 _ Components Associated with Signal Post – Details of Rung Ladder for Standard & Non-standard Signal Posts M01-174 _ Signal Name Plate Mounting Bracket Manufacturing Details M01-177 _ Hand Rail Modified to suit 3 & 4 Aspects Signal M01-178 _ Mounting Bracket of Nameplate on Signal Post Manufacturing Details M01-181 sheet 1 of 3 _ Brackets For Signal Post – Mounting Bracket of Display Unit and Signal Light Manufacturing Details M01-181 sheet 2 of 3 _ Brackets For Signal Post – Mounting Bracket of Single Light Signal Manufacturing Details Disclaimer This document was prepared for use on the RailCorp Network only. RailCorp makes no warranties, express or implied, that compliance with the contents of this document shall be sufficient to ensure safe systems or work or operation. It is the document user’s sole responsibility to ensure that the copy of the document it is viewing is the current version of the document as in use by RailCorp. RailCorp accepts no liability whatsoever in relation to the use of this document by any party, and RailCorp excludes any liability which arises in any manner by the use of this document. Copyright The information in this document is protected by Copyright and no part of this document may be reproduced, altered, stored or transmitted by any person without the prior consent of RailCorp. Engineering Drawing UNCONTROLLED WHEN PRINTED

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Page 1: M01-160 to 307 Light Signal Post and Associated Parts · 2019. 5. 23. · M01-182 _ Signal Mounting Bracket Parts M01-183 _ Mounting Bracket Parts For Single Sub Signals M01-307 sheet

Engineering Drawing Signals

M01-160174177178181182183307

LIGHT SIGNAL POST AND ASSOCIATED PARTS

(PART 1 OF 2) Revision No 0

Issued May 2013

Owner Chief Engineer Signals and Control Systems

Approved by Warwick Allison Chief Engineer Signals and Control Systems

Authorised by Paul Szacsvay Principal Engineer Signalling Technology

Contents M01-160 sheet 1 of 6 _ Components Associated with Signal Post ndash Details of Ladder with Gallery Ring for Standard amp Non-standard Signal Posts

M01-160 sheet 2 of 6 _ Components Associated with Signal Post ndash Details of Item 1 2 3 amp 8 From Ladder with Gallery Ring Assembly

M01-160 sheet 3 of 6 _ Components Associated with Signal Post ndash Details of Ladder for Gallery Ring (Item 9) Used in Standard amp Non-standard Signal Posts

M01-160 sheet 4 of 6 _ Components Associated with Signal Post ndash Details of Platform for Rung Ladder

M01-160 sheet 5 of 6 _ Components Associated with Signal Post ndash Signal Post Access 2 Ladders 1 Platform Manufacturing Details

M01-160 sheet 6 of 6 _ Components Associated with Signal Post ndash Details of Rung Ladder for Standard amp Non-standard Signal Posts

M01-174 _ Signal Name Plate Mounting Bracket Manufacturing Details

M01-177 _ Hand Rail Modified to suit 3 amp 4 Aspects Signal

M01-178 _ Mounting Bracket of Nameplate on Signal Post Manufacturing Details

M01-181 sheet 1 of 3 _ Brackets For Signal Post ndash Mounting Bracket of Display Unit and Signal Light Manufacturing Details

M01-181 sheet 2 of 3 _ Brackets For Signal Post ndash Mounting Bracket of Single Light Signal Manufacturing Details

Disclaimer This document was prepared for use on the RailCorp Network only RailCorp makes no warranties express or implied that compliance with the contents of this document shall be sufficient to ensure safe systems or work or operation It is the document userrsquos sole responsibility to ensure that the copy of the document it is viewing is the current version of the document as in use by RailCorp RailCorp accepts no liability whatsoever in relation to the use of this document by any party and RailCorp excludes any liability which arises in any manner by the use of this document Copyright The information in this document is protected by Copyright and no part of this document may be reproduced altered stored or transmitted by any person without the prior consent of RailCorp

Engi

neer

ing

Dra

win

g

UNCONTROLLED WHEN PRINTED

Engineering Drawing Signals

M01-160174177178181182183307

LIGHT SIGNAL POST AND ASSOCIATED PARTS

(PART 2 OF 2) Revision No 0

Issued May 2013

Owner Chief Engineer Signals and Control Systems

Approved by Warwick Allison Authorised by Paul Szacsvay Chief Engineer Principal Engineer Signals and Control Systems Signalling Technology

Contents M01-181 sheet 3 of 3 _ Brackets For Signal Post ndash Mounting Bracket of Route Indicator Manufacturing Details

M01-182 _ Signal Mounting Bracket Parts

M01-183 _ Mounting Bracket Parts For Single Sub Signals

M01-307 sheet 1 of 2 _ New Standard Signal Post

Disclaimer This document was prepared for use on the RailCorp Network only RailCorp makes no warranties express or implied that compliance with the contents of this document shall be sufficient to ensure safe systems or work or operation It is the document userrsquos sole responsibility to ensure that the copy of the document it is viewing is the current version of the document as in use by RailCorp RailCorp accepts no liability whatsoever in relation to the use of this document by any party and RailCorp excludes any liability which arises in any manner by the use of this document Copyright The information in this document is protected by Copyright and no part of this document may be reproduced altered stored or transmitted by any person without the prior consent of RailCorp

UNCONTROLLED WHEN PRINTED

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2X015 HOLES APPLY TO 3M POST ONLY

ITEM 9 LADDER FOR GALLERY RING USED IN SIGNAL POSTS

PART NUMBER M01160F1 - M01160F6 MATERIAL FLAT STEEL 65MM X 12MM AND ROD 020MM FINISH GALVANISED 1REQUIRED IN EACH LADDER ASSEMBLY

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DETAIL A PARTIAL ISOMETRIC VIEW OF ITEM 9 (LADDER) IN INSTALLATION WITH OTHER PARTS

LENGTH L3 OF ITEM 9 LADDER HAS TOTALLY SIX SIZES OF 2100 2430 2760 3270 3590 AND 41 OOMM TO ASSEMBLY WITH GALLERY RINGUSED FOR SIGNAL POSTS DETAILS REFER TO THE TABLE SHOWNBELOW WHICH ALSO SHOW THE NO OF RUNGS REQUIRED IN VARIED LENGTH OF THE LADDER

DEPTH= 300MM DEPTH= 1100MM

SIZE OF PART No PART No STANDARD POST NUMBER LENGTH L3 RUNG NUMBER LENGTH L3 RUNG

35M M01160F1 2100MM 5 M01160F3 2760MM 7 56M M01160F1 2100MM 5 M01 160F3 2760MM 7

SIZE OF NON-STANDARD POST

30M M01160F4 3270MM 9 M01160F6 4100MM 12 40M M01160F2 2430MM 7 M01160F4 3270MM 9 60M M01 160F2 2430MM 7 M01 160F4 3270MM 9

THIS INFORMATION TO BE READ IN ASSOCIATED WITH DRAWINGS M01 -1 67 SHEET 13amp4 OF 4 AND M01 -172 SHEET 1 TO 3 amp 7 TO 8 OF 8

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GRIDMESH GR50080 ROUND BLACKWOODS STEEL 020MM SMALL GRIDMESH M01 160D

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I 1 A 1

This drawing and the information contained thereon have been createdsolely for a particular purpose and client This isprot ect ed by copyright You may not reproduce anyof it in any form without the wntten p ermission ofRail Corporation New South Wales if you do you may have to paydamages to Rail Corporation New South Wales or you may be prosecuted

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R~Hfprp ChieF En gineer s Div i s i o~

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TITLE COMPONENTS ASSOCIATED WITH SIGNAL POSTshyDETAILS OF PLATFORM FOR RUNG LADDER

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GENERAL TOLERANCESD UPPER POST MTG ARRANGEMENTREVISED 121108 HE JP -~ l4- LINEARbull TITLE SIGNAL POST ACCESSlt 1000 plusmn05MMD D030306 HE JF AJN RWASAFETY CHAIN REVISION DETAREVISED DET 8 ADDED RailCo-rp~ 1000 t 3MM RADIALbull 2 LADDERS 1 PLATFORM181105 HE JF RF RWA lt 500 t 025MM ~ 500 t 15MM

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3) ZINC PLATING SHALL BE TO AS 1789 OR AS1897 AS 215

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1 +3 SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38 ~ m100x10 MILD 1 1 _~18 4-HOLES 600 0

amp STEEL FL 96 5) PROPRIETRY ITEMS SHALL BE MANUFACTURED TO RELEVANT (BOTH SIDES) 1150 I AUSTRALIA STANDARDS

688 I 6) THE MANUFACTURER OR ITS SUPPLIERS SHALL KEEP AND HAVE POSITION LINK FLUSH AVAILABLE TEST CERTIFICATES FOR MATERIALS HEAT WITH INSIDE EDGE OF TREATMEN T H~RDENING AND SURFACE COATINGSHANDRAIL AS SHOWN

7) PARTS SHALL BE MARKED WHERE SHOWN WITH PART NUMBERet AND XXXMMYY WHERE XXX = MANUFACTURERS MARK AND MMYY = MONTH AND YEAR OF MANUFACTURE0 MIL ~I +I+I middot 8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALLSTEEL FL

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SECTION B-B A WEATHERPROOF TAG ATTACHED MARKED WITH THE (SCALE 2 1) SCALE 2 1 DETAIL A DETAIL B ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

DETAIL C

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0 05m 1m SAFETY HAND RAIL QTY 1 COATED WITH ROCOL AS SPRAY OR AN EQUIVALEN T ALTERNATIVEMATERIAL FINISH HOT DIP GALVANISEDI I I

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copyThis drawing and the information contained thereon have been created solely for a particular purpose and client This is protected by copyright You maynot reproduce any of1t in aform w1thout the written permission ofRail Corporation New South Wales ifyou

ALL DIM EN IONS

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PART NUMBER

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M01160E1

M01160E2

M01160E3

M01160E1

M01 160E3

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TABLE SHOWN QU IRED IN VARIE

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3500MM

2700MM

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4000MM

2700MM

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M01 160E8

M01160E7

M01160E9

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DEPTH= 1100MM

L1 FOR LARGE No PART PLATFORM

NIL

5490MM

6300MM

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5890MM

6815MM

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M01160E4

17 M01 160E2

20 M011 60E43

M01 160E5

18 M01160E2

22 M01160E5

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NOTESSTAMP 10MM HEIGHT M011 74A XXXMMYY 1) ALL WELDS SHALL BE TO AS15541SP THEWELDMETAL SHALL HAVE

A MINIMUM NOMINAL TENSILE STRENGTH FUWOF450MPa

5

2) HOT DIP GALVANISING SHALL BETO AS46802006 COATING THICKNESS A AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 2 1NVARIES THICKNESS PRODUCTS ITISALSOALIGNEDWITHISO 14611999

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3) ZINC PLATINGSHALL BE TOAS1769 AS APPROPRIATE FeZn 12Cc

4) ALL SURFACES TOBE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED INACCORDANCEWITH THEPAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVEA MINIMUM0 20 MILD STEEL ROD 30 LONG DRY FILMTHICKNESS OF 381Jm

5) THEMANUFACTURERORITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATESFOR MATERIALS HEAT TREATMENT HARDENING AND SURFACECOATINGS

6) PARTS SHALL BE MARKEDWHERE SHOWNWITHPARTNUMBERAND600

r - - l - - $ I

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NAME PLATE MOUNTING BRACKET PART NUMBER M01 174A NOTE ONE M12 U BOLT (PART NO M01160M) WITH TWO MATERIAL MILD STEEL AS3679-250 SETS OF STAINLESS STEEL GRADE 31 6 OF M12 FLAT FINISH GALVANISED AND SPRING WASHERS AND M12 HEX NUT IS REQUIRED

OX30X5MM EA

MILD STEEL ROD

GE NERAL TOLERANCES

TITLE SIGNAL NAME PLATE MOUNTING BRACKET0 0MANUFACTURING DETAILS Chie f Engi neers Div is ion

DE SIGNED DRAWN REV IEWED VER IF IED APPROVED~-R-~-N~~~~~~~~~~ rr o~ ~-- -_ ~ffi~w SI GNAL EOMSSG0350636--~-n_oo~~~~~~~~M-~-~w-N~R-~w+vrnw~~~~-~ DE SI GN RLF ANHE HE RWA~~~~~~~~~M~~~~~~~middot copy ALL D~IIOO ~~~~~~~~~~~~~~~~~~h~~--~~~--+~=~~~-~~-~~~~~~ DATE SCALE DRG No 0particular purpose and client This is protected by copyright You maynot reproduce DIMEN10 NS 0 cAD A3anyofitin anyform wtthoutthe written permission ofRaI Corporation NewSouth Wales if you IN DQ NQT AMEND MANUALLY N T Sdo you mayhave to pay damages to Rail Corporation New South Wales or you may be prosecuted MIL LIMETRES HIRD ANGlE PROJEcnoN 241 12009 8M01-174 DF 400277

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6543

690 FOR M01177A MILD STL AS3679-250 0424 OD X 32 WALL THICK 1390 FOR M01177B 50 X 16 X 475 LONG BLACK MEDIUM PIPE

BLACKWOODS BLACKWOODS PT No0575 2816R1 10 PT No 0126 9166 ~ 6MM CHAINLINK

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POSITION LINK FLUSH LACKWOODS PT No0575 2719 WITH INSIDE EDGE OF HANDRAIL AS SHOWN MODIFIED HAND RAIL ~

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FULLY ASSEMBLED AS SHOWN UNLESS REQUESTED OTHERWISE THE ASSEMBLY SHALL HAVE A WEATHERPROOF TAG ATIACHED MARKED WITH THE ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

9) THREADED SURFACES NOT PROTECTED BY PLATING SHALL BE COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENTALTERNATIVE

2X () 18

M01177B FOR LARGE PLATFORM NOTE 1 TWO M1 2 U BOLTS (PART NO M01160M) WITH FOUR SETS OF

STAINLESS STEELGRADE 316 OF M12 FLAT AND SPRING WASHERS AND M12 HEXNUTARE REQUIRED

2 MORE DETAIL ABOUT LINK CHAIN FITED INTO THE RING REFER TO M01 -159 SHT4 OF 4 NOTES 1) ALL WELDS SHALL BE TO AS1 5541 SP THE WELD METAL SHALL HAVE A MINIMUM

NOMINAL TENSILE STRENGTH FUW OF 450MPo 2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THICKNESS AND MASS

SHALL BE ACCORDANCE WITH TABLE I AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 146 1 1999

3) ZINC PLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc 4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED

IN ACCORDANCE WITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS 6) THE MANUFACTUREROR ITS SUPPLIERSSHALLKEEP AND HAVE AVAILABLE TEST

CERTIFICATES FOR MATERIALS HEAT TREATMENT HARDENING AND SURFACE COATINGS 1--shy7) PARTS SHALL BE MARKED WHERE SHOWN WITH PART NUMBER AND XXXMMYY WHERE

XXX=MANUFACTURERS MARK AND MMYY=MONTH AND YEAR OF MANUFACTURE 8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALL SUPPLY IT COMPLETE AND

10) BEARING SURFACES NOT PROTECTED BY PLA TING SHALL BE COATED WITH ROCOLDETAIL VIEW A AS SPRAY OR AN EQUIVALENT ALTERNATIVE

TITLE HAND RAIL MODIFIED TO SUIT 3amp4 ASPECTS SIGNAL

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ALL SURFACES w NOTE ONE M12 UBOLT (PART NO M01 160M)

A

B

WITH TWO SETS OF STAINLESS STEEL C GRADE 316 OF M12 SPRI NG amp PLAIN WASHERS AND M12 HEX NUT IS REQU IRE

TABLE OF BRACKETS FOR NAMEPLATE PART No DIM A DIM B DIM C M01 178A 11 5deg 600 150

M01 178B 106deg 500 150

M01178C 95deg 400 11 0

PURPOSE FOR NAMEPLATE 600 X 150200MM FOR NAMEPLATE 500 X 150200MM FOR NAMEPLATE 400 X 90105MM

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TITLE BRACKETS FOR SIGNAL POST MOUNTING BRACKET OF DISPLAY UNIT AND SIGNAL LIGHT

B 312112 DATE REVIEWED VERIFIED APPROVED

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DIMENIO NS [) CAD Ml lli~ETRES HIRDANG LWOJECTON DO NOT AMEND MANUALLy

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BRACKETS FOR SIGNAL POST MOUNTING BRACKET OF SINGLE LIGHT SIGNAL

MANUFACTURING DETAILS DE S IGNED

C Liang DR MIN

C Liang REVIEWED VERirilD

RLF AN APPROVED

RWA This drawing and the information contained thereon have been created solely for a copy

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DIMENIONS D CADMI L LI~ETR ES Hmiddot ~D AfCGtfP~OJfcror- DQ NQT AMEND MANUALLY

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This drawing and the information contained thereon have been created solely for a particular purpose and client This is protected by copyright You may not reproduce any of1t in any form w1thout the wntten permission ofRail Corporation NewSouth Wales 1f you do you may ha ve to paydamages to Rail Corporation New South Wales or you may be prosecuted cGlf ) 18102012 N T S o M01 -181 ~~j3

2 3

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MOUNTING BRACKET OF ROUTE INDICATOR PART NO M01181C MATERIAL SHOWN IN 3D VIEW FINISH HOT DIP GALVANISED ONE M12 U BOLT WITH TWO SETS OF STAINLESS STEEL GRADE 316 OF M12 FLAT AND SPRING WASHERS AND M12 HEX NUTS IS REQUIRED

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DESCRIPTIONVERSION DATE DRAWN REVIEWED VERIFIED APPROVED s iGNAL oEsi GN DE si GNED DRAm REV I EWED l vE~FIED 1 ~ 11_PRCyenYJ- r _ AS 1100 C Liang C Ltang A7 ~~ A AA-Afr- IUJJ flllv

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3 SETS OF ALLTHREAD ROD M12 X 155 LONG WITH THREE M1 2 FLAT WASHERS AND NUTS ARE REQUIRED

3

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4 MOUNTING BRACKET SET FOR SUB SIGNALS PART NO M01183A

GE NERAL TOL ERAN LI NEAR

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VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED AP PROVED s I G N A L DE s I G N

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MOUNTING BRACKET PARTS FOR SINGLE SUB SIGNALS

C Liang REV I E ~ E D

112(~ This drawing and the information contained thereon have been created solely for a copy particularpurpose andclient This is protectedbycopyright You may not reproduce any of it in any form without the written permission ofRail Corporation New South Wales 1fyou do you may have to pay damages to Rail Corporation New South Wales or you maybe prosecuted

DIMENIONS D CADMILLI~ETRES HIRD ANGLEPROJECTKJN DO NOT AMEND MANUALLy

DAT E

18102012 SCALE DRG No

N T S M01-183 2 3 4 5 6

A

0 CO

B

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COLOUR LIGHT SIGNAL POST TABLE l

SIGNAL POST HEIGHT 11 H11 TUBE LENGTH

2100 MM (NON-STANDARD) 2080 MM 3000 MM (NON-STANDARD) 2980 MM 3500 MM (STANDARD) 3480 MM 4000 MM (NON-STANDARD) 3980 MM 4550 MM (STANDARD) 4530 MM 5000 MM (NON-STANDARD) 4980 MM 5600 MM (STANDARD) 5580 MM 6000 MM (NON-STANDARD) 5980 MM

l (

ATTENTION IF THE BASE OF POST IS SEATED AT 500MM BELOW RAIL LEVEL CHOOSE NEXT LONGER SIZE OF POST AND ADJUST TUBE LENGTH

JUNCTION BOX BASE MANUFACTURING DETAILS REFER TO DWG M01 -307 REV E WHICH BECOMES SHEET 2 OF 2 IN THIS SET OF DRAWING (SEE NOTE 2 ON RIGH_T)

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED APPROVED

ALL AS 1100This drawing and the information contained thereon have been created solely for a particular purpose and client This is proteded by copyright You may not reproduce DIM ENIO NS D any ofit in any form w1thout the written permission ofRa1l Corporation New South Wales 1f you do you may have to pay damages to Rail Corporation New South Wales oryou may be prosecuted Mllli~ETRES HQOAIgtGlfPROJfCFOIgt

(I 5 63 4

MANUFACTURING REQUIREMENT 1 TUBE 125NB TO AS1074 HEAVY (OD 140 WALL THICKNESS 54MM) 2 DETAILS OF JUNCTION BOX BAS REFER TO DRAWING M01-307 REV E

(PREVIOUS DWG No C08596) VPR1s EDMS No SG0143835 3 FINISH HOT DIP GALVANISE 4 ALL DIMENSIONS ARE IN MILLIMETRES LINEAR TOLERANCE plusmn3MM 5 DRILL AND TAP HOLES FOR DIA 25 CONDUIT IN THE SIGNAL ASSEMBLY

PROCESS HOLES ARE LOCATED ON THE CENTRE LINE OF POST AND 50-150MM BELOW THE LOWEST SURFACE OF BRACKET (ILLUSTRATION SEE DWG M01-167 SHT 1 OF 4) OR CAN BE HIGHER THAN BRACKET TO SUIT FOUR STENCIL ROUTE INDICATOR ONLY WHEN REQUIRED HOLE FOR TELEPHONE IS DRILLED AND TAPPED FOR DIA 20 CONDUIT POSTS MAY BE MADE FROM SHORTER LENGTHS OF TUBE PROVIDED THAT THE JOINT IS A FULL PENETRATION V-BUTT WELD LOCATED WITHIN 15M OFF THE TOP OF THE POST AND AVOID BRACKET TIGHTEN AREA

NOTES

1) ALL WELDS SHALL BE TO AS15541 SP THE WELD METAL SHALL HAVE A MINIMUM NOMINAL TENSILE STRENGTH FUW OF 450MPa

2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THI CKNESS AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 14611999

3) ZINCPLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc

4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED IN ACCORDANCEWITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS

6) THE MANUFACTURER OR ITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATES FOR MATERIALS HEAT TREATMENT HARDENING AND SURFACE COATINGS

7) PARTS SHALL BE MARKED WHERE SHOWNWITH PART NUMBER AND XXXMMYY WHERE XXX=MANUFACTURERS MARK AND MMYY=MONTH AND YEAR OF MANUFACTURE

8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALL SUPPLY IT COMPLETE AND FULLY ASSEMBLED AS SHOWN UNLESS REQUESTED OTHERWISE THE ASSEMBLY SHALL HAVE A WEATHERPROOF TAG ATTACHED MARKED WITH THE ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

9) THREADED SURFACES NOT PROTECTED BY PLATING SHALL BE COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENT ALTERNATIVE

10) BEARING SURFACES NOT PROTECTEDBY PLATING SHALL BE 0 COATED WITH ROCOL AS SPRAY OR AN EQUIVALENT ALTERNATIVEN

GENERAL TOL ERANCES L NEAR TITLElt1 000 + 0 5MM NEW STANDARDgt1000 + ]MM RADIAL

lt500 + 0 25nr ~ampP SIGNAL POSTgt500 + J 5MM Ch ief Eng ineer s Di v isionANGULAR + 30 11 DRA m DESIGNEDsI GNAL DESIGN

C Liang C Liang DATE SCALE DRG No 1SHEET 1 lltl v No AJCAD

M01-307 OF 2 ADO NOT AMEND MANUALLy N T S12092012

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Page 2: M01-160 to 307 Light Signal Post and Associated Parts · 2019. 5. 23. · M01-182 _ Signal Mounting Bracket Parts M01-183 _ Mounting Bracket Parts For Single Sub Signals M01-307 sheet

Engineering Drawing Signals

M01-160174177178181182183307

LIGHT SIGNAL POST AND ASSOCIATED PARTS

(PART 2 OF 2) Revision No 0

Issued May 2013

Owner Chief Engineer Signals and Control Systems

Approved by Warwick Allison Authorised by Paul Szacsvay Chief Engineer Principal Engineer Signals and Control Systems Signalling Technology

Contents M01-181 sheet 3 of 3 _ Brackets For Signal Post ndash Mounting Bracket of Route Indicator Manufacturing Details

M01-182 _ Signal Mounting Bracket Parts

M01-183 _ Mounting Bracket Parts For Single Sub Signals

M01-307 sheet 1 of 2 _ New Standard Signal Post

Disclaimer This document was prepared for use on the RailCorp Network only RailCorp makes no warranties express or implied that compliance with the contents of this document shall be sufficient to ensure safe systems or work or operation It is the document userrsquos sole responsibility to ensure that the copy of the document it is viewing is the current version of the document as in use by RailCorp RailCorp accepts no liability whatsoever in relation to the use of this document by any party and RailCorp excludes any liability which arises in any manner by the use of this document Copyright The information in this document is protected by Copyright and no part of this document may be reproduced altered stored or transmitted by any person without the prior consent of RailCorp

UNCONTROLLED WHEN PRINTED

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5) THEMANUFACTURERORITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATESFOR MATERIALS HEAT TREATMENT HARDENING AND SURFACECOATINGS

6) PARTS SHALL BE MARKEDWHERE SHOWNWITHPARTNUMBERAND600

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690 FOR M01177A MILD STL AS3679-250 0424 OD X 32 WALL THICK 1390 FOR M01177B 50 X 16 X 475 LONG BLACK MEDIUM PIPE

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SHALL BE ACCORDANCE WITH TABLE I AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 146 1 1999

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TABLE OF BRACKETS FOR NAMEPLATE PART No DIM A DIM B DIM C M01 178A 11 5deg 600 150

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B 312112 DATE REVIEWED VERIFIED APPROVED

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RWA This drawing and the information contained thereon have been created solely for a copy

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DIMENIONS D CADMI L LI~ETR ES Hmiddot ~D AfCGtfP~OJfcror- DQ NQT AMEND MANUALLY

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MOUNTING BRACKET OF ROUTE INDICATOR PART NO M01181C MATERIAL SHOWN IN 3D VIEW FINISH HOT DIP GALVANISED ONE M12 U BOLT WITH TWO SETS OF STAINLESS STEEL GRADE 316 OF M12 FLAT AND SPRING WASHERS AND M12 HEX NUTS IS REQUIRED

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Ll NEAR TITLEltI 000 + 0 5MM0 l---+---------------------------+----+---+----+----+----1 gt I 000 + 3MM 0RADIAL SIGNAL MOUNTING BRACKET PARTSl---+----------------------- -+---+---+----+---+---1 lt500 + 0 25n rgt500 + I 5MM Ch ief Eng ineer s Di v is ionANGUL ARbull + 30

DESCRIPTIONVERSION DATE DRAWN REVIEWED VERIFIED APPROVED s iGNAL oEsi GN DE si GNED DRAm REV I EWED l vE~FIED 1 ~ 11_PRCyenYJ- r _ AS 1100 C Liang C Ltang A7 ~~ A AA-Afr- IUJJ flllv

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FLAT MILD STEEL 10MM THICK

3 SETS OF ALLTHREAD ROD M12 X 155 LONG WITH THREE M1 2 FLAT WASHERS AND NUTS ARE REQUIRED

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MOUNTING BRACKET PARTS FOR SINGLE SUB SIGNALS

C Liang REV I E ~ E D

112(~ This drawing and the information contained thereon have been created solely for a copy particularpurpose andclient This is protectedbycopyright You may not reproduce any of it in any form without the written permission ofRail Corporation New South Wales 1fyou do you may have to pay damages to Rail Corporation New South Wales or you maybe prosecuted

DIMENIONS D CADMILLI~ETRES HIRD ANGLEPROJECTKJN DO NOT AMEND MANUALLy

DAT E

18102012 SCALE DRG No

N T S M01-183 2 3 4 5 6

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COLOUR LIGHT SIGNAL POST TABLE l

SIGNAL POST HEIGHT 11 H11 TUBE LENGTH

2100 MM (NON-STANDARD) 2080 MM 3000 MM (NON-STANDARD) 2980 MM 3500 MM (STANDARD) 3480 MM 4000 MM (NON-STANDARD) 3980 MM 4550 MM (STANDARD) 4530 MM 5000 MM (NON-STANDARD) 4980 MM 5600 MM (STANDARD) 5580 MM 6000 MM (NON-STANDARD) 5980 MM

l (

ATTENTION IF THE BASE OF POST IS SEATED AT 500MM BELOW RAIL LEVEL CHOOSE NEXT LONGER SIZE OF POST AND ADJUST TUBE LENGTH

JUNCTION BOX BASE MANUFACTURING DETAILS REFER TO DWG M01 -307 REV E WHICH BECOMES SHEET 2 OF 2 IN THIS SET OF DRAWING (SEE NOTE 2 ON RIGH_T)

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED APPROVED

ALL AS 1100This drawing and the information contained thereon have been created solely for a particular purpose and client This is proteded by copyright You may not reproduce DIM ENIO NS D any ofit in any form w1thout the written permission ofRa1l Corporation New South Wales 1f you do you may have to pay damages to Rail Corporation New South Wales oryou may be prosecuted Mllli~ETRES HQOAIgtGlfPROJfCFOIgt

(I 5 63 4

MANUFACTURING REQUIREMENT 1 TUBE 125NB TO AS1074 HEAVY (OD 140 WALL THICKNESS 54MM) 2 DETAILS OF JUNCTION BOX BAS REFER TO DRAWING M01-307 REV E

(PREVIOUS DWG No C08596) VPR1s EDMS No SG0143835 3 FINISH HOT DIP GALVANISE 4 ALL DIMENSIONS ARE IN MILLIMETRES LINEAR TOLERANCE plusmn3MM 5 DRILL AND TAP HOLES FOR DIA 25 CONDUIT IN THE SIGNAL ASSEMBLY

PROCESS HOLES ARE LOCATED ON THE CENTRE LINE OF POST AND 50-150MM BELOW THE LOWEST SURFACE OF BRACKET (ILLUSTRATION SEE DWG M01-167 SHT 1 OF 4) OR CAN BE HIGHER THAN BRACKET TO SUIT FOUR STENCIL ROUTE INDICATOR ONLY WHEN REQUIRED HOLE FOR TELEPHONE IS DRILLED AND TAPPED FOR DIA 20 CONDUIT POSTS MAY BE MADE FROM SHORTER LENGTHS OF TUBE PROVIDED THAT THE JOINT IS A FULL PENETRATION V-BUTT WELD LOCATED WITHIN 15M OFF THE TOP OF THE POST AND AVOID BRACKET TIGHTEN AREA

NOTES

1) ALL WELDS SHALL BE TO AS15541 SP THE WELD METAL SHALL HAVE A MINIMUM NOMINAL TENSILE STRENGTH FUW OF 450MPa

2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THI CKNESS AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 14611999

3) ZINCPLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc

4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED IN ACCORDANCEWITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS

6) THE MANUFACTURER OR ITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATES FOR MATERIALS HEAT TREATMENT HARDENING AND SURFACE COATINGS

7) PARTS SHALL BE MARKED WHERE SHOWNWITH PART NUMBER AND XXXMMYY WHERE XXX=MANUFACTURERS MARK AND MMYY=MONTH AND YEAR OF MANUFACTURE

8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALL SUPPLY IT COMPLETE AND FULLY ASSEMBLED AS SHOWN UNLESS REQUESTED OTHERWISE THE ASSEMBLY SHALL HAVE A WEATHERPROOF TAG ATTACHED MARKED WITH THE ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

9) THREADED SURFACES NOT PROTECTED BY PLATING SHALL BE COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENT ALTERNATIVE

10) BEARING SURFACES NOT PROTECTEDBY PLATING SHALL BE 0 COATED WITH ROCOL AS SPRAY OR AN EQUIVALENT ALTERNATIVEN

GENERAL TOL ERANCES L NEAR TITLElt1 000 + 0 5MM NEW STANDARDgt1000 + ]MM RADIAL

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M01-307 OF 2 ADO NOT AMEND MANUALLy N T S12092012

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ITEM 8 LADDER HOOP MTG BRACKET shyCHANNEL STEEL ITEM 2 GALLERY RING FOR LADDER - 1 50 PART NUMBER M01160L 75X40MM 475 LENGTH

MATERIAL SHOWN IN ISOMETRIC VIEWPART NUMBER M01160H FINISH GALVANISEDMATERIAL FLAT STEEL 50X6MM 1REQUIRED IN EACH LADDER ASSEMBLYFINISH GALVANISED

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2X015 HOLES APPLY TO 3M POST ONLY

ITEM 9 LADDER FOR GALLERY RING USED IN SIGNAL POSTS

PART NUMBER M01160F1 - M01160F6 MATERIAL FLAT STEEL 65MM X 12MM AND ROD 020MM FINISH GALVANISED 1REQUIRED IN EACH LADDER ASSEMBLY

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ITEM 8

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A

ITEM 3

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ITEM 9 B

DETAIL A PARTIAL ISOMETRIC VIEW OF ITEM 9 (LADDER) IN INSTALLATION WITH OTHER PARTS

LENGTH L3 OF ITEM 9 LADDER HAS TOTALLY SIX SIZES OF 2100 2430 2760 3270 3590 AND 41 OOMM TO ASSEMBLY WITH GALLERY RINGUSED FOR SIGNAL POSTS DETAILS REFER TO THE TABLE SHOWNBELOW WHICH ALSO SHOW THE NO OF RUNGS REQUIRED IN VARIED LENGTH OF THE LADDER

DEPTH= 300MM DEPTH= 1100MM

SIZE OF PART No PART No STANDARD POST NUMBER LENGTH L3 RUNG NUMBER LENGTH L3 RUNG

35M M01160F1 2100MM 5 M01160F3 2760MM 7 56M M01160F1 2100MM 5 M01 160F3 2760MM 7

SIZE OF NON-STANDARD POST

30M M01160F4 3270MM 9 M01160F6 4100MM 12 40M M01160F2 2430MM 7 M01160F4 3270MM 9 60M M01 160F2 2430MM 7 M01 160F4 3270MM 9

THIS INFORMATION TO BE READ IN ASSOCIATED WITH DRAWINGS M01 -1 67 SHEET 13amp4 OF 4 AND M01 -172 SHEET 1 TO 3 amp 7 TO 8 OF 8

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I 1 A 1

This drawing and the information contained thereon have been createdsolely for a particular purpose and client This isprot ect ed by copyright You may not reproduce anyof it in any form without the wntten p ermission ofRail Corporation New South Wales if you do you may have to paydamages to Rail Corporation New South Wales or you may be prosecuted

2

R~Hfprp ChieF En gineer s Div i s i o~

PART NO DIM D

M011608 650 M01 160A 1350

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M16 THROUGHMOUNTING PLATE PART NO M01182B 5MM THICK HEX BAR 15 LONGMATERIAL FLAT MILD STEEL FLAT MILD STEEL FINISH GALVANISED

M12 X 35 LONG HEX SCREW WITH M12 FLAT WASHER 4V~m2Bo

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WITH THREE M12 ~ ~~ JJ FLAT WASHERS ~~ -- -- ~AND NUTS ARE ~ REQUIRED 4r ( SIGNAL MOUNTING BRACKET -$ ~ ~ ~

PART NO M01182C _ ___________1---shy

FINISH GALVANISED 62 1 62 [ FIT WITH ONE M16 X 60 LONG BOLT AND M16 NUT 220 I r 4X CJ 14 HOLES

280SIGNAL MOUNTING BRACKET SET PART NO M01182A NOTE ALL SURFACES ~ N RA TUL RAN

Ll NEAR TITLEltI 000 + 0 5MM0 l---+---------------------------+----+---+----+----+----1 gt I 000 + 3MM 0RADIAL SIGNAL MOUNTING BRACKET PARTSl---+----------------------- -+---+---+----+---+---1 lt500 + 0 25n rgt500 + I 5MM Ch ief Eng ineer s Di v is ionANGUL ARbull + 30

DESCRIPTIONVERSION DATE DRAWN REVIEWED VERIFIED APPROVED s iGNAL oEsi GN DE si GNED DRAm REV I EWED l vE~FIED 1 ~ 11_PRCyenYJ- r _ AS 1100 C Liang C Ltang A7 ~~ A AA-Afr- IUJJ flllv

~~~~~~~~~M-~~~~~~~a C ALL t-~~~-~---------~~~~~~~~~~~~~~~cr~ middot~v~~ ~~~~D middot middot ~~ - ~middotmiddot particularpurpose andclient ThisisprotededbycopyrightYoumaynotreproduce copy DIMENIONS 0 CAD DIT E SCALE DRG No v 11-lttV No ar~~tl]~O~Ze~rf~ea~~~~~~gz~~crat~~~~Uu~Jt~rfctted MILLI~ETRES DO NOT AMEND MANUALLY 18102012 N T S MQ1-182 A AJHqo ArGt EPROJEcrcN

DF 400 x 2 772 3 4 6I I l) 5 I

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150

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SUB SIGNAL STUD MOUNTING PLATE PART NO M01183C MATERIAL FLAT MILD STEEL 10MM THICK FINISH GALVANISED

FLAT MILD STEEL 10MM THICK

3 SETS OF ALLTHREAD ROD M12 X 155 LONG WITH THREE M1 2 FLAT WASHERS AND NUTS ARE REQUIRED

3

R5

2 X0 14 HOLES

0 -shy-shy

3 X M12 HOLES

10MM THICK

M1 2 X 35 LONG HEX SCREW WITH M12 FLAT WASHERS 2 REQUIRED

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LAT MILD STEEL 5MM THICK M1 2 NUT FIT WITH M12 X 60 LONG BOLT AND ONE M1 2 NUT NB50 OD 65 MBLACK MEDIUM PIPE

4 MOUNTING BRACKET SET FOR SUB SIGNALS PART NO M01183A

GE NERAL TOL ERAN LI NEAR

( [ 000 + 0 5MM

1-----jf-------shy-shy----shy--f---j--t--shy- +-shy +shy- -1 ) 1000 + J MMRADIA L

1-----jl--shy-----shy -----shy---1------j-shy t--shy +--+---1 ~ ~gg ~ ~~~ ANGULAR + 30 Ch ie f Eng inee rs Di v is ion

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED AP PROVED s I G N A L DE s I G N

A LL AS 1100

5 6

150

75

21 21 22 0 5ROD

3X 0 14HOLES

22

0 40 HOLE NB50 OD 0 60

0 60

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l[) N

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SUB SIGNAL ADJUSTING PLATE PART NO M01183B FINISH GALVANISED

TITLE

DE SIGNED

C Liang DRAm

lV NOTE ALL SURFACES V

MOUNTING BRACKET PARTS FOR SINGLE SUB SIGNALS

C Liang REV I E ~ E D

112(~ This drawing and the information contained thereon have been created solely for a copy particularpurpose andclient This is protectedbycopyright You may not reproduce any of it in any form without the written permission ofRail Corporation New South Wales 1fyou do you may have to pay damages to Rail Corporation New South Wales or you maybe prosecuted

DIMENIONS D CADMILLI~ETRES HIRD ANGLEPROJECTKJN DO NOT AMEND MANUALLy

DAT E

18102012 SCALE DRG No

N T S M01-183 2 3 4 5 6

A

0 CO

B

c

0

OF 400 gt 277

A

B

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2

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COLOUR LIGHT SIGNAL POST TABLE l

SIGNAL POST HEIGHT 11 H11 TUBE LENGTH

2100 MM (NON-STANDARD) 2080 MM 3000 MM (NON-STANDARD) 2980 MM 3500 MM (STANDARD) 3480 MM 4000 MM (NON-STANDARD) 3980 MM 4550 MM (STANDARD) 4530 MM 5000 MM (NON-STANDARD) 4980 MM 5600 MM (STANDARD) 5580 MM 6000 MM (NON-STANDARD) 5980 MM

l (

ATTENTION IF THE BASE OF POST IS SEATED AT 500MM BELOW RAIL LEVEL CHOOSE NEXT LONGER SIZE OF POST AND ADJUST TUBE LENGTH

JUNCTION BOX BASE MANUFACTURING DETAILS REFER TO DWG M01 -307 REV E WHICH BECOMES SHEET 2 OF 2 IN THIS SET OF DRAWING (SEE NOTE 2 ON RIGH_T)

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED APPROVED

ALL AS 1100This drawing and the information contained thereon have been created solely for a particular purpose and client This is proteded by copyright You may not reproduce DIM ENIO NS D any ofit in any form w1thout the written permission ofRa1l Corporation New South Wales 1f you do you may have to pay damages to Rail Corporation New South Wales oryou may be prosecuted Mllli~ETRES HQOAIgtGlfPROJfCFOIgt

(I 5 63 4

MANUFACTURING REQUIREMENT 1 TUBE 125NB TO AS1074 HEAVY (OD 140 WALL THICKNESS 54MM) 2 DETAILS OF JUNCTION BOX BAS REFER TO DRAWING M01-307 REV E

(PREVIOUS DWG No C08596) VPR1s EDMS No SG0143835 3 FINISH HOT DIP GALVANISE 4 ALL DIMENSIONS ARE IN MILLIMETRES LINEAR TOLERANCE plusmn3MM 5 DRILL AND TAP HOLES FOR DIA 25 CONDUIT IN THE SIGNAL ASSEMBLY

PROCESS HOLES ARE LOCATED ON THE CENTRE LINE OF POST AND 50-150MM BELOW THE LOWEST SURFACE OF BRACKET (ILLUSTRATION SEE DWG M01-167 SHT 1 OF 4) OR CAN BE HIGHER THAN BRACKET TO SUIT FOUR STENCIL ROUTE INDICATOR ONLY WHEN REQUIRED HOLE FOR TELEPHONE IS DRILLED AND TAPPED FOR DIA 20 CONDUIT POSTS MAY BE MADE FROM SHORTER LENGTHS OF TUBE PROVIDED THAT THE JOINT IS A FULL PENETRATION V-BUTT WELD LOCATED WITHIN 15M OFF THE TOP OF THE POST AND AVOID BRACKET TIGHTEN AREA

NOTES

1) ALL WELDS SHALL BE TO AS15541 SP THE WELD METAL SHALL HAVE A MINIMUM NOMINAL TENSILE STRENGTH FUW OF 450MPa

2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THI CKNESS AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 14611999

3) ZINCPLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc

4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED IN ACCORDANCEWITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS

6) THE MANUFACTURER OR ITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATES FOR MATERIALS HEAT TREATMENT HARDENING AND SURFACE COATINGS

7) PARTS SHALL BE MARKED WHERE SHOWNWITH PART NUMBER AND XXXMMYY WHERE XXX=MANUFACTURERS MARK AND MMYY=MONTH AND YEAR OF MANUFACTURE

8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALL SUPPLY IT COMPLETE AND FULLY ASSEMBLED AS SHOWN UNLESS REQUESTED OTHERWISE THE ASSEMBLY SHALL HAVE A WEATHERPROOF TAG ATTACHED MARKED WITH THE ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

9) THREADED SURFACES NOT PROTECTED BY PLATING SHALL BE COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENT ALTERNATIVE

10) BEARING SURFACES NOT PROTECTEDBY PLATING SHALL BE 0 COATED WITH ROCOL AS SPRAY OR AN EQUIVALENT ALTERNATIVEN

GENERAL TOL ERANCES L NEAR TITLElt1 000 + 0 5MM NEW STANDARDgt1000 + ]MM RADIAL

lt500 + 0 25nr ~ampP SIGNAL POSTgt500 + J 5MM Ch ief Eng ineer s Di v isionANGULAR + 30 11 DRA m DESIGNEDsI GNAL DESIGN

C Liang C Liang DATE SCALE DRG No 1SHEET 1 lltl v No AJCAD

M01-307 OF 2 ADO NOT AMEND MANUALLy N T S12092012

A

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DF 400X2772 3 4 5lJ 6

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Page 4: M01-160 to 307 Light Signal Post and Associated Parts · 2019. 5. 23. · M01-182 _ Signal Mounting Bracket Parts M01-183 _ Mounting Bracket Parts For Single Sub Signals M01-307 sheet

885

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550 LONG AND ROD 020MM FINISH HOT DIP GALVANISED

2X015 HOLES APPLY TO 3M POST ONLY

ITEM 9 LADDER FOR GALLERY RING USED IN SIGNAL POSTS

PART NUMBER M01160F1 - M01160F6 MATERIAL FLAT STEEL 65MM X 12MM AND ROD 020MM FINISH GALVANISED 1REQUIRED IN EACH LADDER ASSEMBLY

2

3

0 I()

G NE RA L TOL ERANCE LINE AR

lt1000 + 0 5M M gt1 000 + 3MM

RADIAL lt500 + 0 25n gt500 + I 5MM

ANGULAR + 30

3

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ITEM 1

ITEM 8

DRILL 2X014 HOLES ON ITEM 9AS DIMENSIONSHOWN

6

ITEM 2

A

ITEM 3

RUNG

ITEM 9 B

DETAIL A PARTIAL ISOMETRIC VIEW OF ITEM 9 (LADDER) IN INSTALLATION WITH OTHER PARTS

LENGTH L3 OF ITEM 9 LADDER HAS TOTALLY SIX SIZES OF 2100 2430 2760 3270 3590 AND 41 OOMM TO ASSEMBLY WITH GALLERY RINGUSED FOR SIGNAL POSTS DETAILS REFER TO THE TABLE SHOWNBELOW WHICH ALSO SHOW THE NO OF RUNGS REQUIRED IN VARIED LENGTH OF THE LADDER

DEPTH= 300MM DEPTH= 1100MM

SIZE OF PART No PART No STANDARD POST NUMBER LENGTH L3 RUNG NUMBER LENGTH L3 RUNG

35M M01160F1 2100MM 5 M01160F3 2760MM 7 56M M01160F1 2100MM 5 M01 160F3 2760MM 7

SIZE OF NON-STANDARD POST

30M M01160F4 3270MM 9 M01160F6 4100MM 12 40M M01160F2 2430MM 7 M01160F4 3270MM 9 60M M01 160F2 2430MM 7 M01 160F4 3270MM 9

THIS INFORMATION TO BE READ IN ASSOCIATED WITH DRAWINGS M01 -1 67 SHEET 13amp4 OF 4 AND M01 -172 SHEET 1 TO 3 amp 7 TO 8 OF 8

~ampP Ch ief Eng ineer s Di v i sion

4

TITLE COMPONENTS ASSOCIATED WITH SIGNAL POSTmiddot DETAILS OF LADDER FOR GALLERY RING (ITEM 9)

USED IN STANDARD amp NON-STANDARD SIGN L POSTS

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PLATFORM MATERIAL UNEQUAL ANGLES 125 X 75 X 6MM

5 6

GRIDMESH GR50080 ROUND BLACKWOODS STEEL 020MM SMALL GRIDMESH M01 160D

DIMENSION 580 X 885MM LARGEGRIDMESH M01160

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SMALL PLATFORM M011608 MATERIAL UNEQUAL ANGLES STEEL 125X75X6MM

DETAIL 8

FLAT STEEL 50X10MM amp65X10MM AND 020MM STEEL FINISH HOT DIP GALVANISED

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11 11 11 11 11

3711 11 11 - ii -

11 11 11 11 11 11 11 11 11 11

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DISCRIPTION

SMALL PLATFORM

LARGE PLATFORM

96 20 X 45deg

1

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TWO M16 USOLTS (PART NO M011 60N) WITH FOUR SETS OF STAINLESS STEEL GRADE 316 OF M16 FLAT AND SPRING WASHERS AND M16 HEX NUT ARE REQUIRED FOR EACH PLATFORM

I 1 A 1

This drawing and the information contained thereon have been createdsolely for a particular purpose and client This isprot ect ed by copyright You may not reproduce anyof it in any form without the wntten p ermission ofRail Corporation New South Wales if you do you may have to paydamages to Rail Corporation New South Wales or you may be prosecuted

2

R~Hfprp ChieF En gineer s Div i s i o~

PART NO DIM D

M011608 650 M01 160A 1350

I ~

DIM L

900 1600

600

FLAT STEE 65 X 10MM

ISOMETRIC VIEW PLATFORM FOR RUNG LADDER

~=====()==~=() ====~ ~I

10 400 ~

6 588

U BOLT MATERIAL STAINLESS

STEEL Gr 316

UBOLT FOR SIGNAL POSTS SIZE PART NO DIMA M12 M01160M 155 +Y1 M16 M01160N 159 +Y-1 M20 M01160P 163 +Y-1

TITLE COMPONENTS ASSOCIATED WITH SIGNAL POSTshyDETAILS OF PLATFORM FOR RUNG LADDER

o

27072004 N T S

5

M01-160 SHT 4 OF 6

6 DF IOO olt 277

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1 2 3 4 5 6I I (I I I CARBINE HOOKSECTION E- E

(SCALE 2 1) LINK CHAIN _ ~ ~~ LPIPE---5 T

~33 7 OD REFl)[middotff_j ___ ~-FIT SPLITNW

LINK~o - 50x10 MILDA ADETAIL D t- STEEL FL SCALE 21]Jr-_ 6mm CHAIN LINK TO BE

75x1 0 MILD R1O WELDED ON TOP OF STEEL FL HANDRAILS REFER

688 REFV V DETAILS A amp B CARBINE HOOK TO

GENERAL TOLERANCESD UPPER POST MTG ARRANGEMENTREVISED 121108 HE JP -~ l4- LINEARbull TITLE SIGNAL POST ACCESSlt 1000 plusmn05MMD D030306 HE JF AJN RWASAFETY CHAIN REVISION DETAREVISED DET 8 ADDED RailCo-rp~ 1000 t 3MM RADIALbull 2 LADDERS 1 PLATFORM181105 HE JF RF RWA lt 500 t 025MM ~ 500 t 15MM

B HANDRAIL REVISED WAS WITH VERTICAL BARS SIGNALS MANUFACTURING DETAILSA TO PIPES 32mm WAU THICKNESS ADDED 1904 HE Engineering Standards 8 Services DivisionANGULARbull t 30 VERSION DESCRIPTION DATE DRAIN REV IEIED VERifiED APPROVampD DRAwNDESIGNE D REVIEwED APPROVEDIVERIFIED ~T-sdro~~g an-_e_mf~m-a-ncoo-tru-_h~_ oo~nh~av~~~n ------ G)--~--A-LL~~~A~ oo--~SIGNAL DESIGNhi-- --dM - oo-- noo t - e ~~~atoo s~~~a------~--bull s ~u~ H E HE JF A JN RWA

particular purpose and client This is protectoo by copyright You may not reproduce DIHENSNIONS ~~ 1 DATE SCALE DRG No M01 SHEET REVD No lA3any of it in any f~m without thewritten permission of Rail Ccrpixation New South Wales Ifyou V ~ _ 160 50F6do you may have topay damages toRail C~p~ation New South Wales~you may be prosecuted MILLIMETRES TIIRDooEPROJECTIOII DO NOT SCALE270704

-

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rshy---shy

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r- ~424 OD PIPE x BE FITTED TO CHAIN 32mm WALL THK ON RH SIDE REFER SECTION D- D

DETAI L A 58

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653

I+ +I

t7ETA~~TESl) l) ~r=~==~====~~ n ~ 1) ALL WELDS SHALL BE TO AS 15541 SP THE WELD METAL ~ ~ I ~ SHALL HAVE A MINIMUM NOMINAL TENSILE STRENGTH Fuw OF

UIJ Qj tplusmnrr====tjh 450MPa

~ ~18eJ2-HOLES 2) HOT DIP GALVANISING SHALL BE TO AS 4680 MINIMUM COATING SHALL BE Z430 FOR SHEET PRODUCTS OR 450 gm2

~v BFOR ALL OTHER PRODUCTS N

3) ZINC PLATING SHALL BE TO AS 1789 OR AS1897 AS 215

if- ~~337 PIPE g D 01

0

OD 32mm WALL in APPROPRIATE FeZn 12cC

4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED IN ACCORDANCE WITH THE PAINT~ - ~ -l ----------~h r ~ sect MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT

1 +3 SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38 ~ m100x10 MILD 1 1 _~18 4-HOLES 600 0

amp STEEL FL 96 5) PROPRIETRY ITEMS SHALL BE MANUFACTURED TO RELEVANT (BOTH SIDES) 1150 I AUSTRALIA STANDARDS

688 I 6) THE MANUFACTURER OR ITS SUPPLIERS SHALL KEEP AND HAVE POSITION LINK FLUSH AVAILABLE TEST CERTIFICATES FOR MATERIALS HEAT WITH INSIDE EDGE OF TREATMEN T H~RDENING AND SURFACE COATINGSHANDRAIL AS SHOWN

7) PARTS SHALL BE MARKED WHERE SHOWN WITH PART NUMBERet AND XXXMMYY WHERE XXX = MANUFACTURERS MARK AND MMYY = MONTH AND YEAR OF MANUFACTURE0 MIL ~I +I+I middot 8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALLSTEEL FL

TYP) ) ~ 6 IJLj~~20 ROD SUPPLY IT COMPLETE AND FULLY ASSEMBLED AS SHOWN 6 I MILD STEEL UNLESS REQUESTED OTHERWISE THE ASSEMBLY SHALL HAVE

SECTION B-B A WEATHERPROOF TAG ATTACHED MARKED WITH THE (SCALE 2 1) SCALE 2 1 DETAIL A DETAIL B ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

DETAIL C

SCALE 21 RH SIDE ONLY 9) THREADED SURFACES NOT PROTECTED BY PLA TI NG SHALL BE r-shySHOWN FOR CLARITY COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENT ALTERNATI VEITEM 3SCALE 10) BEARING SURFACES NOT PROTECTED BY PLATING SHALL BE

0 05m 1m SAFETY HAND RAIL QTY 1 COATED WITH ROCOL AS SPRAY OR AN EQUIVALEN T ALTERNATIVEMATERIAL FINISH HOT DIP GALVANISEDI I I

STEEL AS 3679 (REFER10TE 2)

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RUNG LADDER FOR SIGNAL POSTS PART NUMBER M01 160E MATERIAL FLAT STEEL 65MM X 12MM AND ROUND STEEL 020MM FINISH GALVANI SED

G 181012 PRODUCT UPDATED TO SUIT ALL SIGNAL POS TS AND SUPERSEAOED M01-160 SHEE T30F 6 CYL I ~ B-F 8 HEM 11 HOOK BRAI DC~ANGEO ITE M IOOTV WAS I C HEM lt SUPPLIER WASRO~STAN 0 CHA GEO lJ BOLTlO S 5 amp ~OlE

ADDED E lENGTH TA9LEADDED ORA11G SHEET UPDATED F ITEM 12 PACKI G PoECE OELETEO ITWS 13-15 REUIBERED 12middot1 200509 HE RLF VERSION DESCRIPTION DATE DRAWN REVIEWED

copyThis drawing and the information contained thereon have been created solely for a particular purpose and client This is protected by copyright You maynot reproduce any of1t in aform w1thout the written permission ofRail Corporation New South Wales ifyou

ALL DIM EN IONS

IN do you may ave to paydamages to Rail Corporation New South Wales or you maybe prosecuted MILLIMETRES

1 2

flU AN

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AS I 100

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X NUT ARE TING ON

FOR MOUNTING WITH PLATFORM

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35M

455M

56M

40M

50M

60M

SIZE OF

SIZE OF NONshy

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PART NU MBER

M01160E4

M01160E6

M01 160E5

M01 160E7

L

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NIL

4450MM

5490MM

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4730MM

5890MM

67 SHEE

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DEPTH = 300MM

No RUNG

14

17

15

19

PART NUMBER

M01160E2

M01160E1

M01160E2

M01160E3

M01160E1

M01 160E3

L2 OF RUNG LAD50 4730 5490 58

TABLE SHOWN QU IRED IN VARIE

TION TO BE REAT 1 TO 3 OF 4 AN

USED FO

L2 FOR SMALL PLATFORM

3500MM

2700MM

3500MM

4000MM

2700MM

4000MM

DER HAS T90 6300 A

BELOW WDLENGTH

D IN ASSOD M01-172

No RUNG

11

7

11

12

8

12

OTAND 68R SIGHICH OF

CIATSHE

PART NUMBER

M011 60E6

M01 160E8

M01160E7

M01160E9

LLY NINE 15MM TO

NAL POSALSO SH

ED WITH ET 1TO 8

THE LADDER

DEPTH= 1100MM

L1 FOR LARGE No PART PLATFORM

NIL

5490MM

6300MM

NIL

5890MM

6815MM

RUNG NU MBER

M01160E4

17 M01 160E2

20 M011 60E43

M01 160E5

18 M01160E2

22 M01160E5

SIZES OF 2700 SUIT THE

TS DETAILS OW THE NO

DRAWINGS OF 8

I ~

L2 FOR SMALL PLATFORM

4450MM

3500MM

44504000MM

4730MM

3500MM

4730MM

No RUNG

13

10

13

15

11

15

c

-

TOLERAN

+ 0 5MM + 3MM

CES

TITLE COMPONENTS ASSOCIATEDWITH SIGNAL POST shy0

0 0 C0

STANDARD POST

STANDARD POST

GENERAL LINEAR

lt 1000 gtI 000

RADIAL (500 + 0 25ror gt500 + l 5MM

ANGULAR + 30

S IGNAL DE S IGN

I 4 65

NOTE FLAT STEEL 65 X 12MM FOUR SETS OF M16X50 HEXCO

N HEAD BOLT M16 FLAT WASHER ~ M16 SPRING WASHER AND 4 X 019 HOLES

~JJampprp Chie P Engineers Division

poundDt1S SG0095548

CAD DO NOT AMEND MANUALLy 3 j 4

DETAILS OF RUNG LADDER FOR STANDARD amp NON-STANDARD SIGNAL POSTS

DES IGNED

H E DA TE

27042004

DRAJN

H E SCALE

N T S

5

REV I E~ E D IVERIFIED J F AJN

DRG No SHT 6 M01-160 OF 6

APPROVE D RWA

1lt 1_ V No A3

B 6 cL DF 400 o( 277

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2 3 4 5 6

NOTESSTAMP 10MM HEIGHT M011 74A XXXMMYY 1) ALL WELDS SHALL BE TO AS15541SP THEWELDMETAL SHALL HAVE

A MINIMUM NOMINAL TENSILE STRENGTH FUWOF450MPa

5

2) HOT DIP GALVANISING SHALL BETO AS46802006 COATING THICKNESS A AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 2 1NVARIES THICKNESS PRODUCTS ITISALSOALIGNEDWITHISO 14611999

A

3) ZINC PLATINGSHALL BE TOAS1769 AS APPROPRIATE FeZn 12Cc

4) ALL SURFACES TOBE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED INACCORDANCEWITH THEPAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVEA MINIMUM0 20 MILD STEEL ROD 30 LONG DRY FILMTHICKNESS OF 381Jm

5) THEMANUFACTURERORITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATESFOR MATERIALS HEAT TREATMENT HARDENING AND SURFACECOATINGS

6) PARTS SHALL BE MARKEDWHERE SHOWNWITHPARTNUMBERAND600

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2 MORE DETAIL ABOUT LINK CHAIN FITED INTO THE RING REFER TO M01 -159 SHT4 OF 4 NOTES 1) ALL WELDS SHALL BE TO AS1 5541 SP THE WELD METAL SHALL HAVE A MINIMUM

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SHALL BE ACCORDANCE WITH TABLE I AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 146 1 1999

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IN ACCORDANCE WITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS 6) THE MANUFACTUREROR ITS SUPPLIERSSHALLKEEP AND HAVE AVAILABLE TEST

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TABLE OF BRACKETS FOR NAMEPLATE PART No DIM A DIM B DIM C M01 178A 11 5deg 600 150

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B 312112 DATE REVIEWED VERIFIED APPROVED

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RWA This drawing and the information contained thereon have been created solely for a copy

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DIMENIONS D CADMI L LI~ETR ES Hmiddot ~D AfCGtfP~OJfcror- DQ NQT AMEND MANUALLY

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DESCRIPTIONVERSION DATE DRAWN REVIEWED VERIFIED APPROVED s iGNAL oEsi GN DE si GNED DRAm REV I EWED l vE~FIED 1 ~ 11_PRCyenYJ- r _ AS 1100 C Liang C Ltang A7 ~~ A AA-Afr- IUJJ flllv

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112(~ This drawing and the information contained thereon have been created solely for a copy particularpurpose andclient This is protectedbycopyright You may not reproduce any of it in any form without the written permission ofRail Corporation New South Wales 1fyou do you may have to pay damages to Rail Corporation New South Wales or you maybe prosecuted

DIMENIONS D CADMILLI~ETRES HIRD ANGLEPROJECTKJN DO NOT AMEND MANUALLy

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18102012 SCALE DRG No

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SIGNAL POST HEIGHT 11 H11 TUBE LENGTH

2100 MM (NON-STANDARD) 2080 MM 3000 MM (NON-STANDARD) 2980 MM 3500 MM (STANDARD) 3480 MM 4000 MM (NON-STANDARD) 3980 MM 4550 MM (STANDARD) 4530 MM 5000 MM (NON-STANDARD) 4980 MM 5600 MM (STANDARD) 5580 MM 6000 MM (NON-STANDARD) 5980 MM

l (

ATTENTION IF THE BASE OF POST IS SEATED AT 500MM BELOW RAIL LEVEL CHOOSE NEXT LONGER SIZE OF POST AND ADJUST TUBE LENGTH

JUNCTION BOX BASE MANUFACTURING DETAILS REFER TO DWG M01 -307 REV E WHICH BECOMES SHEET 2 OF 2 IN THIS SET OF DRAWING (SEE NOTE 2 ON RIGH_T)

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED APPROVED

ALL AS 1100This drawing and the information contained thereon have been created solely for a particular purpose and client This is proteded by copyright You may not reproduce DIM ENIO NS D any ofit in any form w1thout the written permission ofRa1l Corporation New South Wales 1f you do you may have to pay damages to Rail Corporation New South Wales oryou may be prosecuted Mllli~ETRES HQOAIgtGlfPROJfCFOIgt

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MANUFACTURING REQUIREMENT 1 TUBE 125NB TO AS1074 HEAVY (OD 140 WALL THICKNESS 54MM) 2 DETAILS OF JUNCTION BOX BAS REFER TO DRAWING M01-307 REV E

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NOTES

1) ALL WELDS SHALL BE TO AS15541 SP THE WELD METAL SHALL HAVE A MINIMUM NOMINAL TENSILE STRENGTH FUW OF 450MPa

2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THI CKNESS AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 14611999

3) ZINCPLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc

4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED IN ACCORDANCEWITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS

6) THE MANUFACTURER OR ITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATES FOR MATERIALS HEAT TREATMENT HARDENING AND SURFACE COATINGS

7) PARTS SHALL BE MARKED WHERE SHOWNWITH PART NUMBER AND XXXMMYY WHERE XXX=MANUFACTURERS MARK AND MMYY=MONTH AND YEAR OF MANUFACTURE

8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALL SUPPLY IT COMPLETE AND FULLY ASSEMBLED AS SHOWN UNLESS REQUESTED OTHERWISE THE ASSEMBLY SHALL HAVE A WEATHERPROOF TAG ATTACHED MARKED WITH THE ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

9) THREADED SURFACES NOT PROTECTED BY PLATING SHALL BE COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENT ALTERNATIVE

10) BEARING SURFACES NOT PROTECTEDBY PLATING SHALL BE 0 COATED WITH ROCOL AS SPRAY OR AN EQUIVALENT ALTERNATIVEN

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5) THEMANUFACTURERORITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATESFOR MATERIALS HEAT TREATMENT HARDENING AND SURFACECOATINGS

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ANY SU ITABLE BAR 6-1 0MMTH ICK 62 LONG 2 REQUIRED

MOUNTING BRACKET OF SINGLELIGHT SIGNAL PART NO M01 181B MATERIAL SHOWN IN 3D VIEW FINISH HOT DIP GALVAN ISED ONE M12 U BOLT WITH TWO SETS OF STAINLESS STEEL GRADE 316 OF M12 FLAT AND SPRING WASHERS AND M12 HEX NUTS IS REQUIRED

6

17shy

ISOMETRIC VIEW

PARALLEL FLANGE CHANNEL 75X40MM 400MM LONG

FLAT STEEL 200X10MM OR 65X10MM

3D VI EW

TITLE

Ch ief Eng ineer s Div is ion

BRACKETS FOR SIGNAL POST MOUNTING BRACKET OF SINGLE LIGHT SIGNAL

MANUFACTURING DETAILS DE S IGNED

C Liang DR MIN

C Liang REVIEWED VERirilD

RLF AN APPROVED

RWA This drawing and the information contained thereon have been created solely for a copy

particularpurpose andclient This is protected by copyright You may not reproduce any ofit in any form without the written permission ofRail Corporation NewSouth Wales ifyou do you may have to pay damages to Rail Corporation New South Wales or you may be prosecuted

DIMENIONS D CADMI L LI~ETR ES Hmiddot ~D AfCGtfP~OJfcror- DQ NQT AMEND MANUALLY

DATE 18102012

DRG No M01middot181 g~T

o A38

SCALE N T S

2 3 4 5 6 OF 400 llt 277

A

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30

90

120

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~a + L() 0)

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2X () 14 H

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OLES

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8MM THICK STEEL PLATE

PARALLEL FLANGE CHANN EL 100X50MM 390MM LONG

5 6

17-

FLAT STEEL 200X10MM OR 65X10MM

ROUND STEEL 020MM

ANY SUIT ABLE BAR 6-1OMM THICK

0155 middot1

200

TITLE

86 LONG 2 REQU IRED

ISOMETRIC VIEW

This drawing and the information contained thereon have been created solely for a particular purpose and client This is protected by copyright You may not reproduce any of1t in any form w1thout the wntten permission ofRail Corporation NewSouth Wales 1f you do you may ha ve to paydamages to Rail Corporation New South Wales or you may be prosecuted cGlf ) 18102012 N T S o M01 -181 ~~j3

2 3

A

B

3D VIEW

MOUNTING BRACKET OF ROUTE INDICATOR PART NO M01181C MATERIAL SHOWN IN 3D VIEW FINISH HOT DIP GALVANISED ONE M12 U BOLT WITH TWO SETS OF STAINLESS STEEL GRADE 316 OF M12 FLAT AND SPRING WASHERS AND M12 HEX NUTS IS REQUIRED

c

BRACKETS FOR SIGNAL POST 0MOUNTING BRACKET OF ROUTE INDICATOR

Ch ie f Engi neers Div is ion MANUFACTURING DETAILS

CAD DO NOT AMEND MANUALLy DF 400 gtlaquo 2774 5 6

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M16 THROUGHMOUNTING PLATE PART NO M01182B 5MM THICK HEX BAR 15 LONGMATERIAL FLAT MILD STEEL FLAT MILD STEEL FINISH GALVANISED

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WITH THREE M12 ~ ~~ JJ FLAT WASHERS ~~ -- -- ~AND NUTS ARE ~ REQUIRED 4r ( SIGNAL MOUNTING BRACKET -$ ~ ~ ~

PART NO M01182C _ ___________1---shy

FINISH GALVANISED 62 1 62 [ FIT WITH ONE M16 X 60 LONG BOLT AND M16 NUT 220 I r 4X CJ 14 HOLES

280SIGNAL MOUNTING BRACKET SET PART NO M01182A NOTE ALL SURFACES ~ N RA TUL RAN

Ll NEAR TITLEltI 000 + 0 5MM0 l---+---------------------------+----+---+----+----+----1 gt I 000 + 3MM 0RADIAL SIGNAL MOUNTING BRACKET PARTSl---+----------------------- -+---+---+----+---+---1 lt500 + 0 25n rgt500 + I 5MM Ch ief Eng ineer s Di v is ionANGUL ARbull + 30

DESCRIPTIONVERSION DATE DRAWN REVIEWED VERIFIED APPROVED s iGNAL oEsi GN DE si GNED DRAm REV I EWED l vE~FIED 1 ~ 11_PRCyenYJ- r _ AS 1100 C Liang C Ltang A7 ~~ A AA-Afr- IUJJ flllv

~~~~~~~~~M-~~~~~~~a C ALL t-~~~-~---------~~~~~~~~~~~~~~~cr~ middot~v~~ ~~~~D middot middot ~~ - ~middotmiddot particularpurpose andclient ThisisprotededbycopyrightYoumaynotreproduce copy DIMENIONS 0 CAD DIT E SCALE DRG No v 11-lttV No ar~~tl]~O~Ze~rf~ea~~~~~~gz~~crat~~~~Uu~Jt~rfctted MILLI~ETRES DO NOT AMEND MANUALLY 18102012 N T S MQ1-182 A AJHqo ArGt EPROJEcrcN

DF 400 x 2 772 3 4 6I I l) 5 I

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25 100

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---$

SUB SIGNAL STUD MOUNTING PLATE PART NO M01183C MATERIAL FLAT MILD STEEL 10MM THICK FINISH GALVANISED

FLAT MILD STEEL 10MM THICK

3 SETS OF ALLTHREAD ROD M12 X 155 LONG WITH THREE M1 2 FLAT WASHERS AND NUTS ARE REQUIRED

3

R5

2 X0 14 HOLES

0 -shy-shy

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10MM THICK

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l[)

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LAT MILD STEEL 5MM THICK M1 2 NUT FIT WITH M12 X 60 LONG BOLT AND ONE M1 2 NUT NB50 OD 65 MBLACK MEDIUM PIPE

4 MOUNTING BRACKET SET FOR SUB SIGNALS PART NO M01183A

GE NERAL TOL ERAN LI NEAR

( [ 000 + 0 5MM

1-----jf-------shy-shy----shy--f---j--t--shy- +-shy +shy- -1 ) 1000 + J MMRADIA L

1-----jl--shy-----shy -----shy---1------j-shy t--shy +--+---1 ~ ~gg ~ ~~~ ANGULAR + 30 Ch ie f Eng inee rs Di v is ion

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED AP PROVED s I G N A L DE s I G N

A LL AS 1100

5 6

150

75

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TITLE

DE SIGNED

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lV NOTE ALL SURFACES V

MOUNTING BRACKET PARTS FOR SINGLE SUB SIGNALS

C Liang REV I E ~ E D

112(~ This drawing and the information contained thereon have been created solely for a copy particularpurpose andclient This is protectedbycopyright You may not reproduce any of it in any form without the written permission ofRail Corporation New South Wales 1fyou do you may have to pay damages to Rail Corporation New South Wales or you maybe prosecuted

DIMENIONS D CADMILLI~ETRES HIRD ANGLEPROJECTKJN DO NOT AMEND MANUALLy

DAT E

18102012 SCALE DRG No

N T S M01-183 2 3 4 5 6

A

0 CO

B

c

0

OF 400 gt 277

A

B

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0

2

l

COLOUR LIGHT SIGNAL POST TABLE l

SIGNAL POST HEIGHT 11 H11 TUBE LENGTH

2100 MM (NON-STANDARD) 2080 MM 3000 MM (NON-STANDARD) 2980 MM 3500 MM (STANDARD) 3480 MM 4000 MM (NON-STANDARD) 3980 MM 4550 MM (STANDARD) 4530 MM 5000 MM (NON-STANDARD) 4980 MM 5600 MM (STANDARD) 5580 MM 6000 MM (NON-STANDARD) 5980 MM

l (

ATTENTION IF THE BASE OF POST IS SEATED AT 500MM BELOW RAIL LEVEL CHOOSE NEXT LONGER SIZE OF POST AND ADJUST TUBE LENGTH

JUNCTION BOX BASE MANUFACTURING DETAILS REFER TO DWG M01 -307 REV E WHICH BECOMES SHEET 2 OF 2 IN THIS SET OF DRAWING (SEE NOTE 2 ON RIGH_T)

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED APPROVED

ALL AS 1100This drawing and the information contained thereon have been created solely for a particular purpose and client This is proteded by copyright You may not reproduce DIM ENIO NS D any ofit in any form w1thout the written permission ofRa1l Corporation New South Wales 1f you do you may have to pay damages to Rail Corporation New South Wales oryou may be prosecuted Mllli~ETRES HQOAIgtGlfPROJfCFOIgt

(I 5 63 4

MANUFACTURING REQUIREMENT 1 TUBE 125NB TO AS1074 HEAVY (OD 140 WALL THICKNESS 54MM) 2 DETAILS OF JUNCTION BOX BAS REFER TO DRAWING M01-307 REV E

(PREVIOUS DWG No C08596) VPR1s EDMS No SG0143835 3 FINISH HOT DIP GALVANISE 4 ALL DIMENSIONS ARE IN MILLIMETRES LINEAR TOLERANCE plusmn3MM 5 DRILL AND TAP HOLES FOR DIA 25 CONDUIT IN THE SIGNAL ASSEMBLY

PROCESS HOLES ARE LOCATED ON THE CENTRE LINE OF POST AND 50-150MM BELOW THE LOWEST SURFACE OF BRACKET (ILLUSTRATION SEE DWG M01-167 SHT 1 OF 4) OR CAN BE HIGHER THAN BRACKET TO SUIT FOUR STENCIL ROUTE INDICATOR ONLY WHEN REQUIRED HOLE FOR TELEPHONE IS DRILLED AND TAPPED FOR DIA 20 CONDUIT POSTS MAY BE MADE FROM SHORTER LENGTHS OF TUBE PROVIDED THAT THE JOINT IS A FULL PENETRATION V-BUTT WELD LOCATED WITHIN 15M OFF THE TOP OF THE POST AND AVOID BRACKET TIGHTEN AREA

NOTES

1) ALL WELDS SHALL BE TO AS15541 SP THE WELD METAL SHALL HAVE A MINIMUM NOMINAL TENSILE STRENGTH FUW OF 450MPa

2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THI CKNESS AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 14611999

3) ZINCPLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc

4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED IN ACCORDANCEWITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS

6) THE MANUFACTURER OR ITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATES FOR MATERIALS HEAT TREATMENT HARDENING AND SURFACE COATINGS

7) PARTS SHALL BE MARKED WHERE SHOWNWITH PART NUMBER AND XXXMMYY WHERE XXX=MANUFACTURERS MARK AND MMYY=MONTH AND YEAR OF MANUFACTURE

8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALL SUPPLY IT COMPLETE AND FULLY ASSEMBLED AS SHOWN UNLESS REQUESTED OTHERWISE THE ASSEMBLY SHALL HAVE A WEATHERPROOF TAG ATTACHED MARKED WITH THE ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

9) THREADED SURFACES NOT PROTECTED BY PLATING SHALL BE COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENT ALTERNATIVE

10) BEARING SURFACES NOT PROTECTEDBY PLATING SHALL BE 0 COATED WITH ROCOL AS SPRAY OR AN EQUIVALENT ALTERNATIVEN

GENERAL TOL ERANCES L NEAR TITLElt1 000 + 0 5MM NEW STANDARDgt1000 + ]MM RADIAL

lt500 + 0 25nr ~ampP SIGNAL POSTgt500 + J 5MM Ch ief Eng ineer s Di v isionANGULAR + 30 11 DRA m DESIGNEDsI GNAL DESIGN

C Liang C Liang DATE SCALE DRG No 1SHEET 1 lltl v No AJCAD

M01-307 OF 2 ADO NOT AMEND MANUALLy N T S12092012

A

1--shy

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DF 400X2772 3 4 5lJ 6

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Page 6: M01-160 to 307 Light Signal Post and Associated Parts · 2019. 5. 23. · M01-182 _ Signal Mounting Bracket Parts M01-183 _ Mounting Bracket Parts For Single Sub Signals M01-307 sheet

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1 2 3 4 5 6I I (I I I CARBINE HOOKSECTION E- E

(SCALE 2 1) LINK CHAIN _ ~ ~~ LPIPE---5 T

~33 7 OD REFl)[middotff_j ___ ~-FIT SPLITNW

LINK~o - 50x10 MILDA ADETAIL D t- STEEL FL SCALE 21]Jr-_ 6mm CHAIN LINK TO BE

75x1 0 MILD R1O WELDED ON TOP OF STEEL FL HANDRAILS REFER

688 REFV V DETAILS A amp B CARBINE HOOK TO

GENERAL TOLERANCESD UPPER POST MTG ARRANGEMENTREVISED 121108 HE JP -~ l4- LINEARbull TITLE SIGNAL POST ACCESSlt 1000 plusmn05MMD D030306 HE JF AJN RWASAFETY CHAIN REVISION DETAREVISED DET 8 ADDED RailCo-rp~ 1000 t 3MM RADIALbull 2 LADDERS 1 PLATFORM181105 HE JF RF RWA lt 500 t 025MM ~ 500 t 15MM

B HANDRAIL REVISED WAS WITH VERTICAL BARS SIGNALS MANUFACTURING DETAILSA TO PIPES 32mm WAU THICKNESS ADDED 1904 HE Engineering Standards 8 Services DivisionANGULARbull t 30 VERSION DESCRIPTION DATE DRAIN REV IEIED VERifiED APPROVampD DRAwNDESIGNE D REVIEwED APPROVEDIVERIFIED ~T-sdro~~g an-_e_mf~m-a-ncoo-tru-_h~_ oo~nh~av~~~n ------ G)--~--A-LL~~~A~ oo--~SIGNAL DESIGNhi-- --dM - oo-- noo t - e ~~~atoo s~~~a------~--bull s ~u~ H E HE JF A JN RWA

particular purpose and client This is protectoo by copyright You may not reproduce DIHENSNIONS ~~ 1 DATE SCALE DRG No M01 SHEET REVD No lA3any of it in any f~m without thewritten permission of Rail Ccrpixation New South Wales Ifyou V ~ _ 160 50F6do you may have topay damages toRail C~p~ation New South Wales~you may be prosecuted MILLIMETRES TIIRDooEPROJECTIOII DO NOT SCALE270704

-

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rshy---shy

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r- ~424 OD PIPE x BE FITTED TO CHAIN 32mm WALL THK ON RH SIDE REFER SECTION D- D

DETAI L A 58

~-aI-1-JIeci_~

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653

I+ +I

t7ETA~~TESl) l) ~r=~==~====~~ n ~ 1) ALL WELDS SHALL BE TO AS 15541 SP THE WELD METAL ~ ~ I ~ SHALL HAVE A MINIMUM NOMINAL TENSILE STRENGTH Fuw OF

UIJ Qj tplusmnrr====tjh 450MPa

~ ~18eJ2-HOLES 2) HOT DIP GALVANISING SHALL BE TO AS 4680 MINIMUM COATING SHALL BE Z430 FOR SHEET PRODUCTS OR 450 gm2

~v BFOR ALL OTHER PRODUCTS N

3) ZINC PLATING SHALL BE TO AS 1789 OR AS1897 AS 215

if- ~~337 PIPE g D 01

0

OD 32mm WALL in APPROPRIATE FeZn 12cC

4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED IN ACCORDANCE WITH THE PAINT~ - ~ -l ----------~h r ~ sect MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT

1 +3 SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38 ~ m100x10 MILD 1 1 _~18 4-HOLES 600 0

amp STEEL FL 96 5) PROPRIETRY ITEMS SHALL BE MANUFACTURED TO RELEVANT (BOTH SIDES) 1150 I AUSTRALIA STANDARDS

688 I 6) THE MANUFACTURER OR ITS SUPPLIERS SHALL KEEP AND HAVE POSITION LINK FLUSH AVAILABLE TEST CERTIFICATES FOR MATERIALS HEAT WITH INSIDE EDGE OF TREATMEN T H~RDENING AND SURFACE COATINGSHANDRAIL AS SHOWN

7) PARTS SHALL BE MARKED WHERE SHOWN WITH PART NUMBERet AND XXXMMYY WHERE XXX = MANUFACTURERS MARK AND MMYY = MONTH AND YEAR OF MANUFACTURE0 MIL ~I +I+I middot 8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALLSTEEL FL

TYP) ) ~ 6 IJLj~~20 ROD SUPPLY IT COMPLETE AND FULLY ASSEMBLED AS SHOWN 6 I MILD STEEL UNLESS REQUESTED OTHERWISE THE ASSEMBLY SHALL HAVE

SECTION B-B A WEATHERPROOF TAG ATTACHED MARKED WITH THE (SCALE 2 1) SCALE 2 1 DETAIL A DETAIL B ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

DETAIL C

SCALE 21 RH SIDE ONLY 9) THREADED SURFACES NOT PROTECTED BY PLA TI NG SHALL BE r-shySHOWN FOR CLARITY COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENT ALTERNATI VEITEM 3SCALE 10) BEARING SURFACES NOT PROTECTED BY PLATING SHALL BE

0 05m 1m SAFETY HAND RAIL QTY 1 COATED WITH ROCOL AS SPRAY OR AN EQUIVALEN T ALTERNATIVEMATERIAL FINISH HOT DIP GALVANISEDI I I

STEEL AS 3679 (REFER10TE 2)

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RUNG LADDER FOR SIGNAL POSTS PART NUMBER M01 160E MATERIAL FLAT STEEL 65MM X 12MM AND ROUND STEEL 020MM FINISH GALVANI SED

G 181012 PRODUCT UPDATED TO SUIT ALL SIGNAL POS TS AND SUPERSEAOED M01-160 SHEE T30F 6 CYL I ~ B-F 8 HEM 11 HOOK BRAI DC~ANGEO ITE M IOOTV WAS I C HEM lt SUPPLIER WASRO~STAN 0 CHA GEO lJ BOLTlO S 5 amp ~OlE

ADDED E lENGTH TA9LEADDED ORA11G SHEET UPDATED F ITEM 12 PACKI G PoECE OELETEO ITWS 13-15 REUIBERED 12middot1 200509 HE RLF VERSION DESCRIPTION DATE DRAWN REVIEWED

copyThis drawing and the information contained thereon have been created solely for a particular purpose and client This is protected by copyright You maynot reproduce any of1t in aform w1thout the written permission ofRail Corporation New South Wales ifyou

ALL DIM EN IONS

IN do you may ave to paydamages to Rail Corporation New South Wales or you maybe prosecuted MILLIMETRES

1 2

flU AN

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455M

56M

40M

50M

60M

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M01160E4

M01160E6

M01 160E5

M01 160E7

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5490MM

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5890MM

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14

17

15

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PART NUMBER

M01160E2

M01160E1

M01160E2

M01160E3

M01160E1

M01 160E3

L2 OF RUNG LAD50 4730 5490 58

TABLE SHOWN QU IRED IN VARIE

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3500MM

2700MM

3500MM

4000MM

2700MM

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M01 160E8

M01160E7

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6300MM

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M01160E4

17 M01 160E2

20 M011 60E43

M01 160E5

18 M01160E2

22 M01160E5

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4450MM

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13

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TITLE COMPONENTS ASSOCIATEDWITH SIGNAL POST shy0

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N HEAD BOLT M16 FLAT WASHER ~ M16 SPRING WASHER AND 4 X 019 HOLES

~JJampprp Chie P Engineers Division

poundDt1S SG0095548

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DETAILS OF RUNG LADDER FOR STANDARD amp NON-STANDARD SIGNAL POSTS

DES IGNED

H E DA TE

27042004

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5

REV I E~ E D IVERIFIED J F AJN

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2 3 4 5 6

NOTESSTAMP 10MM HEIGHT M011 74A XXXMMYY 1) ALL WELDS SHALL BE TO AS15541SP THEWELDMETAL SHALL HAVE

A MINIMUM NOMINAL TENSILE STRENGTH FUWOF450MPa

5

2) HOT DIP GALVANISING SHALL BETO AS46802006 COATING THICKNESS A AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 2 1NVARIES THICKNESS PRODUCTS ITISALSOALIGNEDWITHISO 14611999

A

3) ZINC PLATINGSHALL BE TOAS1769 AS APPROPRIATE FeZn 12Cc

4) ALL SURFACES TOBE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED INACCORDANCEWITH THEPAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVEA MINIMUM0 20 MILD STEEL ROD 30 LONG DRY FILMTHICKNESS OF 381Jm

5) THEMANUFACTURERORITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATESFOR MATERIALS HEAT TREATMENT HARDENING AND SURFACECOATINGS

6) PARTS SHALL BE MARKEDWHERE SHOWNWITHPARTNUMBERAND600

r - - l - - $ I

25

2 HOLES 0 8

I

lttgt 1 ~ I I I ~ Ilt~ r I I --

--

25

1 -

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NAME PLATE MOUNTING BRACKET PART NUMBER M01 174A NOTE ONE M12 U BOLT (PART NO M01160M) WITH TWO MATERIAL MILD STEEL AS3679-250 SETS OF STAINLESS STEEL GRADE 31 6 OF M12 FLAT FINISH GALVANISED AND SPRING WASHERS AND M12 HEX NUT IS REQUIRED

OX30X5MM EA

MILD STEEL ROD

GE NERAL TOLERANCES

TITLE SIGNAL NAME PLATE MOUNTING BRACKET0 0MANUFACTURING DETAILS Chie f Engi neers Div is ion

DE SIGNED DRAWN REV IEWED VER IF IED APPROVED~-R-~-N~~~~~~~~~~ rr o~ ~-- -_ ~ffi~w SI GNAL EOMSSG0350636--~-n_oo~~~~~~~~M-~-~w-N~R-~w+vrnw~~~~-~ DE SI GN RLF ANHE HE RWA~~~~~~~~~M~~~~~~~middot copy ALL D~IIOO ~~~~~~~~~~~~~~~~~~h~~--~~~--+~=~~~-~~-~~~~~~ DATE SCALE DRG No 0particular purpose and client This is protected by copyright You maynot reproduce DIMEN10 NS 0 cAD A3anyofitin anyform wtthoutthe written permission ofRaI Corporation NewSouth Wales if you IN DQ NQT AMEND MANUALLY N T Sdo you mayhave to pay damages to Rail Corporation New South Wales or you may be prosecuted MIL LIMETRES HIRD ANGlE PROJEcnoN 241 12009 8M01-174 DF 400277

2 3 4 5 6

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690 FOR M01177A MILD STL AS3679-250 0424 OD X 32 WALL THICK 1390 FOR M01177B 50 X 16 X 475 LONG BLACK MEDIUM PIPE

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M01177B FOR LARGE PLATFORM NOTE 1 TWO M1 2 U BOLTS (PART NO M01160M) WITH FOUR SETS OF

STAINLESS STEELGRADE 316 OF M12 FLAT AND SPRING WASHERS AND M12 HEXNUTARE REQUIRED

2 MORE DETAIL ABOUT LINK CHAIN FITED INTO THE RING REFER TO M01 -159 SHT4 OF 4 NOTES 1) ALL WELDS SHALL BE TO AS1 5541 SP THE WELD METAL SHALL HAVE A MINIMUM

NOMINAL TENSILE STRENGTH FUW OF 450MPo 2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THICKNESS AND MASS

SHALL BE ACCORDANCE WITH TABLE I AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 146 1 1999

3) ZINC PLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc 4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED

IN ACCORDANCE WITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS 6) THE MANUFACTUREROR ITS SUPPLIERSSHALLKEEP AND HAVE AVAILABLE TEST

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TITLE HAND RAIL MODIFIED TO SUIT 3amp4 ASPECTS SIGNAL

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TABLE OF BRACKETS FOR NAMEPLATE PART No DIM A DIM B DIM C M01 178A 11 5deg 600 150

M01 178B 106deg 500 150

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B 312112 DATE REVIEWED VERIFIED APPROVED

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RLF AN APPROVED

RWA This drawing and the information contained thereon have been created solely for a copy

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DIMENIONS D CADMI L LI~ETR ES Hmiddot ~D AfCGtfP~OJfcror- DQ NQT AMEND MANUALLY

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MOUNTING BRACKET OF ROUTE INDICATOR PART NO M01181C MATERIAL SHOWN IN 3D VIEW FINISH HOT DIP GALVANISED ONE M12 U BOLT WITH TWO SETS OF STAINLESS STEEL GRADE 316 OF M12 FLAT AND SPRING WASHERS AND M12 HEX NUTS IS REQUIRED

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DESCRIPTIONVERSION DATE DRAWN REVIEWED VERIFIED APPROVED s iGNAL oEsi GN DE si GNED DRAm REV I EWED l vE~FIED 1 ~ 11_PRCyenYJ- r _ AS 1100 C Liang C Ltang A7 ~~ A AA-Afr- IUJJ flllv

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112(~ This drawing and the information contained thereon have been created solely for a copy particularpurpose andclient This is protectedbycopyright You may not reproduce any of it in any form without the written permission ofRail Corporation New South Wales 1fyou do you may have to pay damages to Rail Corporation New South Wales or you maybe prosecuted

DIMENIONS D CADMILLI~ETRES HIRD ANGLEPROJECTKJN DO NOT AMEND MANUALLy

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18102012 SCALE DRG No

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SIGNAL POST HEIGHT 11 H11 TUBE LENGTH

2100 MM (NON-STANDARD) 2080 MM 3000 MM (NON-STANDARD) 2980 MM 3500 MM (STANDARD) 3480 MM 4000 MM (NON-STANDARD) 3980 MM 4550 MM (STANDARD) 4530 MM 5000 MM (NON-STANDARD) 4980 MM 5600 MM (STANDARD) 5580 MM 6000 MM (NON-STANDARD) 5980 MM

l (

ATTENTION IF THE BASE OF POST IS SEATED AT 500MM BELOW RAIL LEVEL CHOOSE NEXT LONGER SIZE OF POST AND ADJUST TUBE LENGTH

JUNCTION BOX BASE MANUFACTURING DETAILS REFER TO DWG M01 -307 REV E WHICH BECOMES SHEET 2 OF 2 IN THIS SET OF DRAWING (SEE NOTE 2 ON RIGH_T)

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED APPROVED

ALL AS 1100This drawing and the information contained thereon have been created solely for a particular purpose and client This is proteded by copyright You may not reproduce DIM ENIO NS D any ofit in any form w1thout the written permission ofRa1l Corporation New South Wales 1f you do you may have to pay damages to Rail Corporation New South Wales oryou may be prosecuted Mllli~ETRES HQOAIgtGlfPROJfCFOIgt

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NOTES

1) ALL WELDS SHALL BE TO AS15541 SP THE WELD METAL SHALL HAVE A MINIMUM NOMINAL TENSILE STRENGTH FUW OF 450MPa

2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THI CKNESS AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 14611999

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4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED IN ACCORDANCEWITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS

6) THE MANUFACTURER OR ITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATES FOR MATERIALS HEAT TREATMENT HARDENING AND SURFACE COATINGS

7) PARTS SHALL BE MARKED WHERE SHOWNWITH PART NUMBER AND XXXMMYY WHERE XXX=MANUFACTURERS MARK AND MMYY=MONTH AND YEAR OF MANUFACTURE

8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALL SUPPLY IT COMPLETE AND FULLY ASSEMBLED AS SHOWN UNLESS REQUESTED OTHERWISE THE ASSEMBLY SHALL HAVE A WEATHERPROOF TAG ATTACHED MARKED WITH THE ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

9) THREADED SURFACES NOT PROTECTED BY PLATING SHALL BE COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENT ALTERNATIVE

10) BEARING SURFACES NOT PROTECTEDBY PLATING SHALL BE 0 COATED WITH ROCOL AS SPRAY OR AN EQUIVALENT ALTERNATIVEN

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copyThis drawing and the information contained thereon have been created solely for a particular purpose and client This is protected by copyright You maynot reproduce any of1t in aform w1thout the written permission ofRail Corporation New South Wales ifyou

ALL DIM EN IONS

IN do you may ave to paydamages to Rail Corporation New South Wales or you maybe prosecuted MILLIMETRES

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M01160E6

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NOTESSTAMP 10MM HEIGHT M011 74A XXXMMYY 1) ALL WELDS SHALL BE TO AS15541SP THEWELDMETAL SHALL HAVE

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2) HOT DIP GALVANISING SHALL BETO AS46802006 COATING THICKNESS A AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 2 1NVARIES THICKNESS PRODUCTS ITISALSOALIGNEDWITHISO 14611999

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3) ZINC PLATINGSHALL BE TOAS1769 AS APPROPRIATE FeZn 12Cc

4) ALL SURFACES TOBE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED INACCORDANCEWITH THEPAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVEA MINIMUM0 20 MILD STEEL ROD 30 LONG DRY FILMTHICKNESS OF 381Jm

5) THEMANUFACTURERORITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATESFOR MATERIALS HEAT TREATMENT HARDENING AND SURFACECOATINGS

6) PARTS SHALL BE MARKEDWHERE SHOWNWITHPARTNUMBERAND600

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MILD STEEL ROD

GE NERAL TOLERANCES

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6543

690 FOR M01177A MILD STL AS3679-250 0424 OD X 32 WALL THICK 1390 FOR M01177B 50 X 16 X 475 LONG BLACK MEDIUM PIPE

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2 MORE DETAIL ABOUT LINK CHAIN FITED INTO THE RING REFER TO M01 -159 SHT4 OF 4 NOTES 1) ALL WELDS SHALL BE TO AS1 5541 SP THE WELD METAL SHALL HAVE A MINIMUM

NOMINAL TENSILE STRENGTH FUW OF 450MPo 2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THICKNESS AND MASS

SHALL BE ACCORDANCE WITH TABLE I AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 146 1 1999

3) ZINC PLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc 4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED

IN ACCORDANCE WITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS 6) THE MANUFACTUREROR ITS SUPPLIERSSHALLKEEP AND HAVE AVAILABLE TEST

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TITLE HAND RAIL MODIFIED TO SUIT 3amp4 ASPECTS SIGNAL

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20122011

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TABLE OF BRACKETS FOR NAMEPLATE PART No DIM A DIM B DIM C M01 178A 11 5deg 600 150

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B 312112 DATE REVIEWED VERIFIED APPROVED

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RLF AN APPROVED

RWA This drawing and the information contained thereon have been created solely for a copy

particularpurpose andclient This is protected by copyright You may not reproduce any ofit in any form without the written permission ofRail Corporation NewSouth Wales ifyou do you may have to pay damages to Rail Corporation New South Wales or you may be prosecuted

DIMENIONS D CADMI L LI~ETR ES Hmiddot ~D AfCGtfP~OJfcror- DQ NQT AMEND MANUALLY

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MOUNTING BRACKET OF ROUTE INDICATOR PART NO M01181C MATERIAL SHOWN IN 3D VIEW FINISH HOT DIP GALVANISED ONE M12 U BOLT WITH TWO SETS OF STAINLESS STEEL GRADE 316 OF M12 FLAT AND SPRING WASHERS AND M12 HEX NUTS IS REQUIRED

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112(~ This drawing and the information contained thereon have been created solely for a copy particularpurpose andclient This is protectedbycopyright You may not reproduce any of it in any form without the written permission ofRail Corporation New South Wales 1fyou do you may have to pay damages to Rail Corporation New South Wales or you maybe prosecuted

DIMENIONS D CADMILLI~ETRES HIRD ANGLEPROJECTKJN DO NOT AMEND MANUALLy

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2100 MM (NON-STANDARD) 2080 MM 3000 MM (NON-STANDARD) 2980 MM 3500 MM (STANDARD) 3480 MM 4000 MM (NON-STANDARD) 3980 MM 4550 MM (STANDARD) 4530 MM 5000 MM (NON-STANDARD) 4980 MM 5600 MM (STANDARD) 5580 MM 6000 MM (NON-STANDARD) 5980 MM

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JUNCTION BOX BASE MANUFACTURING DETAILS REFER TO DWG M01 -307 REV E WHICH BECOMES SHEET 2 OF 2 IN THIS SET OF DRAWING (SEE NOTE 2 ON RIGH_T)

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED APPROVED

ALL AS 1100This drawing and the information contained thereon have been created solely for a particular purpose and client This is proteded by copyright You may not reproduce DIM ENIO NS D any ofit in any form w1thout the written permission ofRa1l Corporation New South Wales 1f you do you may have to pay damages to Rail Corporation New South Wales oryou may be prosecuted Mllli~ETRES HQOAIgtGlfPROJfCFOIgt

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MANUFACTURING REQUIREMENT 1 TUBE 125NB TO AS1074 HEAVY (OD 140 WALL THICKNESS 54MM) 2 DETAILS OF JUNCTION BOX BAS REFER TO DRAWING M01-307 REV E

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PROCESS HOLES ARE LOCATED ON THE CENTRE LINE OF POST AND 50-150MM BELOW THE LOWEST SURFACE OF BRACKET (ILLUSTRATION SEE DWG M01-167 SHT 1 OF 4) OR CAN BE HIGHER THAN BRACKET TO SUIT FOUR STENCIL ROUTE INDICATOR ONLY WHEN REQUIRED HOLE FOR TELEPHONE IS DRILLED AND TAPPED FOR DIA 20 CONDUIT POSTS MAY BE MADE FROM SHORTER LENGTHS OF TUBE PROVIDED THAT THE JOINT IS A FULL PENETRATION V-BUTT WELD LOCATED WITHIN 15M OFF THE TOP OF THE POST AND AVOID BRACKET TIGHTEN AREA

NOTES

1) ALL WELDS SHALL BE TO AS15541 SP THE WELD METAL SHALL HAVE A MINIMUM NOMINAL TENSILE STRENGTH FUW OF 450MPa

2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THI CKNESS AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 14611999

3) ZINCPLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc

4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED IN ACCORDANCEWITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS

6) THE MANUFACTURER OR ITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATES FOR MATERIALS HEAT TREATMENT HARDENING AND SURFACE COATINGS

7) PARTS SHALL BE MARKED WHERE SHOWNWITH PART NUMBER AND XXXMMYY WHERE XXX=MANUFACTURERS MARK AND MMYY=MONTH AND YEAR OF MANUFACTURE

8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALL SUPPLY IT COMPLETE AND FULLY ASSEMBLED AS SHOWN UNLESS REQUESTED OTHERWISE THE ASSEMBLY SHALL HAVE A WEATHERPROOF TAG ATTACHED MARKED WITH THE ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

9) THREADED SURFACES NOT PROTECTED BY PLATING SHALL BE COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENT ALTERNATIVE

10) BEARING SURFACES NOT PROTECTEDBY PLATING SHALL BE 0 COATED WITH ROCOL AS SPRAY OR AN EQUIVALENT ALTERNATIVEN

GENERAL TOL ERANCES L NEAR TITLElt1 000 + 0 5MM NEW STANDARDgt1000 + ]MM RADIAL

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4) ALL SURFACES TOBE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED INACCORDANCEWITH THEPAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVEA MINIMUM0 20 MILD STEEL ROD 30 LONG DRY FILMTHICKNESS OF 381Jm

5) THEMANUFACTURERORITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATESFOR MATERIALS HEAT TREATMENT HARDENING AND SURFACECOATINGS

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9) THREADED SURFACES NOT PROTECTED BY PLATING SHALL BE COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENTALTERNATIVE

2X () 18

M01177B FOR LARGE PLATFORM NOTE 1 TWO M1 2 U BOLTS (PART NO M01160M) WITH FOUR SETS OF

STAINLESS STEELGRADE 316 OF M12 FLAT AND SPRING WASHERS AND M12 HEXNUTARE REQUIRED

2 MORE DETAIL ABOUT LINK CHAIN FITED INTO THE RING REFER TO M01 -159 SHT4 OF 4 NOTES 1) ALL WELDS SHALL BE TO AS1 5541 SP THE WELD METAL SHALL HAVE A MINIMUM

NOMINAL TENSILE STRENGTH FUW OF 450MPo 2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THICKNESS AND MASS

SHALL BE ACCORDANCE WITH TABLE I AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 146 1 1999

3) ZINC PLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc 4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED

IN ACCORDANCE WITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS 6) THE MANUFACTUREROR ITS SUPPLIERSSHALLKEEP AND HAVE AVAILABLE TEST

CERTIFICATES FOR MATERIALS HEAT TREATMENT HARDENING AND SURFACE COATINGS 1--shy7) PARTS SHALL BE MARKED WHERE SHOWN WITH PART NUMBER AND XXXMMYY WHERE

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TITLE HAND RAIL MODIFIED TO SUIT 3amp4 ASPECTS SIGNAL

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ALL SURFACES w NOTE ONE M12 UBOLT (PART NO M01 160M)

A

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WITH TWO SETS OF STAINLESS STEEL C GRADE 316 OF M12 SPRI NG amp PLAIN WASHERS AND M12 HEX NUT IS REQU IRE

TABLE OF BRACKETS FOR NAMEPLATE PART No DIM A DIM B DIM C M01 178A 11 5deg 600 150

M01 178B 106deg 500 150

M01178C 95deg 400 11 0

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B 312112 DATE REVIEWED VERIFIED APPROVED

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DIMENIO NS [) CAD Ml lli~ETRES HIRDANG LWOJECTON DO NOT AMEND MANUALLy

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RLF AN APPROVED

RWA This drawing and the information contained thereon have been created solely for a copy

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DIMENIONS D CADMI L LI~ETR ES Hmiddot ~D AfCGtfP~OJfcror- DQ NQT AMEND MANUALLY

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112(~ This drawing and the information contained thereon have been created solely for a copy particularpurpose andclient This is protectedbycopyright You may not reproduce any of it in any form without the written permission ofRail Corporation New South Wales 1fyou do you may have to pay damages to Rail Corporation New South Wales or you maybe prosecuted

DIMENIONS D CADMILLI~ETRES HIRD ANGLEPROJECTKJN DO NOT AMEND MANUALLy

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SIGNAL POST HEIGHT 11 H11 TUBE LENGTH

2100 MM (NON-STANDARD) 2080 MM 3000 MM (NON-STANDARD) 2980 MM 3500 MM (STANDARD) 3480 MM 4000 MM (NON-STANDARD) 3980 MM 4550 MM (STANDARD) 4530 MM 5000 MM (NON-STANDARD) 4980 MM 5600 MM (STANDARD) 5580 MM 6000 MM (NON-STANDARD) 5980 MM

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ATTENTION IF THE BASE OF POST IS SEATED AT 500MM BELOW RAIL LEVEL CHOOSE NEXT LONGER SIZE OF POST AND ADJUST TUBE LENGTH

JUNCTION BOX BASE MANUFACTURING DETAILS REFER TO DWG M01 -307 REV E WHICH BECOMES SHEET 2 OF 2 IN THIS SET OF DRAWING (SEE NOTE 2 ON RIGH_T)

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED APPROVED

ALL AS 1100This drawing and the information contained thereon have been created solely for a particular purpose and client This is proteded by copyright You may not reproduce DIM ENIO NS D any ofit in any form w1thout the written permission ofRa1l Corporation New South Wales 1f you do you may have to pay damages to Rail Corporation New South Wales oryou may be prosecuted Mllli~ETRES HQOAIgtGlfPROJfCFOIgt

(I 5 63 4

MANUFACTURING REQUIREMENT 1 TUBE 125NB TO AS1074 HEAVY (OD 140 WALL THICKNESS 54MM) 2 DETAILS OF JUNCTION BOX BAS REFER TO DRAWING M01-307 REV E

(PREVIOUS DWG No C08596) VPR1s EDMS No SG0143835 3 FINISH HOT DIP GALVANISE 4 ALL DIMENSIONS ARE IN MILLIMETRES LINEAR TOLERANCE plusmn3MM 5 DRILL AND TAP HOLES FOR DIA 25 CONDUIT IN THE SIGNAL ASSEMBLY

PROCESS HOLES ARE LOCATED ON THE CENTRE LINE OF POST AND 50-150MM BELOW THE LOWEST SURFACE OF BRACKET (ILLUSTRATION SEE DWG M01-167 SHT 1 OF 4) OR CAN BE HIGHER THAN BRACKET TO SUIT FOUR STENCIL ROUTE INDICATOR ONLY WHEN REQUIRED HOLE FOR TELEPHONE IS DRILLED AND TAPPED FOR DIA 20 CONDUIT POSTS MAY BE MADE FROM SHORTER LENGTHS OF TUBE PROVIDED THAT THE JOINT IS A FULL PENETRATION V-BUTT WELD LOCATED WITHIN 15M OFF THE TOP OF THE POST AND AVOID BRACKET TIGHTEN AREA

NOTES

1) ALL WELDS SHALL BE TO AS15541 SP THE WELD METAL SHALL HAVE A MINIMUM NOMINAL TENSILE STRENGTH FUW OF 450MPa

2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THI CKNESS AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 14611999

3) ZINCPLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc

4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED IN ACCORDANCEWITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS

6) THE MANUFACTURER OR ITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATES FOR MATERIALS HEAT TREATMENT HARDENING AND SURFACE COATINGS

7) PARTS SHALL BE MARKED WHERE SHOWNWITH PART NUMBER AND XXXMMYY WHERE XXX=MANUFACTURERS MARK AND MMYY=MONTH AND YEAR OF MANUFACTURE

8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALL SUPPLY IT COMPLETE AND FULLY ASSEMBLED AS SHOWN UNLESS REQUESTED OTHERWISE THE ASSEMBLY SHALL HAVE A WEATHERPROOF TAG ATTACHED MARKED WITH THE ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

9) THREADED SURFACES NOT PROTECTED BY PLATING SHALL BE COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENT ALTERNATIVE

10) BEARING SURFACES NOT PROTECTEDBY PLATING SHALL BE 0 COATED WITH ROCOL AS SPRAY OR AN EQUIVALENT ALTERNATIVEN

GENERAL TOL ERANCES L NEAR TITLElt1 000 + 0 5MM NEW STANDARDgt1000 + ]MM RADIAL

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A LLThis drawing and the information contained thereon have been created solely for a particular purpose and client This is protected by copyright You may not reproduce DIMENIONS any of it in any form without the written permission of Rail Corporation New South Wales if you IN do you may have to pay damages to Rail Corporation New South Wales or you may be prosecuted MILLIMETRES

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9) THREADED SURFACES NOT PROTECTED BY PLATING SHALL BE COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENTALTERNATIVE

2X () 18

M01177B FOR LARGE PLATFORM NOTE 1 TWO M1 2 U BOLTS (PART NO M01160M) WITH FOUR SETS OF

STAINLESS STEELGRADE 316 OF M12 FLAT AND SPRING WASHERS AND M12 HEXNUTARE REQUIRED

2 MORE DETAIL ABOUT LINK CHAIN FITED INTO THE RING REFER TO M01 -159 SHT4 OF 4 NOTES 1) ALL WELDS SHALL BE TO AS1 5541 SP THE WELD METAL SHALL HAVE A MINIMUM

NOMINAL TENSILE STRENGTH FUW OF 450MPo 2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THICKNESS AND MASS

SHALL BE ACCORDANCE WITH TABLE I AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 146 1 1999

3) ZINC PLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc 4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED

IN ACCORDANCE WITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS 6) THE MANUFACTUREROR ITS SUPPLIERSSHALLKEEP AND HAVE AVAILABLE TEST

CERTIFICATES FOR MATERIALS HEAT TREATMENT HARDENING AND SURFACE COATINGS 1--shy7) PARTS SHALL BE MARKED WHERE SHOWN WITH PART NUMBER AND XXXMMYY WHERE

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TITLE HAND RAIL MODIFIED TO SUIT 3amp4 ASPECTS SIGNAL

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ALL SURFACES w NOTE ONE M12 UBOLT (PART NO M01 160M)

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B

WITH TWO SETS OF STAINLESS STEEL C GRADE 316 OF M12 SPRI NG amp PLAIN WASHERS AND M12 HEX NUT IS REQU IRE

TABLE OF BRACKETS FOR NAMEPLATE PART No DIM A DIM B DIM C M01 178A 11 5deg 600 150

M01 178B 106deg 500 150

M01178C 95deg 400 11 0

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B 312112 DATE REVIEWED VERIFIED APPROVED

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DIMENIO NS [) CAD Ml lli~ETRES HIRDANG LWOJECTON DO NOT AMEND MANUALLy

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MANUFACTURING DETAILS DE S IGNED

C Liang DR MIN

C Liang REVIEWED VERirilD

RLF AN APPROVED

RWA This drawing and the information contained thereon have been created solely for a copy

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DIMENIONS D CADMI L LI~ETR ES Hmiddot ~D AfCGtfP~OJfcror- DQ NQT AMEND MANUALLY

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DESCRIPTIONVERSION DATE DRAWN REVIEWED VERIFIED APPROVED s iGNAL oEsi GN DE si GNED DRAm REV I EWED l vE~FIED 1 ~ 11_PRCyenYJ- r _ AS 1100 C Liang C Ltang A7 ~~ A AA-Afr- IUJJ flllv

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112(~ This drawing and the information contained thereon have been created solely for a copy particularpurpose andclient This is protectedbycopyright You may not reproduce any of it in any form without the written permission ofRail Corporation New South Wales 1fyou do you may have to pay damages to Rail Corporation New South Wales or you maybe prosecuted

DIMENIONS D CADMILLI~ETRES HIRD ANGLEPROJECTKJN DO NOT AMEND MANUALLy

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l (

ATTENTION IF THE BASE OF POST IS SEATED AT 500MM BELOW RAIL LEVEL CHOOSE NEXT LONGER SIZE OF POST AND ADJUST TUBE LENGTH

JUNCTION BOX BASE MANUFACTURING DETAILS REFER TO DWG M01 -307 REV E WHICH BECOMES SHEET 2 OF 2 IN THIS SET OF DRAWING (SEE NOTE 2 ON RIGH_T)

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED APPROVED

ALL AS 1100This drawing and the information contained thereon have been created solely for a particular purpose and client This is proteded by copyright You may not reproduce DIM ENIO NS D any ofit in any form w1thout the written permission ofRa1l Corporation New South Wales 1f you do you may have to pay damages to Rail Corporation New South Wales oryou may be prosecuted Mllli~ETRES HQOAIgtGlfPROJfCFOIgt

(I 5 63 4

MANUFACTURING REQUIREMENT 1 TUBE 125NB TO AS1074 HEAVY (OD 140 WALL THICKNESS 54MM) 2 DETAILS OF JUNCTION BOX BAS REFER TO DRAWING M01-307 REV E

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PROCESS HOLES ARE LOCATED ON THE CENTRE LINE OF POST AND 50-150MM BELOW THE LOWEST SURFACE OF BRACKET (ILLUSTRATION SEE DWG M01-167 SHT 1 OF 4) OR CAN BE HIGHER THAN BRACKET TO SUIT FOUR STENCIL ROUTE INDICATOR ONLY WHEN REQUIRED HOLE FOR TELEPHONE IS DRILLED AND TAPPED FOR DIA 20 CONDUIT POSTS MAY BE MADE FROM SHORTER LENGTHS OF TUBE PROVIDED THAT THE JOINT IS A FULL PENETRATION V-BUTT WELD LOCATED WITHIN 15M OFF THE TOP OF THE POST AND AVOID BRACKET TIGHTEN AREA

NOTES

1) ALL WELDS SHALL BE TO AS15541 SP THE WELD METAL SHALL HAVE A MINIMUM NOMINAL TENSILE STRENGTH FUW OF 450MPa

2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THI CKNESS AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 14611999

3) ZINCPLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc

4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED IN ACCORDANCEWITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS

6) THE MANUFACTURER OR ITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATES FOR MATERIALS HEAT TREATMENT HARDENING AND SURFACE COATINGS

7) PARTS SHALL BE MARKED WHERE SHOWNWITH PART NUMBER AND XXXMMYY WHERE XXX=MANUFACTURERS MARK AND MMYY=MONTH AND YEAR OF MANUFACTURE

8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALL SUPPLY IT COMPLETE AND FULLY ASSEMBLED AS SHOWN UNLESS REQUESTED OTHERWISE THE ASSEMBLY SHALL HAVE A WEATHERPROOF TAG ATTACHED MARKED WITH THE ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

9) THREADED SURFACES NOT PROTECTED BY PLATING SHALL BE COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENT ALTERNATIVE

10) BEARING SURFACES NOT PROTECTEDBY PLATING SHALL BE 0 COATED WITH ROCOL AS SPRAY OR AN EQUIVALENT ALTERNATIVEN

GENERAL TOL ERANCES L NEAR TITLElt1 000 + 0 5MM NEW STANDARDgt1000 + ]MM RADIAL

lt500 + 0 25nr ~ampP SIGNAL POSTgt500 + J 5MM Ch ief Eng ineer s Di v isionANGULAR + 30 11 DRA m DESIGNEDsI GNAL DESIGN

C Liang C Liang DATE SCALE DRG No 1SHEET 1 lltl v No AJCAD

M01-307 OF 2 ADO NOT AMEND MANUALLy N T S12092012

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Page 10: M01-160 to 307 Light Signal Post and Associated Parts · 2019. 5. 23. · M01-182 _ Signal Mounting Bracket Parts M01-183 _ Mounting Bracket Parts For Single Sub Signals M01-307 sheet

3 4

2 HOLES 0 14

5 6

MOUNTING BRACKET OF NAMEPLATE MATERIAL FLAT STEEL 50 X10MM AND

ROUND STEEL 020MM FINISH HOT DIP GALVANISED

ALL SURFACES w NOTE ONE M12 UBOLT (PART NO M01 160M)

A

B

WITH TWO SETS OF STAINLESS STEEL C GRADE 316 OF M12 SPRI NG amp PLAIN WASHERS AND M12 HEX NUT IS REQU IRE

TABLE OF BRACKETS FOR NAMEPLATE PART No DIM A DIM B DIM C M01 178A 11 5deg 600 150

M01 178B 106deg 500 150

M01178C 95deg 400 11 0

PURPOSE FOR NAMEPLATE 600 X 150200MM FOR NAMEPLATE 500 X 150200MM FOR NAMEPLATE 400 X 90105MM

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DATE 18102012

MOUNTING BRACKET OF NAMEPLATE ON SIGNAL POST

MANUFACTURING DETAILS DRAWN

C Liang SCALE

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PARALLEL FLANGED CHANNELS 150 X75MM

ISOMETRIC VIEW

or-

TITLE BRACKETS FOR SIGNAL POST MOUNTING BRACKET OF DISPLAY UNIT AND SIGNAL LIGHT

B 312112 DATE REVIEWED VERIFIED APPROVED

This drawing and the information contained thereon have been created solely for a All AS 1100 particularpurpose andclient This is protectedbycopyright You may not reproduce any ofit in any form without the written permission ofRail Corporation NewSouth Wales ifyou do you may have to pay damages to Rail Corporation New South Wales or you may be prosecuted

DIMENIO NS [) CAD Ml lli~ETRES HIRDANG LWOJECTON DO NOT AMEND MANUALLy

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DE S IGNED C Liang

DATE 18102012

MANUFACTURING DETAILS DRAW N REV I EmiddotJED VERI FIE D APP ROVED

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PARALLEL FLANGE CHANNEL 75X40MM 400MM LONG

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3D VI EW

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Ch ief Eng ineer s Div is ion

BRACKETS FOR SIGNAL POST MOUNTING BRACKET OF SINGLE LIGHT SIGNAL

MANUFACTURING DETAILS DE S IGNED

C Liang DR MIN

C Liang REVIEWED VERirilD

RLF AN APPROVED

RWA This drawing and the information contained thereon have been created solely for a copy

particularpurpose andclient This is protected by copyright You may not reproduce any ofit in any form without the written permission ofRail Corporation NewSouth Wales ifyou do you may have to pay damages to Rail Corporation New South Wales or you may be prosecuted

DIMENIONS D CADMI L LI~ETR ES Hmiddot ~D AfCGtfP~OJfcror- DQ NQT AMEND MANUALLY

DATE 18102012

DRG No M01middot181 g~T

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0155 middot1

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ISOMETRIC VIEW

This drawing and the information contained thereon have been created solely for a particular purpose and client This is protected by copyright You may not reproduce any of1t in any form w1thout the wntten permission ofRail Corporation NewSouth Wales 1f you do you may ha ve to paydamages to Rail Corporation New South Wales or you may be prosecuted cGlf ) 18102012 N T S o M01 -181 ~~j3

2 3

A

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3D VIEW

MOUNTING BRACKET OF ROUTE INDICATOR PART NO M01181C MATERIAL SHOWN IN 3D VIEW FINISH HOT DIP GALVANISED ONE M12 U BOLT WITH TWO SETS OF STAINLESS STEEL GRADE 316 OF M12 FLAT AND SPRING WASHERS AND M12 HEX NUTS IS REQUIRED

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BRACKETS FOR SIGNAL POST 0MOUNTING BRACKET OF ROUTE INDICATOR

Ch ie f Engi neers Div is ion MANUFACTURING DETAILS

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PART NO M01182C _ ___________1---shy

FINISH GALVANISED 62 1 62 [ FIT WITH ONE M16 X 60 LONG BOLT AND M16 NUT 220 I r 4X CJ 14 HOLES

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Ll NEAR TITLEltI 000 + 0 5MM0 l---+---------------------------+----+---+----+----+----1 gt I 000 + 3MM 0RADIAL SIGNAL MOUNTING BRACKET PARTSl---+----------------------- -+---+---+----+---+---1 lt500 + 0 25n rgt500 + I 5MM Ch ief Eng ineer s Di v is ionANGUL ARbull + 30

DESCRIPTIONVERSION DATE DRAWN REVIEWED VERIFIED APPROVED s iGNAL oEsi GN DE si GNED DRAm REV I EWED l vE~FIED 1 ~ 11_PRCyenYJ- r _ AS 1100 C Liang C Ltang A7 ~~ A AA-Afr- IUJJ flllv

~~~~~~~~~M-~~~~~~~a C ALL t-~~~-~---------~~~~~~~~~~~~~~~cr~ middot~v~~ ~~~~D middot middot ~~ - ~middotmiddot particularpurpose andclient ThisisprotededbycopyrightYoumaynotreproduce copy DIMENIONS 0 CAD DIT E SCALE DRG No v 11-lttV No ar~~tl]~O~Ze~rf~ea~~~~~~gz~~crat~~~~Uu~Jt~rfctted MILLI~ETRES DO NOT AMEND MANUALLY 18102012 N T S MQ1-182 A AJHqo ArGt EPROJEcrcN

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25 100

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---$

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FLAT MILD STEEL 10MM THICK

3 SETS OF ALLTHREAD ROD M12 X 155 LONG WITH THREE M1 2 FLAT WASHERS AND NUTS ARE REQUIRED

3

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2 X0 14 HOLES

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l[)

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4 MOUNTING BRACKET SET FOR SUB SIGNALS PART NO M01183A

GE NERAL TOL ERAN LI NEAR

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1-----jf-------shy-shy----shy--f---j--t--shy- +-shy +shy- -1 ) 1000 + J MMRADIA L

1-----jl--shy-----shy -----shy---1------j-shy t--shy +--+---1 ~ ~gg ~ ~~~ ANGULAR + 30 Ch ie f Eng inee rs Di v is ion

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED AP PROVED s I G N A L DE s I G N

A LL AS 1100

5 6

150

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TITLE

DE SIGNED

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lV NOTE ALL SURFACES V

MOUNTING BRACKET PARTS FOR SINGLE SUB SIGNALS

C Liang REV I E ~ E D

112(~ This drawing and the information contained thereon have been created solely for a copy particularpurpose andclient This is protectedbycopyright You may not reproduce any of it in any form without the written permission ofRail Corporation New South Wales 1fyou do you may have to pay damages to Rail Corporation New South Wales or you maybe prosecuted

DIMENIONS D CADMILLI~ETRES HIRD ANGLEPROJECTKJN DO NOT AMEND MANUALLy

DAT E

18102012 SCALE DRG No

N T S M01-183 2 3 4 5 6

A

0 CO

B

c

0

OF 400 gt 277

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B

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0

2

l

COLOUR LIGHT SIGNAL POST TABLE l

SIGNAL POST HEIGHT 11 H11 TUBE LENGTH

2100 MM (NON-STANDARD) 2080 MM 3000 MM (NON-STANDARD) 2980 MM 3500 MM (STANDARD) 3480 MM 4000 MM (NON-STANDARD) 3980 MM 4550 MM (STANDARD) 4530 MM 5000 MM (NON-STANDARD) 4980 MM 5600 MM (STANDARD) 5580 MM 6000 MM (NON-STANDARD) 5980 MM

l (

ATTENTION IF THE BASE OF POST IS SEATED AT 500MM BELOW RAIL LEVEL CHOOSE NEXT LONGER SIZE OF POST AND ADJUST TUBE LENGTH

JUNCTION BOX BASE MANUFACTURING DETAILS REFER TO DWG M01 -307 REV E WHICH BECOMES SHEET 2 OF 2 IN THIS SET OF DRAWING (SEE NOTE 2 ON RIGH_T)

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED APPROVED

ALL AS 1100This drawing and the information contained thereon have been created solely for a particular purpose and client This is proteded by copyright You may not reproduce DIM ENIO NS D any ofit in any form w1thout the written permission ofRa1l Corporation New South Wales 1f you do you may have to pay damages to Rail Corporation New South Wales oryou may be prosecuted Mllli~ETRES HQOAIgtGlfPROJfCFOIgt

(I 5 63 4

MANUFACTURING REQUIREMENT 1 TUBE 125NB TO AS1074 HEAVY (OD 140 WALL THICKNESS 54MM) 2 DETAILS OF JUNCTION BOX BAS REFER TO DRAWING M01-307 REV E

(PREVIOUS DWG No C08596) VPR1s EDMS No SG0143835 3 FINISH HOT DIP GALVANISE 4 ALL DIMENSIONS ARE IN MILLIMETRES LINEAR TOLERANCE plusmn3MM 5 DRILL AND TAP HOLES FOR DIA 25 CONDUIT IN THE SIGNAL ASSEMBLY

PROCESS HOLES ARE LOCATED ON THE CENTRE LINE OF POST AND 50-150MM BELOW THE LOWEST SURFACE OF BRACKET (ILLUSTRATION SEE DWG M01-167 SHT 1 OF 4) OR CAN BE HIGHER THAN BRACKET TO SUIT FOUR STENCIL ROUTE INDICATOR ONLY WHEN REQUIRED HOLE FOR TELEPHONE IS DRILLED AND TAPPED FOR DIA 20 CONDUIT POSTS MAY BE MADE FROM SHORTER LENGTHS OF TUBE PROVIDED THAT THE JOINT IS A FULL PENETRATION V-BUTT WELD LOCATED WITHIN 15M OFF THE TOP OF THE POST AND AVOID BRACKET TIGHTEN AREA

NOTES

1) ALL WELDS SHALL BE TO AS15541 SP THE WELD METAL SHALL HAVE A MINIMUM NOMINAL TENSILE STRENGTH FUW OF 450MPa

2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THI CKNESS AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 14611999

3) ZINCPLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc

4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED IN ACCORDANCEWITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS

6) THE MANUFACTURER OR ITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATES FOR MATERIALS HEAT TREATMENT HARDENING AND SURFACE COATINGS

7) PARTS SHALL BE MARKED WHERE SHOWNWITH PART NUMBER AND XXXMMYY WHERE XXX=MANUFACTURERS MARK AND MMYY=MONTH AND YEAR OF MANUFACTURE

8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALL SUPPLY IT COMPLETE AND FULLY ASSEMBLED AS SHOWN UNLESS REQUESTED OTHERWISE THE ASSEMBLY SHALL HAVE A WEATHERPROOF TAG ATTACHED MARKED WITH THE ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

9) THREADED SURFACES NOT PROTECTED BY PLATING SHALL BE COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENT ALTERNATIVE

10) BEARING SURFACES NOT PROTECTEDBY PLATING SHALL BE 0 COATED WITH ROCOL AS SPRAY OR AN EQUIVALENT ALTERNATIVEN

GENERAL TOL ERANCES L NEAR TITLElt1 000 + 0 5MM NEW STANDARDgt1000 + ]MM RADIAL

lt500 + 0 25nr ~ampP SIGNAL POSTgt500 + J 5MM Ch ief Eng ineer s Di v isionANGULAR + 30 11 DRA m DESIGNEDsI GNAL DESIGN

C Liang C Liang DATE SCALE DRG No 1SHEET 1 lltl v No AJCAD

M01-307 OF 2 ADO NOT AMEND MANUALLy N T S12092012

A

1--shy

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(

-

DF 400X2772 3 4 5lJ 6

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Page 11: M01-160 to 307 Light Signal Post and Associated Parts · 2019. 5. 23. · M01-182 _ Signal Mounting Bracket Parts M01-183 _ Mounting Bracket Parts For Single Sub Signals M01-307 sheet

A

B

c

0

425

ltZ) 85 HOLE

110

MOUNTING BRACKET OF DISPLAY UNIT AND SIGNAL LIGHT

PART NO M01181A MATERIAL SHOWN IN ISOMETRIC VIEW FINISH HOT DIP GALVANISED TWO M12 U BOLTS WITH FOUR SETS OF STAINLESS STEEL GRADE 316 OF M12 FLAT AND SPRING WASHERS AND M1 2 HEX NUT ARE REQUIRED

PARALLEL FLANGED CHANNELS 150 X75MM

ISOMETRIC VIEW

or-

TITLE BRACKETS FOR SIGNAL POST MOUNTING BRACKET OF DISPLAY UNIT AND SIGNAL LIGHT

B 312112 DATE REVIEWED VERIFIED APPROVED

This drawing and the information contained thereon have been created solely for a All AS 1100 particularpurpose andclient This is protectedbycopyright You may not reproduce any ofit in any form without the written permission ofRail Corporation NewSouth Wales ifyou do you may have to pay damages to Rail Corporation New South Wales or you may be prosecuted

DIMENIO NS [) CAD Ml lli~ETRES HIRDANG LWOJECTON DO NOT AMEND MANUALLy

2 3 4

DE S IGNED C Liang

DATE 18102012

MANUFACTURING DETAILS DRAW N REV I EmiddotJED VERI FIE D APP ROVED

C Liang RLF AN RWA SCA LE DR G No SHT 1 o A3N T S M01-181 OF 3 8

75

10

0 lt0 shy

3

6 -617shy

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200

4

=

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4 X ltZ) 14 HOLES

OD= 140MM

0 N

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TRUE R70

6

75 ltZ) 20 ROUND STEEL

PIPE WITH WALL TH ICKNESS 65MM

517

215

3 0 0 N

ANY SUITABLE BAR 6-10MM THICK 130 LONG 2 REQUIRED

0 CD

VERSION DESCRIPTION

0 CO shy

0 L() shy

MATERIAL ENHANCED FOR THE CROSSING BAR

2

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ALL AS 11 00

4

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= 0

155 -1

200

=

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ANY SU ITABLE BAR 6-1 0MMTH ICK 62 LONG 2 REQUIRED

MOUNTING BRACKET OF SINGLELIGHT SIGNAL PART NO M01 181B MATERIAL SHOWN IN 3D VIEW FINISH HOT DIP GALVAN ISED ONE M12 U BOLT WITH TWO SETS OF STAINLESS STEEL GRADE 316 OF M12 FLAT AND SPRING WASHERS AND M12 HEX NUTS IS REQUIRED

6

17shy

ISOMETRIC VIEW

PARALLEL FLANGE CHANNEL 75X40MM 400MM LONG

FLAT STEEL 200X10MM OR 65X10MM

3D VI EW

TITLE

Ch ief Eng ineer s Div is ion

BRACKETS FOR SIGNAL POST MOUNTING BRACKET OF SINGLE LIGHT SIGNAL

MANUFACTURING DETAILS DE S IGNED

C Liang DR MIN

C Liang REVIEWED VERirilD

RLF AN APPROVED

RWA This drawing and the information contained thereon have been created solely for a copy

particularpurpose andclient This is protected by copyright You may not reproduce any ofit in any form without the written permission ofRail Corporation NewSouth Wales ifyou do you may have to pay damages to Rail Corporation New South Wales or you may be prosecuted

DIMENIONS D CADMI L LI~ETR ES Hmiddot ~D AfCGtfP~OJfcror- DQ NQT AMEND MANUALLY

DATE 18102012

DRG No M01middot181 g~T

o A38

SCALE N T S

2 3 4 5 6 OF 400 llt 277

A

B

c

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PARALLEL FLANGE CHANN EL 100X50MM 390MM LONG

5 6

17-

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ROUND STEEL 020MM

ANY SUIT ABLE BAR 6-1OMM THICK

0155 middot1

200

TITLE

86 LONG 2 REQU IRED

ISOMETRIC VIEW

This drawing and the information contained thereon have been created solely for a particular purpose and client This is protected by copyright You may not reproduce any of1t in any form w1thout the wntten permission ofRail Corporation NewSouth Wales 1f you do you may ha ve to paydamages to Rail Corporation New South Wales or you may be prosecuted cGlf ) 18102012 N T S o M01 -181 ~~j3

2 3

A

B

3D VIEW

MOUNTING BRACKET OF ROUTE INDICATOR PART NO M01181C MATERIAL SHOWN IN 3D VIEW FINISH HOT DIP GALVANISED ONE M12 U BOLT WITH TWO SETS OF STAINLESS STEEL GRADE 316 OF M12 FLAT AND SPRING WASHERS AND M12 HEX NUTS IS REQUIRED

c

BRACKETS FOR SIGNAL POST 0MOUNTING BRACKET OF ROUTE INDICATOR

Ch ie f Engi neers Div is ion MANUFACTURING DETAILS

CAD DO NOT AMEND MANUALLy DF 400 gtlaquo 2774 5 6

0 Ishy

15

517

63 4 52

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M16 THROUGHMOUNTING PLATE PART NO M01182B 5MM THICK HEX BAR 15 LONGMATERIAL FLAT MILD STEEL FLAT MILD STEEL FINISH GALVANISED

M12 X 35 LONG HEX SCREW WITH M12 FLAT WASHER 4V~m2Bo

-FOUR REQUIRED

() 40 HOLE ~-+---------

2 0 10 ROD ---------shy -$

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WITH THREE M12 ~ ~~ JJ FLAT WASHERS ~~ -- -- ~AND NUTS ARE ~ REQUIRED 4r ( SIGNAL MOUNTING BRACKET -$ ~ ~ ~

PART NO M01182C _ ___________1---shy

FINISH GALVANISED 62 1 62 [ FIT WITH ONE M16 X 60 LONG BOLT AND M16 NUT 220 I r 4X CJ 14 HOLES

280SIGNAL MOUNTING BRACKET SET PART NO M01182A NOTE ALL SURFACES ~ N RA TUL RAN

Ll NEAR TITLEltI 000 + 0 5MM0 l---+---------------------------+----+---+----+----+----1 gt I 000 + 3MM 0RADIAL SIGNAL MOUNTING BRACKET PARTSl---+----------------------- -+---+---+----+---+---1 lt500 + 0 25n rgt500 + I 5MM Ch ief Eng ineer s Di v is ionANGUL ARbull + 30

DESCRIPTIONVERSION DATE DRAWN REVIEWED VERIFIED APPROVED s iGNAL oEsi GN DE si GNED DRAm REV I EWED l vE~FIED 1 ~ 11_PRCyenYJ- r _ AS 1100 C Liang C Ltang A7 ~~ A AA-Afr- IUJJ flllv

~~~~~~~~~M-~~~~~~~a C ALL t-~~~-~---------~~~~~~~~~~~~~~~cr~ middot~v~~ ~~~~D middot middot ~~ - ~middotmiddot particularpurpose andclient ThisisprotededbycopyrightYoumaynotreproduce copy DIMENIONS 0 CAD DIT E SCALE DRG No v 11-lttV No ar~~tl]~O~Ze~rf~ea~~~~~~gz~~crat~~~~Uu~Jt~rfctted MILLI~ETRES DO NOT AMEND MANUALLY 18102012 N T S MQ1-182 A AJHqo ArGt EPROJEcrcN

DF 400 x 2 772 3 4 6I I l) 5 I

A

B

c

0

0 -shy-shy

l[)

0 0 l[)

CO l[)

B

2

150

25 100

75

---$

SUB SIGNAL STUD MOUNTING PLATE PART NO M01183C MATERIAL FLAT MILD STEEL 10MM THICK FINISH GALVANISED

FLAT MILD STEEL 10MM THICK

3 SETS OF ALLTHREAD ROD M12 X 155 LONG WITH THREE M1 2 FLAT WASHERS AND NUTS ARE REQUIRED

3

R5

2 X0 14 HOLES

0 -shy-shy

3 X M12 HOLES

10MM THICK

M1 2 X 35 LONG HEX SCREW WITH M12 FLAT WASHERS 2 REQUIRED

l[)

4

l[) l[)

LAT MILD STEEL 5MM THICK M1 2 NUT FIT WITH M12 X 60 LONG BOLT AND ONE M1 2 NUT NB50 OD 65 MBLACK MEDIUM PIPE

4 MOUNTING BRACKET SET FOR SUB SIGNALS PART NO M01183A

GE NERAL TOL ERAN LI NEAR

( [ 000 + 0 5MM

1-----jf-------shy-shy----shy--f---j--t--shy- +-shy +shy- -1 ) 1000 + J MMRADIA L

1-----jl--shy-----shy -----shy---1------j-shy t--shy +--+---1 ~ ~gg ~ ~~~ ANGULAR + 30 Ch ie f Eng inee rs Di v is ion

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED AP PROVED s I G N A L DE s I G N

A LL AS 1100

5 6

150

75

21 21 22 0 5ROD

3X 0 14HOLES

22

0 40 HOLE NB50 OD 0 60

0 60

4V

0 12 HOLE

l[) N

0 l[)

l[)

SUB SIGNAL ADJUSTING PLATE PART NO M01183B FINISH GALVANISED

TITLE

DE SIGNED

C Liang DRAm

lV NOTE ALL SURFACES V

MOUNTING BRACKET PARTS FOR SINGLE SUB SIGNALS

C Liang REV I E ~ E D

112(~ This drawing and the information contained thereon have been created solely for a copy particularpurpose andclient This is protectedbycopyright You may not reproduce any of it in any form without the written permission ofRail Corporation New South Wales 1fyou do you may have to pay damages to Rail Corporation New South Wales or you maybe prosecuted

DIMENIONS D CADMILLI~ETRES HIRD ANGLEPROJECTKJN DO NOT AMEND MANUALLy

DAT E

18102012 SCALE DRG No

N T S M01-183 2 3 4 5 6

A

0 CO

B

c

0

OF 400 gt 277

A

B

c

0

2

l

COLOUR LIGHT SIGNAL POST TABLE l

SIGNAL POST HEIGHT 11 H11 TUBE LENGTH

2100 MM (NON-STANDARD) 2080 MM 3000 MM (NON-STANDARD) 2980 MM 3500 MM (STANDARD) 3480 MM 4000 MM (NON-STANDARD) 3980 MM 4550 MM (STANDARD) 4530 MM 5000 MM (NON-STANDARD) 4980 MM 5600 MM (STANDARD) 5580 MM 6000 MM (NON-STANDARD) 5980 MM

l (

ATTENTION IF THE BASE OF POST IS SEATED AT 500MM BELOW RAIL LEVEL CHOOSE NEXT LONGER SIZE OF POST AND ADJUST TUBE LENGTH

JUNCTION BOX BASE MANUFACTURING DETAILS REFER TO DWG M01 -307 REV E WHICH BECOMES SHEET 2 OF 2 IN THIS SET OF DRAWING (SEE NOTE 2 ON RIGH_T)

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED APPROVED

ALL AS 1100This drawing and the information contained thereon have been created solely for a particular purpose and client This is proteded by copyright You may not reproduce DIM ENIO NS D any ofit in any form w1thout the written permission ofRa1l Corporation New South Wales 1f you do you may have to pay damages to Rail Corporation New South Wales oryou may be prosecuted Mllli~ETRES HQOAIgtGlfPROJfCFOIgt

(I 5 63 4

MANUFACTURING REQUIREMENT 1 TUBE 125NB TO AS1074 HEAVY (OD 140 WALL THICKNESS 54MM) 2 DETAILS OF JUNCTION BOX BAS REFER TO DRAWING M01-307 REV E

(PREVIOUS DWG No C08596) VPR1s EDMS No SG0143835 3 FINISH HOT DIP GALVANISE 4 ALL DIMENSIONS ARE IN MILLIMETRES LINEAR TOLERANCE plusmn3MM 5 DRILL AND TAP HOLES FOR DIA 25 CONDUIT IN THE SIGNAL ASSEMBLY

PROCESS HOLES ARE LOCATED ON THE CENTRE LINE OF POST AND 50-150MM BELOW THE LOWEST SURFACE OF BRACKET (ILLUSTRATION SEE DWG M01-167 SHT 1 OF 4) OR CAN BE HIGHER THAN BRACKET TO SUIT FOUR STENCIL ROUTE INDICATOR ONLY WHEN REQUIRED HOLE FOR TELEPHONE IS DRILLED AND TAPPED FOR DIA 20 CONDUIT POSTS MAY BE MADE FROM SHORTER LENGTHS OF TUBE PROVIDED THAT THE JOINT IS A FULL PENETRATION V-BUTT WELD LOCATED WITHIN 15M OFF THE TOP OF THE POST AND AVOID BRACKET TIGHTEN AREA

NOTES

1) ALL WELDS SHALL BE TO AS15541 SP THE WELD METAL SHALL HAVE A MINIMUM NOMINAL TENSILE STRENGTH FUW OF 450MPa

2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THI CKNESS AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 14611999

3) ZINCPLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc

4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED IN ACCORDANCEWITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS

6) THE MANUFACTURER OR ITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATES FOR MATERIALS HEAT TREATMENT HARDENING AND SURFACE COATINGS

7) PARTS SHALL BE MARKED WHERE SHOWNWITH PART NUMBER AND XXXMMYY WHERE XXX=MANUFACTURERS MARK AND MMYY=MONTH AND YEAR OF MANUFACTURE

8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALL SUPPLY IT COMPLETE AND FULLY ASSEMBLED AS SHOWN UNLESS REQUESTED OTHERWISE THE ASSEMBLY SHALL HAVE A WEATHERPROOF TAG ATTACHED MARKED WITH THE ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

9) THREADED SURFACES NOT PROTECTED BY PLATING SHALL BE COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENT ALTERNATIVE

10) BEARING SURFACES NOT PROTECTEDBY PLATING SHALL BE 0 COATED WITH ROCOL AS SPRAY OR AN EQUIVALENT ALTERNATIVEN

GENERAL TOL ERANCES L NEAR TITLElt1 000 + 0 5MM NEW STANDARDgt1000 + ]MM RADIAL

lt500 + 0 25nr ~ampP SIGNAL POSTgt500 + J 5MM Ch ief Eng ineer s Di v isionANGULAR + 30 11 DRA m DESIGNEDsI GNAL DESIGN

C Liang C Liang DATE SCALE DRG No 1SHEET 1 lltl v No AJCAD

M01-307 OF 2 ADO NOT AMEND MANUALLy N T S12092012

A

1--shy

B

(

-

DF 400X2772 3 4 5lJ 6

0

Page 12: M01-160 to 307 Light Signal Post and Associated Parts · 2019. 5. 23. · M01-182 _ Signal Mounting Bracket Parts M01-183 _ Mounting Bracket Parts For Single Sub Signals M01-307 sheet

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145 120

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~ -shy1

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312112 CYl

10

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6 -617shy

0 0 N

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+ 0 25M + 5M M + 30

DATE DRAWN REVIEWED VERIFIED APPROVED s I GNAL DES I GN

ALL AS 11 00

4

) I

= 0

155 -1

200

=

5

I() lt0

2X CJ 14 HOLES

ANY SU ITABLE BAR 6-1 0MMTH ICK 62 LONG 2 REQUIRED

MOUNTING BRACKET OF SINGLELIGHT SIGNAL PART NO M01 181B MATERIAL SHOWN IN 3D VIEW FINISH HOT DIP GALVAN ISED ONE M12 U BOLT WITH TWO SETS OF STAINLESS STEEL GRADE 316 OF M12 FLAT AND SPRING WASHERS AND M12 HEX NUTS IS REQUIRED

6

17shy

ISOMETRIC VIEW

PARALLEL FLANGE CHANNEL 75X40MM 400MM LONG

FLAT STEEL 200X10MM OR 65X10MM

3D VI EW

TITLE

Ch ief Eng ineer s Div is ion

BRACKETS FOR SIGNAL POST MOUNTING BRACKET OF SINGLE LIGHT SIGNAL

MANUFACTURING DETAILS DE S IGNED

C Liang DR MIN

C Liang REVIEWED VERirilD

RLF AN APPROVED

RWA This drawing and the information contained thereon have been created solely for a copy

particularpurpose andclient This is protected by copyright You may not reproduce any ofit in any form without the written permission ofRail Corporation NewSouth Wales ifyou do you may have to pay damages to Rail Corporation New South Wales or you may be prosecuted

DIMENIONS D CADMI L LI~ETR ES Hmiddot ~D AfCGtfP~OJfcror- DQ NQT AMEND MANUALLY

DATE 18102012

DRG No M01middot181 g~T

o A38

SCALE N T S

2 3 4 5 6 OF 400 llt 277

A

B

c

D

A

B

c

0

0 I-N

0

0 N

20

2

0 4V ~

5V~ l 1 w

- - - -

rv middot ~

1--- () 25 HOLE

I $~ 4X () 13 HOLES

30

90

120

L()

145

390

L() 0 --

120

517

N --

1 1_ 10

AS 1100

3

() 20 ROUND STEEL

~a + L() 0)

0 L()

0 0 N

2X () 14 H

L() ltD

L()

N (V)

OLES

4

8MM THICK STEEL PLATE

PARALLEL FLANGE CHANN EL 100X50MM 390MM LONG

5 6

17-

FLAT STEEL 200X10MM OR 65X10MM

ROUND STEEL 020MM

ANY SUIT ABLE BAR 6-1OMM THICK

0155 middot1

200

TITLE

86 LONG 2 REQU IRED

ISOMETRIC VIEW

This drawing and the information contained thereon have been created solely for a particular purpose and client This is protected by copyright You may not reproduce any of1t in any form w1thout the wntten permission ofRail Corporation NewSouth Wales 1f you do you may ha ve to paydamages to Rail Corporation New South Wales or you may be prosecuted cGlf ) 18102012 N T S o M01 -181 ~~j3

2 3

A

B

3D VIEW

MOUNTING BRACKET OF ROUTE INDICATOR PART NO M01181C MATERIAL SHOWN IN 3D VIEW FINISH HOT DIP GALVANISED ONE M12 U BOLT WITH TWO SETS OF STAINLESS STEEL GRADE 316 OF M12 FLAT AND SPRING WASHERS AND M12 HEX NUTS IS REQUIRED

c

BRACKETS FOR SIGNAL POST 0MOUNTING BRACKET OF ROUTE INDICATOR

Ch ie f Engi neers Div is ion MANUFACTURING DETAILS

CAD DO NOT AMEND MANUALLy DF 400 gtlaquo 2774 5 6

0 Ishy

15

517

63 4 52

280 NB 50 BLACK MEDIUM f---- - ______~-- ----=-___ -J PLAIN END PIPE280

() 60 ~ 80 1 1 ~R20

~ 1 --~~~-----+-----------44 X M12~ AA 417~~ ~ ~ ~ ~----~~+-----------~ ~~~~~==~--~~~~~~+amp~

L() 0 (

~ - -_-_ -~ -~-r 1-shyB-1-~---+----_-_-___ -_-__ _____- - - ----- --+- 1OMM THICK sect+

0 L()

--------~- lt+gt

I ~ B ~ 4X CJ 14 HOLES

220

___ i ~i 1i + II I I I I I I I I I

-=4c= T~~-ltJ i i

middot v -- li-- 11 I

1i 1 1--shy

6~ 50 ~ -----H+~-----

617 50shy I 1 1 1 I I 0 1 I I L()

I

I I

II BNB 150 BLACK HEAVY CJ 165 ~ PLAIN END PIPE I

M16 THROUGHMOUNTING PLATE PART NO M01182B 5MM THICK HEX BAR 15 LONGMATERIAL FLAT MILD STEEL FLAT MILD STEEL FINISH GALVANISED

M12 X 35 LONG HEX SCREW WITH M12 FLAT WASHER 4V~m2Bo

-FOUR REQUIRED

() 40 HOLE ~-+---------

2 0 10 ROD ---------shy -$

rJ

~ middot~ -- ~4 SETS OF L() L() c~j IshyALLTHREAD ROD c ~ ~ M12 X 115 LONG ~

WITH THREE M12 ~ ~~ JJ FLAT WASHERS ~~ -- -- ~AND NUTS ARE ~ REQUIRED 4r ( SIGNAL MOUNTING BRACKET -$ ~ ~ ~

PART NO M01182C _ ___________1---shy

FINISH GALVANISED 62 1 62 [ FIT WITH ONE M16 X 60 LONG BOLT AND M16 NUT 220 I r 4X CJ 14 HOLES

280SIGNAL MOUNTING BRACKET SET PART NO M01182A NOTE ALL SURFACES ~ N RA TUL RAN

Ll NEAR TITLEltI 000 + 0 5MM0 l---+---------------------------+----+---+----+----+----1 gt I 000 + 3MM 0RADIAL SIGNAL MOUNTING BRACKET PARTSl---+----------------------- -+---+---+----+---+---1 lt500 + 0 25n rgt500 + I 5MM Ch ief Eng ineer s Di v is ionANGUL ARbull + 30

DESCRIPTIONVERSION DATE DRAWN REVIEWED VERIFIED APPROVED s iGNAL oEsi GN DE si GNED DRAm REV I EWED l vE~FIED 1 ~ 11_PRCyenYJ- r _ AS 1100 C Liang C Ltang A7 ~~ A AA-Afr- IUJJ flllv

~~~~~~~~~M-~~~~~~~a C ALL t-~~~-~---------~~~~~~~~~~~~~~~cr~ middot~v~~ ~~~~D middot middot ~~ - ~middotmiddot particularpurpose andclient ThisisprotededbycopyrightYoumaynotreproduce copy DIMENIONS 0 CAD DIT E SCALE DRG No v 11-lttV No ar~~tl]~O~Ze~rf~ea~~~~~~gz~~crat~~~~Uu~Jt~rfctted MILLI~ETRES DO NOT AMEND MANUALLY 18102012 N T S MQ1-182 A AJHqo ArGt EPROJEcrcN

DF 400 x 2 772 3 4 6I I l) 5 I

A

B

c

0

0 -shy-shy

l[)

0 0 l[)

CO l[)

B

2

150

25 100

75

---$

SUB SIGNAL STUD MOUNTING PLATE PART NO M01183C MATERIAL FLAT MILD STEEL 10MM THICK FINISH GALVANISED

FLAT MILD STEEL 10MM THICK

3 SETS OF ALLTHREAD ROD M12 X 155 LONG WITH THREE M1 2 FLAT WASHERS AND NUTS ARE REQUIRED

3

R5

2 X0 14 HOLES

0 -shy-shy

3 X M12 HOLES

10MM THICK

M1 2 X 35 LONG HEX SCREW WITH M12 FLAT WASHERS 2 REQUIRED

l[)

4

l[) l[)

LAT MILD STEEL 5MM THICK M1 2 NUT FIT WITH M12 X 60 LONG BOLT AND ONE M1 2 NUT NB50 OD 65 MBLACK MEDIUM PIPE

4 MOUNTING BRACKET SET FOR SUB SIGNALS PART NO M01183A

GE NERAL TOL ERAN LI NEAR

( [ 000 + 0 5MM

1-----jf-------shy-shy----shy--f---j--t--shy- +-shy +shy- -1 ) 1000 + J MMRADIA L

1-----jl--shy-----shy -----shy---1------j-shy t--shy +--+---1 ~ ~gg ~ ~~~ ANGULAR + 30 Ch ie f Eng inee rs Di v is ion

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED AP PROVED s I G N A L DE s I G N

A LL AS 1100

5 6

150

75

21 21 22 0 5ROD

3X 0 14HOLES

22

0 40 HOLE NB50 OD 0 60

0 60

4V

0 12 HOLE

l[) N

0 l[)

l[)

SUB SIGNAL ADJUSTING PLATE PART NO M01183B FINISH GALVANISED

TITLE

DE SIGNED

C Liang DRAm

lV NOTE ALL SURFACES V

MOUNTING BRACKET PARTS FOR SINGLE SUB SIGNALS

C Liang REV I E ~ E D

112(~ This drawing and the information contained thereon have been created solely for a copy particularpurpose andclient This is protectedbycopyright You may not reproduce any of it in any form without the written permission ofRail Corporation New South Wales 1fyou do you may have to pay damages to Rail Corporation New South Wales or you maybe prosecuted

DIMENIONS D CADMILLI~ETRES HIRD ANGLEPROJECTKJN DO NOT AMEND MANUALLy

DAT E

18102012 SCALE DRG No

N T S M01-183 2 3 4 5 6

A

0 CO

B

c

0

OF 400 gt 277

A

B

c

0

2

l

COLOUR LIGHT SIGNAL POST TABLE l

SIGNAL POST HEIGHT 11 H11 TUBE LENGTH

2100 MM (NON-STANDARD) 2080 MM 3000 MM (NON-STANDARD) 2980 MM 3500 MM (STANDARD) 3480 MM 4000 MM (NON-STANDARD) 3980 MM 4550 MM (STANDARD) 4530 MM 5000 MM (NON-STANDARD) 4980 MM 5600 MM (STANDARD) 5580 MM 6000 MM (NON-STANDARD) 5980 MM

l (

ATTENTION IF THE BASE OF POST IS SEATED AT 500MM BELOW RAIL LEVEL CHOOSE NEXT LONGER SIZE OF POST AND ADJUST TUBE LENGTH

JUNCTION BOX BASE MANUFACTURING DETAILS REFER TO DWG M01 -307 REV E WHICH BECOMES SHEET 2 OF 2 IN THIS SET OF DRAWING (SEE NOTE 2 ON RIGH_T)

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED APPROVED

ALL AS 1100This drawing and the information contained thereon have been created solely for a particular purpose and client This is proteded by copyright You may not reproduce DIM ENIO NS D any ofit in any form w1thout the written permission ofRa1l Corporation New South Wales 1f you do you may have to pay damages to Rail Corporation New South Wales oryou may be prosecuted Mllli~ETRES HQOAIgtGlfPROJfCFOIgt

(I 5 63 4

MANUFACTURING REQUIREMENT 1 TUBE 125NB TO AS1074 HEAVY (OD 140 WALL THICKNESS 54MM) 2 DETAILS OF JUNCTION BOX BAS REFER TO DRAWING M01-307 REV E

(PREVIOUS DWG No C08596) VPR1s EDMS No SG0143835 3 FINISH HOT DIP GALVANISE 4 ALL DIMENSIONS ARE IN MILLIMETRES LINEAR TOLERANCE plusmn3MM 5 DRILL AND TAP HOLES FOR DIA 25 CONDUIT IN THE SIGNAL ASSEMBLY

PROCESS HOLES ARE LOCATED ON THE CENTRE LINE OF POST AND 50-150MM BELOW THE LOWEST SURFACE OF BRACKET (ILLUSTRATION SEE DWG M01-167 SHT 1 OF 4) OR CAN BE HIGHER THAN BRACKET TO SUIT FOUR STENCIL ROUTE INDICATOR ONLY WHEN REQUIRED HOLE FOR TELEPHONE IS DRILLED AND TAPPED FOR DIA 20 CONDUIT POSTS MAY BE MADE FROM SHORTER LENGTHS OF TUBE PROVIDED THAT THE JOINT IS A FULL PENETRATION V-BUTT WELD LOCATED WITHIN 15M OFF THE TOP OF THE POST AND AVOID BRACKET TIGHTEN AREA

NOTES

1) ALL WELDS SHALL BE TO AS15541 SP THE WELD METAL SHALL HAVE A MINIMUM NOMINAL TENSILE STRENGTH FUW OF 450MPa

2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THI CKNESS AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 14611999

3) ZINCPLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc

4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED IN ACCORDANCEWITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS

6) THE MANUFACTURER OR ITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATES FOR MATERIALS HEAT TREATMENT HARDENING AND SURFACE COATINGS

7) PARTS SHALL BE MARKED WHERE SHOWNWITH PART NUMBER AND XXXMMYY WHERE XXX=MANUFACTURERS MARK AND MMYY=MONTH AND YEAR OF MANUFACTURE

8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALL SUPPLY IT COMPLETE AND FULLY ASSEMBLED AS SHOWN UNLESS REQUESTED OTHERWISE THE ASSEMBLY SHALL HAVE A WEATHERPROOF TAG ATTACHED MARKED WITH THE ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

9) THREADED SURFACES NOT PROTECTED BY PLATING SHALL BE COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENT ALTERNATIVE

10) BEARING SURFACES NOT PROTECTEDBY PLATING SHALL BE 0 COATED WITH ROCOL AS SPRAY OR AN EQUIVALENT ALTERNATIVEN

GENERAL TOL ERANCES L NEAR TITLElt1 000 + 0 5MM NEW STANDARDgt1000 + ]MM RADIAL

lt500 + 0 25nr ~ampP SIGNAL POSTgt500 + J 5MM Ch ief Eng ineer s Di v isionANGULAR + 30 11 DRA m DESIGNEDsI GNAL DESIGN

C Liang C Liang DATE SCALE DRG No 1SHEET 1 lltl v No AJCAD

M01-307 OF 2 ADO NOT AMEND MANUALLy N T S12092012

A

1--shy

B

(

-

DF 400X2772 3 4 5lJ 6

0

Page 13: M01-160 to 307 Light Signal Post and Associated Parts · 2019. 5. 23. · M01-182 _ Signal Mounting Bracket Parts M01-183 _ Mounting Bracket Parts For Single Sub Signals M01-307 sheet

A

B

c

0

0 I-N

0

0 N

20

2

0 4V ~

5V~ l 1 w

- - - -

rv middot ~

1--- () 25 HOLE

I $~ 4X () 13 HOLES

30

90

120

L()

145

390

L() 0 --

120

517

N --

1 1_ 10

AS 1100

3

() 20 ROUND STEEL

~a + L() 0)

0 L()

0 0 N

2X () 14 H

L() ltD

L()

N (V)

OLES

4

8MM THICK STEEL PLATE

PARALLEL FLANGE CHANN EL 100X50MM 390MM LONG

5 6

17-

FLAT STEEL 200X10MM OR 65X10MM

ROUND STEEL 020MM

ANY SUIT ABLE BAR 6-1OMM THICK

0155 middot1

200

TITLE

86 LONG 2 REQU IRED

ISOMETRIC VIEW

This drawing and the information contained thereon have been created solely for a particular purpose and client This is protected by copyright You may not reproduce any of1t in any form w1thout the wntten permission ofRail Corporation NewSouth Wales 1f you do you may ha ve to paydamages to Rail Corporation New South Wales or you may be prosecuted cGlf ) 18102012 N T S o M01 -181 ~~j3

2 3

A

B

3D VIEW

MOUNTING BRACKET OF ROUTE INDICATOR PART NO M01181C MATERIAL SHOWN IN 3D VIEW FINISH HOT DIP GALVANISED ONE M12 U BOLT WITH TWO SETS OF STAINLESS STEEL GRADE 316 OF M12 FLAT AND SPRING WASHERS AND M12 HEX NUTS IS REQUIRED

c

BRACKETS FOR SIGNAL POST 0MOUNTING BRACKET OF ROUTE INDICATOR

Ch ie f Engi neers Div is ion MANUFACTURING DETAILS

CAD DO NOT AMEND MANUALLy DF 400 gtlaquo 2774 5 6

0 Ishy

15

517

63 4 52

280 NB 50 BLACK MEDIUM f---- - ______~-- ----=-___ -J PLAIN END PIPE280

() 60 ~ 80 1 1 ~R20

~ 1 --~~~-----+-----------44 X M12~ AA 417~~ ~ ~ ~ ~----~~+-----------~ ~~~~~==~--~~~~~~+amp~

L() 0 (

~ - -_-_ -~ -~-r 1-shyB-1-~---+----_-_-___ -_-__ _____- - - ----- --+- 1OMM THICK sect+

0 L()

--------~- lt+gt

I ~ B ~ 4X CJ 14 HOLES

220

___ i ~i 1i + II I I I I I I I I I

-=4c= T~~-ltJ i i

middot v -- li-- 11 I

1i 1 1--shy

6~ 50 ~ -----H+~-----

617 50shy I 1 1 1 I I 0 1 I I L()

I

I I

II BNB 150 BLACK HEAVY CJ 165 ~ PLAIN END PIPE I

M16 THROUGHMOUNTING PLATE PART NO M01182B 5MM THICK HEX BAR 15 LONGMATERIAL FLAT MILD STEEL FLAT MILD STEEL FINISH GALVANISED

M12 X 35 LONG HEX SCREW WITH M12 FLAT WASHER 4V~m2Bo

-FOUR REQUIRED

() 40 HOLE ~-+---------

2 0 10 ROD ---------shy -$

rJ

~ middot~ -- ~4 SETS OF L() L() c~j IshyALLTHREAD ROD c ~ ~ M12 X 115 LONG ~

WITH THREE M12 ~ ~~ JJ FLAT WASHERS ~~ -- -- ~AND NUTS ARE ~ REQUIRED 4r ( SIGNAL MOUNTING BRACKET -$ ~ ~ ~

PART NO M01182C _ ___________1---shy

FINISH GALVANISED 62 1 62 [ FIT WITH ONE M16 X 60 LONG BOLT AND M16 NUT 220 I r 4X CJ 14 HOLES

280SIGNAL MOUNTING BRACKET SET PART NO M01182A NOTE ALL SURFACES ~ N RA TUL RAN

Ll NEAR TITLEltI 000 + 0 5MM0 l---+---------------------------+----+---+----+----+----1 gt I 000 + 3MM 0RADIAL SIGNAL MOUNTING BRACKET PARTSl---+----------------------- -+---+---+----+---+---1 lt500 + 0 25n rgt500 + I 5MM Ch ief Eng ineer s Di v is ionANGUL ARbull + 30

DESCRIPTIONVERSION DATE DRAWN REVIEWED VERIFIED APPROVED s iGNAL oEsi GN DE si GNED DRAm REV I EWED l vE~FIED 1 ~ 11_PRCyenYJ- r _ AS 1100 C Liang C Ltang A7 ~~ A AA-Afr- IUJJ flllv

~~~~~~~~~M-~~~~~~~a C ALL t-~~~-~---------~~~~~~~~~~~~~~~cr~ middot~v~~ ~~~~D middot middot ~~ - ~middotmiddot particularpurpose andclient ThisisprotededbycopyrightYoumaynotreproduce copy DIMENIONS 0 CAD DIT E SCALE DRG No v 11-lttV No ar~~tl]~O~Ze~rf~ea~~~~~~gz~~crat~~~~Uu~Jt~rfctted MILLI~ETRES DO NOT AMEND MANUALLY 18102012 N T S MQ1-182 A AJHqo ArGt EPROJEcrcN

DF 400 x 2 772 3 4 6I I l) 5 I

A

B

c

0

0 -shy-shy

l[)

0 0 l[)

CO l[)

B

2

150

25 100

75

---$

SUB SIGNAL STUD MOUNTING PLATE PART NO M01183C MATERIAL FLAT MILD STEEL 10MM THICK FINISH GALVANISED

FLAT MILD STEEL 10MM THICK

3 SETS OF ALLTHREAD ROD M12 X 155 LONG WITH THREE M1 2 FLAT WASHERS AND NUTS ARE REQUIRED

3

R5

2 X0 14 HOLES

0 -shy-shy

3 X M12 HOLES

10MM THICK

M1 2 X 35 LONG HEX SCREW WITH M12 FLAT WASHERS 2 REQUIRED

l[)

4

l[) l[)

LAT MILD STEEL 5MM THICK M1 2 NUT FIT WITH M12 X 60 LONG BOLT AND ONE M1 2 NUT NB50 OD 65 MBLACK MEDIUM PIPE

4 MOUNTING BRACKET SET FOR SUB SIGNALS PART NO M01183A

GE NERAL TOL ERAN LI NEAR

( [ 000 + 0 5MM

1-----jf-------shy-shy----shy--f---j--t--shy- +-shy +shy- -1 ) 1000 + J MMRADIA L

1-----jl--shy-----shy -----shy---1------j-shy t--shy +--+---1 ~ ~gg ~ ~~~ ANGULAR + 30 Ch ie f Eng inee rs Di v is ion

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED AP PROVED s I G N A L DE s I G N

A LL AS 1100

5 6

150

75

21 21 22 0 5ROD

3X 0 14HOLES

22

0 40 HOLE NB50 OD 0 60

0 60

4V

0 12 HOLE

l[) N

0 l[)

l[)

SUB SIGNAL ADJUSTING PLATE PART NO M01183B FINISH GALVANISED

TITLE

DE SIGNED

C Liang DRAm

lV NOTE ALL SURFACES V

MOUNTING BRACKET PARTS FOR SINGLE SUB SIGNALS

C Liang REV I E ~ E D

112(~ This drawing and the information contained thereon have been created solely for a copy particularpurpose andclient This is protectedbycopyright You may not reproduce any of it in any form without the written permission ofRail Corporation New South Wales 1fyou do you may have to pay damages to Rail Corporation New South Wales or you maybe prosecuted

DIMENIONS D CADMILLI~ETRES HIRD ANGLEPROJECTKJN DO NOT AMEND MANUALLy

DAT E

18102012 SCALE DRG No

N T S M01-183 2 3 4 5 6

A

0 CO

B

c

0

OF 400 gt 277

A

B

c

0

2

l

COLOUR LIGHT SIGNAL POST TABLE l

SIGNAL POST HEIGHT 11 H11 TUBE LENGTH

2100 MM (NON-STANDARD) 2080 MM 3000 MM (NON-STANDARD) 2980 MM 3500 MM (STANDARD) 3480 MM 4000 MM (NON-STANDARD) 3980 MM 4550 MM (STANDARD) 4530 MM 5000 MM (NON-STANDARD) 4980 MM 5600 MM (STANDARD) 5580 MM 6000 MM (NON-STANDARD) 5980 MM

l (

ATTENTION IF THE BASE OF POST IS SEATED AT 500MM BELOW RAIL LEVEL CHOOSE NEXT LONGER SIZE OF POST AND ADJUST TUBE LENGTH

JUNCTION BOX BASE MANUFACTURING DETAILS REFER TO DWG M01 -307 REV E WHICH BECOMES SHEET 2 OF 2 IN THIS SET OF DRAWING (SEE NOTE 2 ON RIGH_T)

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED APPROVED

ALL AS 1100This drawing and the information contained thereon have been created solely for a particular purpose and client This is proteded by copyright You may not reproduce DIM ENIO NS D any ofit in any form w1thout the written permission ofRa1l Corporation New South Wales 1f you do you may have to pay damages to Rail Corporation New South Wales oryou may be prosecuted Mllli~ETRES HQOAIgtGlfPROJfCFOIgt

(I 5 63 4

MANUFACTURING REQUIREMENT 1 TUBE 125NB TO AS1074 HEAVY (OD 140 WALL THICKNESS 54MM) 2 DETAILS OF JUNCTION BOX BAS REFER TO DRAWING M01-307 REV E

(PREVIOUS DWG No C08596) VPR1s EDMS No SG0143835 3 FINISH HOT DIP GALVANISE 4 ALL DIMENSIONS ARE IN MILLIMETRES LINEAR TOLERANCE plusmn3MM 5 DRILL AND TAP HOLES FOR DIA 25 CONDUIT IN THE SIGNAL ASSEMBLY

PROCESS HOLES ARE LOCATED ON THE CENTRE LINE OF POST AND 50-150MM BELOW THE LOWEST SURFACE OF BRACKET (ILLUSTRATION SEE DWG M01-167 SHT 1 OF 4) OR CAN BE HIGHER THAN BRACKET TO SUIT FOUR STENCIL ROUTE INDICATOR ONLY WHEN REQUIRED HOLE FOR TELEPHONE IS DRILLED AND TAPPED FOR DIA 20 CONDUIT POSTS MAY BE MADE FROM SHORTER LENGTHS OF TUBE PROVIDED THAT THE JOINT IS A FULL PENETRATION V-BUTT WELD LOCATED WITHIN 15M OFF THE TOP OF THE POST AND AVOID BRACKET TIGHTEN AREA

NOTES

1) ALL WELDS SHALL BE TO AS15541 SP THE WELD METAL SHALL HAVE A MINIMUM NOMINAL TENSILE STRENGTH FUW OF 450MPa

2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THI CKNESS AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 14611999

3) ZINCPLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc

4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED IN ACCORDANCEWITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS

6) THE MANUFACTURER OR ITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATES FOR MATERIALS HEAT TREATMENT HARDENING AND SURFACE COATINGS

7) PARTS SHALL BE MARKED WHERE SHOWNWITH PART NUMBER AND XXXMMYY WHERE XXX=MANUFACTURERS MARK AND MMYY=MONTH AND YEAR OF MANUFACTURE

8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALL SUPPLY IT COMPLETE AND FULLY ASSEMBLED AS SHOWN UNLESS REQUESTED OTHERWISE THE ASSEMBLY SHALL HAVE A WEATHERPROOF TAG ATTACHED MARKED WITH THE ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

9) THREADED SURFACES NOT PROTECTED BY PLATING SHALL BE COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENT ALTERNATIVE

10) BEARING SURFACES NOT PROTECTEDBY PLATING SHALL BE 0 COATED WITH ROCOL AS SPRAY OR AN EQUIVALENT ALTERNATIVEN

GENERAL TOL ERANCES L NEAR TITLElt1 000 + 0 5MM NEW STANDARDgt1000 + ]MM RADIAL

lt500 + 0 25nr ~ampP SIGNAL POSTgt500 + J 5MM Ch ief Eng ineer s Di v isionANGULAR + 30 11 DRA m DESIGNEDsI GNAL DESIGN

C Liang C Liang DATE SCALE DRG No 1SHEET 1 lltl v No AJCAD

M01-307 OF 2 ADO NOT AMEND MANUALLy N T S12092012

A

1--shy

B

(

-

DF 400X2772 3 4 5lJ 6

0

Page 14: M01-160 to 307 Light Signal Post and Associated Parts · 2019. 5. 23. · M01-182 _ Signal Mounting Bracket Parts M01-183 _ Mounting Bracket Parts For Single Sub Signals M01-307 sheet

63 4 52

280 NB 50 BLACK MEDIUM f---- - ______~-- ----=-___ -J PLAIN END PIPE280

() 60 ~ 80 1 1 ~R20

~ 1 --~~~-----+-----------44 X M12~ AA 417~~ ~ ~ ~ ~----~~+-----------~ ~~~~~==~--~~~~~~+amp~

L() 0 (

~ - -_-_ -~ -~-r 1-shyB-1-~---+----_-_-___ -_-__ _____- - - ----- --+- 1OMM THICK sect+

0 L()

--------~- lt+gt

I ~ B ~ 4X CJ 14 HOLES

220

___ i ~i 1i + II I I I I I I I I I

-=4c= T~~-ltJ i i

middot v -- li-- 11 I

1i 1 1--shy

6~ 50 ~ -----H+~-----

617 50shy I 1 1 1 I I 0 1 I I L()

I

I I

II BNB 150 BLACK HEAVY CJ 165 ~ PLAIN END PIPE I

M16 THROUGHMOUNTING PLATE PART NO M01182B 5MM THICK HEX BAR 15 LONGMATERIAL FLAT MILD STEEL FLAT MILD STEEL FINISH GALVANISED

M12 X 35 LONG HEX SCREW WITH M12 FLAT WASHER 4V~m2Bo

-FOUR REQUIRED

() 40 HOLE ~-+---------

2 0 10 ROD ---------shy -$

rJ

~ middot~ -- ~4 SETS OF L() L() c~j IshyALLTHREAD ROD c ~ ~ M12 X 115 LONG ~

WITH THREE M12 ~ ~~ JJ FLAT WASHERS ~~ -- -- ~AND NUTS ARE ~ REQUIRED 4r ( SIGNAL MOUNTING BRACKET -$ ~ ~ ~

PART NO M01182C _ ___________1---shy

FINISH GALVANISED 62 1 62 [ FIT WITH ONE M16 X 60 LONG BOLT AND M16 NUT 220 I r 4X CJ 14 HOLES

280SIGNAL MOUNTING BRACKET SET PART NO M01182A NOTE ALL SURFACES ~ N RA TUL RAN

Ll NEAR TITLEltI 000 + 0 5MM0 l---+---------------------------+----+---+----+----+----1 gt I 000 + 3MM 0RADIAL SIGNAL MOUNTING BRACKET PARTSl---+----------------------- -+---+---+----+---+---1 lt500 + 0 25n rgt500 + I 5MM Ch ief Eng ineer s Di v is ionANGUL ARbull + 30

DESCRIPTIONVERSION DATE DRAWN REVIEWED VERIFIED APPROVED s iGNAL oEsi GN DE si GNED DRAm REV I EWED l vE~FIED 1 ~ 11_PRCyenYJ- r _ AS 1100 C Liang C Ltang A7 ~~ A AA-Afr- IUJJ flllv

~~~~~~~~~M-~~~~~~~a C ALL t-~~~-~---------~~~~~~~~~~~~~~~cr~ middot~v~~ ~~~~D middot middot ~~ - ~middotmiddot particularpurpose andclient ThisisprotededbycopyrightYoumaynotreproduce copy DIMENIONS 0 CAD DIT E SCALE DRG No v 11-lttV No ar~~tl]~O~Ze~rf~ea~~~~~~gz~~crat~~~~Uu~Jt~rfctted MILLI~ETRES DO NOT AMEND MANUALLY 18102012 N T S MQ1-182 A AJHqo ArGt EPROJEcrcN

DF 400 x 2 772 3 4 6I I l) 5 I

A

B

c

0

0 -shy-shy

l[)

0 0 l[)

CO l[)

B

2

150

25 100

75

---$

SUB SIGNAL STUD MOUNTING PLATE PART NO M01183C MATERIAL FLAT MILD STEEL 10MM THICK FINISH GALVANISED

FLAT MILD STEEL 10MM THICK

3 SETS OF ALLTHREAD ROD M12 X 155 LONG WITH THREE M1 2 FLAT WASHERS AND NUTS ARE REQUIRED

3

R5

2 X0 14 HOLES

0 -shy-shy

3 X M12 HOLES

10MM THICK

M1 2 X 35 LONG HEX SCREW WITH M12 FLAT WASHERS 2 REQUIRED

l[)

4

l[) l[)

LAT MILD STEEL 5MM THICK M1 2 NUT FIT WITH M12 X 60 LONG BOLT AND ONE M1 2 NUT NB50 OD 65 MBLACK MEDIUM PIPE

4 MOUNTING BRACKET SET FOR SUB SIGNALS PART NO M01183A

GE NERAL TOL ERAN LI NEAR

( [ 000 + 0 5MM

1-----jf-------shy-shy----shy--f---j--t--shy- +-shy +shy- -1 ) 1000 + J MMRADIA L

1-----jl--shy-----shy -----shy---1------j-shy t--shy +--+---1 ~ ~gg ~ ~~~ ANGULAR + 30 Ch ie f Eng inee rs Di v is ion

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED AP PROVED s I G N A L DE s I G N

A LL AS 1100

5 6

150

75

21 21 22 0 5ROD

3X 0 14HOLES

22

0 40 HOLE NB50 OD 0 60

0 60

4V

0 12 HOLE

l[) N

0 l[)

l[)

SUB SIGNAL ADJUSTING PLATE PART NO M01183B FINISH GALVANISED

TITLE

DE SIGNED

C Liang DRAm

lV NOTE ALL SURFACES V

MOUNTING BRACKET PARTS FOR SINGLE SUB SIGNALS

C Liang REV I E ~ E D

112(~ This drawing and the information contained thereon have been created solely for a copy particularpurpose andclient This is protectedbycopyright You may not reproduce any of it in any form without the written permission ofRail Corporation New South Wales 1fyou do you may have to pay damages to Rail Corporation New South Wales or you maybe prosecuted

DIMENIONS D CADMILLI~ETRES HIRD ANGLEPROJECTKJN DO NOT AMEND MANUALLy

DAT E

18102012 SCALE DRG No

N T S M01-183 2 3 4 5 6

A

0 CO

B

c

0

OF 400 gt 277

A

B

c

0

2

l

COLOUR LIGHT SIGNAL POST TABLE l

SIGNAL POST HEIGHT 11 H11 TUBE LENGTH

2100 MM (NON-STANDARD) 2080 MM 3000 MM (NON-STANDARD) 2980 MM 3500 MM (STANDARD) 3480 MM 4000 MM (NON-STANDARD) 3980 MM 4550 MM (STANDARD) 4530 MM 5000 MM (NON-STANDARD) 4980 MM 5600 MM (STANDARD) 5580 MM 6000 MM (NON-STANDARD) 5980 MM

l (

ATTENTION IF THE BASE OF POST IS SEATED AT 500MM BELOW RAIL LEVEL CHOOSE NEXT LONGER SIZE OF POST AND ADJUST TUBE LENGTH

JUNCTION BOX BASE MANUFACTURING DETAILS REFER TO DWG M01 -307 REV E WHICH BECOMES SHEET 2 OF 2 IN THIS SET OF DRAWING (SEE NOTE 2 ON RIGH_T)

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED APPROVED

ALL AS 1100This drawing and the information contained thereon have been created solely for a particular purpose and client This is proteded by copyright You may not reproduce DIM ENIO NS D any ofit in any form w1thout the written permission ofRa1l Corporation New South Wales 1f you do you may have to pay damages to Rail Corporation New South Wales oryou may be prosecuted Mllli~ETRES HQOAIgtGlfPROJfCFOIgt

(I 5 63 4

MANUFACTURING REQUIREMENT 1 TUBE 125NB TO AS1074 HEAVY (OD 140 WALL THICKNESS 54MM) 2 DETAILS OF JUNCTION BOX BAS REFER TO DRAWING M01-307 REV E

(PREVIOUS DWG No C08596) VPR1s EDMS No SG0143835 3 FINISH HOT DIP GALVANISE 4 ALL DIMENSIONS ARE IN MILLIMETRES LINEAR TOLERANCE plusmn3MM 5 DRILL AND TAP HOLES FOR DIA 25 CONDUIT IN THE SIGNAL ASSEMBLY

PROCESS HOLES ARE LOCATED ON THE CENTRE LINE OF POST AND 50-150MM BELOW THE LOWEST SURFACE OF BRACKET (ILLUSTRATION SEE DWG M01-167 SHT 1 OF 4) OR CAN BE HIGHER THAN BRACKET TO SUIT FOUR STENCIL ROUTE INDICATOR ONLY WHEN REQUIRED HOLE FOR TELEPHONE IS DRILLED AND TAPPED FOR DIA 20 CONDUIT POSTS MAY BE MADE FROM SHORTER LENGTHS OF TUBE PROVIDED THAT THE JOINT IS A FULL PENETRATION V-BUTT WELD LOCATED WITHIN 15M OFF THE TOP OF THE POST AND AVOID BRACKET TIGHTEN AREA

NOTES

1) ALL WELDS SHALL BE TO AS15541 SP THE WELD METAL SHALL HAVE A MINIMUM NOMINAL TENSILE STRENGTH FUW OF 450MPa

2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THI CKNESS AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 14611999

3) ZINCPLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc

4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED IN ACCORDANCEWITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS

6) THE MANUFACTURER OR ITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATES FOR MATERIALS HEAT TREATMENT HARDENING AND SURFACE COATINGS

7) PARTS SHALL BE MARKED WHERE SHOWNWITH PART NUMBER AND XXXMMYY WHERE XXX=MANUFACTURERS MARK AND MMYY=MONTH AND YEAR OF MANUFACTURE

8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALL SUPPLY IT COMPLETE AND FULLY ASSEMBLED AS SHOWN UNLESS REQUESTED OTHERWISE THE ASSEMBLY SHALL HAVE A WEATHERPROOF TAG ATTACHED MARKED WITH THE ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

9) THREADED SURFACES NOT PROTECTED BY PLATING SHALL BE COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENT ALTERNATIVE

10) BEARING SURFACES NOT PROTECTEDBY PLATING SHALL BE 0 COATED WITH ROCOL AS SPRAY OR AN EQUIVALENT ALTERNATIVEN

GENERAL TOL ERANCES L NEAR TITLElt1 000 + 0 5MM NEW STANDARDgt1000 + ]MM RADIAL

lt500 + 0 25nr ~ampP SIGNAL POSTgt500 + J 5MM Ch ief Eng ineer s Di v isionANGULAR + 30 11 DRA m DESIGNEDsI GNAL DESIGN

C Liang C Liang DATE SCALE DRG No 1SHEET 1 lltl v No AJCAD

M01-307 OF 2 ADO NOT AMEND MANUALLy N T S12092012

A

1--shy

B

(

-

DF 400X2772 3 4 5lJ 6

0

Page 15: M01-160 to 307 Light Signal Post and Associated Parts · 2019. 5. 23. · M01-182 _ Signal Mounting Bracket Parts M01-183 _ Mounting Bracket Parts For Single Sub Signals M01-307 sheet

A

B

c

0

0 -shy-shy

l[)

0 0 l[)

CO l[)

B

2

150

25 100

75

---$

SUB SIGNAL STUD MOUNTING PLATE PART NO M01183C MATERIAL FLAT MILD STEEL 10MM THICK FINISH GALVANISED

FLAT MILD STEEL 10MM THICK

3 SETS OF ALLTHREAD ROD M12 X 155 LONG WITH THREE M1 2 FLAT WASHERS AND NUTS ARE REQUIRED

3

R5

2 X0 14 HOLES

0 -shy-shy

3 X M12 HOLES

10MM THICK

M1 2 X 35 LONG HEX SCREW WITH M12 FLAT WASHERS 2 REQUIRED

l[)

4

l[) l[)

LAT MILD STEEL 5MM THICK M1 2 NUT FIT WITH M12 X 60 LONG BOLT AND ONE M1 2 NUT NB50 OD 65 MBLACK MEDIUM PIPE

4 MOUNTING BRACKET SET FOR SUB SIGNALS PART NO M01183A

GE NERAL TOL ERAN LI NEAR

( [ 000 + 0 5MM

1-----jf-------shy-shy----shy--f---j--t--shy- +-shy +shy- -1 ) 1000 + J MMRADIA L

1-----jl--shy-----shy -----shy---1------j-shy t--shy +--+---1 ~ ~gg ~ ~~~ ANGULAR + 30 Ch ie f Eng inee rs Di v is ion

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED AP PROVED s I G N A L DE s I G N

A LL AS 1100

5 6

150

75

21 21 22 0 5ROD

3X 0 14HOLES

22

0 40 HOLE NB50 OD 0 60

0 60

4V

0 12 HOLE

l[) N

0 l[)

l[)

SUB SIGNAL ADJUSTING PLATE PART NO M01183B FINISH GALVANISED

TITLE

DE SIGNED

C Liang DRAm

lV NOTE ALL SURFACES V

MOUNTING BRACKET PARTS FOR SINGLE SUB SIGNALS

C Liang REV I E ~ E D

112(~ This drawing and the information contained thereon have been created solely for a copy particularpurpose andclient This is protectedbycopyright You may not reproduce any of it in any form without the written permission ofRail Corporation New South Wales 1fyou do you may have to pay damages to Rail Corporation New South Wales or you maybe prosecuted

DIMENIONS D CADMILLI~ETRES HIRD ANGLEPROJECTKJN DO NOT AMEND MANUALLy

DAT E

18102012 SCALE DRG No

N T S M01-183 2 3 4 5 6

A

0 CO

B

c

0

OF 400 gt 277

A

B

c

0

2

l

COLOUR LIGHT SIGNAL POST TABLE l

SIGNAL POST HEIGHT 11 H11 TUBE LENGTH

2100 MM (NON-STANDARD) 2080 MM 3000 MM (NON-STANDARD) 2980 MM 3500 MM (STANDARD) 3480 MM 4000 MM (NON-STANDARD) 3980 MM 4550 MM (STANDARD) 4530 MM 5000 MM (NON-STANDARD) 4980 MM 5600 MM (STANDARD) 5580 MM 6000 MM (NON-STANDARD) 5980 MM

l (

ATTENTION IF THE BASE OF POST IS SEATED AT 500MM BELOW RAIL LEVEL CHOOSE NEXT LONGER SIZE OF POST AND ADJUST TUBE LENGTH

JUNCTION BOX BASE MANUFACTURING DETAILS REFER TO DWG M01 -307 REV E WHICH BECOMES SHEET 2 OF 2 IN THIS SET OF DRAWING (SEE NOTE 2 ON RIGH_T)

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED APPROVED

ALL AS 1100This drawing and the information contained thereon have been created solely for a particular purpose and client This is proteded by copyright You may not reproduce DIM ENIO NS D any ofit in any form w1thout the written permission ofRa1l Corporation New South Wales 1f you do you may have to pay damages to Rail Corporation New South Wales oryou may be prosecuted Mllli~ETRES HQOAIgtGlfPROJfCFOIgt

(I 5 63 4

MANUFACTURING REQUIREMENT 1 TUBE 125NB TO AS1074 HEAVY (OD 140 WALL THICKNESS 54MM) 2 DETAILS OF JUNCTION BOX BAS REFER TO DRAWING M01-307 REV E

(PREVIOUS DWG No C08596) VPR1s EDMS No SG0143835 3 FINISH HOT DIP GALVANISE 4 ALL DIMENSIONS ARE IN MILLIMETRES LINEAR TOLERANCE plusmn3MM 5 DRILL AND TAP HOLES FOR DIA 25 CONDUIT IN THE SIGNAL ASSEMBLY

PROCESS HOLES ARE LOCATED ON THE CENTRE LINE OF POST AND 50-150MM BELOW THE LOWEST SURFACE OF BRACKET (ILLUSTRATION SEE DWG M01-167 SHT 1 OF 4) OR CAN BE HIGHER THAN BRACKET TO SUIT FOUR STENCIL ROUTE INDICATOR ONLY WHEN REQUIRED HOLE FOR TELEPHONE IS DRILLED AND TAPPED FOR DIA 20 CONDUIT POSTS MAY BE MADE FROM SHORTER LENGTHS OF TUBE PROVIDED THAT THE JOINT IS A FULL PENETRATION V-BUTT WELD LOCATED WITHIN 15M OFF THE TOP OF THE POST AND AVOID BRACKET TIGHTEN AREA

NOTES

1) ALL WELDS SHALL BE TO AS15541 SP THE WELD METAL SHALL HAVE A MINIMUM NOMINAL TENSILE STRENGTH FUW OF 450MPa

2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THI CKNESS AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 14611999

3) ZINCPLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc

4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED IN ACCORDANCEWITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS

6) THE MANUFACTURER OR ITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATES FOR MATERIALS HEAT TREATMENT HARDENING AND SURFACE COATINGS

7) PARTS SHALL BE MARKED WHERE SHOWNWITH PART NUMBER AND XXXMMYY WHERE XXX=MANUFACTURERS MARK AND MMYY=MONTH AND YEAR OF MANUFACTURE

8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALL SUPPLY IT COMPLETE AND FULLY ASSEMBLED AS SHOWN UNLESS REQUESTED OTHERWISE THE ASSEMBLY SHALL HAVE A WEATHERPROOF TAG ATTACHED MARKED WITH THE ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

9) THREADED SURFACES NOT PROTECTED BY PLATING SHALL BE COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENT ALTERNATIVE

10) BEARING SURFACES NOT PROTECTEDBY PLATING SHALL BE 0 COATED WITH ROCOL AS SPRAY OR AN EQUIVALENT ALTERNATIVEN

GENERAL TOL ERANCES L NEAR TITLElt1 000 + 0 5MM NEW STANDARDgt1000 + ]MM RADIAL

lt500 + 0 25nr ~ampP SIGNAL POSTgt500 + J 5MM Ch ief Eng ineer s Di v isionANGULAR + 30 11 DRA m DESIGNEDsI GNAL DESIGN

C Liang C Liang DATE SCALE DRG No 1SHEET 1 lltl v No AJCAD

M01-307 OF 2 ADO NOT AMEND MANUALLy N T S12092012

A

1--shy

B

(

-

DF 400X2772 3 4 5lJ 6

0

Page 16: M01-160 to 307 Light Signal Post and Associated Parts · 2019. 5. 23. · M01-182 _ Signal Mounting Bracket Parts M01-183 _ Mounting Bracket Parts For Single Sub Signals M01-307 sheet

A

B

c

0

2

l

COLOUR LIGHT SIGNAL POST TABLE l

SIGNAL POST HEIGHT 11 H11 TUBE LENGTH

2100 MM (NON-STANDARD) 2080 MM 3000 MM (NON-STANDARD) 2980 MM 3500 MM (STANDARD) 3480 MM 4000 MM (NON-STANDARD) 3980 MM 4550 MM (STANDARD) 4530 MM 5000 MM (NON-STANDARD) 4980 MM 5600 MM (STANDARD) 5580 MM 6000 MM (NON-STANDARD) 5980 MM

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ATTENTION IF THE BASE OF POST IS SEATED AT 500MM BELOW RAIL LEVEL CHOOSE NEXT LONGER SIZE OF POST AND ADJUST TUBE LENGTH

JUNCTION BOX BASE MANUFACTURING DETAILS REFER TO DWG M01 -307 REV E WHICH BECOMES SHEET 2 OF 2 IN THIS SET OF DRAWING (SEE NOTE 2 ON RIGH_T)

VERSION DESCRIPTION DATE DRAWN REVIEWED VERIFIED APPROVED

ALL AS 1100This drawing and the information contained thereon have been created solely for a particular purpose and client This is proteded by copyright You may not reproduce DIM ENIO NS D any ofit in any form w1thout the written permission ofRa1l Corporation New South Wales 1f you do you may have to pay damages to Rail Corporation New South Wales oryou may be prosecuted Mllli~ETRES HQOAIgtGlfPROJfCFOIgt

(I 5 63 4

MANUFACTURING REQUIREMENT 1 TUBE 125NB TO AS1074 HEAVY (OD 140 WALL THICKNESS 54MM) 2 DETAILS OF JUNCTION BOX BAS REFER TO DRAWING M01-307 REV E

(PREVIOUS DWG No C08596) VPR1s EDMS No SG0143835 3 FINISH HOT DIP GALVANISE 4 ALL DIMENSIONS ARE IN MILLIMETRES LINEAR TOLERANCE plusmn3MM 5 DRILL AND TAP HOLES FOR DIA 25 CONDUIT IN THE SIGNAL ASSEMBLY

PROCESS HOLES ARE LOCATED ON THE CENTRE LINE OF POST AND 50-150MM BELOW THE LOWEST SURFACE OF BRACKET (ILLUSTRATION SEE DWG M01-167 SHT 1 OF 4) OR CAN BE HIGHER THAN BRACKET TO SUIT FOUR STENCIL ROUTE INDICATOR ONLY WHEN REQUIRED HOLE FOR TELEPHONE IS DRILLED AND TAPPED FOR DIA 20 CONDUIT POSTS MAY BE MADE FROM SHORTER LENGTHS OF TUBE PROVIDED THAT THE JOINT IS A FULL PENETRATION V-BUTT WELD LOCATED WITHIN 15M OFF THE TOP OF THE POST AND AVOID BRACKET TIGHTEN AREA

NOTES

1) ALL WELDS SHALL BE TO AS15541 SP THE WELD METAL SHALL HAVE A MINIMUM NOMINAL TENSILE STRENGTH FUW OF 450MPa

2) HOT DIP GALVANISING SHALL BE TO AS46802006 COATING THI CKNESS AND MASS SHALL BE ACCORDANCE WITH TABLE 1AND 21N VARIES THICKNESS OF PRODUCTS IT IS ALSO ALIGNED WITH ISO 14611999

3) ZINCPLATING SHALL BE TO AS1769 AS APPROPRIATE FeZn 12Cc

4) ALL SURFACES TO BE PAINTED SHALL BE DEGREASED DESCALED AND PREPARED IN ACCORDANCEWITH THE PAINT MANUFACTURERS RECOMMENDATIONS EACH COAT OF PAINT SHALL HAVE A MINIMUM DRY FILM THICKNESS OF 38~m

5) PROPRIETARY ITEMS SHALL BE MANUFACTURED TO RELEVANT AUSTRALIAN STANDARDS

6) THE MANUFACTURER OR ITS SUPPLIERS SHALL KEEP AND HAVE AVAILABLE TEST CERTIFICATES FOR MATERIALS HEAT TREATMENT HARDENING AND SURFACE COATINGS

7) PARTS SHALL BE MARKED WHERE SHOWNWITH PART NUMBER AND XXXMMYY WHERE XXX=MANUFACTURERS MARK AND MMYY=MONTH AND YEAR OF MANUFACTURE

8) WHERE AN ASSEMBLY IS ORDERED THE MANUFACTURER SHALL SUPPLY IT COMPLETE AND FULLY ASSEMBLED AS SHOWN UNLESS REQUESTED OTHERWISE THE ASSEMBLY SHALL HAVE A WEATHERPROOF TAG ATTACHED MARKED WITH THE ASSEMBLY PART NUMBER AND XXXMMYY AS ABOVE

9) THREADED SURFACES NOT PROTECTED BY PLATING SHALL BE COATED WITH ROCOL RUSTSHIELD OR AN EQUIVALENT ALTERNATIVE

10) BEARING SURFACES NOT PROTECTEDBY PLATING SHALL BE 0 COATED WITH ROCOL AS SPRAY OR AN EQUIVALENT ALTERNATIVEN

GENERAL TOL ERANCES L NEAR TITLElt1 000 + 0 5MM NEW STANDARDgt1000 + ]MM RADIAL

lt500 + 0 25nr ~ampP SIGNAL POSTgt500 + J 5MM Ch ief Eng ineer s Di v isionANGULAR + 30 11 DRA m DESIGNEDsI GNAL DESIGN

C Liang C Liang DATE SCALE DRG No 1SHEET 1 lltl v No AJCAD

M01-307 OF 2 ADO NOT AMEND MANUALLy N T S12092012

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