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    Alfalfa as a potentialAlfalfa as a potentialenergy cropenergy crop

    DOE Photo

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    Forget Oil. This Plant is the Future of EnergyForget Oil. This Plant is the Future of EnergyForget Oil. This Plant is the Future of EnergyForget Oil. This Plant is the Future of Energy

    The New Science of Ethanol

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    US DOE Biofuels Initiative

    DOE Biofuels Initiative

    Cellulosic ethanol cost competitive with gasolineby 2012

    Replace 30% of gas consumption with biofuels by2030

    Assumptions (DOE biofuels goals) Modest growth in ethanol production from grain

    Double current production

    >80% of growth in ethanol is from cellulosic

    fermentation Forestry and wood byproducts

    Crop residues

    Perennial energy crops

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    0 100 200 300 400 500

    Crop residues

    Perennial crops

    Process residues

    Grain to ethanol

    Forestry and residues

    DM Tons/yr (millions)

    One billion tons of agricultural

    biofuels potential

    DOE Billion Ton Vision - 2006

    Summary of potential forage and agricultural biofuel resources

    Alfalfa fits here

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    Why Alfalfa?

    Environmental benefits

    Deep rooted, perennial legume

    Net nitrogen contribution to rotation

    Net carbon credits in rotation

    Soil erosion benefits vs row crops

    Improved soil tilth

    Rotational benefits

    Nitrogen credits to following crop

    Yield benefits to following crop

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    Advantages of perennial crops

    High yield

    Use full growing season Reduced runoff

    Reduced nutrient losses

    Reduced soil erosion

    Deep and extensive rootsystem

    Efficient water use Improved soil tilth

    Carbon sequestration

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    feet

    Image courtesy of Mike Russelle

    Alfalfa

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    Alfalfa CornNormal

    Wet

    Russelle, 2000

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    Risk of Groundwater

    Contamination

    Alfalfa can help mitigate

    risk in these areas

    Russelle, 2000

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    Average U.S. Farm Price

    Anhydrous Ammonia

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    $/ton

    2000 2001 2002 2003 2004 2005 2006

    Source: NASS 2006

    In 2005 nitrogen cost was 22% of total operating cost of corn production (U of Illinois)

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    Alfalfa N-credit for Corn

    ISU PM 1714

    Alfalfa N contribution 1st year corn after alfalfa 150lbs N/acre

    Alfalfa N contribution 2nd year corn after alfalfa 100lbs N/acre

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    Why Alfalfa?

    Economic rationale

    High value leaf co-product

    50% of DM is stems cellulosic fermentation

    $40-50/ton

    50% of DM is leaves feed protein source

    $100-150/ton

    Existing seed/breeding/biotech/agronomy expertise

    and infrastructure.

    Biotech trait pipeline supporting new biofuels use Relatively low input costs

    Rotational benefits to succeeding crop

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    Stripped Leaves

    Leaf Fraction: 60%

    Purity: 90% leaves

    Protein: 27%

    Fiber: 20%

    Remaining Stems

    Stem Fraction: 40%

    Purity: 90% stems

    Protein: 13%

    Fiber: 50%

    Designing Harvest Equipment to

    Separate Alfalfa Leaves/Stems

    Efficient one-pass separation of stem and leaf material is technically feasible

    Kevin Shinners and Matt Digman

    (U of Wisconsin and USDFRC)

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    Potential Alfalfa Co-Products

    Alfalfa leaf products

    Animal feed utilized directly by producer Animal feed processed and sold to end user

    Pellets, cubes or compressed bales

    Balage

    Value-added products from alfalfa leaves Lutein a nutriceutical for eye health

    Industrial proteins

    Cellulase and other industrial enzymes Spider silk protein

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    Alfalfa Leaf Products

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    NuTein to start alfalfa lutein scale-up

    12/20/2005 - Eye health supplement makers could soon

    have another source of lutein at their disposal, as

    Minnesota company NuTein starts scaling up

    production from alfalfa.

    Landmark research shows lutein

    supplementation may reverse

    symptoms of macular degeneration.

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    Lab Spins Artificial Spider Silk

    Tougher than Kevlar and stronger than steel, spider silk has longintrigued engineers and scientists because of its potential industrial and

    medical applications.

    Now, a biotech company in Canada has developed a method for

    producing artificial spider silk by inserting the genes for spider silkinto the cells of mammals. Scientists are now trying to insert spider

    silk genes into plants, specifically alfalfa, which would be a cheap way

    of producing artificial spider silk

    January 2002

    Transgenic alfalfa (Medicago sativa) expressing

    spider silk protein: A value addition to the Queen

    of forages. Kariyat Ramachandran, et. al.

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    Alfalfa Stems A Biofuels Feedstock

    Approximately 50% of

    alfalfa biomass is stems.Conversion efficiency

    of alfalfa stems is similarto switchgrass or corn stover.

    Technology for modificationof lignin content and composition in alfalfastems has been developed and is now in

    commercial development. Improvement in ruminant digestibility

    Improvement in ethanol conversion efficiency

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    0%

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    lignin NDFD

    CCOMT

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    commercial

    Reduced Lignin Alfalfa

    Alfalfa Stems

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    Lignin modification improves fermentable sugar yields for biofuel productionChen and Dixon, 2007

    pretreatment

    Without pretreatment

    With pretreatment RL = increased pretreatment efficiency

    Reduced lignin transgenic plants

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    Existing Alfalfa Infrastructure ~120,000 acres of seed production harvested annually.

    Professional seed growers

    Seed processing industry established

    ~ $10M annual industry investment in alfalfa breedingand product development.

    >$2M/yr on biotech trait development Consortium for Alfalfa Improvement Biofuels focus

    USDFRC, Noble Fdn, FGI and Pioneer

    ~ 24M acres of forage production, supported by dozens

    of public/private expert agronomists and several decadesof agronomic research.

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    Alfalfas niche as a biofuelA crop rotation partner w/ corn or switchgrass

    Short rotation (2-3 yrs) Maximize rotational benefits w/ corn or switchgrass

    Sufficient to maximize N contribution

    Provides sufficient nitrogen for next 2-3 years of

    corn or switchgrass production.

    RR Alfalfa provides excellent tool for managing

    weeds in preparation for switchgrass rotation.

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    bushels/ac

    0 N/ac 80 N/ac 160 N/ac

    Corn Alone Corn after 1 year alfalfa Corn after 2 year alfalfa

    From Mallarino & Ortiz-Torres, 2005

    Alfalfa Provides Rotational Benefits: Nitrogen and Other

    Alfalfa Benefits in Crop Rotation

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    Combining corn with alfalfa for biofuels

    makes energy and economic sense

    Net Energy Yields improved with corn-alfalfa rotations

    vs. corn alone or switchgrass alone less fertilizer used

    Income per acre equal to or better than corn after corn

    USDA Dairy Forage Research Center, 2007 study

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    Genetic ImprovementsReduced lignin alfalfa

    Increased value of stems

    fermentation Lower fermentation cost, higher ethanol yield

    Tannin alfalfa Increased value of leaves for ruminants

    Increased bypass proteinNew yield genes for alfalfa Drought tolerance

    Increase biomass

    Delayed floweringRRA enables short rotation system Direct seeding, high yield in establishment year

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    Other relevant research Ongoing breeding for biomass

    types, including improved lodging

    tolerance under less frequent cuttingschedule (note: reduced lignin value

    here)

    Development of one-pass fieldharvester separation of leaf and stem

    fractions (UW and USDFRC).

    Research on in planta expression of

    cellulytic enzymes, potentiallyenabled by RL alfalfa.

    USDA St. Paul, MN