lubrication and its types

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Lubrication and its types Group members : Amr Mohamed seif el din Ahmed hassan mira Akram adel fahmy Randa Mohamed

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Page 1: Lubrication and its types

Lubrication and its types

Group members :

• Amr Mohamed seif el din• Ahmed hassan mira • Akram adel fahmy • Randa Mohamed ibraheem

Page 2: Lubrication and its types

Lubrication and its types

Topics ..…

• Fricton• Lubrication •Why lubrication is needed•Classification of lubricants• Types of lubrication (in details)

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Lubrication and its types

• FrictonIs the force resisting the relative motion of solid surfaces ,fluid layers and material elements sliding against each other .

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Lubrication and its types

• Lubrication Lubrication is the process or technique employed to reduce wear of one or both surfaces in close proximity, and moving relative to each other, by interposing a substance called lubricant between the surfaces to help carry the load between them .

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Lubrication and its types

•Why lubrication is needed ??? • Friction / Wear

• Heat generation• Increases life of machinery • Reduces energy consumption • Material protection • Sealing

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Lubrication and its types

On the basis of its physical state, we can classify the lubricants as follows :-

• Classification of lubricants

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Lubrication and its types

Types of lubrication Considering the nature of motion between moving or sliding surfaces, there are different types or mechanisms by which the lubrication is done , They are:

1. Hydrodynamic orThick Film Lubrication2. Hydrostatic lubrication 3. Elastohydrodynamic lubrication4. Boundary or thin film lubrication 5. Mixed lubrication6. Extreme pressure lubrication

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Lubrication and its types

1. Hydrodynamic or (Thick Film Lubrication)• is exist when the moving surfaces are separated by the pressure of a continuous unbroken film or layer of lubrication.

• In this type , the load is taken completely by the oil film.• It depends on the relative speed between the surfaces, oil

viscosity, load, and clearance between the moving or sliding surfaces.

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Lubrication and its types

Application of hydrodynamic lubrication :

Delicate instruments.

Light machines like watches, clocks, guns, sewing

machines. Scientific instruments .

Large plain bearings like pedestal bearings, main bearing

of diesel engine .

الحساسه او الدقيقه االجهزه

مثل الحساسه العلميه االجهزهالقياس واجهزه الميكروسكوب

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Lubrication and its types

2 . Hydrostatic lubrication

• It is essentially a form of hydrodynamic lubrication .

• But the film instead of being self-generated, the separating

pressure is supplied by an external oil pump .

• Hydrostatic lubrication depends on the inlet pressure of oil

and clearance between the surfaces .

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Lubrication and its types

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Lubrication and its types

Application of hydrostatic

lubrication : This type of lubrication is mainly used in the following areas :• Two stroke engines . • Bigger machines .

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Lubrication and its types

3. Elastohydrodynamic lubrication• Is developed in heavily loaded rolling contacts .

• film.

• High pressure results in increasing viscosity of lubricant , which improves load capacity .

• The contacting surface is elastically deformed,distributing the load over a greater area .

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Examples of machinery applications that operate under EHL are:

• rolling element bearings, gear teeth and cam contacts (rolling) where high rolling contact loads occur.

Lubrication and its types

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Lubrication and its types

4. Boundary or thin film lubrication • Lubrication film is insufficient to separate the contacting

surfaces. • the oil film thickness is so small .

• metal to metal contact occurs between the moving surfaces .

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Lubrication and its types

• Unlubricated vs boundary lub vs hydrodynamic lub

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Lubrication and its types

This type of lubrication is used in the following areas :

1. A shaft starts moving from rest.

2. The speed is very low.

3. The load is very high.

4. Viscosity of the lubricant is too low.

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Lubrication and its types

5. Mixed lubrication. is the transition between Hydrodynamic and Boundary

lubrication.

. Two surfaces are partly separated, partly in contact .

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Lubrication and its types

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Lubrication and its types

6. Extreme pressure lubrication . This lubrication is for very high press ,temperature, speed sliding surfaces .

. Extreme pressure additives are used along with the lubricants .

. Then form solid surface films of (S,CL and P) , acts as a barrier to reduce friction, wear, eliminate the possibility of welding .

. They are activated by reacting with the metal surface when the temperatures are elevated due to the extreme pressure and friction .

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Lubrication and its types

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Lubrication and its types

Summary : Stribeck curve

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Lubrication and its types

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Lubrication and its types

Lubrication importance and its cost ….

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any questions …

Thank you