m-412-073 rev b t4000 apx setup manual

8/17/2019 M-412-073 Rev B T4000 APX Setup Manual

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TapTone T4000 APX

Installation

Manual

M-412-073Rev. B


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TapTone T4000 APXInstallation Manual

M-412-073

Rev. B

(English)


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M-412-073 Table of Contents

Table of Contents

1.0 Introduction ................................................................................... 1

1.1 T4000 ACX Acoustic / Cocked Crown / X-Ray Inspection System .. 1

1.2 T4000 PX Proximity / X-ray Inspection System ................................ 2

1.3 T4000 SSV-X Fill_xr Level Inspection System ................................. 3

2.0 Safety Precautions ........................................................................ 4

2.1 General Safety Precautions ............................................................. 4

2.2 Specific Cautions and Warnings ...................................................... 5

2.3 Safety Label Descriptions ................................................................ 5

2.4 System Lockout / Tag-out Procedure ............................................... 7

3.0 Installation Instructions ................................................................ 8

3.1 T4000 Sensor Configurations .......................................................... 8

3.1.1 Acoustic Configuration (T4000 A) .............................................. 8 3.1.2 Acoustic/Cocked Crown Configuration (T4000 AC) ................... 9 3.1.3 Proximity Configuration (T4000 P) ........................................... 10 3.1.4 Dual Proximity Configuration (T4000 DP) ................................ 11 3.1.5 X-ray Configuration (T4000 X) ................................................. 12 3.1.6 Acoustic/X-ray Configuration (T4000 AX) ................................ 13

3.1.7 Proximity/X-ray Configuration (T4000 PX) ............................... 14

3.1.8 Acoustic/Cocked Crown/X-ray Configuration (T4000 ACX) ..... 15 3.1.9 Acoustic/Proximity/X-ray Configuration (T4000 APX) .............. 16


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M-412-073 Table of Contents

3.5.2 Shaft Encoder Electrical Specifications ................................... 30 3.5.3 Shaft Encoder Installation Instructions..................................... 31

3.5.4 Electrical Connections ............................................................. 32

3.6 Electrical Power Connections ........................................................ 33

3.6.1 AC Power Connections ........................................................... 33 3.6.2 Sensor Cable Connections ...................................................... 35

3.7 Initial Mechanical Setup ................................................................ 37

3.7.1 Acoustic Sensor Setup ............................................................ 37 3.7.2 Cocked Crown Sensor Setup .................................................. 37

3.7.3 Proximity Sensor Setup ........................................................... 37

3.7.4 X-ray Setup ............................................................................. 38 3.7.5 Reject Acknowledge Sensor Setup ......................................... 39 3.7.6 Trigger Sensor Setup .............................................................. 39 3.7.7 Trigger Timing Setup ............................................................... 40

Appendix A – Warranty .......................................................................... 42

Appendix B – Technical Specifications ................................................ 43

B.1 Electronic Control Box Specifications ............................................ 43

B.2 Fill_xr Sensor Specifications .......................................................... 44

Appendix C – X-Ray Safety Survey Plot – B-412-119 ........................... 45

Reference Manuals


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M-412-073 List of Figures

Table of Figures

Figure 1-1 T4000 ACX System .............................................................................................................................. 1 Figure 1-2 T4000 PX System ................................................................................................................................. 2

Figure 1-3 T4000 SSV-X System ........................................................................................................................... 3

Figure 2-1 Safety Labels ........................................................................................................................................ 5 Figure 2-2 X-ray Safety Labels .............................................................................................................................. 6 Figure 3-1 Transducer Stand Assembly (RTV) .................................................................................................... 17

Figure 3-2 Conveyor Mount Stand Dimensions (CMS) ........................................................................................ 19 Figure 3-3 Conveyor Mounted Transducer Assembly ......................................................................................... 20 Figure 3-4 Stand Tube Cutting Diagram .............................................................................................................. 21 Figure 3-5 X-ray Mechanical Assembly Diagram ................................................................................................. 22 Figure 3-6 X-ray Mechanical Installation Diagram ............................................................................................... 23

Figure 3-7 X-ray Detector Mask ........................................................................................................................... 24 Figure 3-8 Rejector Specifications ....................................................................................................................... 25

Figure 3-9 Rejector Assembly Adjustment Points ................................................................................................ 26 Figure 3-10 Rejector Regulator / Lubricator Mounting ......................................................................................... 27 Figure 3-11 Rejector Regulator / Lubricator Air Connections .............................................................................. 28 Figure 3-12 Rejector Power Connection .............................................................................................................. 29 Figure 3-13 Shaft Encoder Specifications ............................................................................................................ 30 Figure 3-14 Shaft Encoder Warnings ................................................................................................................... 30 Figure 3-15 Shaft Encoder Mounting Drawing ..................................................................................................... 31

Figure 3-16 Shaft Encoder Wiring ........................................................................................................................ 32 Figure 3-17 AC Power Selector Switch ................................................................................................................ 33

Figure 3-18 AC Power Wiring Diagram ................................................................................................................ 34 Figure 3-19 Proximity Head Cable Connections .................................................................................................. 35 Figure 3-20 Acoustic Head Cable Connections ................................................................................................... 35 Figure 3-21 X-ray Head Cable Connections ........................................................................................................ 36 Figure 3-22 X-ray Height Adjustment ................................................................................................................... 38 Figure 3-23 Trigger Sensor Adjustments ............................................................................................................. 40


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M-412-073 Chapter 1: Introduction

1.0 Introduction

1.1 T4000 ACX Acoustic / Cocked Crown / X-Ray Inspection System

The T4000-ACX combines acoustic sensor to find low pressure or vacuum and cocked crownto fine crown defects. The x-ray is used to detect both over and under-filled containers.

Acoustic/Cocked Crown

Acoustic Leak inspection detects low pressure or vacuum

RTV Floor stand for easy mounting 12” of travel for height adjustment

Digital indicator for accurate change-over

Fill_xr X-ray Features include:

Underfill and Overfill inspections with one head.

Angled or straight control box

Stainless steel design. Digital counter for accurate product change-over.

X-ray lamp monitoring to turn off X-rays when bulb is burned out.

Up to 25 mm fill height detection range.

Tripod floor stand for easy installation

Options include:

Downed container rejection

High Cap Inspection Missing Cap Inspection

Missing Label

UV T B d D t ti


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1.2 T4000 PX Proximity / X-ray Inspection System

The T4000-PX combines proximity sensor with x-ray fill level inspections (Fill_xr) for food

cans, beverage cans and pop button glass containers.

Proximity

Proximity detects low pressure or vacuum

RTV Floor stand for easy mounting

12” of travel for height adjustment

Digital indicator for accurate change-over

Fill_xr Features include:



Stainless steel design.

Digital counter for accurate product change-over.




Options include:

Downed container rejection

High Cap Inspection

Missing Cap Inspection

Missing Label

UV Tamper Band Detection


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1.3 T4000 SSV-X Fill_xr Level Inspection System

The T4000 stand-alone fill height inspection Sensor (T4000 SSV-X) Fill_xr is designed for the

inspection of fill height in a variety of containers. This model allows for mounting of the X-rayhead assembly over the inspection conveyor. The 0.9 meter (3 ft) tripod stand makesinstallation easy. The X-ray sensor comes standard with a 4.5 meter (15 ft.) quick disconnectwater-proof cable. The X-ray lamp on sensor indicates when the X-ray module is transmitting.

Fill_xr Features include:



Stainless steel design. Digital counter for accurate product change-over.




Options include:

Downed container rejection High Cap Inspection

Missing Cap Inspection

Missing Label

Reject air pressure monitoring kit


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M-412-073 Chapter 2: Safety Precautions

2.0 Safety Precautions

2.1 General Safety Precautions

Please refer to the following safety instructions before and during operation of the system:

Only personnel trained in machine operations must operate the system.

Internal maintenance should only be performed by personnel specifically trained on thesystem.

CAUTIONS! PERSONAL INJURY OR EQUIPMENT DAMAGE MAY RESULT IF THE FOLLOWINGSAFETY PRECAUTIONS AND WARNINGS ARE NOT OBSERVED AT ALL TIMES.

Do not operate the system with the enclosure open. Always turn power and airsupply OFF before opening the enclosure.

Do not disconnect any electrical connections when the system power is on.Damage to electrical components may occur.

Use lockout/tag-out equipment to prevent injury or damage when servicing the unit.

Before connecting an external device, power down both the TapTone system and theexternal device. After power is off, connect device then turn power on.

The internal electronics of this equipment are sensitive to electrostatic discharge


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2.2 Specific Cautions and Warnings

WARNINGS! PERSONAL INJURY OR EQUIPMENT DAMAGE MAY RESULT IF THEFOLLOWING SAFETY PRECAUTIONS AND WARNINGS ARE NOT OBSERVED AT ALLTIMES.

Do not operate the system with the safety guards open. Failure to do so may causesevere injury.

Keep hands clear of the rejector ram, conveyor belts and inspection bridges wheneverthe system is in operation.

Do not operate this equipment with long hair or baggy loose clothing. Serious injurymay occur if it gets caught in any moving parts.

WARNING! - Keep hands clear of X-ray tunnel when X-ray lamp is on. X-ray energy istransmitting when the X-ray lamp is ON.

WARNING! - This X-ray system MUST NOT be operated without the tunnel safetyshields installed.

2.3 Safety Label Descriptions

Denotes reject lamp.


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2.4 System Lockout / Tag-out Procedure

NOTICE! – Technicians MUST use a Lockout / Tag-out pad lock on each systempower switch whenever service is required

DANGER! – Never remove a pad-lock that was placed on the system by someoneelse. Other technicians may be doing service to the system at the same time.

1. Turn the system main power switch to the OFF (0) position for both the inspectionelectronics enclosure and the compression belt motor control enclosure.

2. Place a pad-lock through one of the three switch lock loops on both of the powerswitches. A maximum of three pad-locks may be place on each switch.

3. Remove your pad-lock once your service is complete to resume normal operations. Donot remove any other pad-locks that may be place on the system by other technicians asthey may be performing a different service procedure.


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M-412-073 Chapter 3: Installation Instructions

3.0 Installation Instructions

3.1 T4000 Sensor Configurations

3.1.1 Acoustic Configuration (T4000 A)


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3.1.2 Acoustic/Cocked Crown Configuration (T4000 AC)

AcousticSensor

AC-1

Cocked Crown Sensor

DC-4

Flow

AcousticTrigger Trig-1(Ref-1)

CockedCrownTrigger Trig-7

Reject #1


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3.1.3 Proximity Configuration (T4000 P)


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3.1.4 Dual Proximity Configuration (T4000 DP)

ProxSensor DC-2

ProxSensor DC-4

Flow

Prox 1

Trigger Trig-1(Ref-1)

Prox 2

Trigger Trig-7

Reject #1


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3.1.5 X-ray Configuration (T4000 X)


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3.1.6 Acoustic/X-ray Configuration (T4000 AX)


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3.1.7 Proximity/X-ray Configuration (T4000 PX)


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3.1.8 Acoustic/Cocked Crown/X-ray Configuration (T4000 ACX)

AcousticSensor

AC-1

Cocked Crown Sensor DC-4

Flow


CockedCrownTrigger Trig-7 Reject #1

X-raySensor DC-3

X-rayTrigger Trig-6


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3.1.9 Acoustic/Proximity/X-ray Configuration (T4000 APX)

AcousticSensor

AC-1

ProxSensor DC-4

Flow


ProxTrigger Trig-7

Reject #1

X-raySensor

DC-3

X-rayTrigger Trig-6


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3.2 T4000 AC, P Stand Installation

3.2.1 RTV Crank Stand Installation

6 Feet (1.82 meters)

9” (228mm)

9-1/2” (241mm)

Lag Bolts


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If the difference between the TC and SC is greater than 9.5 inches (241 mm), contactTapTone engineering for a custom stand tube.

Now calculate the inspection range for your containers as follows:

Max. test height: MXT = CH + TC =

Min. test height: MNT = CH + SC =

Calculate the amount of tube that needs to be cut off the bottom as follows:

CUTOFF = MXS - MXT =

4. Remove the (2) bolts holding the transducer head assembly.

5. Remove the (2) screws holding the junction box clamp for the RTV system.

6. Remove the tripod base by loosening the (4) bolts.

7. Mark and cut the bottom of the stand tube by the length calculated (CUTOFF).

8. Reassemble the tripod base to the stand by tightening the (4) bolts.

9. Reassemble the junction box to the stand with the (2) junction box clamp screws.

10. Reassemble the transducer head to the bracket with the (2) bolts.

11. Place the transducer stand along the conveyor with the transducer head assembly directlyover the container flow at the location selected then mark three holes for drilling.

12 Drill three 5/8” (15 875mm) holes in the floor to a depth of 2” (50 8mm) then hammer in


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3.2.2 Conveyor Mount Frame Installation (CMS)

26-1/2” (673mm)17” (431mm)

1-1/2” (38mm)Square Tube

Figure 3-2 Conveyor Mount Stand Dimensions (CMS)

1. Assemble the frame assembly as shown in Figure 3-3.

2 Place the frame assembly in the inspection area and mark the hole locations for the


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8. Mount the junction box using the ¼-20 x ¾” hardware provided.

9. Connect the sensor cables according to the junction box cable diagram Figure 3-3.


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3.3 T4000 X-ray Installation

3.3.1 Key Points to X-ray Sensor Installation

Do not mount system on or just after a curve in the transportation conveyor. System mustbe at least 1 meter (3 ft.) from nearest conveyor curve or transfer. This gives the productcontents time to settle before fill height measurement.

For accurate measurement, the conveyor flow should be as smooth as possible. The X-ray tunnel must be level with the conveyor deck.

The floor tripod base must be lag bolted to the floor.

3.3.2 Stand Tube Cutting Procedure

1. Measure the conveyor chain height from the floor to the chain top = .2. X-Ray frame tube length is equal to the conveyor height minus 20.3 cm (8 in.).

Pole length = chain top height – 20.3 cm (8 in.)


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3.3.3 Stand Assembly Procedure


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3.3.4 X-Ray Sensor Installation Procedure

1. Select location based on criteria mentioned in Section 3.5.1 - Key Points to Installation.

2. Place the X-ray system over the conveyor with the crank stand height indicator numbersfacing the operator side of the conveyor. Raise the crank stand to the maximum heightfor ease in lifting the unit over the conveyor.

3. Center the container flow within the X-ray tunnel.

4. Level the system to the conveyor with the stand leveling pads.

5. Bolt system feet to the floor.

6. Adjust or remove rails blocking the X-ray detector and transmitter windows.

7. The trigger photo beam must not block the X-ray beam path.

8. Connect the X-ray yellow control cable to the 16-pin socket on the right side of the

junction box. Reference Figure 3-18 for electrical connections.


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3.3.5 X-ray Detector Mask Installation

NOTICE! – The X-Ray system is shipped with the permanent 25.4 mm x 25.4 mm

detector mask installed. The optional 25.4 mm x 12.7 mm or 7.6 mm x 12.7 mm mask maybe installed if a smaller fill height range is required.

(25.4 mm x 25.4 mm) Detector Mask

The fill height detection range is 25.4 mm (1 in).

This mask is used for maximum fill height measurement range where head space mayvary due to filler operations or container variations.

Use the Plastic algorithm when the 25.4 mm permanent window is used.

The Plastic algorithm automatically sets the X-ray beam intensity for the 25.4 mm maskopening.

(25.4 mm x 12.7 mm) or (7.6 mm x 12.7 mm) Detector Mask Installation

The fill height detection range is 12.7 mm (1/2 in.).

These masks are used when the space between the top of the product and the containerlid is small, or when greater resolution is desired over the shorter range.

1. Turn the system power OFF.2. Remove the control cabinet receiver assembly by removing the base plate mount screws.3. Place the CAN or GLASS detector mask into the slot at the face of the detector frame and

secure with the included mount screws.4. Replace the control cabinet receiver assembly and secure with the base plate mount

screws.5. Adjustment of the X-ray energy may be required when the smaller windows are installed.

This adjustment must be performed by factory trained TapTone technicians.

CAN WINDOW

1.00” x 0.50”GLASS WINDOW

0.30” x 0.50”PERMANENT

ENCLOSURE


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3.4 Rejector Assembly Installation

CAUTION! - Pinch point hazard, keep hands clear of moving parts during operation.

Rejector/Regulator Specifications

Stroke: 12.7 mm or 25.4 mm (1/2in. or 1in.)Construction: Stainless steel, conveyor mountedWash Down: High-pressure water


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3.4.1 Ram Installation

1. The rejector should be mounted as close as possible to the last sensor relative to theproduct flow. The rejector should be mounted directly to the side of the inspection

conveyor. Pneumatic rejectors are available in 12.7 mm (1/2 in.), 25.4 mm (1 in.), and203.2 mm (8 in.) stroke models.

2. Select a location where the rails can be cut away to allow the rejects to leave theconveyor. At faster line speeds, the conveyor cut-away must be larger as shown infigure x-x.

Line Speed (bottles / min) Guide Rail Opening

000 – 749 3 x Can Diameter Minimum




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3.4.2 Air Regulator Installation

1. Mount the rejector regulator/lubricator to the conveyor side wall, next to the rejector ina location that allows it to be easily serviceable.

2. Fill the bowl of the lubricator with 5-weight petroleum based oil, and set the lubricationrate to the minimum position.


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3.4.3 Connecting the Air

STEPS:

1. The air supply should be clean and dry with a maximum line pressure of 10.3 bar (150

psi).2. Connect the shop air supply to the input side of the regulator assembly supplied with

the system.

3. Turn air supply ON and set the pressure of the regulator to a reading of approximately2.7 bar (60 psi). The regulator pressure may be adjusted as required, to achieveproper removal of rejected containers.


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3.4.4 Rejector Electrical Connection

1. Connect the 4-pin yellow rejector plug into the rejector #1 socket located in the bottom(Left) side of the junction box.

Figure 3-12 Rejector Power Connection


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3.5 Shaft Encoder Installation

3.5.1 Shaft Encoder Mechanical Specifications

Figure 3-13 Shaft Encoder Specifications

CAUTION! - Excessive side loads to the shaft will damage the encoder and could lead topremature failure. Make sure the shafts line up and the coupling between them is flexible.


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3.5.3 Shaft Encoder Installation Instructions

STEPS:1. Select the transport conveyor shaft on the drive end of the belt for encoder installation.

2. Drill and tap the conveyor shaft that the encoder coupling will be mounted to. Theencoder shaft is 9.5mm (3/8”) diameter.

3. Each mounting location is different so a custom designed bracket will need to bedesigned. Fabricate a bracket to mount the shaft encoder over the conveyor shaft.

4. Mount the shaft encoder to the fabricated bracket. Next, align the shaft of the encoder

with the conveyor shaft and mark the location for the mounting holes.

5. Secure the 3/8 in shaft coupling to conveyor and encoder shafts.


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3.5.4 Electrical Connections

STEPS:1. Connect the shaft encoder female plug into the socket on the shaft encoder. Make

sure the connector is tight to prevent water intrusion.

2. Note the electrical wiring diagram for reference to pinout of shaft encoder connector.


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3.6 Electrical Power Connections

WARNING! – All AC power electrical connections should be done by a certifiedelectrician. Improper connections may cause serious injury or death.

3.6.1 AC Power Connections

NOTICE! – All T4000 systems ship from the factory set to 115V power input. Follow theprocedures below to select the AC power input for you installation.

AC Power Requirements: 100-120VAC OR 200-240VAC, 1-Phase, 3.0Amps, 275Watts

1. Set the 24V power supply ac input power selector switch to the appropriate settingbased on you AC power source. This supply is located in the control box.

115V = (100 to 120VAC)

230V = (200 to 240VAC)24V Power Supply


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Figure 3-18 AC Power Wiring Diagram

011830

003066

0218-010

GRN/YEL-14

2 3 4

N N

TO J-BOX

GND STUD

Pow er ground PE w ire

only on this box stud.

WARNING: This drawing contains critical

information,printed in color.Do not use this

drawing if the color of the text you are now

reading is not in RED.

011837

011832

Upper Right PE StudBOX STUD

P E

G R N / Y E L - 1 4

P, PP

A, AP, APP

0 1 1 8 3 0

321 654 87 11109 141312 15SHEET

TB-3

AC MAIN SWITCH

16FTLB TORQUE

16FTLB TORQUE

16FTLB TORQUE

BLU-16

BRN-16

FOR ELECTRICAL REFERENCE ONLY. DO NOTUSE FOR MECHANICAL ASSEMBLY PURPOSES.

LL

011832

011837

011837

011832

Power Requirements: 100-120VAC or

200-240VAC, 1-phase, 3.0 amps, 275 watts

All wires must be rated for 600 Volts @ 105C.

009239

C-412-109

SW1

POWER SWITCH

1/L1

3/L2

5/L3

2/T1

4/T2

6/T3

Lower Right Box Stud

BOX STUD P E

BRN-16

AC DOOR SWITCH ASSEMBLY

BLU-16

PE

BRN-16

BLU-16

Conduit #1 TO J-BOX

Notes:

F1

5 AmpF2

5 Amp

013210 CABLE-B

BRN-16

BLU-16

013210 CABLE-A

BRN-16

BLU-16

011830GRN/YEL-14

TO DOOR

GND STUD

GRN/YEL-14

Lower Left Box StudBOX STUD

P E

GRN/YEL-14

BLU-14 (neutral)

BRN-14 (line)

Switched AC Power

Conduit #1

(BLACK) Denotes 16AWG Ferrule part number 013285.

0418-0080147-031

0147-031

DOOR STUD

TYPICAL

0218-010

003066

011830GRN/YEL-14

0418-008

0411-137 CABLE-D

0411-137 CABLE-E

011830 GRN/YEL 14

0411-095 CABLE-C

0418-008

0418-008

011830

WHTFROM

B-412-210

CABLE

SHEET 5

( A C N

e u t r a l )

0147-031

0147-031

GRN/YEL-14011830

0418-008

TYPICAL

DOOR STUD

003066

0147-031

0418-008

011830GRN-YEL-14

0218-010

( A C L

i n e )

10/ 02/ 09 B R EMOVE EAR TH GR OU ND TER MI NALSRAC RDS

TAS

SW2

DOOR INTERLOCK SWITCH

Com 1

Com 2

O1

O2

0418-008

011832

FL1

AC LINE FILTER

Neutral1

GND2

Line3

N4

L5

0147-031

011837

DRAWN BY:

CHECKED BY:

APPROVED BY :

REVDRAWING NUMBER:CAGE CODEDATE:

SHEET OF

N/ASCALE:

FILENAME:

TITLE:

26858

49 Edgerton Drive, North F almouth, MA 02556 USA

Tel (508)563-1000 F AX (508)563-6444

1 15 A412249B.DSN

A-P-X AC LINE POWER

08/31/09

RAC

RDS

TAS

B A-412-249

SCHEMATIC, WIRING DIAGRAM FOR T4000

WHT (fromB-412-21 0)

1

REVTASDWN

09/14/09DESCRIPTIONDATE APPRELEASE VERSION

CHK A

0147-031

0147-031 0418-008

TYPICAL

DOOR STUD


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3.6.2 Sensor Cable Connections

PROXIMITY or COCKED CROWN SENSORS

Figure 3-19 Proximity Head Cable Connections

ACOUSTIC SENSOR


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X-RAY SENSOR

1. Connect the X-ray power cable to the large socket on the bottom of the control box.

2. Connect the X-ray trigger sensor to the photo beam module.

X-rayTrigger

X-rayPowerCable


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3.7 Initial Mechanical Setup

NOTICE! – The rail gap MUST be less than 1/8” (3mm) to achieve maximum systemperformance. Larger gaps or absence of rails may affect the overall performance of thesystem. This statement is true for each of the T4000 sensors.

3.7.1 Acoustic Sensor Setup

1. Adjust the conveyor rails to the container for a gap of 1/8” (3mm) maximum. Thecontainers should pass smoothly through the inspection head.

2. Place a good container under the acoustic sensor head and lower the head until it justtouches the highest point on the container. Note the value on the digital indicator thencrank the head up 150 values which is equal to .150” (4mm) above the container.Lock the brake knob and take note of the final digital indicator value.

3. Center the acoustic sensor over the container and lock down the red wing clamps.

4. Set the photo beam fiber optic lenses to break the cap of the container or in a positionthat will break even when the containers are touching.

3.7.2 Cocked Crown Sensor Setup

1. Set up the acoustic sensor first when using the combination acoustic/cocked crown kit.

2. Adjust the conveyor rails to the container for a gap of 1/8” (3mm) maximum. Thecontainers should pass smoothly through the inspection head.

3. Set the height of the cocked crown sensor to be flush (level) with the acoustic sensor


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4. Set the photo beam fiber optic lenses to break the cap of the container or in a positionthat will break even when the containers are touching.

3.7.4 X-ray Setup

WARNING! - Keep hands clear of X-ray tunnel when X-ray lamp is on. X-ray energy istransmitting when the X-ray lamp is ON.

1. Adjust the conveyor rails to allow for a maximum of a 3 mm (1/8 in.) gap on either sideof the container. Containers should pass smoothly through the X-ray tunnel.

2. Adjust the height of the X-ray sensor with the crank handle on the top of the stand.Set the X-ray sensor height so that the line on the tunnel side of the X-ray transmitterbox is level with the anticipated fill height of the container. This is just an approximatesetting to align the X-ray beam in the region of the fill level.

3. Adjust the height and position of the trigger sensors as necessary. Ensure that the

photo sensors are not blocking the X-ray beam windows.

Vertical Height Adjustment


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3.7.5 Reject Acknowledge Sensor Setup

1. Mount your reject acknowledge sensor at the opening to the reject station. The sensorshould be blocked as the container enters the reject station. Make sure the rejected

container does not bounce back and block the reject sensor.

2. Connect the reject sensor to Input #1 of the I/O Board.

3. Go to the Reject Acknowledge On/Off menu in Rejector #1 menu. Turn the rejectacknowledge function On.

4. Go to the Reject Acknowledge Distance menu in Rejector #1 menu. Press the force

reject button to reject the next container. Note the Measured Distance value then setthe Reject Sensor Distance to be the same as the Measured Distance. Repeatseveral times to ensure the proper distance value is set.

5. Connect any of the four PLC output modules to the conveyor stop, lamp or alarmsignal that will identify a missed reject. Select reject acknowledge function for thedesired PLC output. When the output is activated press the ENTER key to clear thealarm condition.

3.7.6 Trigger Sensor Setup

1. Output Selection Switch – This switch controls the output operation for the sensor. Setthe output selection switch to the D.O. (Dark Operate) position. This means the outputof the sensor will go high when the beam is blocked. Make sure the switch is all theway to the D.O. position stop. Use care when adjusting this control, as the stop can

break if turned too far.

2. Output LED – When the sensor beam is free, this LED will continuously flicker toindicate the photo beam gain adjustment The LED will turn off when the beam is


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Fi 3 23 T i S Adj t t


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M-412-073 Appendix A: Warranty

Appendix A – Warranty

Approved 12/18/12

Teledyne TapTone*

Warranty, Limitation of Liability, and Intellectual Property Rights Statement

LIMITED WARRANTY.

Teledyne TapTone warrants that all goods delivered under Buyer’s order shall be free from defects in material and workmanship,and conform to Teledyne TapTone’s specifications for a period of twelve (12) months from the date of original shipment. The

warranty period for spare parts is ninety (90) days from the date of original shipment. The warranty period for repair work performedon goods that are not covered by the original warranty is ninety (90) days from the date of return shipment and applies only to that

portion of the goods that was repaired. Teledyne TapTone warrants all services for ninety (90) days after completion unlessotherwise mutually agreed under a separate service contract. This warranty does not apply to any goods that, upon examination by

Teledyne TapTone, are found to have been (a) mishandled, misused, abused, or damaged by Buyer or Buyer’s customer, (b)altered from their original state, (c) repaired without Teledyne TapTone’s prior written approval, or (d) improperly stored, installed,operated, or maintained in a manner inconsistent with Teledyne TapTone’s instructions. This warranty does not apply to defectsattributed to normal wear and tear. Teledyne TapTone, at its sole option, shall either repair or replace defective goods, or issueBuyer a credit for the original price of the defective goods. In the case of defective services, Teledyne TapTone shall re-perform

such services. Such repair, replacement, credit, and re-performance by Teledyne TapTone shall be Buyer’s sole remedy fordefective goods and services. Under no circumstances is Teledyne TapTone liable for recall, retrieval, removal, dismantling, re-

installation, redeployment, or re-commissioning of any defective goods or any costs associated therewith. Consumables obtainedfrom third parties shall bear the warranty of their manufacturer. The warranty period for repaired or replaced goods or re-performed

services shall be the unexpired portion of the original warranty period. THESE EXPRESS WARRANTIES, INCLUDING THEREMEDIES SET FORTH HEREIN, ARE EXCLUSIVE AND ARE IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESS

OR IMPLIED. NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS INTENDED ORGIVEN. IN THE CASE OF GOODS OTHER THAN THOSE OF TELEDYNE TAPTONE’S OWN MANUFACTURE, TELEDYNETAPTONE MAKES NO WARRANTIES, EXPRESS, STATUTORY, OR IMPLIED.

LIMITATION OF LIABILITY


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M-412-073 Appendix B: Technical Specifications

Appendix B – Technical Specifications

B.1 Electronic Control Box Specifications

General SpecificationsElectrical:Control Box: 100-120VAC 47 - 85 Hz, single phase, 275 watts

Or 200-240VAC 47-85Hz, single phase, 275 watts Air: 206.8 kPa - 1034.2 kPa, 2832 cm

3/sec (30 – 150 psi., 6 cfm.)

Room Temperature: 0º - 50º C (32º to 122º F)Humidity: 0 - 90%, non-condensing

Altitude: Sea level to 3,035 m (10,000 feet)

Control EnclosureDimensions: 41 cm high x 41 cm wide x 18 cm deep (16 in. x 16 in. x 7 in.).Construction: Control enclosure with junction boxMaterial: Stainless steel, NEMA 4X, IP65 ratedWash Down: Low-pressure waterMounting: Angled pedestal stand, stainless steelHMI: Watertight LCD touch screen 25.4 cm (10 in.)

Reject Lamp: 24 VDC, 6.5 watt, orange lens, 1/2 second pulse per rejectReject Signal: 24 VDC, 1 amp, variable pulse width and delay timeCommunications: Molex watertight Ethernet socket RJ-45

Shaft EncoderResolution: 2500 pulses / revolutionConstruction: Stainless Steel or Aluminum, NEMA 4X, IP65Wash Down: Low-pressure waterCable Type: 4 conductor, 20 AWG shielded

Cable Diameter: 4.62 mm (0.182 in.)Cable Length: 7.62 m (25 ft.)Supply Power: 5-26VDCSignal Output: 5-26VDC, two channels, input voltage follower


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M-412-073 Appendix B: Technical Specifications

B.2 Fill_xr Sensor Specifications

M-412-073 Appendix C: X-Ray Safety Survey Plot


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M 412 073 Appendix C: X Ray Safety Survey Plot

TELEDYNE TAPTONE 45

Appendix C – X-Ray Safety Survey Plot – B-412-119



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TELEDYNE TAPTONE 46



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m-412-073 rev b t4000 apx setup manual

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